JPS59206661A - Fuel heating system - Google Patents

Fuel heating system

Info

Publication number
JPS59206661A
JPS59206661A JP58080041A JP8004183A JPS59206661A JP S59206661 A JPS59206661 A JP S59206661A JP 58080041 A JP58080041 A JP 58080041A JP 8004183 A JP8004183 A JP 8004183A JP S59206661 A JPS59206661 A JP S59206661A
Authority
JP
Japan
Prior art keywords
fuel
heat generating
heat producing
heat
plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP58080041A
Other languages
Japanese (ja)
Inventor
Masami Tokoro
所 雅美
Yoshihiko Imamura
今村 善彦
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Motor Corp
Original Assignee
Toyota Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyota Motor Corp filed Critical Toyota Motor Corp
Priority to JP58080041A priority Critical patent/JPS59206661A/en
Publication of JPS59206661A publication Critical patent/JPS59206661A/en
Pending legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M31/00Apparatus for thermally treating combustion-air, fuel, or fuel-air mixture
    • F02M31/02Apparatus for thermally treating combustion-air, fuel, or fuel-air mixture for heating
    • F02M31/12Apparatus for thermally treating combustion-air, fuel, or fuel-air mixture for heating electrically
    • F02M31/125Fuel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B3/00Engines characterised by air compression and subsequent fuel addition
    • F02B3/06Engines characterised by air compression and subsequent fuel addition with compression ignition
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Fuel-Injection Apparatus (AREA)

Abstract

PURPOSE:To obtain a highly reliable fuel heating system by providing a junction communicating to the upper and down stream of a fuel pipe in the fuel feed path of Diesel engine while heat producing board and means at the enlarged portion between the junctions. CONSTITUTION: A conduit member 1 is formed by fastening the large diameter section of a funnel members 1a, 1b through a bolt 2. The first junction 3 is coupled to the upstream side of a fuel pipe while the second junction having small diameter is coupled to the downstream of the fuel pipe. A heat producing member 6 formed with heat producing material is provided in an enlarged section 5 formed between said junctions 3, 4. The heat producing member 6 is held through fastening force of the bolt 2 between the large diameter sections of said funnel members 1a, 1b. Galvanized electrode layers 7, 8 of such as Ni are applied on both faces of said member 6 to be fixed with an electrode board 10. Upon start of engine, voltage is applied to the heat producing board 6 to start heating of fuel effectively and to feed through a path 18 to a fuel filter.

Description

【発明の詳細な説明】 技術分野 本発明は、ディーゼルエンジンの燃料供給通路内に設け
られて燃料を加熱する装置に関するものである。
TECHNICAL FIELD The present invention relates to a device for heating fuel provided in a fuel supply passage of a diesel engine.

技術背景 ディーゼルエンジンの燃料は、環境温度が約−15°C
以下になると結晶化して流動性が低下し、例えば燃料フ
ィルタ等のように流路面積の小さい箇所で詰ることがあ
る。このようなフィルタの目詰りを生じると、燃料の供
給状態が低下するためエンジンの始動が困難になり、た
とえ始動したとしてもずくにエンジンが停止してしまう
という問題がある。
Technical background Diesel engine fuel has an environmental temperature of approximately -15°C.
If it is below this level, it will crystallize and the fluidity will decrease, which may cause clogging in areas with small flow path areas, such as fuel filters. When such a filter becomes clogged, the fuel supply condition deteriorates, making it difficult to start the engine, and even if it starts, the engine suddenly stops.

この問題を回避するため、従来、燃料管の外表面に被覆
ヒータ等を巻回してこの燃料管内の燃料を加熱するもの
がある。ところがこの構造のものは、管壁近くの燃料の
加熱は充分であるが、管中心部の燃料を充分加熱できな
い。また燃料管内のかなりの長さにわたってヒータを挿
入する構造のものもあるが、これは管内におけるヒータ
の固定が困難なため、長期間の使用においてヒータが取
イ」部分から外れる等のおそれがあり、信頼性の面で充
分ではない。またこの場合も、加熱される燃料はヒータ
表面に接するごとく一部分だけであり、充分な加熱がな
されない。
In order to avoid this problem, conventional fuel pipes heat the fuel within the fuel pipe by wrapping a coated heater or the like around the outer surface of the fuel pipe. However, with this structure, although the fuel near the tube wall can be sufficiently heated, the fuel in the center of the tube cannot be sufficiently heated. There are also fuel pipes in which the heater is inserted a considerable length into the pipe, but this makes it difficult to secure the heater within the pipe, and there is a risk that the heater may come off from the removed part during long-term use. , it is not sufficient in terms of reliability. Also in this case, only a portion of the fuel is heated as it is in contact with the heater surface, and sufficient heating is not achieved.

