JPS5938891B2 - Wood veneer laminated steel plate and its manufacturing method - Google Patents
Wood veneer laminated steel plate and its manufacturing methodInfo
- Publication number
- JPS5938891B2 JPS5938891B2 JP1868978A JP1868978A JPS5938891B2 JP S5938891 B2 JPS5938891 B2 JP S5938891B2 JP 1868978 A JP1868978 A JP 1868978A JP 1868978 A JP1868978 A JP 1868978A JP S5938891 B2 JPS5938891 B2 JP S5938891B2
- Authority
- JP
- Japan
- Prior art keywords
- adhesive
- wood veneer
- steel plate
- rust
- thickness
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Landscapes
- Laminated Bodies (AREA)
Description
【発明の詳細な説明】
本発明は鋼板表面に防錆顔料を含有する防錆合成樹脂層
を設け、さらに可撓性合成ゴム系水性エマルジョン型接
着剤層を介して木質単板を鋼板に積層してなる美麗な表
面状態を有し、しかも強度、耐食性に優れ、十分な加工
性を有し使用環境の変化によつても変質することのない
特性を有する木質単板ラミネート鋼板及びその製造方法
に関するものである。Detailed Description of the Invention The present invention provides a rust-preventive synthetic resin layer containing a rust-preventive pigment on the surface of a steel plate, and further laminates a wood veneer to the steel plate via a flexible synthetic rubber water-based emulsion adhesive layer. A wood veneer laminated steel plate that has a beautiful surface condition, excellent strength and corrosion resistance, sufficient workability, and does not deteriorate even under changes in the usage environment, and a method for producing the same. It is related to.
本発明の目的は不燃材で加工性、強度等に優れた鋼板に
、天然銘木単板、合成木質単板等の木質化粧単板(以下
単に木質単板と称す)を複合させることによつて表面外
観と質感は天然銘木など木質単板それ自体であり、耐火
性と強度は鋼板並みであるという画素材の特徴を生かし
た例えば建材、各種機器に用いる木質単板ラミネート鋼
板並びにその製造方法を提供することである。接着剤を
用いて合板に木質単板を複合させることは従来より行な
われており合板と木質単板とは素材が同じ木材なので、
含水率、熱膨脹率はほぼ同じであり、温度、湿度等の温
度変化による反り木質単板の割れや剥れなどのトラブル
が発生することはほとんど無い。又これらの素材は接着
剤を適度に吸収し合うため加熱・加圧時に木質単板表面
に接着剤が浸み出すことも少ない。しかしこれらの素材
は可燃性のため防火性の必要な部位への使用ができない
という大きな問題がある。ところが最近接着剤を用いて
金属板に木質単板を複合させ、耐火性、強度、加工性を
持たせた木質単板ラミネート金属板を製造することが試
みられている。しかし木質単板ラミネート金属板はその
素材が金属板と木質単板と異なるため熱膨脹率をはじめ
水分吸収による膨潤の有無などその性質は全く異なり木
質単板が割れたり剥れを生ずるという問題がある。又金
属板は接着剤を吸収しないので木質単板表面に接着剤の
浸み出しを生じ表面状態を損なうという問題が起る。従
来の金属板に木質単板を接合する技術としては、ポリビ
ニルブチラール又はニトリルゴムで変性したフェノール
系接着剤を介して金属板に木質単板を複合させる方法(
特開昭48−28084号)、ウレタン樹脂接着剤を含
浸させた不織布を介して金属板に木質単板を複合させる
方法(特公昭52−10887号)、金属板に合成樹脂
層を設け硬化型接着剤を含浸させた不織布を介して木質
単板を複合させる方法(特公昭52−5954号及び特
公昭52−28294号)、ホツトメルト系の接着剤を
介して金属板に単板を複合させる方法(実公昭37−2
8088号)等が公知である。The purpose of the present invention is to combine a steel plate, which is a noncombustible material with excellent workability and strength, with decorative wood veneers (hereinafter simply referred to as wood veneers) such as natural precious wood veneers and synthetic wood veneers. The surface appearance and texture of the wood veneer itself is similar to that of natural precious wood, and the fire resistance and strength are comparable to those of steel plates.We have developed wood veneer laminated steel plates for use in building materials and various types of equipment, and their manufacturing methods, by taking advantage of the characteristics of the painting material. It is to provide. It has been conventional practice to combine plywood and wood veneer using adhesives, and since plywood and wood veneer are made of the same wood,
The moisture content and coefficient of thermal expansion are almost the same, and problems such as cracking or peeling of warped wooden veneers due to changes in temperature, humidity, etc. rarely occur. Furthermore, since these materials absorb adhesive appropriately, there is little chance of the adhesive seeping into the surface of the wooden veneer when heated and pressurized. However, these materials have a major problem in that they are flammable and cannot be used in areas that require fire protection. Recently, however, attempts have been made to combine wood veneers with metal plates using adhesives to produce wood veneer laminated metal plates that have fire resistance, strength, and workability. However, since the materials of wood veneer laminated metal plates are different from metal plates and wood veneers, their properties such as thermal expansion rate and whether or not they swell due to moisture absorption are completely different, leading to problems such as cracking or peeling of wood veneers. . Furthermore, since the metal plate does not absorb adhesive, there is a problem in that the adhesive seeps onto the surface of the wooden veneer, impairing the surface condition. Conventional techniques for bonding wood veneers to metal plates include a method of bonding wood veneers to metal plates using a phenolic adhesive modified with polyvinyl butyral or nitrile rubber (
JP-A No. 48-28084), a method of combining a wooden veneer with a metal plate through a non-woven fabric impregnated with a urethane resin adhesive (Japanese Patent Publication No. 52-10887), a method of forming a synthetic resin layer on a metal plate and curing it. A method of combining a wood veneer with a nonwoven fabric impregnated with an adhesive (Japanese Patent Publication No. 52-5954 and a Japanese Patent Publication No. 52-28294), a method of combining a veneer with a metal plate through a hot melt adhesive. (Jikko Sho 37-2
No. 8088) and the like are publicly known.
これらの技術のうち例えば特開昭48−
28084号にあるポリビニルブチラール又はニトリル
ゴムで変性したフエノール系の接着剤を介して金属板に
木質単板を複合させたものに於いてはフエノール系の接
着剤を用いることはその接着剤が赤褐色となることをま
ぬがれないので木質単板の導管溝の隙間を通して接着剤
が浸み出した場合、表面状態が非常に悪くなるという欠
点があり、さらに加熱温度も最低130℃以上必要とな
るため木質単板表面に熱膨脹による割れを生じ易いため
好ましくない。Among these techniques, for example, in JP-A No. 48-28084, in which a wooden veneer is composited with a metal plate via a phenolic adhesive modified with polyvinyl butyral or nitrile rubber, phenolic adhesive is used. Using adhesives has the disadvantage that the adhesive becomes reddish-brown, so if the adhesive seeps through the gaps in the conduit grooves of the wood veneer, the surface condition will be very poor. This is not preferable because it requires a temperature of at least 130°C or higher, which tends to cause cracks on the surface of the wood veneer due to thermal expansion.
