JPS5944210B2 - Manufacturing method of synthetic resin flexible tube - Google Patents
Manufacturing method of synthetic resin flexible tubeInfo
- Publication number
- JPS5944210B2 JPS5944210B2 JP52099787A JP9978777A JPS5944210B2 JP S5944210 B2 JPS5944210 B2 JP S5944210B2 JP 52099787 A JP52099787 A JP 52099787A JP 9978777 A JP9978777 A JP 9978777A JP S5944210 B2 JPS5944210 B2 JP S5944210B2
- Authority
- JP
- Japan
- Prior art keywords
- synthetic resin
- flexible tube
- blow molding
- manufacturing
- tube
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/24—Lining or labelling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/24—Lining or labelling
- B29C2049/2412—Lining or labelling outside the article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2705/00—Use of metals, their alloys or their compounds, for preformed parts, e.g. for inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2023/00—Tubular articles
- B29L2023/18—Pleated or corrugated hoses
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Description
【発明の詳細な説明】
本発明は外周に金属材2が長手方向に沿つて施された熱
可塑性合成樹脂の管材料1を、内周に複数条の凹条3、
3・・・が施されたブロー成形用金型4内に挿入し、上
記ブロー成形用金型4の凹条3、3・・・の部分にほぼ
合致した形状の押え治具5にて管材料1の金属材2が施
された部分を凹条3、3・・・に押圧しつつ管材料1を
軟化させてその中に空気を吹込んでブロー成形すること
を特徴とする合成樹脂自在管の製造法に係り、その目的
とするところは自在管として使用する際に屈曲によりあ
る任意の曲げ角度状態に設定した場合に合成樹脂の弾性
にて復元しに<く一旦設定した曲げ角度に維持すること
ができる合成樹脂自在管の製造法を提供するにある。DETAILED DESCRIPTION OF THE INVENTION The present invention comprises a tube material 1 made of thermoplastic synthetic resin having a metal material 2 applied along the longitudinal direction on the outer periphery, a plurality of grooved stripes 3 on the inner periphery,
3... is inserted into the blow molding mold 4 which has been subjected to the above-mentioned blow molding mold 4. A synthetic resin flexible tube characterized by blow molding by softening the tube material 1 and blowing air into it while pressing the part of the material 1 on which the metal material 2 is applied to grooves 3, 3... The purpose of this method is to create a flexible tube that, when used as a flexible tube, can be bent to any desired bending angle without restoring due to the elasticity of the synthetic resin, thus maintaining the bending angle once set. An object of the present invention is to provide a method for manufacturing a synthetic resin flexible tube that can be used to produce flexible synthetic resin tubes.
従来から熱可塑性合成樹脂管体に蛇腹状部を設けて屈曲
により曲げ角度調節可能にした自在管があるが、一旦所
定の曲げ角度に屈曲せしめても合成樹脂の弾性にて元の
直状に復元しようとする傾向が強く、施工性が悪い欠点
があつた。Conventionally, flexible tubes have been made of thermoplastic synthetic resin tubes with bellows-like parts that can be bent to adjust the bending angle. There was a strong tendency to try to restore it, and it had the disadvantage of poor workability.
本発明はかかる従来の欠点を解消せんとするもので、以
下添付図に基づいて詳細に説明する。The present invention aims to eliminate such conventional drawbacks, and will be described in detail below with reference to the accompanying drawings.
