JPS5951725B2 - Method for producing acicular magnetic iron oxide particle powder - Google Patents

Method for producing acicular magnetic iron oxide particle powder

Info

Publication number
JPS5951725B2
JPS5951725B2 JP54155728A JP15572879A JPS5951725B2 JP S5951725 B2 JPS5951725 B2 JP S5951725B2 JP 54155728 A JP54155728 A JP 54155728A JP 15572879 A JP15572879 A JP 15572879A JP S5951725 B2 JPS5951725 B2 JP S5951725B2
Authority
JP
Japan
Prior art keywords
acicular
iron oxide
oxide particles
particles
higher fatty
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP54155728A
Other languages
Japanese (ja)
Other versions
JPS5678101A (en
Inventor
智 斉藤
勝 磯合
博之 近藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toda Kogyo Corp
Original Assignee
Toda Kogyo Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toda Kogyo Corp filed Critical Toda Kogyo Corp
Priority to JP54155728A priority Critical patent/JPS5951725B2/en
Publication of JPS5678101A publication Critical patent/JPS5678101A/en
Publication of JPS5951725B2 publication Critical patent/JPS5951725B2/en
Expired legal-status Critical Current

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Classifications

    • GPHYSICS
    • G11INFORMATION STORAGE
    • G11BINFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
    • G11B5/00Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
    • G11B5/62Record carriers characterised by the selection of the material
    • G11B5/68Record carriers characterised by the selection of the material comprising one or more layers of magnetisable material homogeneously mixed with a bonding agent
    • G11B5/70Record carriers characterised by the selection of the material comprising one or more layers of magnetisable material homogeneously mixed with a bonding agent on a base layer
    • G11B5/706Record carriers characterised by the selection of the material comprising one or more layers of magnetisable material homogeneously mixed with a bonding agent on a base layer characterised by the composition of the magnetic material
    • G11B5/70626Record carriers characterised by the selection of the material comprising one or more layers of magnetisable material homogeneously mixed with a bonding agent on a base layer characterised by the composition of the magnetic material containing non-metallic substances
    • G11B5/70642Record carriers characterised by the selection of the material comprising one or more layers of magnetisable material homogeneously mixed with a bonding agent on a base layer characterised by the composition of the magnetic material containing non-metallic substances iron oxides

Landscapes

  • Paints Or Removers (AREA)
  • Magnetic Record Carriers (AREA)
  • Hard Magnetic Materials (AREA)
  • Compounds Of Iron (AREA)

Description

【発明の詳細な説明】 本発明は、磁気記録用針状磁性酸化鉄粒子粉末の製造法
に関するものであり、有機溶媒中への分散性並びに塗膜
中での配向性に優れており磁気記録材料用として好適な
針状磁性酸化鉄粒子粉末又はコバルト含有針状磁性酸化
鉄粒子粉末を得ることを目的とするものである。
Detailed Description of the Invention The present invention relates to a method for producing acicular magnetic iron oxide particles for magnetic recording, which have excellent dispersibility in organic solvents and orientation in coating films, and are suitable for magnetic recording. The purpose of the present invention is to obtain acicular magnetic iron oxide particles or cobalt-containing acicular magnetic iron oxide particles suitable for use as materials.

現在、磁気記録材料用として汎用されている針状磁性酸
化鉄粒子粉末は、周知の通り、硫酸第一鉄塩水溶液の如
き第一鉄塩水溶液とNaOHの如きアルカリとの湿式反
応によつて得られる針状含水酸化第二鉄粒子を出発物と
し、これを空気中200〜300℃で加熱脱水し、ヘマ
タイト粒子とし、次いで水素ガス雰囲気中300〜40
0℃で還元して針状マグネタイト粒子とする。
As is well known, acicular magnetic iron oxide particles, which are currently widely used as magnetic recording materials, are obtained by a wet reaction between a ferrous salt aqueous solution such as a ferrous sulfate aqueous solution and an alkali such as NaOH. The starting material is acicular hydrated ferric oxide particles, which are heated and dehydrated in air at 200 to 300°C to form hematite particles, and then heated to 300 to 400°C in a hydrogen gas atmosphere.
It is reduced to acicular magnetite particles at 0°C.

また必要によりこの針状マグネタイト粒子を200〜3
00℃で再酸化して針状マグヘマイト粒子とすることに
より得られている。尚、上記の「湿式反応」とは、第一
鉄塩溶液にアルカリを添加して水酸化第一鉄を生成し、
所定の州、温度で空気を吹込み酸化して針状含水酸化第
二鉄とする周知のものである。
In addition, if necessary, the acicular magnetite particles may be added to
It is obtained by reoxidizing at 00°C to obtain acicular maghemite particles. The above-mentioned "wet reaction" refers to adding an alkali to a ferrous salt solution to generate ferrous hydroxide,
This is a well-known method in which acicular hydrated ferric oxide is produced by blowing air at a predetermined temperature and oxidizing it.

また、磁気特性、特に保磁力を高くする為に上記の「湿
式反応」において針状含水酸化第二鉄を得るに際し、該
針状含水酸化第二鉄にコバルトを含有させた後、加熱脱
水、還元、更には酸化を施してコバルト含有針状マグネ
タイト粒子あるいはコバルト含有針状マグヘマイトとす
ることも良く知られている。
In addition, when obtaining acicular hydrated ferric oxide in the above-mentioned "wet reaction" in order to increase magnetic properties, especially coercive force, after incorporating cobalt into the acicular hydrated ferric oxide, heating dehydration, It is well known that cobalt-containing acicular magnetite particles or cobalt-containing acicular maghemite can be obtained by reduction and further oxidation.

上述した周知の方法により得られる針状マグネタイト粒
子又はコバルト含有針状マグネタイト粒子あるいは針状
マグヘマイト粒子又はコバルト含有針状マグヘマイド粒
子の如き針状磁性酸化鉄粒子は、磁気記録材料等に用い
る磁気塗料を得る為にトルエン、メチルエチルケトン等
の有機溶媒中に分散させるに際して非常に多くの時間及
び労力を必要とするものである。
Acicular magnetic iron oxide particles such as acicular magnetite particles, cobalt-containing acicular magnetite particles, acicular maghemite particles, or cobalt-containing acicular maghemide particles obtained by the well-known method described above can be used as a magnetic coating material for magnetic recording materials, etc. In order to obtain this, it requires a great deal of time and effort to disperse it in an organic solvent such as toluene or methyl ethyl ketone.

これは酸化鉄粒子自体が本質的に新水性であるという性
質を有しているため有機溶媒中には必然的に分散しにく
いのに加えて、上記した周知の方法により得られる針状
磁性酸化鉄粒子は、還元、酸化の各加熱処理過程に於い
て、特に水素等の還元ガス中の加熱還元過程に於いてく
粒子成長が著しく、単一粒子が形骸粒子の大きさを越え
て成長し、形骸粒子の外形は漸次消え、粒子形状の変形
と粒子および粒子相互間の焼結を引き起し凝集し合つて
いることに起因して有機溶媒中に均一に分散させるには
非常な困難を要するのである。また近年、磁気記録再生
用機器の小型軽量化が進むにつれて、磁気記録材料に対
する高性能化の必要性が益々生じてきている。
This is due to the fact that the iron oxide particles themselves are inherently aqueous and are therefore difficult to disperse in organic solvents, and in addition, the acicular magnetic oxide particles obtained by the well-known method described above Iron particles undergo remarkable particle growth during the reduction and oxidation heat treatment processes, especially during the heat reduction process in reducing gases such as hydrogen, and a single particle grows to a size exceeding that of a skeleton particle. The outer shape of the skeletal particles gradually disappears, causing deformation of the particle shape and sintering of the particles and each other, causing them to aggregate, making it extremely difficult to uniformly disperse them in an organic solvent. It is necessary. In addition, in recent years, as magnetic recording and reproducing equipment has become smaller and lighter, there has been an increasing need for higher performance magnetic recording materials.