発明の目的 本発明は以上の点に鑑み、構造上の信頼性が高く、かつ
燃料を充分加熱することができる燃料加熱装置を得るこ
とを目的としてなされたものである。
Purpose of the Invention In view of the above points, the present invention has been made with the object of providing a fuel heating device which has high structural reliability and is capable of sufficiently heating fuel.

発明の構成 本発明は、燃料を給送する燃料管に取付けられ、該燃料
管の上流側および下流側にそれぞれ連通ずる第1および
第2接続部が設げられるとともに、これら第1および第
2接@部の間に拡大部が形成された管路部材と、発熱性
材料から成形され、上記燃料の流動方向に略直交させて
上記拡大部内に設けられるとともに、上記第1および第
2接続部発熱板を発熱させる発熱手段とを備えることを
特徴としている。
Structure of the Invention The present invention provides first and second connecting portions that are attached to a fuel pipe for feeding fuel and communicate with the upstream and downstream sides of the fuel pipe, respectively. a conduit member having an enlarged portion formed between the contact portions; a conduit member formed from a heat-generating material and provided within the enlarged portion so as to be substantially perpendicular to the flow direction of the fuel; and the first and second connecting portions. It is characterized by comprising a heat generating means for causing the heat generating plate to generate heat.

実施例 以下図示実施例により本発明を説明する。Example The present invention will be explained below with reference to illustrated embodiments.

第1図〜第4図は本発明の一実施例を示し、管路部材1
は、2つの漏斗状部材1a 、 lbの各大径部側を4
個のボルト2で締結することにより成形される。図の上
方に位置する小径の第1接続部34よ、燃料管(図示せ
ず)の上流側に接続され、また下方に位置する小径の第
2接続部4は、燃料管の下流側に接続される。
1 to 4 show an embodiment of the present invention, in which a pipe member 1
is the large diameter side of the two funnel-shaped members 1a and lb.
It is formed by fastening with several bolts 2. A small-diameter first connection part 34 located at the top of the figure is connected to the upstream side of a fuel pipe (not shown), and a small-diameter second connection part 4 located at the bottom is connected to the downstream side of the fuel pipe. be done.

これら第1および第2接続部3,4の間に形成された拡
大部5内には、発熱性材料から成形された発熱板6が設
りられる。発熱板6はポル1〜2の締結力により漏斗部
材la、″1bの各大径部間に挟持特性を有する例えば
ポリフッ化ビニリデン等の結晶性樹脂が含有される。す
なわち弘熱板6は温度]゛に対して第2図に示すような
電気抵抗Rの変化を示し、温度Tが一定値以上になると
抵抗値が略一定となって温度上昇を抑制するようになっ
ている。発熱板6は結晶性樹脂および導電性材料の他補
強材としてエポキシ樹脂が含まれる。なお、発タハ仮6
の、0リング16 、17より径が大ぎい母材内には、
発熱を少なくするために、導電性材料を少なくするかあ
るいは省略することが好ましい。発熱板6の両面にはN
i等の電極メッキ層7,8が被覆され、これらのメッキ
層7,8にはそれぞれビス9を介して電極板10が固定
される。例えば直流12Vの電源(図示せず)に接続さ
れるり−1・線11は、その先端に心線12が露出され
、この心線12に電極板10の一部がかしめにより固定
される。このかしめ部分は熱収縮チューブ13等により
被覆される。漏斗部材1a、lbの電極板10の近傍は
、電極板10およびヒス9との接触を避けるべく隆起部
14となっており、その内面側には絶縁部材15が貼着
される。
A heat generating plate 6 formed from a heat generating material is provided within the enlarged portion 5 formed between the first and second connecting portions 3 and 4. The heating plate 6 contains a crystalline resin, such as polyvinylidene fluoride, which has a sandwiching property between the large diameter portions of the funnel members la and ``1b'' due to the fastening force of the poles 1 and 2. In other words, the heating plate 6 has a temperature ) The electrical resistance R shows a change as shown in FIG. contains epoxy resin as a reinforcing material in addition to crystalline resin and conductive material.
In the base material whose diameter is larger than that of O-rings 16 and 17,
To reduce heat generation, it is preferable to reduce or omit the conductive material. N on both sides of the heat generating plate 6
It is covered with electrode plating layers 7 and 8 such as i, and an electrode plate 10 is fixed to these plating layers 7 and 8 via screws 9, respectively. For example, the wire 11 connected to a DC 12V power source (not shown) has a core wire 12 exposed at its tip, and a part of the electrode plate 10 is fixed to the core wire 12 by caulking. This caulked portion is covered with a heat shrinkable tube 13 or the like. The vicinity of the electrode plate 10 of the funnel members 1a, lb is a raised part 14 in order to avoid contact with the electrode plate 10 and the hissing member 9, and an insulating member 15 is attached to the inner surface of the raised part 14.

