JPS59208794A - Photoelectric power generating element - Google Patents

Photoelectric power generating element

Info

Publication number
JPS59208794A
JPS59208794A JP58082976A JP8297683A JPS59208794A JP S59208794 A JPS59208794 A JP S59208794A JP 58082976 A JP58082976 A JP 58082976A JP 8297683 A JP8297683 A JP 8297683A JP S59208794 A JPS59208794 A JP S59208794A
Authority
JP
Japan
Prior art keywords
substrate
metal
layer
silicon layer
electroplating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP58082976A
Other languages
Japanese (ja)
Other versions
JPH0473307B2 (en
Inventor
Masahiko Nozawa
野澤 正彦
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Daihen Corp
Original Assignee
Daihen Corp
Osaka Transformer Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Daihen Corp, Osaka Transformer Co Ltd filed Critical Daihen Corp
Priority to JP58082976A priority Critical patent/JPS59208794A/en
Publication of JPS59208794A publication Critical patent/JPS59208794A/en
Publication of JPH0473307B2 publication Critical patent/JPH0473307B2/ja
Granted legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/0248Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies
    • H01L31/036Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes
    • H01L31/0392Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes including thin films deposited on metallic or insulating substrates ; characterised by specific substrate materials or substrate features or by the presence of intermediate layers, e.g. barrier layers, on the substrate
    • H01L31/03921Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes including thin films deposited on metallic or insulating substrates ; characterised by specific substrate materials or substrate features or by the presence of intermediate layers, e.g. barrier layers, on the substrate including only elements of Group IV of the Periodic Table
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Landscapes

  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Photovoltaic Devices (AREA)

Abstract

PURPOSE:To enable to obtain the titled element, which is lightweight, firm and can be manufactured at a low cost, by a method wherein a metal smoothing surface is provided on the surface of a substrate by performing an electroplating and a layer having a photoelectric conversion function is provided on the metal smoothing surface. CONSTITUTION:A metal smoothing surface 7 has been formed on the surface of a substrate 6 made of a metal, plastics or ceramics by performing an electroplating. As this smoothing surface 7 has been formed by performing an electroplating, the surface of the substrate 6 can be smoothed. As the surface of the substrate 6 has been covered with the smoothing surface 7, the surface of the substrate 6 is under a condition that gas is hard to attract thereto. In case an amorphous Si layer 4 is formed on this smoothing surface 7, gas can be simply removed and the layr 4 can be smoothly formed. Moreover, as the layer 4 is formed on the forming surface of the smoothing surface 7, the thickness thereof can be uniformalized. Furthermore, there is no need to perform a mirror abrasive processing on the surface of the substrate 6, resulting in enabling to cut down the manufacturing cost.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明はプラダ? CVD (Chemical Va
porDeposition)法によって基板に光電変
換機能を有するアモルファスシリコン層又は微結晶シリ
コン層を積層して製造する光発電素子に関するものであ
る。
[Detailed Description of the Invention] (Industrial Application Field) Is the present invention Prada? CVD (Chemical Va.
The present invention relates to a photovoltaic device manufactured by laminating an amorphous silicon layer or a microcrystalline silicon layer having a photoelectric conversion function on a substrate using a porDeposition method.

(従来技術) プラズマCVD法によシ製造される従来のアモルファス
太陽′亀池の如ぎ光発電素子1′は、例えば第1図に示
すように、ガラス基板2の表面に透明導電膜3を形成し
、その上にP層、1層、N層からなるアモルファスシリ
コン層4を形成し、その上に金属蒸着膜5を形成した構
造になっていて、ガラス基板2側から光を入射させるこ
とによシ発冨動作を行わせるようになっている。或は、
第2図に示すように、ステンレススチール等の金属板6
の表面にN層、1層、P層からなるアモルファスシリコ
ン層4を形成し、その上に透明導電膜3を形成した構造
になっていて、透明導%、膜3側から光を入射させるこ
とによシ発電動作を行わせるようになっている。
(Prior Art) A conventional amorphous solar photovoltaic device 1' manufactured by the plasma CVD method has a transparent conductive film 3 formed on the surface of a glass substrate 2, as shown in FIG. 1, for example. Then, an amorphous silicon layer 4 consisting of a P layer, a 1 layer, and an N layer is formed on top of the amorphous silicon layer 4, and a metal vapor deposition film 5 is formed on top of the amorphous silicon layer 4, and light is allowed to enter from the glass substrate 2 side. It is designed to perform a positive action. Or,
As shown in FIG. 2, a metal plate 6 made of stainless steel, etc.
It has a structure in which an amorphous silicon layer 4 consisting of an N layer, a 1 layer, and a P layer is formed on the surface of the substrate, and a transparent conductive film 3 is formed thereon. It is designed to perform power generation operation.

