JPS59217496A - Heat exchanger - Google Patents
Heat exchangerInfo
- Publication number
- JPS59217496A JPS59217496A JP9292383A JP9292383A JPS59217496A JP S59217496 A JPS59217496 A JP S59217496A JP 9292383 A JP9292383 A JP 9292383A JP 9292383 A JP9292383 A JP 9292383A JP S59217496 A JPS59217496 A JP S59217496A
- Authority
- JP
- Japan
- Prior art keywords
- space
- heat exchanger
- waste gas
- heat transfer
- water jacket
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/22—Arrangements for directing heat-exchange media into successive compartments, e.g. arrangements of guide plates
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F13/00—Arrangements for modifying heat-transfer, e.g. increasing, decreasing
- F28F13/06—Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media
- F28F13/10—Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media by imparting a pulsating motion to the flow, e.g. by sonic vibration
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F27/00—Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus
- F28F27/02—Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus for controlling the distribution of heat-exchange media between different channels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B75/00—Other engines
- F02B75/02—Engines characterised by their cycles, e.g. six-stroke
- F02B2075/022—Engines characterised by their cycles, e.g. six-stroke having less than six strokes per cycle
- F02B2075/027—Engines characterised by their cycles, e.g. six-stroke having less than six strokes per cycle four
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D21/0001—Recuperative heat exchangers
- F28D21/0003—Recuperative heat exchangers the heat being recuperated from exhaust gases
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/22—Arrangements for directing heat-exchange media into successive compartments, e.g. arrangements of guide plates
- F28F2009/222—Particular guide plates, baffles or deflectors, e.g. having particular orientation relative to an elongated casing or conduit
- F28F2009/224—Longitudinal partitions
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/22—Arrangements for directing heat-exchange media into successive compartments, e.g. arrangements of guide plates
- F28F2009/222—Particular guide plates, baffles or deflectors, e.g. having particular orientation relative to an elongated casing or conduit
- F28F2009/226—Transversal partitions
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2265/00—Safety or protection arrangements; Arrangements for preventing malfunction
- F28F2265/28—Safety or protection arrangements; Arrangements for preventing malfunction for preventing noise
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
- Details Of Heat-Exchange And Heat-Transfer (AREA)
Abstract
Description
【発明の詳細な説明】
産業上の利用分野
本発明はエンジン等の排ガスからの熱回収装置に利用さ
れる熱交換器に関するものである。DETAILED DESCRIPTION OF THE INVENTION Field of the Invention The present invention relates to a heat exchanger used in a device for recovering heat from exhaust gas from an engine or the like.
従来例の構成とその問題点
近年の省エネルギー志向から、エンジン等の熱源からの
排ガスからの熱をも回収し、トータルのエネルギー効率
を高めようとする第1図に示すようなシステムが考えら
れ稼動17ている。このシステム/dxンジンからの軸
出力を動力として取シ出し、排熱を熱交換器1で回収し
、消音器2を通して排出するシステムである。従来この
ようなシステムでは、エンジン3からの排熱回収を行な
う熱交換器1と消音器2は別々に設けられており、それ
故システムとして繁雑になるとともに、消音器本体から
の透過音が大きく、そのために消音器質量を大きくしな
ければならないなどの欠点を有している。Conventional configuration and its problems With the recent trend towards energy conservation, a system as shown in Figure 1 has been devised and is in operation, which aims to improve the total energy efficiency by recovering heat from exhaust gas from heat sources such as engines. There are 17. This system extracts the shaft output from the dx engine as power, recovers waste heat in a heat exchanger 1, and discharges it through a muffler 2. Conventionally, in such a system, the heat exchanger 1 that recovers exhaust heat from the engine 3 and the muffler 2 are provided separately, which makes the system complicated and the sound transmitted from the muffler body is large. However, this method has drawbacks such as the need to increase the mass of the muffler.
けた、従来の排熱回収用の熱交換器としては第2図、第
3図に示すようないわゆるフィンタイプやプレート式な
どの形式が多いが、エンジンからの流れは脈動流であり
、これらの形式ではこの脈動流の効果を充分に生かせる
構成となっていない。Furthermore, conventional heat exchangers for waste heat recovery are often of the so-called fin type or plate type as shown in Figures 2 and 3, but the flow from the engine is a pulsating flow, and these The structure is not designed to take full advantage of this pulsating flow effect.