このような高性能の磁気記録材料、例えば、磁気テープ
、磁気デイスク等を得る為には針状磁性酸化鉄粒子を塗
膜中で配向させる必要があるが、前述したように各加熱
処理過程に於いて粒子形状の変形と粒子および粒子相互
間の焼結等により凝集し合つている針状磁性酸化鉄粒子
はそのま・では満足できる配向度は得られないのである
。この為、当業界では針状磁性酸化鉄粒子を有機溶媒中
に分散させるに際しては、界面活性剤を添加して新油性
化すると同時に、強力な混合機を用いて長時間針状磁性
酸化鉄粒子を分散させているのである。
In order to obtain such high-performance magnetic recording materials, such as magnetic tapes and magnetic disks, it is necessary to orient the acicular magnetic iron oxide particles in the coating film, but as mentioned above, each heat treatment process Acicular magnetic iron oxide particles, which are aggregated together due to deformation of the particle shape and sintering of the particles and each other, cannot obtain a satisfactory degree of orientation. For this reason, in the industry, when dispersing acicular magnetic iron oxide particles in an organic solvent, a surfactant is added to make the acicular magnetic iron oxide particles oily, and at the same time, a powerful mixer is used to disperse the acicular magnetic iron oxide particles for a long time. It is dispersing the information.

しかし、界面活性剤を添加することにより上記の針状磁
性酸化鉄粒子をいくらか新油性とすることは可能となる
が、針状磁性酸化鉄粒子は焼結等により凝集しているも
のであり、添加する界面活性剤はこの凝集を解きほぐす
機能は有していない。従つて、上記の針状磁性酸化鉄粒
子の凝集を解きほぐそうとすれば、上述した強力な混合
機或は粉砕機等の物理的な力にたよらなければならない
のである。このように物理的な力によつて焼結等による
凝集を解きほぐし、分散させようとした場合には、必然
的に針状磁性酸化鉄粒子が傷つけられ、あるいは砕かれ
て針状磁性酸化鉄粒子の命とも云うべき針状性が損なわ
れてしまうのである。本発明者は、上記したことから針
状磁性酸化鉄粒子を用い磁気塗料を得ようとした場合に
、その分散性を改善する為には、単に界面活性剤を添加
して針状磁性酸化鉄粒子を新油性化して分散させようと
するだけでは不充分であることを知つた。
However, although it is possible to make the above-mentioned acicular magnetic iron oxide particles somewhat oily by adding a surfactant, the acicular magnetic iron oxide particles are agglomerated by sintering etc. The surfactant added does not have the function of loosening this aggregation. Therefore, in order to loosen the agglomeration of the acicular magnetic iron oxide particles, it is necessary to rely on physical force such as the above-mentioned strong mixer or crusher. In this way, when attempting to loosen and disperse agglomerations caused by sintering etc. using physical force, the acicular magnetic iron oxide particles are inevitably damaged or crushed, resulting in acicular magnetic iron oxide particles. The needle-like nature, which is the lifeblood of the body, is lost. Based on the above, the present inventor has discovered that when attempting to obtain a magnetic paint using acicular magnetic iron oxide particles, in order to improve the dispersibility, it is necessary to simply add a surfactant to the acicular magnetic iron oxide particles. We have learned that simply trying to disperse particles by making them oily is insufficient.

本発明者は、針状磁性酸化鉄粒子の粒子および粒子相互
間の焼結等による凝集をなくする為に、磁気記録材料用
に使用される針状磁性酸化鉄粒子“の製造過程、或は粒
子相互間の焼結による凝集等が生起する時期について永
年に亘り鋭意研究を重ねてきた。従来、針状磁性酸化鉄
粒子を製造するに際して、酸化鉄粒子の各加熱処理過程
に於いて生ずる粒子および粒子相互間の焼結等による凝
集を防ぐため焼結防止剤として有機化合物を酸化鉄粒子
の粒子表面に被覆させて針状磁性酸化鉄粒子粉末を得る
という手段は種々提案されている。
In order to eliminate agglomeration of acicular magnetic iron oxide particles due to sintering between particles, the present inventor has developed a manufacturing process for acicular magnetic iron oxide particles used for magnetic recording materials, or For many years, we have conducted extensive research into the timing at which agglomeration occurs due to sintering between particles.In the past, when producing acicular magnetic iron oxide particles, the particles generated during each heat treatment process of iron oxide particles In addition, various methods have been proposed for obtaining acicular magnetic iron oxide particles by coating the surfaces of iron oxide particles with an organic compound as a sintering inhibitor to prevent agglomeration due to sintering between particles.

例えばアン油脂肪酸の如き高級脂肪酸で針状含水酸化第
二鉄粒子の粒子表面を被覆させて、加熱還元あるいは必
要により再酸化するこことにより粒子相互間の焼結の少
ない針状磁性酸化鉄粒子粉末を得る方法がある。このよ
うにアン油脂肪酸の如き高級脂肪酸単独で被覆させれば
、後の各加熱処理を施しても粒子相互間の焼結が少ない
針状磁性酸化鉄粒子粉末を得ることができ、またこのも
のは塗膜中に於ける配向性の向上に若干寄与するものの
、加熱処理を施すに際して分解した脂肪酸の残分で被覆
される針状磁性酸化鉄粒子表面は、磁気塗料作製時に必
要とされている各種分散剤を吸着しにくくなり、このよ
うな現象から分散剤を用いる効果が薄れ磁気テープ特性
、特に角型比が改善されず、従つて、配向度に大きな改
善は望めないという欠点がある。一方、焼結防止剤とし
て有機化合物を多量に用い酸化鉄粒子の焼結等による凝
集防止効果を上げる方法も知られている。
For example, by coating the particle surface of acicular hydrated ferric oxide particles with a higher fatty acid such as an oil fatty acid, the acicular magnetic iron oxide particles are thermally reduced or reoxidized if necessary, thereby reducing sintering between the particles. There is a way to get the powder. By coating with a higher fatty acid such as an oil fatty acid alone in this way, it is possible to obtain an acicular magnetic iron oxide particle powder with less sintering between the particles even after subsequent heat treatments. Although this slightly contributes to improving the orientation in the coating film, the surface of the acicular magnetic iron oxide particles is coated with the residue of fatty acids decomposed during heat treatment, which is necessary when making magnetic paints. It becomes difficult to adsorb various dispersants, and due to this phenomenon, the effect of using the dispersant is weakened, and the magnetic tape characteristics, particularly the squareness ratio, are not improved, and therefore, no significant improvement in the degree of orientation can be expected. On the other hand, a method is also known in which a large amount of an organic compound is used as a sintering inhibitor to increase the effect of preventing agglomeration by sintering iron oxide particles.