特公昭52−10887号のごとくウレタン樹脂を含浸
させた不織布を介して金属板に木質単板を複合させる方
法に於いては金属板と木質単板との中間に不織布を介入
する理由は、硬化型のウレタン樹脂系接着剤を介して金
属板に木質単板を直接接合させると接着剤自体が可撓性
に乏しく温度変化に対する素材の伸縮率の差違を吸収で
きず木質単板に割れを生じ易くさらに曲げ加工を施した
際、木質単板加工部に著しい割れを生ずる為、これを防
ぐ手段として、クツシヨン材として不織布を介入してい
るものであるが、不織布に接着剤を含浸させるという作
業が必要となり、複雑な作業工程となつてしまう。In the method of combining a metal plate and a wood veneer through a nonwoven fabric impregnated with urethane resin, as in Japanese Patent Publication No. 52-10887, the reason for intervening the nonwoven fabric between the metal plate and the wood veneer is that When a wood veneer is directly bonded to a metal plate using a mold urethane resin adhesive, the adhesive itself has poor flexibility and cannot absorb the difference in the material's expansion and contraction rate due to temperature changes, resulting in cracks in the wood veneer. When the wood veneer is easily bent, significant cracking occurs in the processed parts of the wood veneer, so as a means to prevent this, non-woven fabric is used as a cushion material, but the process involves impregnating the non-woven fabric with adhesive. is required, resulting in a complicated work process.
しかも得られた木質単板ラミネート金属板は、不織布に
ウレタン樹脂系接着剤を十分に含浸しているので不織布
のもつクツション性は失なわれ、単に接着剤層を設けた
だけのものとあまりかわらず、むしろ作業性が悪くなり
燃焼時に不織布からの有毒ガスの発生があるため不燃材
料として使用できなくなる。また金属板に亜鉛鉄板を使
用した場合には木質単板ラミネート金属板の端部より腐
食が始まりそれに伴ない木質単板が剥れるという危険が
ある。又、特公昭52−5954号及び特公昭52−2
8294号のごとく金属板に合成樹脂層を設け、硬化型
接着剤を含浸させた不織布を介して木質単板を複合させ
る方法がある。Moreover, since the obtained wood veneer laminated metal plate has a nonwoven fabric sufficiently impregnated with a urethane resin adhesive, the cushioning properties of the nonwoven fabric are lost, and it is not much different from a one that simply has an adhesive layer. On the contrary, it becomes difficult to work with, and toxic gas is generated from the nonwoven fabric during combustion, making it impossible to use it as a noncombustible material. Furthermore, when a galvanized iron plate is used as the metal plate, there is a risk that corrosion will begin at the edges of the wood veneer laminated metal plate and the wood veneer will peel off as a result. Also, Special Publication No. 52-5954 and Special Publication No. 52-2
There is a method, as in No. 8294, in which a synthetic resin layer is provided on a metal plate and a wooden veneer is composited through a nonwoven fabric impregnated with a curable adhesive.
これは柔軟性を有する合成樹脂層を設けることにより曲
げ加工時に木質単板と金属板の伸びの差違を緩衝する効
果を持たせたものである。この方法に於いても特公昭5
2−10887号の方法と同様に、不織布を介入するこ
とによる問題点が多く、合成樹脂層は単に加工性を向上
させるだけにすぎず、金属板の腐食を防止するものでは
ない。従来技術のうち、実公昭37−28088号のご
とくホツトメルト系の接着剤を介して金属板に木質単板
を複合させる方法においても実用上大きな問題点が多い
。This has the effect of buffering the difference in elongation between the wood veneer and the metal plate during bending by providing a flexible synthetic resin layer. Even in this method, the Tokuko Sho 5
Similar to the method of No. 2-10887, there are many problems due to the intervention of the nonwoven fabric, and the synthetic resin layer only improves processability and does not prevent corrosion of the metal plate. Among the conventional techniques, there are many practical problems in the method of combining a wooden veneer with a metal plate using a hot-melt adhesive, as in Japanese Utility Model Publication No. 37-28088.
即ちホツトメルト系の接着剤にはフイルム状のものと固
体状のものの2種類がある。フイルム状のものは塗装設
備が必要なく、固形分が100%に近いので均一な膜厚
のホツトメルトフイルムを用いれば、加熱加圧プレス時
に木質単板の導管溝からの接着剤の浸み出しがないとい
う利点がある反面、このフイルム状の接着剤は静電気が
起き易いため、金属板上にフイルムを重ねる作業時にし
わが発生し易く、塵芥が付着し易いという難点がある。
これに対し、固形状のものは加熱溶融させ液体状にして
接着剤をあらかじめ金表面に塗布し、冷却して乾燥した
ものを用いることも行なわれる。この場合もフイルム状
の接着剤を使用するのと同様、加熱・加圧プレス時に単
板の導管溝から接着剤が浸み出しにくいという利点があ
る反面、ホツトメルト系の接着剤を用いた場合には、接
着剤が完全に乾燥している状態で加熱・加圧されるため
、加熱・加圧プレス時に単板が割れ易いという致命的な
難点がある。さらに接着剤が乾燥していることにより、
加熱・加圧プレス機に投入する際に単板と金属板がずれ
易いという問題があり、作業性の悪いものである。もち
ろん接着剤自体には耐食性がないので銘木ラミネート金
属板端部よりの腐食は防げないのである。本発明はこれ
らの難点を解消し、美麗な表面状態を有し、しかも強度
、耐食性に優れ、十分な加工性を有し、使用環境の変化
によつても変質することのない木質単板ラミネート鋼板
を開発したものであり、その要旨とするところは板厚0
.2〜2.01!lの鋼板の片面もしくは両面に乾燥膜
厚で2〜20μの範囲で防錆顔料を添加した防錆合成樹
脂層を有し、その上に乾燥膜厚で10〜70μの範囲で
可撓性合成ゴム系エマルジヨン型からなる接着剤層を有
し、その上に板厚0.1〜1.011の木質単板層を有
する木質単板ラミネート鋼板及び板厚0.211の鋼板
の片面もしくは両面に乾燥膜厚で2〜20μの範囲で防
錆顔料を含有する防錆合成樹脂層を設け、その上に乾燥
膜厚で10〜70μの範囲で可撓性合成ゴム系水性エマ
ルジヨン型接着剤からなる接着剤層を設け、接着剤層の
表面が未乾燥の状態でその上に板厚0.1〜1.0nの
木質単板を積層し、接着剤が銘木の表面ににじみでなく
なる状態まで常温または加熱により中途乾燥せしめた後
、加熱・加圧せしめてなることを特徴とする木質単板ラ
ミネート鋼板の製造方法である。以下本発明を実施例に
基づいて詳述する。本発明の木質単板ラミネート鋼板の
1例の断面構造を第1図に示す。That is, there are two types of hot melt adhesives: film-like adhesives and solid-like adhesives. Film-like products do not require painting equipment, and the solid content is close to 100%, so if you use a hot melt film with a uniform thickness, the adhesive will not seep out from the conduit grooves of the wood veneer during heat and pressure pressing. On the other hand, this film-like adhesive tends to generate static electricity, so it has the disadvantage that it tends to wrinkle when stacking the film on a metal plate, and it also tends to attract dust.