本発明はポリ塩化ビニルやポリエチレン等の任意の(好
ましくは軟質の)熱可塑性合成樹脂の管材料1の外周に
第1図の如くその長手方向に沿つて1条又は複数条の金
属材2が施されたものをパリリン、つまリブロー成形材
料とするもので、この場合の金属材2の装着は管材料1
の押出成形時に押出成形方向に沿つて同時に押出して行
なつたり、或いは貼付けて押出したり、既成形の管材料
1に貼付けるなど任意の方法で行なうことができる。し
かしてこのように金属材2が外周に装着された管材料1
をパリリンとして予熱し軟化せしめた状態でブロー成形
用金型4内に挿入する。ブロー成形用金型4は上記管材
料1の一端部を閉塞しかつ他端が開口した状態で管材料
1を外周から掴む複数個、例えば2個の金型片4a、4
bにて形成されるもので、これらの金型片4a、4bの
内周には第2図のように蛇腹部形成用の複数条の凹条3
、3・・・を形成するための半環状凹部3a、3bが各
各複数条ずつ施されている。またこの場合、管材料1の
内部には第3図のように上記凹条3、3・・・の断面形
状とほぼ合致した形状で複数個の突部6、6・・・を有
する押え治具5が挿入され、管材料1内に(高圧)空気
を吹込んで管材料1のブロー成形を行なうと同時に上記
押え治具5を作動させて第4図のように管材料1の金属
材2が装着された部分を突部6、6・・・により凹条3
、3・・・に押付けるものである。このようにして第5
図のように蛇腹部Tの外周に金属材2が施された自在管
が得られる。伺、金属材2としては弾性発発力が小さく
、塑性変形が可能であり、しかも保形力が比較的大きな
弘の、例えば軟鉄、銅、アルミニウム、鉛、錫或いはそ
の他これらの特性を具備する金属、合金が用いられる。
また自在管は継手、エルボ等では一端が内挿用の細径部
、他端が外挿部用の太径部としておくことができる。本
発明にあつてはこのように蛇腹部を有する合成樹脂の自
在管を成形するに当り、外周に金属材が長手方向に沿つ
て施された熱可塑性合成樹脂の管材料を、内周に複数条
の凹条が施されたブロー成形用金型内に挿入してブロー
成形しているから、得られた蛇腹部付きの自在管は金属
材の施された部分が塑性変形可能で弾性反発力の少ない
部分となるものであつて、所定の角度に曲げた場合、こ
の部分にて合成樹脂の弾性による復元性が抑制?れ、所
定の曲げ形状に保形できて、施工性の良好な自在管を得
ることができる利点がある。In the present invention, as shown in FIG. 1, one or more metal members 2 are provided on the outer periphery of a tube material 1 made of any (preferably soft) thermoplastic synthetic resin such as polyvinyl chloride or polyethylene along its longitudinal direction. The applied material is Parylin, a rib blow molding material, and in this case, the metal material 2 is attached to the pipe material 1.
It can be carried out by any method, such as simultaneously extruding along the extrusion direction during extrusion molding, pasting and extruding, or pasting onto a pre-formed pipe material 1. However, the pipe material 1 with the metal material 2 attached to the outer periphery in this way
is preheated as parylene to soften it and then inserted into the blow molding mold 4. The blow molding mold 4 includes a plurality of pieces, for example, two mold pieces 4a and 4, which grip the tube material 1 from the outer periphery with one end of the tube material 1 closed and the other end open.
As shown in FIG. 2, a plurality of grooves 3 for forming the bellows part are formed on the inner periphery of these mold pieces 4a and 4b.
, 3, . . . are each provided with a plurality of semi-annular recesses 3a, 3b. Further, in this case, inside the tube material 1, as shown in FIG. The tool 5 is inserted and (high pressure) air is blown into the tube material 1 to perform blow molding of the tube material 1. At the same time, the presser jig 5 is operated to press the metal material 2 of the tube material 1 as shown in FIG. The part where the
, 3... In this way the fifth
As shown in the figure, a flexible tube in which the metal material 2 is applied to the outer periphery of the bellows part T is obtained. As for the metal material 2, metals such as soft iron, copper, aluminum, lead, tin, or others that have a small elastic force, can be plastically deformed, and have a relatively large shape-retaining force, or other materials having these properties. Metals and alloys are used.
