JPS5964125A - Pipe cutting method by electromagnetic force - Google Patents

Pipe cutting method by electromagnetic force

Info

Publication number
JPS5964125A
JPS5964125A JP57174120A JP17412082A JPS5964125A JP S5964125 A JPS5964125 A JP S5964125A JP 57174120 A JP57174120 A JP 57174120A JP 17412082 A JP17412082 A JP 17412082A JP S5964125 A JPS5964125 A JP S5964125A
Authority
JP
Japan
Prior art keywords
pipe
cutting
coil
dies
cut
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP57174120A
Other languages
Japanese (ja)
Other versions
JPS6140488B2 (en
Inventor
Masaharu Takahashi
正春 高橋
Yoichi Murakoshi
庸一 村越
Toshio Sano
利男 佐野
Kenichi Matsuno
松野 建一
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
National Institute of Advanced Industrial Science and Technology AIST
Original Assignee
Agency of Industrial Science and Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Agency of Industrial Science and Technology filed Critical Agency of Industrial Science and Technology
Priority to JP57174120A priority Critical patent/JPS5964125A/en
Publication of JPS5964125A publication Critical patent/JPS5964125A/en
Publication of JPS6140488B2 publication Critical patent/JPS6140488B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D26/00Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
    • B21D26/14Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces applying magnetic forces

Abstract

PURPOSE:To cut a pipe simply without damaging the pipe in cutting a pipe using an electromagnetic forming device and dies having sharp shoulder parts by setting the quantity of electric energy within the range in which stress necessary for cutting is generated. CONSTITUTION:A pipe 2 is fitted to a cutting coil 1 on a coil stand 5. At the same time, a pair of dies 6a, 6b are arranged at the outside of the pipe 2 through a spacer 8. These dies 6a, 6b have sharp shoulder parts 7a, 7b along the cutting line of the pipe 2 on inner rims of opposing faces, and the distance between cutting lines can be determined by changing the distance (l) between opposing dies. The pipe is cut by the same principle with electromagnetic forming. When electric energy accumulated in a capacitor C is supplied to the cutting coil 1 which acts as a primary coil, the pipe 2 becomes a secondary coil and induction current is generated. Repulsive force is generated between the coil 1 and pipe 2 corresponding to the change of magnetic field. The cutting part of the pipe 2 is bulged out between the pair of dies 6a, 6b, and the pipe 2 is cut.

Description

【発明の詳細な説明】 本発明は、電磁力によシバイブを切断する方法に関する
ものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method of cutting a shivive using electromagnetic force.

電磁力を利用した街繋加工即ち電磁成形は、液中放雷、
成形や13発成形などと共に高エネルギ速度加工法と呼
ばれ、極めて何時間に加工エネルギが投入されて数百1
LBec以内に加工が終了するだけでなく、高精度加工
、袢合加に、低コスト加工(特に多品種少量生産)等に
適するという特徴を備えている。さらに、電磁成形に1
よ、非接触で被加工物に圧力を伝えることができるとい
う特性が+、’、−1j  自動化も可能な加工法であ
る。
Machining processing that uses electromagnetic force, that is, electromagnetic forming, is a process that uses liquid lightning,
Along with molding and 13-shot molding, it is called a high energy speed machining method, and the machining energy is input in extremely many hours, resulting in hundreds of milliseconds.
Not only can machining be completed within LBec, but it is also suitable for high-precision machining, joining, and low-cost machining (particularly high-mix, low-volume production). In addition, 1 for electromagnetic forming.
The characteristic of being able to transmit pressure to the workpiece without contact is +, ', -1j It is a processing method that can be automated.

・1 番の結果、その欠点をm極的に活用してパイプを瞬時に
、Lかも比較的正確に切断できることを俯めた。
・As a result of No. 1, I expected that I could take advantage of this shortcoming and cut the pipe instantaneously and relatively accurately.

本発明をよ、このような知見に基づいて電、磁力によシ
バイブを切断する方法を提供しようとするものであり、
切断すべきパイプにおける切断位置に切断用コイルを内
挿し、このパイプの外(rill K 、切断線に沿い
一対の鋭利な肩部をもった型を配設し、切断用コイルに
電気的エネルギを供給してパイプを膨出変形させるに際
し、その電気的エネルギ量を、型の肩部に対向するパイ
プの切断線に沿って切断に必要な応力が発生する範囲内
釦設定し、而して切断用コイルとパイプとの間に生じる
電磁力ルエを?続し、この切断用コイル1に2次コイル
とみなされる切断すべきパイプ2が設値される。
Based on this knowledge, the present invention aims to provide a method for cutting shivive using electric or magnetic force.
A cutting coil is inserted at the cutting position in the pipe to be cut, a mold with a pair of sharp shoulders is placed outside the pipe along the cutting line, and electrical energy is applied to the cutting coil. When supplying the pipe to bulge and deform it, set the amount of electrical energy within the range that generates the stress necessary for cutting along the cutting line of the pipe facing the shoulder of the mold, and then cut the pipe. The electromagnetic force generated between the cutting coil and the pipe is connected, and the pipe 2 to be cut, which is regarded as a secondary coil, is set to the cutting coil 1.