On the other hand, if a solid material is used, it is heated and melted into a liquid state, and an adhesive is applied to the gold surface in advance, then cooled and dried. In this case, as well as using a film adhesive, there is an advantage that the adhesive is difficult to seep out from the conduit grooves of the veneer during heat and pressure pressing, but on the other hand, when using a hot melt adhesive, Since the adhesive is heated and pressurized when it is completely dry, there is a fatal problem in that the veneer is prone to cracking during heating and pressurizing. Additionally, as the adhesive dries,
There is a problem in that the veneer and metal plate tend to shift when placed in a heating/pressure press machine, resulting in poor workability. Of course, the adhesive itself does not have corrosion resistance, so corrosion from the edges of the wood laminated metal plate cannot be prevented. The present invention solves these difficulties and provides a wood veneer laminate that has a beautiful surface, has excellent strength and corrosion resistance, has sufficient workability, and does not deteriorate even when the usage environment changes. It is a developed steel plate, and its gist is that the plate thickness is 0.
.. 2~2.01! A rust-preventing synthetic resin layer with a rust-preventing pigment added thereto has a dry film thickness of 2 to 20 μm on one or both sides of the steel plate, and a flexible synthetic resin layer has a dry film thickness of 10 to 70 μm on top of the rust-preventive synthetic resin layer. A wood veneer laminated steel plate having an adhesive layer made of a rubber emulsion type and a wood veneer layer with a thickness of 0.1 to 1.011 on top of the adhesive layer, and a steel plate with a thickness of 0.211 on one or both sides. A rust-preventing synthetic resin layer containing a rust-preventing pigment is provided with a dry film thickness of 2 to 20 μm, and a flexible synthetic rubber water-based emulsion type adhesive is formed on top of the layer to a dry film thickness of 10 to 70 μm. An adhesive layer is provided, and with the surface of the adhesive layer undried, a wooden veneer with a thickness of 0.1 to 1.0 nm is laminated on top of it, and the adhesive is kept at room temperature until it no longer bleeds onto the surface of the precious wood. Alternatively, there is a method for producing a wood veneer laminated steel sheet, which is characterized by drying it halfway by heating and then heating and pressurizing it. The present invention will be described in detail below based on examples. FIG. 1 shows a cross-sectional structure of an example of the wood veneer laminated steel plate of the present invention.
図中1は亜鉛鉄板、2は防錆合成樹脂層、3は可撓性合
成ゴム系水性エマルジヨン型接着剤からなる接着剤層、
4はチーク材単板である。本発明に於いて用いる鋼板と
は主に不燃材、補強体としての役目をはたすものであり
、しかも加工性を有する板厚0.2〜2.0w1tの冷
延鋼板、亜鉛鉄板、クロムメツキ鋼板、アルミメツキ鋼
板などである。In the figure, 1 is a galvanized iron plate, 2 is a rust-preventing synthetic resin layer, 3 is an adhesive layer made of a flexible synthetic rubber water-based emulsion type adhesive,
4 is a teak wood veneer. The steel plates used in the present invention mainly serve as a noncombustible material and a reinforcing body, and are workable cold-rolled steel plates with a thickness of 0.2 to 2.0 w1t, galvanized iron plates, chrome-plated steel plates, Such as aluminized steel plate.
この鋼板は均一な接着強度を得るために表面は脱脂され
ていることが望ましくさらに合成樹脂との密着性を良く
するために表面にクロム酸系、燐酸系等の化成処理等の
前処理を施すことが推奨される。木質単板としては板厚
0.1〜1.011の木質単板をいい、チーク、ウオル
ナツト、オーク、ケヤキ、ローズウツド、ナラ、サペリ
、マコレなどの天然銘木単板その他各種の合成木質単板
が用いられる。鋼板上に塗着する防錆合成樹脂層とは加
工性を有し、しかも木質単板ラミネート鋼板端部よりの
腐食を防止する効果を有するものであり、本発明に於い
て防錆合成樹脂層としては、例えばエポキシ樹脂、ポリ
エステル樹脂、ウレタン樹脂などにジンククロメート、
ストロンチウムクロメートなどの防錆顔料を合成樹脂1
00部に対して2〜30部程度添加して防錆力をもたせ
たものであり、その乾燥膜厚範囲は2〜20μとする。
さらには着色顔料により木質単板と類似色に調色してお
けば木質単板どうしの継ぎ目や導管溝の隙間を目立たな
くする効果も期待できる。防錆顔料の添加量を樹脂10
0部に対して2〜30部が好適な理由は2部未満では鋼
板を不動体化したり合成樹脂層を不透過性にして水の透
過を防ぐといつた防錆効果はほとんど期待できないし、
又30部を越しても防錆効果は上がらずむしろ合成樹脂
層の柔軟性を欠く傾向になるので加工性能に悪影響を及
ぼすことになる。防錆合成樹脂層の乾燥膜厚範囲を2〜
20μとしたのは2μ未満では防錆合成樹脂層による柔
軟性と耐食性はほとんどその効果が期待できないし、逆
に20μを越しても耐食性の向上はあまり期待できずむ
しろコストアツプにつながるので20μを越えて防錆合
成樹脂層を設けることは無意味である。The surface of this steel plate should preferably be degreased in order to obtain uniform adhesive strength, and the surface should be pretreated with chemical conversion treatment such as chromic acid or phosphoric acid to improve adhesion with synthetic resin. It is recommended that Wood veneers include wood veneers with a thickness of 0.1 to 1.011, including natural wood veneers such as teak, walnut, oak, zelkova, rosewood, oak, sapele, and makore, as well as various synthetic wood veneers. used. The anti-rust synthetic resin layer applied on the steel plate has workability and has the effect of preventing corrosion from the edges of the wood veneer laminated steel plate. For example, zinc chromate, epoxy resin, polyester resin, urethane resin, etc.
Synthetic resin 1 with anti-corrosion pigments such as strontium chromate
It is added in an amount of about 2 to 30 parts to 0.00 parts to give it antirust power, and its dry film thickness is in the range of 2 to 20 microns.
Furthermore, if the color is toned to be similar to that of the wood veneers using colored pigments, it can be expected to have the effect of making the joints between the wood veneers and the gaps between the conduit grooves less noticeable. Addition amount of anti-corrosion pigment to resin 10
The reason why 2 to 30 parts is preferable compared to 0 parts is that if it is less than 2 parts, hardly any rust prevention effect such as making the steel plate passivated or making the synthetic resin layer impermeable to prevent water permeation can be expected.
