JPS599047A - Method of molding decorative heat-insulating panel - Google Patents

Abstract

(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

DETAILED DESCRIPTION OF THE INVENTION The present invention provides a decorative panel material whose outer surface is a ceramic plate, which has a decorative surface that is good for use as an exterior panel material, a floor material, or a wall panel material for bathrooms, etc., and has good processing characteristics such as cutting. The present invention relates to the formation of a panel material having properties such as thermal insulation, impact resistance, and load characteristics.

The conventional construction of decorative walls or floors using this type of tile material was to affix the tile material to the concrete body surface or slab surface with waterproof mortar, etc. When a special engineer, such as a tile worker, was required to paste the tiles, a lot of labor and tile materials were requested from the company.

In addition, in the conventional method, there are certain restrictions on the tile material itself, especially when pasting large tiles or patterned tiles. , which required a large amount of construction cost.

Furthermore, in such conventional methods, it is difficult to avoid rainwater infiltration and staining from the tile edges, which significantly impairs the appearance of the tile wall or floor surface and induces deterioration of weather resistance. This was considered to be a major factor in tiles falling off and being damaged.

Next, in order to sufficiently cover the surface of the existing decorative wall surface, etc., it is planned to separately install exterior panel materials, etc., and in cases where such exterior panel materials are not installed. However, water resistance, weather resistance, etc. were significantly impaired, making it difficult to put it to practical use. Further, such insulation construction or exterior construction requires more construction work and equipment, making the construction cost particularly high.

The method for forming decorative panel materials according to the present invention was developed specifically to eliminate the inconveniences in the conventional tile decorative wall or floor configurations, and it allows tile materials to be formed into any size. This single leaf tile material is made of a single leaf material, and alkali-resistant glass fiber reinforced concrete material is cast and laminated as a backing material for this single leaf tile material to provide a decorative panel material with a thin wall and wide width. This is what I did.

In particular, by using ceramic paper fired plates as the tile material, we can create a ceramic plate with uniform thickness and this ceramic plate 14.
We compensate for the risk of damage due to damage by using concrete as a backing material, and provide a thin decorative panel material with a completely tiled surface and excellent impact resistance and load resistance.
This significantly reduces molding costs and construction costs, and improves construction characteristics such as cutting and nailing.

In addition, by simply installing the panels, there is no need to worry about separate insulation construction or exterior construction, and staining and damage to the intervening insulation material itself can be reliably prevented.

The decorative panel material according to the present invention is designed to achieve various effects using its characteristic g properties during steaming. The process of spraying or pouring alkali-resistant glass fiber reinforced concrete on the non-decorative surface of the reinforced concrete surface and the step of laminating and molding a foamed synthetic resin material insulation material on the reinforced concrete surface are combined, and the following steps are carried out. This is an example of a real tumor, and considerable design changes are planned for this example.

An example of a typical molding method for a decorative panel material according to the present invention will be described below with reference to the attached drawings. It contains particles of china clay that can be fired for Km, and can be bent or molded at will.

In particular, these ceramic papers can be folded, assembled, pasted, molded, etc.
It has been specially prepared to facilitate the creation of shapes for various decorative panel materials exhibiting f (rough shapes) having cubic curved surfaces by other appropriate methods.

In this way, the molded ceramic paper (1) is usually glazed and fired using a press (2), etc., to obtain the desired ceramic plate (3).
Depending on the purpose of use, a variety of techniques are planned, from unglazed bisque firing to colored glazes, colored glazes, special glazes, underglazes, overglazes, and raster finishes.

The ceramic plate (3) provided during steaming has a uniform thickness and is made of OT navy blue to easily create a smooth end surface.
Although it was able to form the desired tile-like outer surface, its impact resistance is particularly fragile, and it can easily break even with a small IE desk, causing damage and damage such as cracking. , This is what makes practical use +JJ difficult.