このように多量の有機化合物を焼結防止剤として用いれ
ば酸化鉄粒子の焼結等による凝集防止効果が顕著に現わ
れるが、反面、酸化鉄粒子粉末の還元および酸化反応時
に於ける反応性を低下させ、また、磁気塗料作製時に用
いられる分散剤の効果を低め、結果的に針状磁性酸化鉄
粒子の各種磁気特性を悪化させることになるのである。
以上のことから、各種磁気特性を充分満足できる針状磁
性酸化鉄粒子を得ようとすれば必然的に酸化鉄粒子の焼
結等による凝集防止効果を有する有機化合物の使用料の
減少を余儀なくされ、この結果、酸化鉄粒子の焼結等に
よる凝集防止効果の期待は薄れ、依然として針状磁性酸
化鉄粒子を有機溶媒中へ分散させる際、或は塗膜中で配
向させるに際して多大の時間と労力を必要としている。
本発明者は、上述した従来技術の現況に鑑み、種々考察
を重ねた結果、熱分解温度が高<、且つ熱分解後の残分
が多い有機化合物の少量を針状含水酸化第二鉄粒子の粒
子表面に均一に被覆させることにより、還元酸化等の加
熱処理を施しても酸化鉄粒子の焼結等により凝集のない
針状磁性酸化鉄粒子粉末を得ることができるという技術
をすで.に確立している(特公昭56−17291号)
If a large amount of organic compound is used as an anti-sintering agent in this way, the effect of preventing agglomeration due to sintering of iron oxide particles will be noticeable, but on the other hand, it will reduce the reactivity of iron oxide particles during reduction and oxidation reactions. This also reduces the effectiveness of the dispersant used in the production of magnetic coating materials, resulting in deterioration of various magnetic properties of the acicular magnetic iron oxide particles.
From the above, in order to obtain acicular magnetic iron oxide particles that fully satisfy various magnetic properties, it is necessary to reduce the amount of organic compounds that have an agglomeration prevention effect by sintering iron oxide particles, etc. As a result, expectations for the agglomeration prevention effect of sintering iron oxide particles have diminished, and it still takes a great deal of time and effort to disperse acicular magnetic iron oxide particles in an organic solvent or orient them in a coating film. need.
In view of the current state of the prior art described above, and as a result of various considerations, the inventors of the present invention have determined that a small amount of an organic compound with a high thermal decomposition temperature and a large amount of residue after thermal decomposition can be converted into acicular hydrated ferric oxide particles. We have already developed a technology that allows us to obtain acicular magnetic iron oxide particles that do not agglomerate by sintering the iron oxide particles even after heat treatment such as reduction oxidation by uniformly coating the surface of the particles. (Special Publication No. 56-17291)
.

即ち、特公昭56−17291号の発明は還元、酸化の
各加熱処理を施す前の段階の針状含水酸化第二鉄粒子の
粒子表面を有機化合物で被覆させるに当つて、焼結防止
効果を有する有機化合物としてフエノール系樹脂と高級
脂肪酸との混合物を採用したものである。前述した如く
、針状含水酸化第二鉄粒子の粒子表面を高級脂肪酸で被
覆させる方法は既に知られているが、本発明者は、フエ
ノール系樹脂と高級脂肪酸との混合物を溶解させ、粒子
表面に均一かつ緻密な被覆を形成した場合には、熱処理
過程に於ける粒子形状の変形、粒子および粒子相互間の
焼結防止が一層効果的になると考えた。
In other words, the invention of Japanese Patent Publication No. 17291/1986 provides an anti-sintering effect when coating the particle surface of acicular hydrated ferric oxide particles with an organic compound before being subjected to reduction and oxidation heat treatments. A mixture of a phenolic resin and a higher fatty acid is used as the organic compound. As mentioned above, a method for coating the particle surface of acicular hydrated ferric oxide particles with higher fatty acids is already known, but the present inventors dissolved a mixture of a phenolic resin and a higher fatty acid to cover the particle surface. It was thought that if a uniform and dense coating was formed on the surface of the particles, the deformation of the particle shape during the heat treatment process and the prevention of sintering between particles and particles would be more effective.

そして、本発明者は、針状含水酸化第二鉄粒子を分散さ
せた水性懸濁液中に、フエノール系樹脂と高級脂肪酸と
の混合物を溶解させた’…8以上の水性懸濁液を得、続
いて酸等で中和してフエノール系樹脂と高級脂肪酸とを
析出させ、該析出物によつて針状含水酸化第二鉄粒子表
面を被覆させた後、濾別、乾燥した場合には、粒子表面
に均一かつ緻密なフエノール系樹脂と高級脂肪酸被覆を
形成させることができるという知見を得、特公昭56−
17291号の発明を完成したのである。一方、本発明
者は、上記特公昭56−17291号の発明に関する技
術について更に研究を重ねて行くうち、出発原料とする
針状含水酸化第二鉄に代え、該針状含水酸化第二鉄を、
その形状がくずれないように脱水した酸化鉄、即ち、針
状含水酸化第二鉄がα−FeOOHである場合にはα一
Fe。
The present inventor then obtained an aqueous suspension of 8 or more in which a mixture of a phenolic resin and a higher fatty acid was dissolved in an aqueous suspension in which acicular hydrated ferric oxide particles were dispersed. Then, the phenolic resin and higher fatty acid are precipitated by neutralization with an acid, etc., and the surface of the acicular hydrated ferric oxide particles is coated with the precipitate, and then filtered and dried. obtained the knowledge that it was possible to form a uniform and dense coating of phenolic resin and higher fatty acid on the particle surface, and published
He completed the invention of No. 17291. On the other hand, while conducting further research on the technology related to the invention of Japanese Patent Publication No. 56-17291, the present inventor discovered that the acicular hydrated ferric oxide was used instead of the acicular hydrated ferric oxide as a starting material. ,
When the iron oxide dehydrated so as not to lose its shape, that is, the acicular hydrated ferric oxide is α-FeOOH, α-Fe.

O。、γ−FeOOHである場合にはγ−Fe2O3で
表わされる酸化鉄であつても、特公昭56−17291
号の発明と同時に、該酸化鉄を水中に分散、懸濁させた
後、フエノール系樹脂と高級脂肪酸との混合物により被
覆すると、まつたく同等の効果が得られることを確認し
、本発明を完成したのである。即ち、本発明は針状酸化
鉄粒子又はコバルト含有針状酸化鉄粒子を分散、懸濁さ
せた水性懸濁液中に、該針状酸化鉄又はコバルト含有針
状酸化鉄に対し、0.5〜5.0重量%のフエノール系
樹脂と高級脂肪酸との混合物(フエノール系樹脂:高級
脂肪酸= (95:5) 〜 (5:95))を溶解さ
せて…8以上の水性懸濁液を得、次いで、この液の声値
を調整することにより、フエノール系樹脂と高級脂肪酸
とを析出させ、該析出物によつて前記針状酸化鉄又はコ
バルト含有針状酸化鉄粒子表面を被覆させた後、濾別、
乾燥し、次いで還元性ガス中300〜550℃の温度範
囲で加熱還元し、針状マグネタイト粒子粉末は又コバル
ト含有針状マグネタイト粒子粉末を得るか、更に必要に
より200〜350℃の温度範囲で酸化することによつ
て針状マグヘマイト粒子粉末又はコバルト含有針状マグ
ヘマイト粒子粉末を得ることを特徴とする針状磁性酸化
鉄粒子粉末の製造法である。
O. , in the case of γ-FeOOH, even if it is an iron oxide represented by γ-Fe2O3,
At the same time as the invention of No. 1, it was confirmed that the same effect could be obtained by dispersing and suspending the iron oxide in water and then coating it with a mixture of phenolic resin and higher fatty acid, and completed the present invention. That's what I did. That is, in the present invention, in an aqueous suspension in which acicular iron oxide particles or cobalt-containing acicular iron oxide particles are dispersed and suspended, 0.5 ~5.0% by weight of a mixture of phenolic resin and higher fatty acid (phenolic resin: higher fatty acid = (95:5) ~ (5:95)) was dissolved to obtain an aqueous suspension of...8 or more. Next, by adjusting the volume value of this liquid, the phenolic resin and higher fatty acid are precipitated, and the surface of the acicular iron oxide or cobalt-containing acicular iron oxide particles is coated with the precipitate. , filtered,
The acicular magnetite particles are dried and then reduced by heating in a reducing gas at a temperature range of 300 to 550°C to obtain a cobalt-containing acicular magnetite particle powder, or further oxidized at a temperature range of 200 to 350°C if necessary. This is a method for producing acicular magnetic iron oxide particles, characterized in that acicular maghemite particles or cobalt-containing acicular maghemite particles are obtained by doing so.