Moreover, if the amount exceeds 30 parts, the antirust effect will not improve, but rather the synthetic resin layer will tend to lack flexibility, which will have an adverse effect on processing performance. The dry film thickness range of the anti-rust synthetic resin layer is 2~
The reason why the value is 20μ is that if it is less than 2μ, the anti-corrosion synthetic resin layer will hardly have any effect on the flexibility and corrosion resistance, and if it exceeds 20μ, no significant improvement in corrosion resistance can be expected, and if anything, it will lead to an increase in cost. It is meaningless to provide a rust-preventing synthetic resin layer.
本発明において接着剤層を構成する接着剤の種類を選定
するにあたり、本発明者等は種々の接着剤について検討
した結果、可撓性に富んだ合成ゴム系水性エマルジヨン
型の接着剤が最も適しているとの知見を得た。本発明に
用いる可撓性合成ゴム系の接着剤は、一般のゴム系溶剤
型の接着剤とは異なり、スチレン−ブタジエンゴムある
いはクロロプレンゴムあるいはニトリルゴムを主体とし
た高分子重合物を水に分散させたものであり、加熱乾燥
させるとこの接着剤は軽く架橋反応を伴ない硬化するの
で水に全く不溶のものとなり、しかも優れた可撓性と耐
溶剤性を有するものである。In selecting the type of adhesive constituting the adhesive layer in the present invention, the inventors investigated various adhesives and found that a highly flexible synthetic rubber water-based emulsion type adhesive was the most suitable. We have obtained the knowledge that The flexible synthetic rubber-based adhesive used in the present invention differs from general rubber-based solvent-based adhesives in that it is made of a polymer mainly composed of styrene-butadiene rubber, chloroprene rubber, or nitrile rubber dispersed in water. When heated and dried, this adhesive hardens with a slight crosslinking reaction, making it completely insoluble in water and having excellent flexibility and solvent resistance.
又この接着剤は乾燥後は無色透明になるという性質があ
り、防錆合成樹脂層を木質単板と類似色に着色しておけ
ば接着剤層にさえぎられることなく木質単板の導管溝の
隙間を通して防錆合成樹脂層の色が透けて見え、木質単
板の美観をそこなうことなく美麗な表面状態の木質単板
ラミネート鋼板が得られるという利点もある。この接着
剤は弱感圧性を有するためオープンタイムが長時間とれ
るという性質があり、この性質を利用して加熱・加圧プ
レス時に接着剤が単板の隙間から浸み出るのを防ぐこと
ができる。Also, this adhesive has the property of becoming colorless and transparent after drying, so if the anti-corrosion synthetic resin layer is colored in a similar color to the wood veneer, the conduit grooves of the wood veneer will be able to flow through the pipe grooves without being blocked by the adhesive layer. Another advantage is that the color of the antirust synthetic resin layer can be seen through the gaps, and a wood veneer laminated steel plate with a beautiful surface can be obtained without damaging the aesthetic appearance of the wood veneer. This adhesive is weakly pressure sensitive and has a long open time, and this property can be used to prevent the adhesive from seeping out from the gaps between the veneers during heat and pressure pressing. .
その方法は防錆合成樹脂層を有した鋼板にこの可撓性合
成ゴム系水性エマルジヨン型接着剤を塗布し接着剤層の
表面が未乾燥の状態でこの上に木質単板を並べて軽く感
圧接着させ常温にて5分間以上放置するか、あるいは4
0〜70℃に0.5分間以上加熱して接着剤を半透明な
中途乾燥状態とし、接着剤が木質単板表面に浸み出なく
なる状態にした後に加熱・加圧プレスを施すことにより
、接着剤の浸み出しのない美麗な表面状態を得るもので
ある。この接着剤層の適正膜厚範囲を10〜70μとし
たのは、10μ未満では接着力にばらつきを生ずること
があるので、その性能はあまり期待できない。又、70
μを越えても接着力の向上はあまり期待できないし接着
剤層があまり厚くなると木質単板表面にまで接着剤が浸
み出すことがあり、これを防ぐためにはプレス圧力を減
する等の措置が必要となり、けつきよく十分な接着力が
得られなくなつてしまうのである。接着のための加熱・
加圧プレス条件は温度範囲は木質単板の変色及び割れを
生じさせない90〜110℃、圧力は木質単板に割れを
生じさせず、しかも十分な接着力が得られる。3.0〜
10.0kg/d、圧縮時間は接着剤が乾燥するのに必
要な1.0〜3.0分間の範囲が推奨される。The method is to apply this flexible synthetic rubber water-based emulsion type adhesive to a steel plate with a rust-preventing synthetic resin layer, and then, while the surface of the adhesive layer is still wet, place a wooden veneer on top of it and apply a light pressure. Leave it to adhere for at least 5 minutes at room temperature, or
By heating the adhesive to a temperature of 0 to 70°C for 0.5 minutes or more to make it semi-transparent and semi-dry, so that the adhesive no longer oozes onto the surface of the wood veneer, heat and pressure press is applied. A beautiful surface condition with no adhesive oozing is obtained. The reason why the appropriate thickness range for this adhesive layer is 10 to 70 .mu.m is because if it is less than 10 .mu.m, the adhesive strength may vary, so its performance cannot be expected to be very good. Also, 70
If μ is exceeded, it is not expected that the adhesive strength will improve much, and if the adhesive layer becomes too thick, the adhesive may seep into the surface of the wooden veneer.To prevent this, measures such as reducing the press pressure are required. This makes it difficult to obtain sufficient adhesion. Heating for adhesion
Pressure pressing conditions include a temperature range of 90 to 110°C that does not cause discoloration or cracking of the wood veneer, and a pressure that does not cause cracks in the wood veneer and provides sufficient adhesive strength. 3.0~
The recommended compression time is 1.0 to 3.0 minutes, which is necessary for the adhesive to dry.
そして得られた木質単板ラミネート鋼板は美麗な表面状
態を有し、可撓性に富んだ合成ゴム系水性エマルジヨン
型の接着剤を用いているので鋼板と木材との温度変化に
対する伸縮率の差違や曲げ加工時の伸びの差違を緩衝で
きるものであり、さらに防錆合成樹脂層を有しているの
で耐食性にも優れているものである。以下本発明の具体
的実施例を比較例とともに説明する。The resulting wood veneer laminated steel plate has a beautiful surface condition, and since a highly flexible synthetic rubber water-based emulsion type adhesive is used, there is no difference in expansion and contraction rate due to temperature changes between the steel plate and the wood. It can buffer differences in elongation during bending and bending, and it also has excellent corrosion resistance because it has a rust-preventing synthetic resin layer. Specific examples of the present invention will be described below along with comparative examples.
実施例 1
板厚0.3mmの亜鉛鉄板の表面を脱脂後、クロム酸処
理を施し、さらに樹脂100部に対して20部のストロ
ンチウムクロメートを添加し、かつナラ材単板の色調に
合わせて調色したエポキシ樹脂液を乾燥膜厚で3μにな
るように塗布.し、加熱硬化させて防錆合成樹脂層を設
けた。Example 1 After degreasing the surface of a galvanized iron plate with a thickness of 0.3 mm, it was treated with chromic acid, and 20 parts of strontium chromate was added to 100 parts of resin, and the color was adjusted to match the color tone of the oak veneer. Apply colored epoxy resin liquid to a dry film thickness of 3μ. Then, a rust-preventing synthetic resin layer was provided by heating and curing.
