JPS5926876Y2 - A device that applies baked patterns to bamboo rings - Google Patents

Description

[Detailed explanation of the idea] The present invention relates to a device for applying a mottled scale pattern to the surface of a bamboo ring.

Traditionally, factory-produced Noyaki Chikuwa is made by fixing the marinated fish meat to a metal consistency, steaming it, and then passing it through an electric heater to create a light brown color on the surface, giving it the appearance and flavor of Noyaki. ing.

In this case, the bamboo rings pass through the heater while rotating slowly, so the entire surface is uniformly burnt to a light brown color, and the surface film of the bamboo rings swells due to the expansion of the air contained in the fish meat raw material.
In the next step, the material cools and the bulge in the surface film deflates, forming wrinkles on the surface.

The present invention relates to a bamboo ring specially created for use in oden, and as shown in Figure 4, the bamboo ring 1 itself maintains a white base 11 on the surface, and a dark brown scale pattern 1 on the circumference.
2, the base 110 part has a smooth surface, and the scale 120 part has a swollen surface film to automatically produce an interesting bamboo ring.

This invention creates a large number of needle holes on the surface of the steamed bamboo ring to release air from the swelling of the membrane, coats the surface with edible oil, and then heats it rapidly to form a surface film on the circumference of the bamboo ring. A bamboo ring is produced by locally inflating the top layer and scorching only the expanded film, while keeping the base white and creating a bright contrast between black and white.

The present invention will be specifically described below based on embodiments shown in the drawings.

A pair of endless chains 2L21 are stretched over the entire length of the conveyor table 2. Concave grooves are formed on the links of the endless chain 21 and on the upper surface of the plate, and a large number of round shaft-shaped skewers 22 are arranged in parallel in the concave grooves. It is supported to rotate freely inside and transported at low speed.

A gear 23 is attached to one end of the skewer 22, and a rack plate 24 is arranged on the conveyor platform 2 in parallel to the outside of the endless chain 21. It is constantly rotating by shifting.

The conveyor table 2 includes, from the upstream side, a fish meat fixing device (not shown) for fixing fish meat to the skewers 22, a steamer (not shown) for steaming the fish meat fixed to the skewers 22, a needle hole opening tool 3, and a bamboo ring. An oil applicator 4 for applying edible oil to the surface and a heater 5 for intensely heating the surface of the chikuwa are provided.

The needle hole opening tool 3 has a large number of actual gauges 31 on the board, and the actual gauge faces protrude into the bamboo wheel conveying path, and the actual gauge faces penetrate into the film on the heat-treated bamboo wheel surface and remove the bamboo wheels. The height of the installation is adjusted so as to open a needle hole in the surface film.

Further, in the oil applicator 4 disposed downstream of the conveyance path, a cloth 41 impregnated with edible oil is suspended from an oil supply pipe 42 above the conveyance path. (via the oil pipe 44) to supply an appropriate amount of oil to the cloth 41.

Therefore, when the bamboo ring 1 passes under the cloth 41 while rotating, the circumferential surface of the bamboo ring 1 is uniformly coated with oil.

An oil pan 45 is provided below the oil applicator 4 to collect oil that is excessively applied and drips.

Further downstream of the oil applicator 4, a heater 5 shown in the embodiment is provided.

The heater 5 is used to rapidly heat the surface of the bamboo wheel using a flame blown out from a gas burner, thereby burning the edible oil on the surface.

The heater 5 mixes the air pressure-fed from the blower 52 into the supply pipe 51 communicating with the gas main pipe, and mixes the air into the main pipe 5 of the burner.
3 is supplied with a gas mixed with compressed air.

A plurality of branch pipes 54 branch from the main pipe 53 and are arranged in parallel below the conveyance path, and gas is ejected from a large number of slits 55 opened in the upper half of each branch pipe 54.

Rosdol 5 is placed approximately 15rIrrIL above the branch pipe 54.
6 was deployed, and Chikuwa 1 passed about 50 to 55 kilometers above Rosdol 56.