発p>板6の上面と漏斗部材1aとの間、および発熱板
6の下面の漏斗部材1bとの間には、それぞれ0リング
16 、17が挟着される。これにより管路部材1内は
外部から遮断される。発熱板6のOリング16 、17
より内周側には、複数の通路18が穿設される。この通
路18により第]および第2接続部3,4が連通され、
矢印Aに沿って第1接続部3に流入した燃料は通路18
を通って第2接続部4から流出する。
O-rings 16 and 17 are sandwiched between the upper surface of the heating plate 6 and the funnel member 1a, and between the funnel member 1b and the lower surface of the heating plate 6, respectively. As a result, the inside of the conduit member 1 is cut off from the outside. O-rings 16 and 17 of heat generating plate 6
A plurality of passages 18 are bored closer to the inner circumference. This passage 18 allows communication between the first and second connecting portions 3 and 4,
The fuel flowing into the first connection part 3 along the arrow A flows through the passage 18.
It flows out from the second connection part 4 through.

なお発熱板6の表面のうちポル1〜2の周囲部6aは、
メッキ後にエンドミル等により切削され、電極メッキ層
が除去されてボルト2に対する絶縁性の向上が図られて
いる。
Note that the surrounding area 6a of the poles 1 and 2 on the surface of the heat generating plate 6 is as follows:
After plating, it is cut with an end mill or the like, and the electrode plating layer is removed to improve insulation with respect to the bolt 2.

以上の構成を有する本実施例装置は、燃料管のどこにも
取付けられ得るが燃料フィルタの直上流側に設けるとそ
の効果が著しい。電源のスイ・ノチの投入時期は、例え
ばエンジンのキースイッチと共にONとなるように定め
ることが好ましい。しかしてエンジンの始動と共に発熱
板6に電圧が印加されて発熱され始め、燃料管を通る燃
料は実質的に全て発熱板6に接触しつつ流動し、有効に
加熱、されて燃料フィルタへ給送される。したがって、
燃料の結晶化が防止され、フィルタの目詰りを起こすこ
とがなくなり、エンジンの始動性が改善される。
Although the device of this embodiment having the above configuration can be installed anywhere in the fuel pipe, the effect is remarkable when it is installed immediately upstream of the fuel filter. It is preferable to set the timing for turning on the power so that it is turned on at the same time as the engine key switch, for example. When the engine starts, a voltage is applied to the heat generating plate 6 and it begins to generate heat. Substantially all of the fuel passing through the fuel pipe flows while contacting the heat generating plate 6, is effectively heated, and is sent to the fuel filter. be done. therefore,
Fuel crystallization is prevented, filter clogging is prevented, and engine startability is improved.

発熱板6ばPTC特性を有するので、燃料温度が異當に
上昇するおそれはない。発熱板6に対する電力供給の停
止は、燃料温度あるいは外気温の信号に従って行えばよ
い。
Since the heat generating plate 6 has PTC characteristics, there is no fear that the fuel temperature will rise abnormally. The power supply to the heat generating plate 6 may be stopped in accordance with a signal of the fuel temperature or the outside temperature.

なお、発熱板6およびリード線11の取付部分を、例え
ばフッ素系樹脂等により全面コーティングすると、発熱
板6内に燃料が浸透することがなくなり、また該取付部
分の耐絶縁性、耐塩触性等が向上する。
Note that if the entire mounting portion of the heat generating plate 6 and the lead wires 11 is coated with, for example, fluororesin, fuel will not penetrate into the heat generating plate 6, and the insulation resistance, salt contact resistance, etc. of the mounting portion will be improved. will improve.

また、漏斗状部月1a 、 lbば、必ずしもホルト2
により締結する必要はなく、これらの外周部同士をかし
めにより締結するようにしてもよい。
Also, if the infundibulum is lunar 1a, lb, it is not necessarily holt 2.
It is not necessary to fasten them together, but these outer peripheral parts may be fastened together by caulking.