なお、図中、RIL、、R2L2、及びR,L、は、そ
れぞれ切断用コイル1、パイプ2、及び切断用コイル1
を除いた回路のインピーダンスを表わしている。
In addition, in the figure, RIL, R2L2, and R, L are cutting coil 1, pipe 2, and cutting coil 1, respectively.
It represents the impedance of the circuit excluding .

また、3けギヤップスイッチ、4は接地スイッチをそれ
ぞれ示している。
Further, 3 indicates a gap switch, and 4 indicates a ground switch.

第2図は、上目己マI施装置のP9休的な構成例を示す
もので、コイルスタンド5上の4’J) F(r用コイ
ル1にパイプ2を挿嵌すると共恍、パイプ2の外(Il
lに、雷、気4′I(抗、じん性、ヤング率が大きい材
料で作製した一対の型6a、6bをスベーザ8を介して
配設しせておくこともできるが、スベーザ8の内側空間
を大気に開放するように、支柱状のスベーザを用い、外
型9を省略することもできる。
Fig. 2 shows an example of the P9 suspension configuration of the upper-mesh machining device. Outside of 2 (Il
A pair of molds 6a and 6b made of a material with high resistance, toughness, and Young's modulus can be placed in the spacer 8 through the spacer 8; In order to open the space to the atmosphere, it is also possible to use a pillar-like spacer and omit the outer mold 9.

上記構成を有する装置は、電磁成形と同様の原理に基づ
いてパイプの切断を行うものである。従りて、コンデン
サCK蓄えた電気的エネルギを7次コイルとしての切断
用コイル1に供給すると、パイプ2が2次コイルとなっ
てそれに誘導電流が生じ、磁界の変化に対応してコイル
1とパイプ2との間に反発力が生じ、パイプ2の切断個
所が一対の型6g 、 660間に膨出し、パイプ2が
第≠図に示すように切断される。
The apparatus having the above configuration cuts pipes based on the same principle as electromagnetic forming. Therefore, when the electrical energy stored in the capacitor CK is supplied to the cutting coil 1 as the seventh coil, the pipe 2 becomes a secondary coil and an induced current is generated in the coil 1 and the coil 1 in response to the change in the magnetic field. A repulsive force is generated between the pipe 2 and the pipe 2, and the cut portion of the pipe 2 bulges between the pair of molds 6g and 660, and the pipe 2 is cut as shown in the figure.

一′範囲によって決められる。即ち、型間用MA /が
小さい場合には、切断のために非常に大きな力が必要と
なるため、充電エネルギが不足して切断できないという
事態が生じる。この場合においても、コンデンサCK蓄
える充電エネルギを増大すれば切断回前であるが、その
ためにはコイル1の耐久性(機械的耐久性及び電気的絶
縁性)も増大しなければならず、而して、コイルの耐久
性の増大釦は限度があるため、実際上、ある限度より小
さい型間用Ntでパイプ2をLTI断するのけ不可能で
ある。
Determined by the 1' range. That is, when the inter-mold MA / is small, a very large force is required for cutting, and a situation arises in which charging energy is insufficient and cutting is not possible. In this case as well, if the charging energy stored in the capacitor CK is increased, the number of disconnections can be reduced, but in order to do so, the durability (mechanical durability and electrical insulation) of the coil 1 must also be increased. However, since the coil durability increasing button has a limit, it is actually impossible to LTI cut the pipe 2 with Nt between molds smaller than a certain limit.

また、上nCとをよ逆に、w1間距I!lf lが大き
い場合には、パイプ2が膨出変形して切断されない。こ
の′I!%において、充電エネルギをさらに増加すれば
、ダクタンス1:’(、2/ITTのものを用い、電源
と成形用コイル1とを結ぶケーブルとして、耐圧4Q 
]cV 、インダクタンス0.16μH/W、、、直流
抵抗2tnΩ/mのものを用いた。さらに、第−図及び
第3図に示した型をそれぞれ用い、型間距離lを2〜6
0門の間で窄化させた。その結果は第5図及び第を図に
示される。
Also, reversing the upper nC, the distance between w1 I! If lf l is large, the pipe 2 will bulge and deform and will not be cut. This 'I! %, if the charging energy is further increased, a cable with a ductance of 1:'(, 2/ITT is used, and a withstand voltage of 4Q is used as the cable connecting the power supply and the forming coil 1.
] cV, an inductance of 0.16 μH/W, and a DC resistance of 2 tnΩ/m. Furthermore, using the molds shown in Fig. 3 and Fig. 3, the distance l between the molds was set to 2 to 6.
It was narrowed between 0 gates. The results are shown in FIGS.