この防錆合成樹脂層の上にスチレン−ブタジエン合成ゴ
ム系水性エマルジヨン型の接着剤を乾燥膜厚で15μに
なるように塗布し、板厚0.2m1!Lのナラ材単板を
重ねて軽く感圧接着させ、常温にて5.0分間放置した
後、加熱・加圧プレス機で90℃、3.0kg/(17
7iの条件で3.0分間加熱・加圧することにより木質
単板ラミネート鋼板を得た。その構造、製造条件、特性
等をまとめて第1表、第2表に示した。実施例 2板厚
0.5mTnのクロムメツキ鋼板の表面を脱脂後、クロ
ム酸処理を施し、さらに樹脂100部に対して20部の
ジンククロメートを添加し、かつオーク材単板の色調に
合わせて調色したウレタ7樹脂液を乾燥膜厚で15μに
なるように塗布し加熱硬化させて防錆合成樹脂層を設け
た。A water-based emulsion type adhesive based on styrene-butadiene synthetic rubber was applied onto this rust-preventing synthetic resin layer to a dry film thickness of 15 μm, resulting in a plate thickness of 0.2 m1! L oak wood veneers were overlapped and lightly pressure-sensitive adhesively bonded, left at room temperature for 5.0 minutes, and then heated and pressed at 90℃ using a heating/pressure press at 3.0kg/(17cm).
A wood veneer laminated steel plate was obtained by heating and pressurizing for 3.0 minutes under the conditions of 7i. The structure, manufacturing conditions, characteristics, etc. are summarized in Tables 1 and 2. Example 2 After degreasing the surface of a chrome-plated steel plate with a thickness of 0.5 mTn, chromic acid treatment was performed, and 20 parts of zinc chromate was added to 100 parts of resin, and the color was adjusted to match the color tone of the oak veneer. A colored Ureta 7 resin liquid was applied to a dry film thickness of 15 μm and cured by heating to provide a rust-preventing synthetic resin layer.
この防錆合成樹脂層の上にスチレン−ブタジエン合成ゴ
ム系水性エマルジヨンの接着剤を乾燥膜厚で40μにな
るように塗布し、板厚0.2W!mのオーク材単板を重
ねて軽く感圧接着させ、常温にて60分間放置した後、
加熱加圧プレス機で100℃、5.0kg/c!1の条
件で2.0分間加熱加圧することにより木質単板ラミネ
ート鋼板を得た。その構造、製造条件、特性等をまとめ
て第1表、第2表に示した。実施例 3板厚1.2mm
のアルミメツキ鋼板の表面を脱脂後、クロム酸処理を施
し、さらに樹脂100部に対して3部のストロンチウム
クロメートを添加し、かつチーク材単板の色調に合わせ
て調色したポリエステル樹脂液を乾燥膜厚で12μにな
るように塗布し加熱硬化させて防錆合成樹脂層を設けた
。A styrene-butadiene synthetic rubber-based aqueous emulsion adhesive was applied onto this rust-preventing synthetic resin layer to a dry film thickness of 40μ, resulting in a plate thickness of 0.2W! M oak veneers were stacked together and lightly pressure-sensitive adhesive bonded, and left at room temperature for 60 minutes.
100℃, 5.0kg/c with heating pressure press machine! A wood veneer laminated steel plate was obtained by heating and pressurizing for 2.0 minutes under the conditions of 1. The structure, manufacturing conditions, characteristics, etc. are summarized in Tables 1 and 2. Example 3 Plate thickness 1.2mm
After degreasing the surface of the aluminized steel plate, the surface was treated with chromic acid, and then 3 parts of strontium chromate was added to 100 parts of the resin, and a polyester resin liquid whose color was adjusted to match the color of the teak veneer was dried into a film. It was coated to a thickness of 12 μm and cured by heating to provide a rust-preventing synthetic resin layer.
この防錆合成樹脂層の上にクロロプレン合成ゴム系水性
エマルジヨン型の接着剤を乾燥膜厚で50μになるよう
に塗布し、板厚0.3mmのチーク材単板を重ねて軽く
感圧接着させ常温にて180分間放置した後、加熱・加
圧プレス機で110℃、7.0kg/C1?Lの条件で
加熱加圧することにより木質単板ラミネート鋼板を得た
。その構造、製造条件、特性等をまとめて第1表、第2
表に示した。実施例 4
板厚0.8m7!Lの亜鉛鉄板の表面を脱脂後、燐酸処
理を施し、さらに樹脂100部に対して15部のストロ
ンチウムクロメートを添加し、かつウオルナツト材単板
の色調に合わせて調色したエポキシ樹脂液を乾燥膜厚で
8μになるように塗布し、加熱硬化させて防錆合成樹脂
層を設けた。A water-based emulsion type adhesive based on chloroprene synthetic rubber is applied onto this rust-preventing synthetic resin layer to a dry film thickness of 50 μm, and a teak wood veneer with a thickness of 0.3 mm is layered and lightly pressure-sensitive adhesive bonded. After being left at room temperature for 180 minutes, it was heated to 110°C with a heating/pressure press at 7.0 kg/C1? A wood veneer laminated steel plate was obtained by heating and pressurizing under the conditions of L. Its structure, manufacturing conditions, characteristics, etc. are summarized in Tables 1 and 2.
Shown in the table. Example 4 Plate thickness 0.8m7! After degreasing the surface of the L galvanized iron plate, it was treated with phosphoric acid, and 15 parts of strontium chromate was added to 100 parts of the resin, and an epoxy resin liquid whose color was adjusted to match the color of the walnut veneer was dried into a film. It was coated to a thickness of 8 μm and cured by heating to provide a rust-preventing synthetic resin layer.
この防錆合成樹脂層の上にクロロプレン合成ゴム系水性
エマルジヨン型の接着剤層を乾燥膜厚で70μになるよ
うに塗布し、板厚0.41m1のウオルナツト材単板を
重ねて軽く感圧接着させ40℃で2.0分間加熱した後
、加熱加圧プレス機で100℃、8.0kg/dの条件
で2.0分間加熱・加圧することにより木質単板ラミネ
ート鋼板を得た。その構造、製造条件、特性等をまとめ
て第1表、第2表に示した。実施例 5板厚1.6關の
冷延鋼板の表面を脱脂後、燐酸処理を施し、さらに樹脂
100部に対して5部のジンククロメートを添加し、か
つローズウツド材単板の色調に合わせて調色したポリエ
ステル樹脂液を乾燥膜厚で20μになるように塗布し、
加熱硬化させて防錆合成樹脂層を設けた。A chloroprene synthetic rubber water-based emulsion type adhesive layer was applied on top of this rust-preventing synthetic resin layer to a dry film thickness of 70 μm, and a 0.41 m1 thick walnut veneer was layered and lightly pressure-sensitive adhesive bonded. After heating at 40° C. for 2.0 minutes, a wood veneer laminated steel plate was obtained by heating and pressurizing for 2.0 minutes at 100° C. and 8.0 kg/d using a heating press machine. The structure, manufacturing conditions, characteristics, etc. are summarized in Tables 1 and 2. Example 5 After degreasing the surface of a cold-rolled steel plate with a thickness of 1.6 mm, it was treated with phosphoric acid, and 5 parts of zinc chromate was added to 100 parts of resin, and the color was adjusted to match the color tone of the rosewood veneer. Apply a toned polyester resin liquid to a dry film thickness of 20μ,
A rust-preventing synthetic resin layer was provided by heating and curing.