It goes without saying that when implementing the present invention, many changes can be made within the scope of the configuration of the invention.

For example, the arrangement order of the needle hole opening tool 3 and the oil applicator 4 may be changed, and the oil applicator 4 may be placed upstream of the needle hole opening tool 3.

Further, instead of using a cloth as the oil applicator 4, oil can be applied using an oil applicator brush or an oil sprayer.

Regarding the heater, it is also possible to use an electric heater, a solid fuel heater, an oil burner heater, or the like.

An electric heater may be further disposed downstream of the heater 5, and after rapid heating is performed by the heater 5 to form a bulge in the surface film, the bulge may be made colorless by the downstream electric heater.

As is well known, chikuwa is made by kneading fish meat cuttings, starch, edible oil such as white oil or pork oil, and emulsifiers (glycerin fatty acid ester, sorbitan fatty acid ester, D-sorbit, natural products) into a skewer 22. They are manufactured by being attached, arranged in parallel on the endless chino 21, and passed through each process.

When the steamed bamboo wheels are moved along the conveyance path, a gear 23 provided at one end of the skewer 22 meshes with a rack 24, so that the bamboo wheels are conveyed while rotating.

When passing above the needle hole making tool 3, a large number of actual needle holes 31 make countless fine needle holes in the film on the surface of the bamboo ring.

Furthermore, the bamboo wheel that is being transported while rotating is applied to the oil application tool 4.
It passes through while coming into contact with an oiled cloth 41 impregnated with white squeeze oil, and the surface of the bamboo wheel is sufficiently coated with white squeeze oil.

Next, when entering the heater position, the intense radiant heat of the Rosdol 56, which was red-hot by the flames from each branch pipe 54, and the white squeezing oil that adhered to the surface of the open flame bamboo wheel due to the flame that penetrated the Rosdol 56, suddenly The bamboo wafer is heated and burned, and inside the film on the surface of the bamboo wafer, the film expands like a balloon due to the expansion of the air mixed in the raw material of the bamboo wafer.

On the other hand, since countless needle holes have already been formed in the surface film, the bulges of the film do not increase and are irregularly scattered at the bulges.

The swollen film is separated from the Chikuwa base, has a small mass effect, and approaches the heater by the swollen height.
The temperature of the expanded film rises more quickly than that of the Chikuwa base, and a colorless film is formed in the film.

In areas where it does not expand, the film is in close contact with the base, so it does not change color even when heated. As a result, the burnt color of the expanded film and the undiscolored white of the base create a sharp shading pattern with clear boundaries. occurs.

It is also possible to adjust the heating power of the heater 5 to rapidly heat the surface of the bamboo ring in the heater 5 to cause only local expansion of the surface film, and further heat the expanded film with a heater on the downstream side to cause discoloration.

The present invention, as described above, creates a mottled colorless pattern on the surface of the bamboo ring, and the border between the white base and the colorless discolored part is vivid, making it possible to mass-produce visually excellent bamboo rings.

[Brief explanation of drawings]

Figure 1 is a front view, Figure 2 is a plan view, Figure 3 is the same as Figure 1.
A cross-sectional view taken along the line -■, and FIG. 4 is a slope view of the bamboo ring according to the present invention. 1... Chikuwa, 2... Transport platform, 3...
... Needle hole opening tool, 4... Lubrication tool, 5...
··Heater.

Claims (1)

[Scope of Claim for Utility Model Registration] ■ A needle hole opening tool with a real face is provided in the bamboo wheel conveyance path, and an oil applicator for applying edible oil to the bamboo wheel surface is provided upstream or downstream of the needle hole opening tool. In addition, a heater is provided below the bamboo wheel conveyance path further downstream of the conveyance path. ■ The device according to claim 1 of the utility model registration, wherein the heater is a burner that blows out a flame and wraps the bamboo ring in the flame. ■ The device according to claim 2 of the utility model registration, wherein the bamboo wheel conveyance path is equipped with an electric heater downstream of the heater.