第5図及び第2図は、パイプ2を切断線に沿って一対の
型6a 、 6bで拘束し、型間距離lを変えて行った
結果を示すもので、第5図は充電エネルギと直径増加率
との関係を、@を図は充電エネルギと張出し部の立ち上
り角度との関係をそれぞれ示何によシバイブが破]Dす
ることもあったが、l=GOmmとした場合には3.0
kJGCおいてパイプ2が破損した。
Figures 5 and 2 show the results obtained by restraining the pipe 2 along the cutting line with a pair of molds 6a and 6b and varying the distance l between the molds. The figure shows the relationship between the charging energy and the rising angle of the overhang, respectively.There was a case where Shivibe was broken]D, but when l=GOmm, 3. 0
Pipe 2 was damaged at kJGC.

このように本発明の方法によれば、従来から存する電磁
成形の装置と鋭利な肩部をもった型を使ることかできる
Thus, according to the method of the present invention, conventional electromagnetic forming equipment and molds with sharp shoulders can be used.

【図面の簡単な説明】[Brief explanation of drawings]

第1図をよ本発明の実施装貿の等価回路図、第2図はそ
の実施装釘の構成例を示す部分切欠斜視図、第3図はそ
の型の部分断面図、第7図はパイプの切断状態を示す正
面図、第5図及び第2図は木発第3図 N璽 135− 第5図 第6図 危tx−和し〜(KJ)
Fig. 1 is an equivalent circuit diagram of an implementation of the present invention, Fig. 2 is a partially cutaway perspective view showing an example of the structure of the nail for implementation, Fig. 3 is a partial sectional view of the type, and Fig. 7 is a diagram of the pipe. The front view, Figure 5 and Figure 2 show the cut state, and Figure 5 and Figure 2 are from Kibo.

Claims (1)

【特許請求の範囲】 1、切断すべきパイプにおける切断位置に切断用コイル
を内挿し、このパイプの外側に、切断線に沿い一対の鋭
利な肩部をもった型を配設し、切」三コイルに’FIf
気的エネルギを供給して イブを変形させるに際し、そ
の電気的エネルギ匍を1、 肩部に対向するパイプの切
断線に沿って切断中 41 顛必要な応力が発生する範囲内に設定し、而して:l扁
’[用コイルとパイプとの間に生じる電磁力によ)・ 
1 b”、’、;<イブを切断することを特徴とする電磁力
によるパイプの切断方法。
[Claims] 1. A cutting coil is inserted into the cutting position of the pipe to be cut, and a die with a pair of sharp shoulders is placed outside the pipe along the cutting line. 'FIf on three coils
When supplying electrical energy to deform the eve, the electrical energy is set within a range that generates the necessary stress during cutting along the cutting line of the pipe facing the shoulder. :l-bian' [due to the electromagnetic force generated between the coil and the pipe]・
1. A method for cutting a pipe using electromagnetic force, which is characterized by cutting a pipe.
JP57174120A 1982-10-01 1982-10-01 Pipe cutting method by electromagnetic force Granted JPS5964125A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP57174120A JPS5964125A (en) 1982-10-01 1982-10-01 Pipe cutting method by electromagnetic force

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP57174120A JPS5964125A (en) 1982-10-01 1982-10-01 Pipe cutting method by electromagnetic force

Publications (2)

Publication Number Publication Date
JPS5964125A true JPS5964125A (en) 1984-04-12
JPS6140488B2 JPS6140488B2 (en) 1986-09-09

Family

ID=15972987

Family Applications (1)

Application Number Title Priority Date Filing Date
JP57174120A Granted JPS5964125A (en) 1982-10-01 1982-10-01 Pipe cutting method by electromagnetic force

Country Status (1)

Country Link
JP (1) JPS5964125A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2004028720A1 (en) * 2002-09-27 2004-04-08 Kabushiki Kaisha Kobe Seiko Sho Process for producing tubular ring with beads and die for use therein
US6751994B2 (en) 2002-05-28 2004-06-22 Magna International Inc. Method and apparatus for forming a structural member

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6751994B2 (en) 2002-05-28 2004-06-22 Magna International Inc. Method and apparatus for forming a structural member
WO2004028720A1 (en) * 2002-09-27 2004-04-08 Kabushiki Kaisha Kobe Seiko Sho Process for producing tubular ring with beads and die for use therein
US7487655B2 (en) 2002-09-27 2009-02-10 Kobe Steel, Ltd Process for producing tubular ring with beads and die for use therein

Also Published As

Publication number Publication date
JPS6140488B2 (en) 1986-09-09

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