また、排ガスからの熱回収の効率を上げると排ガスが凝
縮し、フィン表面やプレート表面の腐食が進行されるが
、フィンの板厚が薄いために早期に熱交換性能が降下し
たり、グレート式ではプレート空間に凝縮水が堆積し腐
食を進行させるなどの欠点を有している。またプレート
式ではプレート空間で燃焼排ガス流の急縮小、急拡大が
なされ若干の減音効果は期待されるものの、急縮小、急
拡大の割合が小さいためにその効・(香は小さい。In addition, increasing the efficiency of heat recovery from exhaust gas condenses the exhaust gas and accelerates corrosion on the fin and plate surfaces. However, this method has disadvantages such as condensed water depositing in the plate space and promoting corrosion. In addition, in the plate type, the combustion exhaust gas flow rapidly contracts and expands in the plate space, and although a slight sound reduction effect is expected, the effect (scent) is small because the ratio of sudden contraction and expansion is small.
発明の目的
本発明は上記欠点に鑑み、消音器と熱交換器を一体にし
てシステム構成が簡単になるようにするとともに、装交
換性能を向上させ、減音性能が優れ、かつ熱交換器、消
音器のスケールアップが簡単な熱交換器を提供するもの
であるへ
発明の構成
本発明は外側をウォータージャケットを囲み、内部空間
に伝熱管を配置し、その空間を伝熱管に固着し、複数の
小孔を設けた仕切板で複数の空間に分割し、その空間を
燃焼排ガスが通るように構成し、さらに、燃焼排ガスは
隣接する梁間で大略18o0方向転換して流れるように
仕切板の小孔1o81□0.い、0
実施例の説明
以下本発明の一実施伜」について図面を参照しながら説
明する。Purpose of the Invention In view of the above drawbacks, the present invention integrates a muffler and a heat exchanger to simplify the system configuration, improves replacement performance, has excellent sound reduction performance, and provides a heat exchanger, To provide a heat exchanger that is easy to scale up as a muffler.Structure of the InventionThe present invention surrounds a water jacket on the outside, arranges heat transfer tubes in the inner space, and fixes the space to the heat transfer tubes. It is divided into a plurality of spaces by a partition plate with small holes, and the combustion exhaust gas is configured to pass through the spaces. Hole 1o81□0. 0 Description of Embodiments Hereinafter, one embodiment of the present invention will be described with reference to the drawings.
第4図は本発明の一実施例の熱交換器を示す図である。FIG. 4 is a diagram showing a heat exchanger according to an embodiment of the present invention.
4はウォータージャケットであり、ウォータージャケッ
ト4の空間5にVi複数の伝熱管6と、仕切板7〜10
が伝熱管6と固着されて挿入されている。伝熱管60両
端にはヘッダー11とヘッダー12が設けられており、
ヘッダー12は水排出管13が設けられ、ヘッダー11
は水孔14によってウォータージャケットと連通され、
さらにウォータージャケット4には水導入管15が設け
られている。仕切板7,1oには小孔16がランダムに
あけられ、各仕切板によって区分される空間17〜21
が設けられている。両端の空間21.17に排ガス導入
口22、排ガス排出口23が設けられている。4 is a water jacket, and a plurality of heat exchanger tubes 6 and partition plates 7 to 10 are arranged in a space 5 of the water jacket 4.
is inserted firmly with the heat exchanger tube 6. A header 11 and a header 12 are provided at both ends of the heat exchanger tube 60,
The header 12 is provided with a water discharge pipe 13, and the header 11
is communicated with the water jacket by a water hole 14,
Further, the water jacket 4 is provided with a water introduction pipe 15. Small holes 16 are randomly drilled in the partition plates 7 and 1o, and spaces 17 to 21 are divided by each partition plate.
is provided. An exhaust gas inlet 22 and an exhaust gas outlet 23 are provided in spaces 21.17 at both ends.
各仕切板に設けられる小孔と、仕切板によって構成され
る空間は、膨張型タイプの減音特性を考慮して決定され
、図に示すように、例えば共鳴型の消音器19を1段設
けてもよい。The small holes provided in each partition plate and the space formed by the partition plate are determined taking into account the sound reduction characteristics of the expansion type, and as shown in the figure, for example, one stage of a resonance type muffler 19 is installed. It's okay.
次にその動作を説明する。まず加熱される流体は水導入
管15からウォータージャケット4を通り、水孔4から
ヘッダ〜11に入り、各伝熱管6に分岐されて流れ、ヘ
ッダー1′2に入シ水排出管13より排出される。Next, its operation will be explained. First, the fluid to be heated passes through the water jacket 4 from the water introduction pipe 15, enters the header ~ 11 from the water hole 4, branches into each heat transfer pipe 6, flows, enters the header 1'2, and is discharged from the water discharge pipe 13. be done.