尚、本発明において、出発原料とする針状酸化鉄粒子又
はコバルト含有針状酸化鉄粒子とは針状α−Fe2O3
あるいはγ−Fe2O3、又はコバルト含!有針状α−
Fe2O3あるいはγ−Fe2O3をいう。
In the present invention, the acicular iron oxide particles or cobalt-containing acicular iron oxide particles used as the starting material are acicular α-Fe2O3.
Or γ-Fe2O3, or cobalt-containing! Acicular α-
It refers to Fe2O3 or γ-Fe2O3.

次に、本発明方法の構成、効果を説明する。まず、本発
明においてフエノール系樹脂と高級脂肪酸との混合物を
用いた理由について述べる。熱分解温度が高く、且つ熱
分解に際し炭化してl多くの残分を示すフエノール系樹
脂を単独で少量用いて針状酸化鉄粒子又はコバルト含有
針状酸化鉄粒子の粒子表面を被覆させた場合には後の還
元、酸化の各加熱処理過程での粒子および粒子相互間の
焼結防止効果は、高級脂肪酸を単独使用しJた場合より
すぐれている。しかし、フエノール系樹脂を単独で使用
した場合には、フエノール系樹脂は一般に針状酸化鉄粒
子又はコバルト含有針状酸化鉄粒子表面への被覆性が極
めてよいため、加熱還元時に使用される水素ガス等の還
元剤が粒子5内部に拡散していく速度が抑制されるので
該被処理粒子の還元反応か不充分となり、その結果得ら
れる針状磁性酸化鉄粒子又はコバルト含有針状磁性酸化
鉄粒子の磁気的性能が低下する場合がある。一方、高級
脂肪酸を単独で使用した場合には、一般に熱分解温度が
低い為、被覆後の加熱還元に際して容易に分解して被覆
膜が破壊される。そこで本発明者は、フエノール系樹脂
と高級脂肪酸とが相補う性質をもつていることに着目し
、フエノール系樹脂と高級脂肪酸とのある特定割合の混
合物を、針状酸化鉄粒子又はコバルト含有針状酸化鉄粒
子が分散懸濁している水性懸濁液中に溶解させた後、針
状酸化鉄粒子又はコバルト含有針状酸化鉄粒子の粒子表
面へ該フエノール系樹脂と高級脂肪酸との析出物によつ
て被覆させた粒子を各加熱処理して得られた針状磁性酸
化鉄粒子は、特に磁気テープの配向度においてフエノー
ル系樹脂或は高級脂肪酸単独で使用する場合よりも一層
優れた特性を得ることができ、更にこの場合、フエノー
ル系樹脂と高級脂肪酸との混合量は各々単独で使用する
場合の量よりも少なくても充分な配向度が得られること
を知つた。これらの作用機構は定かではないが、恐らく
フエノール系樹脂と高級脂肪酸との相乗効果が大きく寄
与しているものと思われる。本発明において用いられる
フエノール系樹脂としては、フエノール、レゾルシン、
アルキルレゾルシン、キシレノール、クレゾール等のフ
エノール類をそれぞれ単独または併用してホルムアルデ
ヒドと縮合して得られる水溶性レゾール型フエノール樹
脂或はポリパラビニルフエノールが挙げられる。
Next, the configuration and effects of the method of the present invention will be explained. First, the reason for using a mixture of a phenolic resin and a higher fatty acid in the present invention will be described. When the particle surface of acicular iron oxide particles or cobalt-containing acicular iron oxide particles is coated with a small amount of a phenolic resin that has a high thermal decomposition temperature and carbonizes during thermal decomposition and leaves a large amount of residue. The effect of preventing particles and particles from sintering during the subsequent heat treatment processes of reduction and oxidation is better than when higher fatty acids are used alone. However, when phenolic resin is used alone, phenolic resin generally has an extremely good coating property on the surface of acicular iron oxide particles or cobalt-containing acicular iron oxide particles, so hydrogen gas used during thermal reduction Since the rate at which the reducing agent diffuses into the particles 5 is suppressed, the reduction reaction of the treated particles becomes insufficient, resulting in acicular magnetic iron oxide particles or cobalt-containing acicular magnetic iron oxide particles. magnetic performance may deteriorate. On the other hand, when a higher fatty acid is used alone, it generally has a low thermal decomposition temperature, so it easily decomposes during thermal reduction after coating, and the coating film is destroyed. Therefore, the present inventor focused on the fact that phenolic resins and higher fatty acids have complementary properties, and used acicular iron oxide particles or cobalt-containing needles to form a mixture of a certain proportion of phenolic resins and higher fatty acids. After dissolving in an aqueous suspension in which iron oxide particles are dispersed, the precipitates of the phenolic resin and higher fatty acids are deposited on the surface of the acicular iron oxide particles or the cobalt-containing acicular iron oxide particles. The acicular magnetic iron oxide particles obtained by heat-treating the coated particles have properties that are superior to those obtained by using phenolic resin or higher fatty acid alone, especially in the degree of orientation of magnetic tape. Furthermore, it has been found that in this case, a sufficient degree of orientation can be obtained even if the amount of the phenolic resin and higher fatty acid mixed is smaller than the amount when each is used alone. Although the mechanism of these actions is not clear, it is thought that the synergistic effect between the phenolic resin and the higher fatty acid contributes greatly. The phenolic resins used in the present invention include phenol, resorcinol,
Water-soluble resol-type phenolic resins or polyparavinylphenol obtained by condensing phenols such as alkylresorcinol, xylenol, and cresol individually or in combination with formaldehyde can be mentioned.

高級脂肪酸としては炭素数8〜24の脂肪族モノカルボ
ン酸が好ましい。
As the higher fatty acid, aliphatic monocarboxylic acids having 8 to 24 carbon atoms are preferred.

フエノール系樹脂と高級脂肪酸との混合物の添加量を、
被処理物である針状酸化鉄粒子又はコバルト含有針状酸
化鉄粒子に対して0.5重量%以下にした場合、添加に
よる効果、即ち、焼結防止効果が顕著に現われない。
The amount of the mixture of phenolic resin and higher fatty acid added is
If the amount is 0.5% by weight or less based on the acicular iron oxide particles or cobalt-containing acicular iron oxide particles that are the object to be treated, the effect of addition, that is, the sintering prevention effect will not be noticeable.