About 3 to 10% of short fibers of alkali-resistant glass fiber and mortar are simultaneously sprayed onto the non-decorative surface of the plate (3) using a mortar gun, onto the fragile ceramic plate (3). A reinforcing GRC layer (4) is attached to the base plate to integrate the two.

Furthermore, Gl is also CI! +4) In the lamination, the °C is compared to the setting of mortar mixed with about 83 to 10% short fibers of alkali-resistant glass fiber, or the cloth ground of alkali-resistant glass fiber interposed on the surface of the ceramic plate (3). A method of applying or pouring mortar was separately attempted.

Also, these G ILCI! In the molding of +41, for the purpose of increasing the properties of heat insulation and lightness, a foaming agent or foamed material is mixed into the mortar for one-person use, or it is also possible to improve the properties of resistance to blows and bending. The addition of synthetic octopus adhesive No. 11 was separately planned for the purpose of increasing the number of products.

No. 1 provided by Hidden Molding. The panel material has a completely ceramic-like fired structure on the surface, and is said to have particularly good external appearance characteristics, and the dense surface structure reliably prevents rainwater from seeping in. Especially since the ceramic plate (3) can be made into any size,
Infiltration of rainwater through the seam, breakage in the seam, staining of the seam, and other inconveniences are reliably prevented.

Next, the impact resistance and shock resistance properties of the backing material GI, which has a laminated layer of Ci:*+4) and is thought to be brittle ceramic plate+3), have dramatically improved, making it suitable for ordinary interior wall panel materials. Of course, it could also be used satisfactorily as an exterior wall panel material and a floor panel material.

In particular, the use of the JRC layer (4) as the backing material was intended to make the backing material thinner and lighter in weight as a whole, as well as to improve design and construction ease of cutting, drilling, pasting, and gluing. With this in mind, a GRC material with good load-bearing properties and molding properties such as cubic surface creation was specially prepared.

A foamed synthetic resin material (5) such as polystyrene or polystyrene is applied to the JRC layer (4) of the panel material thus constructed.
In the case of a heat insulating structure, the foamed synthetic resin material (5) is filled and foamed, or a foamed synthetic resin material (5) is laminated and pasted to form a heat insulating structure in the panel material. It is Machi nM's aim to provide a heat insulating panel material that eliminates the need for exterior treatment to cover the outer surface of the synthetic resin material (5) and has a surface protection structure by simply mounting the panel material.

In this way, the external insulation construction, which has a particularly remarkable effect in the conventional thermal structure, can be constructed simply by using -Cv3.

The panel material according to the present invention is intended to replace the conventional tile construction, and can be used not only as an exterior material, but also as an interior material, a floor material, or a molded material for waterproof pans. , and was particularly easy to construct.

In particular, the present invention aims to disclose a molding method that is most suitable for providing a panel material having various steaming characteristics at a low cost.

[Brief explanation of drawings]

Figure 1 is a cross-sectional view of ceramic paper Figures 1, 7, and 2 are cross-sectional views showing the pattern of 1lij paper, Figure 3 is a cross-sectional view of fired ceramic plate, and Figure 4 is a cross-sectional view of 1lij paper. FIG. 5 is a cross-sectional view showing the process of spraying, FIG. 5 is a cross-sectional view of laminated heat insulating materials, and FIG. 6 is a cross-sectional view showing attachment to a paneer or the like. In addition, m in the figure... Ceramic paper, (2)... Press, (3)...
...Ceramic plate, (4)...GRC layer, (5)...
This shows a foamed synthetic resin material. Patent applicant: Kobayashi Block Industrial Co., Ltd. Patent attorney: Minoru Kuwahara Figure 1, Figure 2, City of 2, Figure 3, Figure 5. ) Figure 6 1

Claims (1)

[Claims] A process of molding and firing ceramic paper, a process of spraying or pouring alkali-resistant glass fiber reinforced concrete on the non-decorative surface of the fired ceramic plate, and a process of laminating a foamed synthetic resin material on the reinforced concrete surface. A method for forming a decorative insulation panel material, comprising a step of laminating and molding insulation materials such as the like.