しかしながら、第1図に示す如き構造の光発電素子1′
では、ガラス基板2を使用している関係で自重が比較的
大きく、複数枚並べて光発電ユニットを形成する場合に
は、取付枠及び補強制等の構造が犬がかシなものとなっ
て設備コストがかさむ欠点がある。
However, the photovoltaic element 1' having the structure shown in FIG.
Since the glass substrate 2 is used, its own weight is relatively large, and when a photovoltaic power generation unit is formed by arranging multiple sheets, the structure of the mounting frame and auxiliary force becomes bulky, making it difficult to install the equipment. The disadvantage is that it is costly.

一方、第2図に示す如き構造の光発電素子1′では、ス
テンレススチール等の薄板の金属板6を使用することに
よシ軽量化でき且つ腐蝕を防止できるが、ステンレスス
チール等の金属板60表面は粗面であるため、その表面
に直接アモルファスシリコン層4を均一に設けることか
できない。このため、従来は金属板6の表面を鏡面研磨
して平滑にしていたので、その加工コストが上昇し、光
発電素子1′が部側になる欠点かあった。
On the other hand, in the photovoltaic element 1' having the structure shown in FIG. 2, the weight can be reduced and corrosion can be prevented by using a thin metal plate 6 such as stainless steel. Since the surface is rough, it is only possible to uniformly provide the amorphous silicon layer 4 directly on the surface. For this reason, conventionally, the surface of the metal plate 6 was mirror-polished to make it smooth, which increased the processing cost and had the disadvantage that the photovoltaic element 1' was placed on the side.

(発明の目的) 本発明の目的は、軽量で且つ強固で、しかも低コストで
製造できる光発電素子を提供するにある。
(Objective of the Invention) An object of the present invention is to provide a photovoltaic device that is lightweight and strong, and can be manufactured at low cost.

(発明の構rty、 > 本発明に係る光発電素子は、金属1、プラスチック又d
セラミックよりなる基板の表面に電気メッキよシなる金
属平滑面が設けられ、その土に先箱:変俣機能全有する
アモルファスシリコン層又は微結晶シリコン層が設けら
れていること全性徴とするものである。
(Structure of the invention, > The photovoltaic element according to the present invention is made of metal 1, plastic or
The surface of the substrate made of ceramic is provided with a smooth metal surface such as electroplating, and the substrate is provided with an amorphous silicon layer or a microcrystalline silicon layer that has all the functions of the first box. be.