この防錆合成樹脂層の上にニトリル合成ゴム系水性エマ
ルジヨン型の接着剤を乾燥膜厚で30μになるように塗
布し板厚0.31!I!のローズウツド材単板を重ねて
軽く感圧接着させ、70℃で0.5分間加熱した後、加
熱加圧プレス機で110℃、10.0kg/(1−Jモ
V1の条件で1.0分間加熱・加圧することにより木質
単板ラミネート鋼板を得た。その構造、製造条件、特性
等をまとめて第1表、第2表に示した。比較例 1
板厚0.31&1L0)冷延鋼板の表面を脱脂後、表面
処理を施すことなく、この上にニトリル合成ゴム系水性
エマルジヨン型の接着剤を乾燥膜厚で40μになるよう
に塗布し、板厚0.2UI!のオーク材単板を重ねて軽
く感圧接着させ、常温にて5.0分間放置した後、加熱
加圧プレス機で90℃、3.0k9/dの条件で3.0
分間加熱・加圧することにより木質単板ラミネート鋼板
を得た。A nitrile synthetic rubber water-based emulsion type adhesive was applied onto this rust-preventing synthetic resin layer to a dry film thickness of 30μ, resulting in a plate thickness of 0.31! I! After stacking rosewood veneers and lightly bonding them with pressure sensitive adhesive, and heating them at 70℃ for 0.5 minutes, they were heated to 110℃ using a heating pressure press and 10.0kg/(1-J model).
A wood veneer laminated steel plate was obtained by heating and pressurizing for 1.0 minutes under the conditions of V1. The structure, manufacturing conditions, characteristics, etc. are summarized in Tables 1 and 2. Comparative Example 1 After degreasing the surface of a cold-rolled steel plate (thickness 0.31 & 1L0), a nitrile synthetic rubber water-based emulsion type adhesive was applied thereon to a dry film thickness of 40μ without surface treatment. , board thickness 0.2UI! Oak wood veneers were stacked and lightly pressure-sensitive adhesive bonded, left at room temperature for 5.0 minutes, and then heated and pressed in a heating press at 90℃ and 3.0k9/d.
A wood veneer laminated steel plate was obtained by heating and pressurizing for minutes.
その構造、製造条件、特性等をまとめて第1表、第2表
に示した。比較例 2板厚0.5!!]!の亜鉛鉄板の
表面を脱脂後、クロム酸処理を施し、さらに樹脂100
部に対して5部のストロンチウムクロメートを添加し、
かつケヤキ材単板の色調に合わせて調色したポリエステ
ル樹脂液を乾燥膜厚で20μになるように塗布し、加熱
硬化させて防錆合成樹脂層を設けた。The structure, manufacturing conditions, characteristics, etc. are summarized in Tables 1 and 2. Comparative example 2 plate thickness 0.5! ! ]! After degreasing the surface of the galvanized iron plate, it is treated with chromic acid, and then treated with 100% resin.
adding 5 parts of strontium chromate per part,
A polyester resin liquid adjusted to match the color tone of the zelkova wood veneer was coated to a dry film thickness of 20 μm, and heated and cured to provide a rust-preventing synthetic resin layer.
この防錆合成樹脂層の上にクロロプレン合成ゴム系水性
エマルジヨン型の接着剤を乾燥膜厚で60μになるよう
に塗布し、板厚0.2關のケヤキ材単板を重ねて軽く感
圧接着させ、直ちに加熱加圧プレス機で100℃、8.
0kg/(iの条件で2.0分間加熱・加圧することに
より木質単板ラミネート鋼板を得た。その構造、製造条
件、特性等をまとめて第1表、第2表に示した。比較例
3
板厚1.2nの冷延鋼板の表面を脱脂後、燐酸処理を施
し、防錆顔料を添加することなくウオルナツト材単板の
色調に合わせて調色したウレタン樹脂液を乾燥膜厚で1
5μになるように塗布し、加熱硬化させて合成樹脂層を
設けた。A water-based emulsion type adhesive based on chloroprene synthetic rubber is applied onto this anti-rust synthetic resin layer to a dry film thickness of 60 μm, and a 0.2-thick zelkova wood veneer is layered and lightly pressure-sensitive adhesive bonded. Immediately heat and press at 100°C.
A wood veneer laminated steel plate was obtained by heating and pressurizing for 2.0 minutes under the conditions of 0 kg/(i). Its structure, manufacturing conditions, characteristics, etc. are summarized in Tables 1 and 2. Comparative Example 3 After degreasing the surface of a cold-rolled steel plate with a thickness of 1.2 nm, the surface was treated with phosphoric acid, and a urethane resin liquid was mixed to match the color tone of the walnut veneer without adding anti-corrosion pigments to a dry film thickness of 1.
It was coated to a thickness of 5 μm and cured by heating to provide a synthetic resin layer.
この合成樹脂層の上にスチレン−ブタジエン合成ゴム系
水性エマルジヨン型の接着剤を乾燥膜厚で5μになるよ
うに塗布し、板厚0.3m11Lのウオルナツト材単板
を重ねて軽く感圧接着させ常温にて30分間放置した後
、加熱加圧プレス機で100℃、5.0kg/(1−J
モV1の条件で2.0分間加熱・加圧することにより木
質単板ラミネート鋼板を得た0その構造、製造条件・特
性等をまとめて第1表、第2表に示した。比較例 4板
厚0.5wgのクロムメツキ鋼板の表面を脱脂後、クロ
ム酸処理を施し、さらに樹脂100部に対して10部の
ジンククロメートを添加し、かつナラ材単板の色調に合
わせて調色したエポキシ樹脂液を乾燥膜厚で5μになる
ように塗布し加熱硬化させて防錆合成樹脂層を設けた。A water-based emulsion adhesive based on styrene-butadiene synthetic rubber was applied onto this synthetic resin layer to a dry film thickness of 5 μm, and a walnut veneer with a thickness of 0.3 m and 11 L was overlaid and lightly pressure-sensitive adhesive bonded. After leaving it at room temperature for 30 minutes, it was heated at 100℃ using a heating press machine, and 5.0kg/(1-J
A wood veneer laminated steel plate was obtained by heating and pressurizing for 2.0 minutes under the conditions of MoV1.The structure, manufacturing conditions, characteristics, etc. are summarized in Tables 1 and 2. Comparative Example 4 After degreasing the surface of a chrome-plated steel plate with a thickness of 0.5 wg, chromic acid treatment was applied, and 10 parts of zinc chromate was added to 100 parts of resin, and the color was adjusted to match the color tone of the oak veneer. A colored epoxy resin liquid was applied to a dry film thickness of 5 μm and cured by heating to provide a rust-preventing synthetic resin layer.