また5.0重量%以上添加した場合には、加熱還元処理
に長時間必要となつたり、或は還元温度をより高くせざ
るを得なくなり、この為粒子相互間の焼結を促進させ、
磁気特性を劣化せしめることになり好ましくない。本発
明の目的からすれば0.5〜5.0重量%で充分な効果
を得ることができる。また、フエノール系樹脂と高級脂
肪酸との混合割合は本発明の目的からすれば(95:5
)〜(5:95)の割合にて行われる。
In addition, if it is added in an amount of 5.0% by weight or more, a long time is required for the thermal reduction treatment, or the reduction temperature has to be made higher, which promotes sintering between particles.
This is not preferable because it deteriorates the magnetic properties. For the purpose of the present invention, a sufficient effect can be obtained with 0.5 to 5.0% by weight. Furthermore, from the purpose of the present invention, the mixing ratio of phenolic resin and higher fatty acid is 95:5.
) to (5:95).

尚、上記混合割合の範囲外である場合には、フエノール
系樹脂或は高級脂肪酸を単独で使用した場合の特性(例
えば配向度)しか得られないが、混合割合が上記の範囲
内であれ各々を単独で使用する場合の量よりも少ない量
をもつて充分な効果を得ることができる。
In addition, if the mixing ratio is outside the above range, only the characteristics (for example, degree of orientation) can be obtained when the phenolic resin or higher fatty acid is used alone, but even if the mixing ratio is within the above range, each A sufficient effect can be obtained with a smaller amount than when used alone.

次に本発明における被膜形成手段について詳述する。Next, the film forming means in the present invention will be explained in detail.

本発明において針状酸化鉄粒子又はコバルト含有針状酸
化鉄粒子の粒子表面に、フエノール系樹脂と高級脂肪酸
とを均一かつ緻密に被覆させるためには、該フエノール
系樹脂と高級脂肪酸を析出させる前後の針状酸化鉄粒子
又はコバルト含有針状酸化鉄粒子の水性懸濁液を適切に
管理しなければならない。
In the present invention, in order to uniformly and densely coat the particle surface of the acicular iron oxide particles or cobalt-containing acicular iron oxide particles with the phenolic resin and higher fatty acid, it is necessary to The aqueous suspension of acicular iron oxide particles or cobalt-containing acicular iron oxide particles must be properly controlled.

先づ、針状酸化鉄粒子又はコバルト含有針状酸化鉄粒子
を分散、懸濁させた水性懸濁液中に、フエノール系樹脂
と高級脂肪酸を均一に溶解させなければならない。
First, the phenolic resin and higher fatty acid must be uniformly dissolved in an aqueous suspension in which acicular iron oxide particles or cobalt-containing acicular iron oxide particles are dispersed or suspended.

この為にはフエノール系樹脂、高級脂肪酸をそれぞれ単
独或は混合して予め水に溶解させておき、それらの溶液
を針状酸化鉄粒子又はコバルト含有針状酸化鉄粒子の水
性懸濁液中に添加混合させる方法を採るのが好ましい。
この場合、水酸化ナトリウム等の苛性アルカリ、炭酸ナ
トリウム等の炭酸アルカリ、モルホリン等のアミン、更
にはアンモニア等のアルカリ性物質を溶解助剤として用
いることができる。更に、山、温度の制御が必要であり
、フエノール系樹脂、高級脂肪酸が溶解された状態を保
つためには、フエノール系樹脂、高級脂肪酸が添加され
た針状酸化鉄粒子又はコバルト含有針状酸化鉄粒子の水
性懸濁液の…値が8以上であることが必要であり、好ま
しくはIfIlO以上に保持されるべきである。
For this purpose, a phenolic resin and a higher fatty acid are dissolved in water in advance, either singly or as a mixture, and these solutions are added to an aqueous suspension of acicular iron oxide particles or cobalt-containing acicular iron oxide particles. It is preferable to adopt a method of adding and mixing.
In this case, a caustic alkali such as sodium hydroxide, an alkali carbonate such as sodium carbonate, an amine such as morpholine, or an alkaline substance such as ammonia can be used as a dissolution aid. Furthermore, it is necessary to control the peak temperature and maintain the dissolved state of the phenolic resin and higher fatty acids. It is necessary that the aqueous suspension of iron particles has a ... value of 8 or more, and preferably should be maintained at IfIIO or more.

また温度はフエノール系樹脂を用いる場合室温以上であ
ればよいが、高級脂肪酸を用いる場合にはその融点以上
必要であり、よつてこれらの混合物を均一に溶解させる
ためには高級脂肪酸の融点以上に保持するのが好ましい
。従つて、フエノール系樹脂、高級脂肪酸を添加する前
の針状酸化鉄粒子又はコバルト含有針状酸.化鉄粒子の
水性懸濁液についても、後からフエノール系樹脂と高級
脂肪酸の単独或はそれらの混合水溶液を加えることによ
る…変動、温度変動により、針状酸化鉄粒子又はコバル
ト含有針状酸化鉄粒子の凝集、或はフエノール系樹脂と
高級脂肪酸.の析出を惹起せしめない.Ifl,温度と
して置くことが必要であり、フエノール系樹脂と高級脂
肪酸の単独或はそれらの混合水溶液の…、温度について
も同様に配慮する必要がある。
In addition, when using a phenolic resin, the temperature should be at least room temperature, but when using a higher fatty acid, it needs to be at least the melting point of the higher fatty acid. Preferably, it is retained. Therefore, acicular iron oxide particles or cobalt-containing acicular acid before adding phenolic resin or higher fatty acid. Regarding the aqueous suspension of iron oxide particles, acicular iron oxide particles or cobalt-containing acicular iron oxide particles can be formed by adding an aqueous solution of a phenolic resin and a higher fatty acid alone or a mixture of them later, depending on fluctuations and temperature fluctuations. Aggregation of particles or phenolic resin and higher fatty acids. Does not cause precipitation of The temperature of the phenolic resin and the higher fatty acid alone or the mixed aqueous solution thereof must be similarly considered.

尚、適切な…、温度でなくて、針状酸化鉄粒子.又はコ
バルト含有針状酸化鉄粒子の凝集、フエノール系樹脂と
高級脂肪酸の析出が生じる場合には、アルカリ性物質を
加えて山を上げ、更には温度も上げる方法を採ることが
できる。
In addition, the temperature is not appropriate, but the acicular iron oxide particles. Alternatively, if aggregation of cobalt-containing acicular iron oxide particles and precipitation of phenolic resin and higher fatty acids occur, a method can be adopted in which an alkaline substance is added to raise the mountain and the temperature is also raised.

次に、溶解しているフエノール系樹脂と高級脂J肪酸を
析出させるに当つては、フエノール系樹脂と高級脂肪酸
とを溶解させている針状酸化鉄粒子又はコバルト含有針
状酸化鉄粒子水性懸濁液を該高級脂肪酸の融点以上に保
ちながら、無機酸、有機酸等の酸化物質を除々に添加し
て該分散液のIiI4を8以下に調整する。
Next, in precipitating the dissolved phenolic resin and higher fatty acid, acicular iron oxide particles or cobalt-containing acicular iron oxide particles in which the phenolic resin and higher fatty acid are dissolved are While maintaining the suspension at a temperature above the melting point of the higher fatty acid, an oxidizing substance such as an inorganic acid or an organic acid is gradually added to adjust the IiI4 of the dispersion to 8 or less.