(実施例) 以下不発ψJの実施例を図面を参照して詳細に説明する
。第3図は本発明の第1実施例を示したものである。図
示のように本実施例の光発電素子1は、ステンレススチ
ールからなる薄肉の金属基板6を備え、その表面にはニ
ッケル、クローム・金1ステンレス等のアモルファスシ
リコン層41)形成に効果的な金属の電気メッキによ多
金属平滑面7が形成されている。この金属平滑面7は、
電気メッキによるだめ、ステンレススチールよpなる金
属基板6の粗面を所定の厚さで一様に螺うことができ、
金属基板6の表面を顕微鏡で観察した場合に見られる尖
った部分を包み込んで金属基板6の表面を渭らかにする
ことができる。この金属平滑面7の表面にはN層、1層
、PMから々るアモルファスシリコン層4が設けられて
いる。アモルファスシリコン層4は周知のCVDグロー
放電によ膜形成されるが、金属基板6の表面か電気メッ
キによる金属平滑面7で覆われているので、金属基板6
の表面には酸素や炭酸ガス等のガスが吸着しにくくなシ
、この電気メッキからなる金属平滑面7にアモルファス
シリコン層4を形成する場合に僅かに吸着しているガス
は簡単に除去することができ、円滑にアモルファスシリ
コン層4を形成することができる。また、このアモルフ
ァスシリコンWt 41d、金属平滑m」7の形刃に形
成するため、その馬′さを均一にすることができる。ア
モルファスシリコン)曽4の表面には透明導電膜3が形
成されている。
(Example) Hereinafter, an example of misfire ψJ will be described in detail with reference to the drawings. FIG. 3 shows a first embodiment of the present invention. As shown in the figure, the photovoltaic device 1 of this embodiment includes a thin metal substrate 6 made of stainless steel, and the surface thereof is coated with a metal effective for forming an amorphous silicon layer 41) such as nickel, chromium/gold 1 stainless steel, etc. A multimetallic smooth surface 7 is formed by electroplating. This metal smooth surface 7 is
It is possible to uniformly screw the rough surface of the metal substrate 6 made of stainless steel or the like with a predetermined thickness by electroplating,
The surface of the metal substrate 6 can be made smooth by wrapping around the sharp parts that are seen when the surface of the metal substrate 6 is observed under a microscope. On the surface of this metal smooth surface 7, an amorphous silicon layer 4 consisting of an N layer, a 1 layer, and a PM layer is provided. The amorphous silicon layer 4 is formed by a well-known CVD glow discharge, but since the surface of the metal substrate 6 is covered with a smooth metal surface 7 formed by electroplating, the metal substrate 6
It is difficult for gases such as oxygen and carbon dioxide to be adsorbed on the surface of the amorphous silicon layer 4, and when forming the amorphous silicon layer 4 on the electroplated metal smooth surface 7, it is necessary to easily remove the slightly adsorbed gas. Thus, the amorphous silicon layer 4 can be smoothly formed. In addition, since this amorphous silicon Wt 41d is formed into a metal smooth m''7 shaped blade, its sharpness can be made uniform. A transparent conductive film 3 is formed on the surface of the amorphous silicon layer 4.

第4図は本発明の第2実施例を示したものである。図示
のように本実施例の光発電素子1は、導′11カ性グラ
スチック成型板からなる導電性グラスチック基板8を侃
■え、その表面には前述したようガ金ル」;の′電気メ
ッキによる金属平滑面7が設けられ、その上にNW!、
I層、P層からなるアモルファスシリコン層4が設けら
れ、その上に透明導電膜3が設けられた構造とガってい
る。
FIG. 4 shows a second embodiment of the invention. As shown in the figure, the photovoltaic device 1 of this embodiment has a conductive glass substrate 8 made of a conductive glass molded plate, and the surface thereof has a metal plate as described above. A metal smooth surface 7 is provided by electroplating, and NW! ,
The structure is different from that in which an amorphous silicon layer 4 consisting of an I layer and a P layer is provided, and a transparent conductive film 3 is provided thereon.

第5図は本発明の第3実施例を示したものである。図示
のように本実施例の先発%、累子1は、非導′市性シラ
スチック又は薄肉のセラミックよりなる基板9の上に電
気メッキによる金属平滑面7が設けられ、その上にN層
、1層、P層からなるアモルファスシリコン層4が設け
られ、その上に透明導電膜3が設けられた構造になって
いる。
FIG. 5 shows a third embodiment of the present invention. As shown in the figure, the starter 1 of this embodiment has a smooth metal surface 7 formed by electroplating on a substrate 9 made of non-conducting plastic or thin ceramic, and an N layer on top of the substrate 9. , one layer, and a P layer are provided, and a transparent conductive film 3 is provided thereon.