一方、加熱流体であるエンジンなどの熱源からの排ガス
は排ガス導入口22より空間21に入り、仕切板10の
小孔から次の空間20に入り、本実施例では次の共鳴型
消音器19を通過して、次の空間18に入り、さらに仕
切板の小孔を通って次の空間17に入り排ガス排出口2
3よシ排出され、このように排ガスが流れる間にウォー
タージャケット4の内面や、伝熱管6表面で熱交換され
るものである。On the other hand, exhaust gas from a heat source such as an engine, which is a heating fluid, enters the space 21 through the exhaust gas inlet 22 and enters the next space 20 through the small hole in the partition plate 10. In this embodiment, the next resonance type muffler 19 is It passes through, enters the next space 18, and then passes through the small hole in the partition plate and enters the next space 17, leading to the exhaust gas outlet 2.
3, and while the exhaust gas is flowing, heat is exchanged on the inner surface of the water jacket 4 and the surface of the heat exchanger tube 6.
J上のように本実施例によれば、エンジンから排ガス導
入口22に導かれた排ガスは第1の空間21で急拡大し
、さらに次の空間2oに入る前に小孔16で急縮小され
、また次の空間で急拡大されるといったいわゆる膨張型
タイプの消音効果を発揮し、また共鳴型タイプ消音器1
9を通る時に共鳴タイプの消音効果によってエンジンな
どからの騒音が大幅に減少される。また排ガス空間はそ
の外側を物量の大きいウォータージャケット4で囲んで
あるので、透過音を減少できるものである。According to this embodiment as shown in J above, the exhaust gas led from the engine to the exhaust gas inlet 22 rapidly expands in the first space 21, and then rapidly contracts in the small hole 16 before entering the next space 2o. , it also exhibits a so-called expansion type sound damping effect that rapidly expands in the next space, and also a resonance type muffler 1.
9, noise from the engine etc. is significantly reduced due to the resonance type silencing effect. Furthermore, since the exhaust gas space is surrounded by a large water jacket 4 on the outside, transmitted sound can be reduced.
また、このように複数の空間をつくるには単に仕切板を
伝熱管に適当な距離で固着させるだけで可能であるし、
仕切板の小孔径、孔装置も減音特性に応じて簡単にあけ
れば良いだけである。また排気量、排熱量の異なるエン
ジンなどに用いる場合には、このままの径で長さを変え
たり、空間の大きさを変えるだけで簡単にスケールアッ
プができるし伝熱面積の増減も可能である。Also, creating multiple spaces like this can be done by simply fixing partition plates to the heat exchanger tubes at appropriate distances.
The diameter of the small hole in the partition plate and the hole device may be simply made according to the sound reduction characteristics. In addition, when used in engines with different displacements and heat outputs, it is possible to easily scale up by changing the length or changing the space size without changing the diameter, and it is also possible to increase or decrease the heat transfer area. .
第6図は、本発明の第2の実施例であり、仕切板24に
あける小孔26を第6図および第7−図に示すように半
面程度に集中させ、燃焼ガス流が隣接する空間で大略1
80°方向転換するように仕切板を配置する。すなわち
、仕切板の半円に小孔を設け、隣接する仕切板相互間に
おいて小孔のある半円部が逆方向になるようにする。こ
のようにすれば、燃焼ガスが常に伝熱管26をよぎる構
成になり、伝熱管−伝熱面の有効利用が図れるとともに
、エンジンの脈動流による効果がよシ大きぐなり、ウォ
ータージャケット内面への衝突による熱伝達率が増加す
る。また、第1図および第6図に示す実施例では燃焼ガ
スと、水とは対向流型とし温度効率を高めるようにして
いる。FIG. 6 shows a second embodiment of the present invention, in which the small holes 26 formed in the partition plate 24 are concentrated on about half of the surface as shown in FIGS. Roughly 1
Arrange the partition plates so that the direction can be changed by 80 degrees. That is, small holes are provided in the semicircles of the partition plates, and the semicircular parts with the small holes are arranged in opposite directions between adjacent partition plates. In this way, the combustion gas always crosses the heat exchanger tube 26, and the heat transfer surface of the heat exchanger tube can be used effectively, and the effect of the engine's pulsating flow is further increased, and the inner surface of the water jacket is The heat transfer rate due to collision increases. Furthermore, in the embodiments shown in FIGS. 1 and 6, the combustion gas and water are of a counter-flow type to improve temperature efficiency.