この防錆合成樹脂層の上にスチレンブタジエン合成ゴム
系水性エマルジヨン型の接着剤を乾燥膜厚で120μに
なるように塗布し、板厚0.2mmのナラ材単板を重ね
て軽く感圧接着させ、50℃で1.0分間加熱した後、
加熱加圧プレス機で110℃、10.0k9/Cllの
条件で2.0分間加熱・加圧することにより木質単板ラ
ミネート鋼板を得た。その構造、製造条件、特性等をま
とめて第1表、第2表に示した。比較例 5
板厚0.5U7!の亜鉛鉄板の表面を脱脂後、表面処理
を施すことなく、エポキシ樹脂系の接着剤を乾燥膜厚で
30μになるように塗布し、板厚0.4mmのオーク材
単板を重ねて軽く感圧接着させ加熱加圧プレス機で11
0℃、3.0k9/dの条件で3.0分間加熱・加圧す
ることにより木質単板ラミネート鋼板を得た。A water-based emulsion type adhesive based on styrene-butadiene synthetic rubber is applied onto this rust-preventing synthetic resin layer to a dry film thickness of 120 μm, and a 0.2 mm thick oak wood veneer is overlapped with a light pressure-sensitive adhesive. After heating at 50°C for 1.0 minutes,
A wood veneer laminated steel plate was obtained by heating and pressurizing for 2.0 minutes at 110° C. and 10.0 k9/Cll using a heating press machine. The structure, manufacturing conditions, characteristics, etc. are summarized in Tables 1 and 2. Comparative example 5 Plate thickness 0.5U7! After degreasing the surface of the galvanized iron plate, we applied an epoxy resin adhesive to a dry film thickness of 30μ without surface treatment, and stacked oak veneer with a thickness of 0.4mm to give a light feel. 11. Pressure bonded and heat pressure press machine.
A wood veneer laminated steel plate was obtained by heating and pressurizing for 3.0 minutes at 0°C and 3.0k9/d.
その構造、製造条件、特性等をまとめて第1表、第2表
に示した。比較例 6
板厚0.3m7!tの冷延鋼板の表面を脱脂後、燐酸処
理を施し、この表面処理層の上に厚さ40μの熱可塑性
ナイロ7接着剤フイルムを重ね、この上に板厚0.3m
mのケヤキ材単板を重ね、加熱加圧プレス機で110℃
、7.0kg/(1−JモV1の条件で1.0分間加熱・
加圧することにより木質単板ラミネート鋼板を得た。The structure, manufacturing conditions, characteristics, etc. are summarized in Tables 1 and 2. Comparative example 6 Plate thickness 0.3m7! After degreasing the surface of the cold-rolled steel sheet of No. t, it was treated with phosphoric acid, and a thermoplastic Nylo 7 adhesive film with a thickness of 40μ was overlaid on this surface treatment layer, and a sheet with a thickness of 0.3m was placed on top of this.
Layered zelkova wood veneers of 500mm thick and heated to 110℃ using a heating and pressure press machine.
, 7.0 kg/(heated for 1.0 minutes under the conditions of 1-JMoV1)
By applying pressure, a wood veneer laminated steel plate was obtained.
その構造、製造条件、特性等をまとめて第1表、第2表
に示した。比較例 7
板厚0.8m77!のアルミメツキ鋼板の表面を脱脂後
、燐酸処理を施し、さらに樹脂100部に対して20部
のストロンチウムクロメートを添加し、かつオーク材単
板の色調に合わせて調色したエポキシ樹脂液を乾燥膜厚
で3μになるように塗布し、加熱硬化させて防錆合成樹
脂層を設けた。The structure, manufacturing conditions, characteristics, etc. are summarized in Tables 1 and 2. Comparative example 7 Plate thickness 0.8m77! After degreasing the surface of the aluminized steel sheet, the surface is treated with phosphoric acid, and then 20 parts of strontium chromate is added to 100 parts of the resin, and an epoxy resin liquid whose color is adjusted to match the color of the oak veneer is applied to a dry film thickness. It was coated to a thickness of 3 μm and cured by heating to form a rust-preventing synthetic resin layer.
この防錆合成樹脂層の上にクロロプレンゴム系溶剤型の
接着剤を乾燥膜厚で120μになるように塗布し、厚さ
0.1mIのアクリル繊維で作つた不織布を重ね、この
上に板厚0.3V1Lのオーク材単板を重ね、加熱加圧
プレス機で100℃、4.0kg/dの条件で3.0分
間加熱・加圧することにより木質単板ラミネート鋼板を
得た。その構造、製造条件、特性等をまとめて第1表、
第2表に示した。比較例 8
板厚1.0U!の冷延鋼板の表面を脱脂後、燐酸処理を
施し、防錆顔料を添加することなく、ナラ材単板の色調
に合わせて調色したポリエステル樹脂液を乾燥膜厚で2
0μになるように塗布し、加熱硬化させて合成樹脂層を
設けた。A chloroprene rubber-based solvent-based adhesive is applied to this rust-preventing synthetic resin layer to a dry film thickness of 120μ, and a nonwoven fabric made of acrylic fibers with a thickness of 0.1 mI is layered on top of this. A wood veneer laminated steel plate was obtained by stacking 0.3V1L oak veneers and heating and pressurizing them for 3.0 minutes at 100° C. and 4.0 kg/d using a heating press machine. Table 1 summarizes its structure, manufacturing conditions, characteristics, etc.
It is shown in Table 2. Comparative example 8 Plate thickness 1.0U! After degreasing the surface of the cold-rolled steel sheet, the surface was treated with phosphoric acid, and a polyester resin liquid toned to match the color of the oak veneer was applied to a dry film thickness of 2.
A synthetic resin layer was formed by applying the resin to a thickness of 0μ and curing it by heating.
この合成樹脂層の上にウレタン樹脂系の接着剤を乾燥膜
厚で60μになるように塗布し、厚さ0.0511!の
上質紙を重ね、この上に板厚0.211のナラ材単板を
重ね、加熱加圧プレス機で100℃、7.01<g/d
の条件で1.0分間加熱・加圧することにより木質単板
ラミネート鋼板を得た。その構造、製造条件、特性等を
まとめて第1表、第2表に示した。試験条件
1.表面状態
木質単板の割れ、木質単板表面への接着剤の浸み出しの
有無、木質単板の導管溝の隙間を通して下地の透けによ
る表面状態の良悪を判定。A urethane resin adhesive was applied on top of this synthetic resin layer to a dry film thickness of 60μ, resulting in a thickness of 0.0511! Layer high-quality paper, layer oak veneer with a board thickness of 0.211 on top, and heat and press at 100℃ and 7.01<g/d.