なお、金属平滑面7は基板6,8.9の表面に一旦蒸着
によ多金属薄膜を形成した後、金属の電気メッキを施し
て形成することもできる。
Note that the metal smooth surface 7 can also be formed by once forming a multi-metal thin film on the surface of the substrates 6, 8, 9 by vapor deposition, and then electroplating the metal.

第6図は本発明の光発電素子1を用いた光発電ユニット
10の一例を示したものである。この光発電ユニット1
0は、格子状に区画された硬質プラスチックからなる略
正方形状のフレーム110片面の格子状に区画された各
部分に電気メッキを施して本発明の光発電素子1を形成
したものである。このフレーム11の外周には取付枠゛
12が一体に設けられ、この取付枠12の四隅には取付
孔13aを有する取付脚13が設けられた構造になって
いる。このようにプラスチック拐を用いると、フレーム
11や取付枠12は、プラスチックの成型によシ簡単に
作ることができ、そのフレーム11に光発電素子1′f
!:直接一体重に形成し得て、組立不要で、軽量となシ
、持運びが容易となる〇なお、上記実施例では、金属基
板6としてステンレススチールを用いた場合について示
したが、本発明ではこの基板60表面に金属平滑面7を
設けるの−〇、針板やアルミニウム板等の市販されてい
るZ(1佃なくミ属板でも使用することができる。
FIG. 6 shows an example of a photovoltaic unit 10 using the photovoltaic element 1 of the present invention. This photovoltaic unit 1
No. 0 is a photovoltaic device 1 of the present invention formed by electroplating each grid-shaped portion of one side of a substantially square frame 110 made of hard plastic partitioned into a grid. A mounting frame 12 is integrally provided on the outer periphery of the frame 11, and mounting legs 13 having mounting holes 13a are provided at the four corners of the mounting frame 12. When plastic material is used in this way, the frame 11 and the mounting frame 12 can be easily made by molding the plastic, and the photovoltaic element 1'f can be attached to the frame 11.
! : Can be directly formed into one piece, does not require assembly, is lightweight, and is easy to carry. In the above embodiment, stainless steel is used as the metal substrate 6, but the present invention Now, a metal smooth surface 7 is provided on the surface of this substrate 60.A commercially available Z (metallic plate) such as a needle plate or an aluminum plate can also be used.

)だ、<t= )rJ’jh平滑面7に形成させる光電
変換機能をイjする薄膜層は、アモルファスシリコン層
4に限定されることなく、光透過性の良い微結晶シリコ
ンハ〈でもよい。
), <t= )rJ'jh The thin film layer formed on the smooth surface 7 and having a photoelectric conversion function is not limited to the amorphous silicon layer 4, but may be microcrystalline silicon with good light transmittance.