Further, in the case of a joint, an elbow, etc., the flexible tube can have one end as a small diameter portion for insertion and the other end as a large diameter portion for external insertion. In the present invention, when molding a synthetic resin flexible tube having a bellows part, a plurality of thermoplastic synthetic resin tube materials having a metal material applied along the longitudinal direction on the outer periphery are used on the inner periphery. Because it is inserted into a blow molding mold with concave strips and blow molded, the resulting flexible tube with a bellows part can be plastically deformed in the metal part and has an elastic repulsion force. This is a part where there is little friction, and when it is bent to a certain angle, the elasticity of the synthetic resin suppresses the restorability of this part. This has the advantage of being able to maintain a predetermined bent shape and providing a flexible pipe with good workability.
またこのプロ一成形に際し、ブロー成形用金型の凹条の
部分にほぼ合致した形状の押え治具にて管材料の金属材
が施された部分を凹条に押圧しているから金属材の曲げ
加工がスムーズに行なえるものであつて、比較的硬質で
曲げ後の保形性の大きな金属材であつても無理なく使用
でき、一層施工性のよい自在管を得ることが可能となる
。In addition, during this professional molding, the metal-covered part of the pipe material is pressed against the grooves using a holding jig whose shape almost matches the grooves of the blow molding die. The bending process can be performed smoothly, even metal materials that are relatively hard and have great shape retention after bending can be used without difficulty, making it possible to obtain a flexible pipe with even better workability.
第1図は本発明に用いる金属材付き管材料の一実施例の
一部省略斜視図、第2図は同上の管材料を金型に挿入し
た状態の断面図、第3図は同上の成形に用いる押え治具
の一部省略断面図、第4図は同上の成形状態の概略断面
図、第5図は同上により得られた自在管の一実施例の斜
視図である。Fig. 1 is a partially omitted perspective view of an embodiment of the pipe material with metal material used in the present invention, Fig. 2 is a cross-sectional view of the same pipe material inserted into the mold, and Fig. 3 is the molding of the same material. FIG. 4 is a schematic cross-sectional view of the above molded state, and FIG. 5 is a perspective view of an example of the flexible tube obtained by the same method.
Claims (1)
合成樹脂の管材料を、内周に複数条の凹条が施されたブ
ロー成形用金型内に挿入し、上記ブロー成形用金型の凹
条の部分にほぼ合致した形状の押え治具にて管材料の金
属材が施された部分を凹条に押圧しつつ管材料を軟化さ
せてその中に空気を吹込んでブロー成形することを特徴
とする合成樹脂自在管の製造法。1. A thermoplastic synthetic resin pipe material with a metal material applied along the longitudinal direction on the outer periphery is inserted into a blow molding mold with a plurality of grooves on the inner periphery, and the above-mentioned blow molding mold is inserted. Blow molding is performed by pressing the metallic part of the pipe material against the groove using a holding jig whose shape almost matches the groove of the mold, softening the pipe material, and blowing air into it. A method for manufacturing a synthetic resin flexible tube characterized by:
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP52099787A JPS5944210B2 (en) | 1977-08-15 | 1977-08-15 | Manufacturing method of synthetic resin flexible tube |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP52099787A JPS5944210B2 (en) | 1977-08-15 | 1977-08-15 | Manufacturing method of synthetic resin flexible tube |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS5431468A JPS5431468A (en) | 1979-03-08 |
JPS5944210B2 true JPS5944210B2 (en) | 1984-10-27 |
Family
ID=14256632
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP52099787A Expired JPS5944210B2 (en) | 1977-08-15 | 1977-08-15 | Manufacturing method of synthetic resin flexible tube |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5944210B2 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3016679A1 (en) * | 1980-04-30 | 1981-11-05 | Süddeutsche Kühlerfabrik Julius Fr. Behr GmbH & Co KG, 7000 Stuttgart | VENTILATION, HEATING AND / OR AIR CONDITIONING FOR MOTOR VEHICLES |
US4882978A (en) * | 1988-04-11 | 1989-11-28 | Power Flo Products Corp. | Bellows pneumatic system |
-
1977
- 1977-08-15 JP JP52099787A patent/JPS5944210B2/en not_active Expired
Also Published As
Publication number | Publication date |
---|---|
JPS5431468A (en) | 1979-03-08 |
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