より完全に析出させるためにはIil3.5〜 5、更
には高級脂肪酸の融点以下に調整することが好ましい。
次に、フエノール系樹脂と高級脂肪酸とで被覆させた針
状酸化鉄粒子又はコバルト含有針状酸化鉄粒子を針状磁
性酸化鉄粒子とする手段について説明する。
In order to achieve more complete precipitation, it is preferable to adjust Iil to 3.5 to 5, and further below the melting point of the higher fatty acid.
Next, a method for forming acicular magnetic iron oxide particles from acicular iron oxide particles or cobalt-containing acicular iron oxide particles coated with a phenolic resin and a higher fatty acid will be described.

上述した如く、フエノール系樹脂と高級脂肪酸で被覆さ
せた針状酸化鉄粒子又はコバルト含有針状酸化鉄粒子は
、通常の方法により得られる針状酸化鉄粒子又はコバル
ト含有針状酸化鉄粒子を針状磁性酸化鉄粒子とする際に
採られる通常の各加熱処理温度より高い、例えば還元に
おいては水素等還元雰囲気中300〜550℃、酸化に
おいては200〜350℃に加熱処理すればよい。
As mentioned above, the acicular iron oxide particles or cobalt-containing acicular iron oxide particles coated with a phenolic resin and higher fatty acid are produced by acicular iron oxide particles or cobalt-containing acicular iron oxide particles obtained by a conventional method. Heat treatment may be carried out at a temperature higher than the usual heat treatment temperatures used to form magnetic iron oxide particles, for example, at 300 to 550°C in a reducing atmosphere such as hydrogen for reduction, and at 200 to 350°C for oxidation.

尚、水素等の還元雰囲気中加熱還元する温度が300℃
以下である場合、還元反応の進行が遅く長時間を要す。
In addition, the temperature for heating reduction in a reducing atmosphere such as hydrogen is 300°C.
If it is below, the reduction reaction progresses slowly and takes a long time.

また、550℃以上である場合には、還元反応が急激に
進行して粒子形状の変形、粒子および粒子相互間の焼結
を引き起こしてしまう。他方酸化する温度が200℃以
下である場合、酸化反応に長時間を要す。また350℃
以上である場合には、酸化反応が急激に進行して粒子形
状の変形、粒子および粒子相互間の焼結を引き起こして
しまう。以上、詳述して来た本発明方法のの効果につい
て述べると以下の通りである。
Further, if the temperature is 550° C. or higher, the reduction reaction rapidly progresses, causing deformation of the particle shape and sintering of the particles and the particles themselves. On the other hand, when the oxidation temperature is 200° C. or lower, the oxidation reaction takes a long time. Also 350℃
If this is the case, the oxidation reaction will rapidly proceed, resulting in deformation of the particle shape and sintering of the particles and each other. The effects of the method of the present invention, which have been described in detail above, are as follows.

本発明を施行することにより、還元、酸化等の加熱処理
工程に於ける酸化鉄粒子および粒子相互間の焼結による
凝集は極めて効率よく防止されるから、出発物粒子の針
状性を保持継承した目的物、即ち、針状マグネタイト粒
子粉末又はコバルト含有針状マグネタイト粒子粉末或は
針状マグヘマイト粒子粉末又はコバルト含有針状マグヘ
マイト粒子粉末が得られる。
By implementing the present invention, agglomeration due to sintering of iron oxide particles and particles during heat treatment processes such as reduction and oxidation is extremely efficiently prevented, so the acicularity of the starting particles is maintained. The desired product, that is, acicular magnetite particle powder, cobalt-containing acicular magnetite particle powder, acicular maghemite particle powder, or cobalt-containing acicular maghemite particle powder is obtained.

更にこの結果、前記針状マグネタイト粒子又はコバルト
含有針状マグネタイト粒子或は針状マグヘマイト粒子又
はコバルト含有針状マグヘマイト粒子を磁気塗料作製の
際に用いた場合、トルエン、メチルエチルケトン等の有
機溶媒との混練時に優れた分散性を示し、更には磁気テ
ープ等の磁気記録材料に使用した場合には特に配向性に
富み、極めて優れた電磁気特性の磁気テープが得られる
。次に本発明を実施例及び比較例により説明する。
Furthermore, as a result, when the acicular magnetite particles, cobalt-containing acicular magnetite particles, acicular maghemite particles, or cobalt-containing acicular maghemite particles are used in producing a magnetic coating material, it is difficult to knead them with an organic solvent such as toluene or methyl ethyl ketone. It sometimes exhibits excellent dispersibility, and when used in magnetic recording materials such as magnetic tapes, it is particularly rich in orientation, resulting in magnetic tapes with extremely excellent electromagnetic properties. Next, the present invention will be explained with reference to Examples and Comparative Examples.

実施例 1 長軸の平均長さが0.65μmで平均軸比(長軸:短軸
)が8:1である針状酸化第二鉄(α−Fe2O3)
1kgを131の水中に分散、懸濁させ、次いで70℃
に昇温させた針状酸化第二鉄粒子懸濁液を得た。
Example 1 Acicular ferric oxide (α-Fe2O3) with an average long axis length of 0.65 μm and an average axis ratio (major axis: short axis) of 8:1
1 kg was dispersed and suspended in 131 water, and then heated to 70°C.
A suspension of acicular ferric oxide particles was obtained by raising the temperature to .

次いで攪拌下の針状酸化第二鉄粒子懸濁液中に、ポリパ
ラビニルフエノール(丸善石油(株)製「レジンM」)
10g(α−Fe2O3粒子に対して.1.0重量%に
相当)とステアリン酸10g(α−Fe2O3粒子に対
して1.0重量%に相当)尚、フエノール系樹脂:高級
脂肪酸=50:50に相当する。を水酸化ナトリウム2
.5gとモルホリン1.5gの溶解助剤で水11に溶解
させ、引続き75℃に昇温しlたポリパラビニルフエノ
ールとステアリン酸との混合水溶液を加え、?値106
、温度70℃である針状酸化第二鉄粒子水性懸濁液を得
た。続いて、上記針状酸化第二鉄粒子水性懸濁液を攪拌
させながら1.8−Nの硫酸水溶液を徐々に添1加し、
ポリパラビニルフエノールとステアリン酸を析出させた
比値4.5の針状酸化第二鉄粒子水性懸濁液を得た。
Next, polyparavinylphenol (“Resin M” manufactured by Maruzen Sekiyu Co., Ltd.) was added to the suspension of acicular ferric oxide particles under stirring.
10g (equivalent to .1.0% by weight relative to α-Fe2O3 particles) and 10g stearic acid (equivalent to 1.0% by weight relative to α-Fe2O3 particles). Phenol resin: higher fatty acid = 50:50 corresponds to Sodium hydroxide 2
.. 5g of morpholine and 1.5g of morpholine as a solubilizing agent in water 11, and then heated to 75°C and added with a mixed aqueous solution of polyparavinylphenol and stearic acid. value 106
, an aqueous suspension of acicular ferric oxide particles was obtained at a temperature of 70°C. Subsequently, while stirring the aqueous suspension of acicular ferric oxide particles, a 1.8-N sulfuric acid aqueous solution was gradually added,
An aqueous suspension of acicular ferric oxide particles having a ratio value of 4.5 was obtained in which polyparavinylphenol and stearic acid were precipitated.