A wood veneer laminated steel plate was obtained by heating and pressurizing for 1.0 minutes under the following conditions. The structure, manufacturing conditions, characteristics, etc. are summarized in Tables 1 and 2. Test conditions 1. Surface condition Judging the quality of the surface condition based on cracks in the wood veneer, presence or absence of adhesive seeping onto the surface of the wood veneer, and see-through of the base material through gaps in the conduit grooves of the wood veneer.
2.平面引張り試験
接着面と直角の方向に、2W1t/分の速さで引張り剥
離時又は木質単板破壊時の最大荷重を測定。2. Planar tensile test Measure the maximum load at the time of tensile peeling or destruction of the wood veneer at a speed of 2 W1 t/min in the direction perpendicular to the adhesive surface.
3.2類浸漬剥離試験
70℃の温水中に2時間浸漬した後、60℃で3時間乾
燥する。3.2 Type Immersion Peeling Test After immersing in warm water at 70°C for 2 hours, drying at 60°C for 3 hours.
木質単板の剥れの有無を判定及び平面引張り試験の実施
。4.寒熱繰り返し試験
80℃の恒温器中に2時間放置した後−20℃の恒温機
中に2時間放置する工程を2回繰り返し室温に達するま
で放置する。Determining the presence or absence of peeling of wooden veneers and conducting a plane tensile test. 4. Cold and heat repeated test The process of leaving the sample in a constant temperature machine at 80°C for 2 hours and then leaving it in a constant temperature machine at -20°C for 2 hours was repeated twice until it reached room temperature.
木質単板の割れの有無の判定及び平面引張り試験の実施
。5.湿潤試験
機内温度38℃、湿度100%の条件の試験中にて30
0時間試験を実施した後、室温にて24時間放置する。Determining the presence or absence of cracks in wood veneers and conducting plane tension tests. 5. 30% during the test under the conditions of humidity tester internal temperature 38℃ and humidity 100%.
After conducting the 0-hour test, the sample is left at room temperature for 24 hours.
木質単板の剥れの有無、試験片端部よりの錆発生の有無
を判定及び平面引張り試験の実施。6.塩水噴霧試験
機内温度35℃、5%の食塩水を噴霧する条件の試験機
中にて150時間試験を実施した後、水洗し室温にて2
4時間放置する。Determine the presence or absence of peeling of the wooden veneer and the presence or absence of rust from the edges of the test piece, and conduct a plane tensile test. 6. Salt water spray test After conducting the test for 150 hours in a test machine with an internal temperature of 35°C and spraying 5% salt water, the test was carried out for 2 hours after washing with water and at room temperature.
Leave it for 4 hours.
木質単板の剥れの有無、試験片端部よりの錆発生の有無
を判定及び平面引張り試験の実施。7.促進耐候性試験
退色水銀燈に48時間さらした後、暗室に72時間放置
する。Determine the presence or absence of peeling of the wooden veneer and the presence or absence of rust from the edges of the test piece, and conduct a plane tensile test. 7. Accelerated weathering test: After exposing to mercury lamp for 48 hours, it was left in a dark room for 72 hours.
木質単板表面の変色を観察。8.耐溶剤性試験
ラツカーシンナ一中に3.0分間浸漬した後60℃の恒
温機中で2時間乾燥する。Observe the discoloration of the wood veneer surface. 8. Solvent Resistance Test After being immersed in Lutzker thinner for 3.0 minutes, it was dried in a constant temperature oven at 60°C for 2 hours.
木質単板の剥れの有無を判定。9.曲げ加工試験 繊維方向に90度2R加工を施す。Determine whether the wooden veneer is peeling. 9. Bending test Perform 90 degree 2R processing in the fiber direction.
Claims (1)
面に乾燥膜厚で2〜20μの範囲で防錆顔料を含有する
防錆合成樹脂層を有し、その上に乾燥膜厚で10〜70
μの範囲で可撓性合成ゴム系水性エマルジョン型接着剤
からなる接着剤層を有し、その上に板厚0.1〜1.0
mmの木質単板層を有する木質単板ラミネート鋼板。 2 板厚0.2〜2.0mmの鋼板の片面もしくは両面
に乾燥膜厚で2〜20μの範囲で防錆顔料を含有する防
錆合成樹脂層を設け、その上に乾燥膜厚で10〜70μ
の範囲で可撓性合成ゴム系水性エマルジョン型接着剤か
らなる接着剤層を設け、接着剤層の表面が未乾燥の状態
でその上に板厚0.1〜1.0mmの木質単板を積層し
、接着剤が木質単板の表面ににじみ出なくなる状態まで
常温または加熱により中途乾燥せしめた後、加熱加圧せ
しめてなることを特徴とする木質単板ラミネート鋼板の
製造方法。[Scope of Claims] 1. A steel plate having a thickness of 0.2 to 2.0 mm and having a rust-preventing synthetic resin layer containing a rust-preventing pigment on one or both sides of the dry film thickness in the range of 2 to 20 μm. Dry film thickness on top is 10-70
It has an adhesive layer made of a flexible synthetic rubber water-based emulsion adhesive in the range of μ, and on top
A wood veneer laminated steel plate with a wood veneer layer of mm. 2. A rust-preventing synthetic resin layer containing a rust-preventing pigment is provided on one or both sides of a steel plate with a thickness of 0.2-2.0 mm with a dry film thickness of 2-20 μm, and on top of that a rust-preventing synthetic resin layer with a dry film thickness of 10-20 μm is provided. 70μ
An adhesive layer made of a flexible synthetic rubber water-based emulsion type adhesive is provided within the range of A method for manufacturing a wood veneer laminated steel plate, which comprises laminating the wood veneer, drying it halfway at room temperature or by heating until the adhesive no longer oozes out on the surface of the wood veneer, and then heating and pressurizing it.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1868978A JPS5938891B2 (en) | 1978-02-21 | 1978-02-21 | Wood veneer laminated steel plate and its manufacturing method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1868978A JPS5938891B2 (en) | 1978-02-21 | 1978-02-21 | Wood veneer laminated steel plate and its manufacturing method |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS54111590A JPS54111590A (en) | 1979-08-31 |
JPS5938891B2 true JPS5938891B2 (en) | 1984-09-19 |
Family
ID=11978574
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1868978A Expired JPS5938891B2 (en) | 1978-02-21 | 1978-02-21 | Wood veneer laminated steel plate and its manufacturing method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5938891B2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0430944Y2 (en) * | 1986-02-18 | 1992-07-24 |
-
1978
- 1978-02-21 JP JP1868978A patent/JPS5938891B2/en not_active Expired
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0430944Y2 (en) * | 1986-02-18 | 1992-07-24 |
Also Published As
Publication number | Publication date |
---|---|
JPS54111590A (en) | 1979-08-31 |
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