エンジンなどの排ガスから熱回収すると、凝縮水が発生
し、熱交換器表面を腐食する事があるが、本実施例では
、熱交換器を垂直に立てる事により、発生した凝縮水を
小孔より滴下させ回収する事も可能である。寸だ第6図
の場合のように、小孔が仕切板の一部にしか開孔してい
ない場合などは、熱交換器を垂直に立て、かつ仕切板を
小孔の開口している部分が下になるよう傾斜させると凝
縮水の滴下がしやすくなり、腐食を抑制する事ができ本
発明の熱交換器においては、消音器一体型の2
熱交換器が簡単な構成でつくられるとともに、音
源の騒音特性に応じて簡単に対応でき、さらに熱源のス
ケールアップにも簡単に対応できる。また、エンジンな
どの脈動を充分に活用して伝熱性能を向上させるととも
に、凝縮水の熱交換器への溜まり込みがなく腐食を抑制
できる。When heat is recovered from exhaust gas from an engine, etc., condensed water is generated, which can corrode the surface of the heat exchanger.In this example, by standing the heat exchanger vertically, the generated condensed water is released through the small holes. It is also possible to collect it by dropping it. As in the case shown in Figure 6, if the small holes are open only in a part of the partition plate, the heat exchanger should be stood vertically and the partition plate should be placed in the part where the small holes are open. If the heat exchanger is tilted so that
The heat exchanger can be made with a simple configuration, can be easily adapted to the noise characteristics of the sound source, and can also be easily adapted to scale up the heat source. In addition, heat transfer performance is improved by making full use of the pulsation of the engine, and corrosion can be suppressed by preventing condensed water from accumulating in the heat exchanger.
第1図は排熱回収熱交換器を設けたエンジンシステムの
概略図、第2図は従来のフィンタイプの熱交換器の断面
図、第3図は従来のプレートタイプの熱交換器の断面図
、第4図は本発明の一実施例の熱交換器の断面図、第6
図は第4図のA −A’面断面図、第6図は本発明の異
なる実施例の断面図、第7図は第6図のB−B’而面面
図、第8図は第1図のC−C’面断面図である。
4・・・・・ウォータージャケット、6・・・・・伝熱
管、8・・・・・仕切板、11,12・・−・ヘッダー
、17〜21・・・・・空間、16・・・・小孔。
代理人の氏名 弁理士 中 尾 畝 男 ほか1名第1
図
4図
第−5図Figure 1 is a schematic diagram of an engine system equipped with an exhaust heat recovery heat exchanger, Figure 2 is a sectional view of a conventional fin type heat exchanger, and Figure 3 is a sectional view of a conventional plate type heat exchanger. , FIG. 4 is a sectional view of a heat exchanger according to an embodiment of the present invention, and FIG.
The figure is a sectional view taken along the line A-A' of FIG. 4, FIG. 6 is a sectional view of a different embodiment of the present invention, FIG. FIG. 2 is a sectional view taken along line CC' in FIG. 1; 4... Water jacket, 6... Heat exchanger tube, 8... Partition plate, 11, 12... Header, 17-21... Space, 16...・Small hole. Name of agent: Patent attorney Uneo Nakao and 1 other person No. 1
Figure 4 Figure-5
Claims (1)
ージャケットの空間部を、前記伝熱管の軸方向に複数の
仕切板を配して分割し、前記仕切板に複数の貫通孔を設
け、前記空間部に排ガスを供給することを特徴とする熱
交換器。 に))仕切板の貫通孔は前記仕切板の2分の1側に(1) The space of a water jacket provided with a plurality of heat transfer tubes through which the fluid to be heated passes is divided by placing a plurality of partition plates in the axial direction of the heat transfer tubes, and a plurality of through holes are provided in the partition plates. , A heat exchanger characterized in that exhaust gas is supplied to the space. )) The through hole of the partition plate is on the 1/2 side of the partition plate.
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP9292383A JPS59217496A (en) | 1983-05-25 | 1983-05-25 | Heat exchanger |
DE19843419442 DE3419442A1 (en) | 1983-05-25 | 1984-05-24 | HEAT EXCHANGER |
GB08413410A GB2143023B (en) | 1983-05-25 | 1984-05-25 | Heat exchanger |
US06/827,210 US4621677A (en) | 1983-05-25 | 1986-02-04 | Heat exchanger for internal combustion engine exhaust, with noise suppressor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP9292383A JPS59217496A (en) | 1983-05-25 | 1983-05-25 | Heat exchanger |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS59217496A true JPS59217496A (en) | 1984-12-07 |
Family
ID=14068002
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP9292383A Pending JPS59217496A (en) | 1983-05-25 | 1983-05-25 | Heat exchanger |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS59217496A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6981386B2 (en) * | 2003-07-11 | 2006-01-03 | General Electric Company | Silencing equipment for an air-cooling assembly |
CN1297794C (en) * | 2003-08-12 | 2007-01-31 | 北京森德散热器有限公司 | Radiator |
-
1983
- 1983-05-25 JP JP9292383A patent/JPS59217496A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6981386B2 (en) * | 2003-07-11 | 2006-01-03 | General Electric Company | Silencing equipment for an air-cooling assembly |
CN1297794C (en) * | 2003-08-12 | 2007-01-31 | 北京森德散热器有限公司 | Radiator |
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