次いで常法により濾別し、乾燥した針状酸化第二鉄粒子
粉末はポリパラビニルフエノール(1.0重量%/α−
Fe2O3)とステアリン,酸(1.0重量%/α−F
e2O3)で被覆された粒子であつた。実施例2〜6,
比較例1〜5 フエノール系樹脂、高級脂肪酸の種類および使用量、溶
解助剤の使用量、混合有機化合物溶液を加えた針状酸化
第二鉄粒子水性懸濁液の出、温度を種々変化した以外は
、実施例1と同様にして有機化合物被覆粒子を作成した
Next, the dried acicular ferric oxide particles were separated by filtration by a conventional method, and the dried acicular ferric oxide particles were mixed with polyparavinylphenol (1.0% by weight/α-
Fe2O3) and stearin, acid (1.0% by weight/α-F
The particles were coated with e2O3). Examples 2 to 6,
Comparative Examples 1 to 5 The type and amount of phenolic resin, higher fatty acid used, amount of solubilizing agent used, production of an aqueous suspension of acicular ferric oxide particles to which mixed organic compound solution was added, and temperature were varied. Except for this, organic compound coated particles were produced in the same manner as in Example 1.

この主要作製条件を表1に示す。尚、実施例2に於ける
フエノール系樹脂は、水溶性レゾール型フエノール樹脂
(大鹿振興(株)製「デイアノール17号」)を用いた
。また実施例6に於ける針状酸化第二鉄粒子はFeに対
してコバルトを1.0原子%含有したαFeOOH粒子
を脱水して得たα−Fe2O3を出発原料として使用し
た。
The main manufacturing conditions are shown in Table 1. As the phenolic resin in Example 2, a water-soluble resol type phenolic resin ("Dianol No. 17" manufactured by Oshika Shinko Co., Ltd.) was used. Further, for the acicular ferric oxide particles in Example 6, α-Fe2O3 obtained by dehydrating αFeOOH particles containing 1.0 atomic % of cobalt based on Fe was used as a starting material.

針状マグネタイト粒子粉末の製造 実施例7〜9 比較例6〜7; 実施例1で得られた針状α−Fe2O3粒子1.0kg
を61の一端開放型レトルト容器中に投入し、駆動回転
させながらN2ガスを毎分21の割合で通気し、420
℃に昇温させ、次いでH2ガスを毎分21の割合で通気
し、還元温度420℃で還元して針状マグネタイト粒子
粉末を得た。
Production Examples 7 to 9 of acicular magnetite particle powder Comparative Examples 6 to 7; 1.0 kg of acicular α-Fe2O3 particles obtained in Example 1
was placed in a retort container with one end open at 61, and N2 gas was aerated at a rate of 21 per minute while driving and rotating.
The temperature was raised to 0.degree. C., and then H2 gas was passed through at a rate of 21 degrees per minute, and the mixture was reduced at a reduction temperature of 420.degree. C. to obtain acicular magnetite particle powder.

得られた針状マグネタイト粒子は電子顕微鏡観察の結果
、出発原料粒子の形状を保持継承しており、BET法に
よる比表面積は28.8m・/gであり、磁気測定の結
果、保磁力Hcは4060e、飽和磁束密度σSは80
9emu/gであつた。実施例8,9比較例6,7 被処理粒子の種類、還元温度を種々変化させた以外は、
実施例7と同様にして針状マグネタイト粒子粉末、又は
コバルト含有針状マグネタイト粒子粉末を得た。
As a result of electron microscopic observation, the obtained acicular magnetite particles were found to retain the shape of the starting material particles, have a specific surface area of 28.8 m/g by the BET method, and have a coercive force Hc of 28.8 m/g as a result of magnetic measurement. 4060e, saturation magnetic flux density σS is 80
It was 9 emu/g. Examples 8 and 9 Comparative Examples 6 and 7 Except for varying the type of particles to be treated and the reduction temperature,
Acicular magnetite particle powder or cobalt-containing acicular magnetite particle powder was obtained in the same manner as in Example 7.

この主要作製条件及び粒子粉末の諸特性を表2に示す。
針状マグヘマイト粒子粉末の製造 実施例10〜17 比較例8〜14; 実施例 10 実施例1で得た針状酸化第二鉄粒子粉末を用いて実施例
7に於ける還元条件で還元して得られた針状マグネタイ
ト粒子粉末を空気中250℃で酸化して針状マグヘマイ
ト粒子粉末を得た。
Table 2 shows the main manufacturing conditions and various properties of the particles.
Production of acicular maghemite particle powder Examples 10 to 17 Comparative Examples 8 to 14; Example 10 The acicular ferric oxide particle powder obtained in Example 1 was reduced under the reducing conditions in Example 7. The obtained acicular magnetite particles were oxidized in air at 250° C. to obtain acicular maghemite particles.

得られた針状マグヘマイト粒子は、電子顕微鏡観察の結
果出発原料粒子の形状を保持継承しており。BET法に
よる比表面積は284m2/gであり、磁気測定の結果
、保磁力Hcは3720e、飽和磁束密度σSは69.
8emu/gであつた。実施例11〜17,比較例8〜
14 被処理粒子の種類、還元温度、酸化温度を種々変化させ
た以外は実施例10と同様にして針状マグヘマイト粒子
粉末又はコバルト含有針状マグヘマイト粒子粉末を得た
The obtained acicular maghemite particles retain the shape of the starting material particles as observed by electron microscopy. The specific surface area according to the BET method is 284 m2/g, and as a result of magnetic measurement, the coercive force Hc is 3720e, and the saturation magnetic flux density σS is 69.
It was 8 emu/g. Examples 11 to 17, Comparative Example 8 to
14 Acicular maghemite particle powder or cobalt-containing acicular maghemite particle powder was obtained in the same manner as in Example 10, except that the type of particles to be treated, reduction temperature, and oxidation temperature were variously changed.

この粒子粉末の諸特性を表3に示す。磁気テープの製造
実施例18〜28、比較例15〜23;
実施例、18 実施例7で得られた針状マグネタイト粒子粉末を用いて
、下記に示す通りの組成に配合し、ボールミルにより5
時間混合分散させ磁気塗料を得た。
Table 3 shows various properties of this particulate powder. Manufacture of magnetic tape
Examples 18-28, Comparative Examples 15-23;
Example 18 Using the acicular magnetite particle powder obtained in Example 7, the composition was blended as shown below, and the powder was milled using a ball mill for 5 minutes.
A magnetic paint was obtained by time mixing and dispersion.

針状マグネタイト粒子粉末 塩化ビニル酢酸ビニル共重合体 ルゴム(7:3) トルエン メチルエチルケトン メチルイソブチルケトン レシチン 15g :ニトリ 5.4g 12g 12g 12g 0.6g 得られた磁気塗料を30μmのポリエチレンテレフタレ
ートのベース上に厚さ4μmとなるように塗布して塗膜
を形成し、次いで既知の方法により磁場内を走行させ、
乾燥後625mm幅に裁断して磁気テープを製造した。
Acicular magnetite particle powder Vinyl chloride Vinyl acetate copolymer rubber (7:3) Toluene Methyl ethyl ketone Methyl isobutyl ketone Lecithin 15 g : Nitri 5.4 g 12 g 12 g 12 g 0.6 g The obtained magnetic paint was placed on a 30 μm polyethylene terephthalate base. A coating film is formed by applying the material to a thickness of 4 μm, and then running in a magnetic field by a known method.
After drying, it was cut into a 625 mm width to produce a magnetic tape.