(発明の効果) 以上詣、明したように本発明に係る光発電素子は、基板
の表面に′山;気メッキによる金属平滑面を設け、その
上に光・1G変換機能を有するアモルファスシリコン層
又は微結晶シリコン層を設けているので、基板の表面の
粗さに関係なく均一な厚さのアモルファスシリコン層又
は微結晶シリコン層を形成することができる。また、金
属平滑面を設けておくと、その表面には不用なガスの吸
着がなぐなシ、良狼のアモルファスシリコン層又は微結
晶シリコン融食形成でき、光電変換特性の良い光発電素
子を提供づるととかできる。更に、本発明によれば、基
板表面の鏡面仙磨加工が必要なく、加工工数を大IQt
Iに低減でき、コストダウンを図ることができる。かつ
また、本発明によれは、プラスチック製の基板や薄肉の
金属又はセラミック製基板を使用でき、基板の重量及び
コストを大幅に低減でき、腐蝕の虞れもなく好適である
。従って、本発明によれは、光電変換特性が良く、@量
で、安価で・長寿命の光発電素子を提供することができ
る。
(Effects of the Invention) As explained above, the photovoltaic device according to the present invention has a smooth metal surface formed by air plating on the surface of the substrate, and an amorphous silicon layer having a light/1G conversion function on the surface of the substrate. Alternatively, since a microcrystalline silicon layer is provided, an amorphous silicon layer or a microcrystalline silicon layer with a uniform thickness can be formed regardless of the roughness of the surface of the substrate. In addition, by providing a smooth metal surface, the adsorption of unnecessary gases is prevented on the surface, and a good amorphous silicon layer or microcrystalline silicon melting layer can be formed, providing a photovoltaic element with good photoelectric conversion characteristics. You can do things like zuruto. Furthermore, according to the present invention, there is no need for mirror polishing of the substrate surface, and the number of processing steps can be reduced by a large IQt.
I, and it is possible to reduce costs. Furthermore, according to the present invention, a plastic substrate or a thin metal or ceramic substrate can be used, and the weight and cost of the substrate can be significantly reduced, and there is no risk of corrosion. Therefore, according to the present invention, it is possible to provide a photovoltaic element with good photoelectric conversion characteristics, low cost, and long life.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図及び第2図は従来の光発電素子の2釉の例を示す
縦断面図、第3図乃至第5図は本発明に係る光発電素子
の3種の例を示す縦断面[ン!、第6図は本発明の光発
電素子を用いた光発ちユニットの一例を示ず背面(fi
llの余1視ヒ1でちる。 1・・−光発電素子、3・・・透明導電膜、4・・・ア
モルファスシリコン層、6・・・今風基板、7・・・全
屈平滑面、8・・・導電性プラスチック基板、9・・・
非情電性プラスチック又はセラミ、りよシなる基板。
1 and 2 are vertical cross-sectional views showing two examples of conventional photovoltaic devices, and FIGS. 3 to 5 are vertical cross-sectional views showing three examples of photovoltaic devices according to the present invention. ! , FIG. 6 does not show an example of a light emitting unit using the photovoltaic element of the present invention, but only the rear surface (fi
The remainder of ll is 1 and 1 is left. DESCRIPTION OF SYMBOLS 1...-Photovoltaic element, 3... Transparent conductive film, 4... Amorphous silicon layer, 6... Modern substrate, 7... Full bending smooth surface, 8... Conductive plastic substrate, 9 ...
Non-electronic plastic or ceramic, a better substrate.

Claims (1)

【特許請求の範囲】[Claims] 金属、プラスチック又はセラミックよシなる基板の表面
に電気メッキよシなる金属平滑面が設けられ、この金總
平滑面の上に光電変換機能を有するアモルファスシリコ
ン層又は微結晶シリコン層が設けられていることを特徴
とする光発電素子。
A smooth metal surface made by electroplating is provided on the surface of a substrate made of metal, plastic, or ceramic, and an amorphous silicon layer or a microcrystalline silicon layer having a photoelectric conversion function is provided on this smooth metal surface. A photovoltaic element characterized by:
JP58082976A 1983-05-12 1983-05-12 Photoelectric power generating element Granted JPS59208794A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP58082976A JPS59208794A (en) 1983-05-12 1983-05-12 Photoelectric power generating element

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP58082976A JPS59208794A (en) 1983-05-12 1983-05-12 Photoelectric power generating element

Publications (2)

Publication Number Publication Date
JPS59208794A true JPS59208794A (en) 1984-11-27
JPH0473307B2 JPH0473307B2 (en) 1992-11-20

Family

ID=13789242

Family Applications (1)

Application Number Title Priority Date Filing Date
JP58082976A Granted JPS59208794A (en) 1983-05-12 1983-05-12 Photoelectric power generating element

Country Status (1)

Country Link
JP (1) JPS59208794A (en)

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5955012A (en) * 1982-09-24 1984-03-29 Mitsubishi Chem Ind Ltd Amorphus silicon semiconductor substrate

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5955012A (en) * 1982-09-24 1984-03-29 Mitsubishi Chem Ind Ltd Amorphus silicon semiconductor substrate

Also Published As

Publication number Publication date
JPH0473307B2 (en) 1992-11-20

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