得られた磁気テープの保磁力Hcは3660e、残留磁
束密度Brは1510gaussであり、角型比Br/
Bmは0.832、配向度は2.80であつた。実施例
19〜28、比較例15〜23 針状磁性酸化鉄粒子粉末の種類を種々変更した以外は実
施例18と同様にして、磁気テープを製造した。
The coercive force Hc of the obtained magnetic tape was 3660e, the residual magnetic flux density Br was 1510 gauss, and the squareness ratio Br/
The Bm was 0.832 and the degree of orientation was 2.80. Examples 19 to 28, Comparative Examples 15 to 23 Magnetic tapes were manufactured in the same manner as in Example 18, except that the type of acicular magnetic iron oxide particles was variously changed.

Claims (1)

【特許請求の範囲】 1 針状酸化鉄粒子又はコバルト含有針状酸化鉄粒子を
分散、懸濁させた水性懸濁液中に、該針状酸化鉄又はコ
バルト含有針状酸化鉄に対し0.5〜5重量%のフェノ
ール系樹脂と高級脂肪酸との混合物(フェノール系樹脂
:高級脂肪酸=(95:5)〜(5:95))を溶解さ
せてpH8以上の水性懸濁液を得、次いで、この液のp
H値を調整することにより、フェノール系樹脂と高級脂
肪酸とを析出させ、該析出物によつて前記針状酸化鉄粒
子又はコバルト含有針状酸化鉄粒子表面を被覆させた後
、濾別、乾燥し、次いで還元性ガス中300〜550℃
の温度範囲で加熱還元することによつて針状マグネタイ
ト粒子又はコバルト含有針状マグネタイト粒子を得るこ
とを特徴とする針状磁性酸化鉄粒子粉末の製造法。 2 フェノール系樹脂と高級脂肪酸との混合物が針状酸
化鉄に対して1.5〜3.0重量%である特許請求の範
囲第1項記載の針状磁性酸化鉄粒子粉末の製造法。 3 フェノール系樹脂と高級脂肪酸との混合物がコバル
ト含有針状酸化鉄に対して1.5〜3.0重量%である
特許請求の範囲第1項記載の針状磁性酸化鉄粒子粉末の
製造法。 4 針状酸化鉄粒子又はコバルト含有針状酸化鉄粒子を
分散、懸濁させた水性懸濁溶中に、該針状酸化鉄又はコ
バルト含有針状酸化鉄に対し0.5〜5重量%のフェノ
ール系樹脂と高級脂肪酸との混合物(フェノール系樹脂
:高級脂肪酸=(95:5)〜(5:95))を溶解さ
せてpH8以上の水性懸濁液を得、次いで、この液のp
H値を調整することにより、フェノール系樹脂と高級脂
肪酸とを析出させ、該析出物によつて前記針状酸化鉄粒
子又はコバルト含有針状酸化鉄粒子表面を被覆させた後
、濾別、乾燥し、次いで還元性ガス中300〜550℃
の温度範囲で加熱還元し、次いで200〜350℃の温
度範囲で酸化することによつて針状マグヘマイト粒子又
はコバルト含有針状マグヘマイト粒子を得ることを特徴
とする針状磁性酸化鉄粒子粉末の製造法。 5 フェノール系樹脂と高級脂肪酸との混合物が針状酸
化鉄に対して1.5〜3.0重量%である特許請求の範
囲第4項記載の針状磁性酸化鉄粒子粉末の製造法。 6 フェノール系樹脂と高級脂肪酸との混合物がコバル
ト含有針状酸化鉄に対して1.5〜3.0重量%である
特許請求の範囲第4項記載の針状磁性酸化鉄粒子粉末の
製造法。
[Scope of Claims] 1. In an aqueous suspension in which acicular iron oxide particles or cobalt-containing acicular iron oxide particles are dispersed or suspended, 0. A mixture of 5 to 5% by weight of phenolic resin and higher fatty acid (phenolic resin: higher fatty acid = (95:5) to (5:95)) is dissolved to obtain an aqueous suspension with a pH of 8 or higher, and then , p of this liquid
By adjusting the H value, the phenolic resin and higher fatty acid are precipitated, and the surface of the acicular iron oxide particles or cobalt-containing acicular iron oxide particles is coated with the precipitate, followed by filtration and drying. and then 300-550℃ in reducing gas.
A method for producing acicular magnetic iron oxide particles, the method comprising obtaining acicular magnetite particles or cobalt-containing acicular magnetite particles by thermal reduction in a temperature range of . 2. The method for producing acicular magnetic iron oxide particle powder according to claim 1, wherein the mixture of phenolic resin and higher fatty acid is 1.5 to 3.0% by weight based on the acicular iron oxide. 3. The method for producing acicular magnetic iron oxide particles according to claim 1, wherein the mixture of phenolic resin and higher fatty acid is 1.5 to 3.0% by weight based on cobalt-containing acicular iron oxide. . 4 In an aqueous suspension in which acicular iron oxide particles or cobalt-containing acicular iron oxide particles are dispersed and suspended, 0.5 to 5% by weight of the acicular iron oxide or cobalt-containing acicular iron oxide is added. A mixture of phenolic resin and higher fatty acid (phenolic resin: higher fatty acid = (95:5) to (5:95)) is dissolved to obtain an aqueous suspension with a pH of 8 or higher, and then the pH of this liquid is
By adjusting the H value, the phenolic resin and higher fatty acid are precipitated, and the surface of the acicular iron oxide particles or cobalt-containing acicular iron oxide particles is coated with the precipitate, followed by filtration and drying. and then 300-550℃ in reducing gas.
Production of acicular magnetic iron oxide particle powder characterized by obtaining acicular maghemite particles or cobalt-containing acicular maghemite particles by heating reduction in a temperature range of 200 to 350 °C and then oxidizing in a temperature range of 200 to 350 °C. Law. 5. The method for producing acicular magnetic iron oxide particles according to claim 4, wherein the mixture of phenolic resin and higher fatty acid is 1.5 to 3.0% by weight based on the acicular iron oxide. 6. The method for producing acicular magnetic iron oxide particle powder according to claim 4, wherein the mixture of phenolic resin and higher fatty acid is 1.5 to 3.0% by weight based on cobalt-containing acicular iron oxide. .
JP54155728A 1979-11-30 1979-11-30 Method for producing acicular magnetic iron oxide particle powder Expired JPS5951725B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP54155728A JPS5951725B2 (en) 1979-11-30 1979-11-30 Method for producing acicular magnetic iron oxide particle powder

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP54155728A JPS5951725B2 (en) 1979-11-30 1979-11-30 Method for producing acicular magnetic iron oxide particle powder

Publications (2)

Publication Number Publication Date
JPS5678101A JPS5678101A (en) 1981-06-26
JPS5951725B2 true JPS5951725B2 (en) 1984-12-15

Family

ID=15612159

Family Applications (1)

Application Number Title Priority Date Filing Date
JP54155728A Expired JPS5951725B2 (en) 1979-11-30 1979-11-30 Method for producing acicular magnetic iron oxide particle powder

Country Status (1)

Country Link
JP (1) JPS5951725B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6235984U (en) * 1985-08-23 1987-03-03

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6235984U (en) * 1985-08-23 1987-03-03

Also Published As

Publication number Publication date
JPS5678101A (en) 1981-06-26

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