さらに、拡大部5の内周面を例えばテフロン等の断熱材
によりコーティングすれば、断熱性が向上し、燃料の加
熱効率か向上する。
Furthermore, if the inner circumferential surface of the enlarged portion 5 is coated with a heat insulating material such as Teflon, the heat insulation properties will be improved and the heating efficiency of the fuel will be improved.

発明の効果 以上のように本発明によれば、燃料を迅速に加熱するこ
とができ、しかも信頼性の高い燃料加熱装置を得ること
ができる。
Effects of the Invention As described above, according to the present invention, a fuel heating device that can quickly heat fuel and has high reliability can be obtained.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明の一実施例を示す断面図、第2図は発熱
体の電気抵抗特性を示すグラフ、第3図は第1図の一部
を破断して示す平面図、第4図は第3図のIV−1v線
に沿う断面図である。 1・・・管路部材、3・・・第1接続部、4・・・第2
接続部、5・・・拡大部、6・・・発熱板、7,8・・
・電極メッキ眉、11・・・リード線、18・・・通路
。 特許出願人 トヨタ自動車株式会社 特許出願代理人 弁理士 青 木   朗 弁理士西舘和之 弁理土中山恭介 弁理士 山 口 昭 之 第1図 第2図
Fig. 1 is a cross-sectional view showing an embodiment of the present invention, Fig. 2 is a graph showing the electrical resistance characteristics of a heating element, Fig. 3 is a partially cutaway plan view of Fig. 1, and Fig. 4. is a sectional view taken along line IV-1v in FIG. 3; DESCRIPTION OF SYMBOLS 1... Pipeline member, 3... First connection part, 4... Second
Connection part, 5... Enlarged part, 6... Heat generating plate, 7, 8...
・Electrode plated eyebrow, 11... Lead wire, 18... Passage. Patent applicant Toyota Motor Corporation Patent agent Akira Aoki Patent attorney Kazuyuki Nishidate Patent attorney Kyosuke Donakayama Patent attorney Akira Yamaguchi Figure 1 Figure 2

Claims (1)

【特許請求の範囲】 ■、燃料を給送する燃料管に取付けられ、該燃料管の上
流側および下流側にそれぞれ連通する第1および第2接
続部が設けられるとともに、これら第1および第2接続
部の間に拡大部が形成された管路部材と、発熱性材料か
ら成形され、上記燃料の流動方向に略直交させて上記拡
大部内に設けられるとともに、上記第1および第2接続
部間を連通させる通路が形成された発熱板と、この発熱
板を発jj45させる発熱手段とを備えることを特徴と
する燃料加熱装置。 2、発熱板は、正シ二度特性を有する導電性板状部材で
あり、発熱手段は、」二記発熱板の両面に被覆された電
極メッキ層と、これらの電極メツ十層にそれぞれ取イ=
J番ノられたリード線と、これらリード線を介して上記
発熱板に電圧を印加する電源とを011fえることを特
徴とする特許請求の範囲第1項記載の燃料加熱装置。
[Scope of Claims] (1) First and second connecting portions are provided that are attached to a fuel pipe that supplies fuel and communicate with the upstream and downstream sides of the fuel pipe, respectively, and the first and second connecting portions are provided. a conduit member having an enlarged portion formed between the connecting portions; and a conduit member molded from a heat-generating material and provided within the expanded portion so as to be substantially orthogonal to the flow direction of the fuel, and between the first and second connecting portions. A fuel heating device comprising: a heat generating plate in which a passage is formed to communicate with the heat generating plate; and a heat generating means for causing the heat generating plate to generate heat. 2. The heat generating plate is a conductive plate-like member having a positive polarity characteristic, and the heat generating means is an electrode plating layer coated on both sides of the heat generating plate described in 2. I=
2. The fuel heating device according to claim 1, wherein the lead wires numbered J and a power source for applying voltage to the heating plate via these lead wires are connected to each other.
JP58080041A 1983-05-10 1983-05-10 Fuel heating system Pending JPS59206661A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP58080041A JPS59206661A (en) 1983-05-10 1983-05-10 Fuel heating system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP58080041A JPS59206661A (en) 1983-05-10 1983-05-10 Fuel heating system

Publications (1)

Publication Number Publication Date
JPS59206661A true JPS59206661A (en) 1984-11-22

Family

ID=13707158

Family Applications (1)

Application Number Title Priority Date Filing Date
JP58080041A Pending JPS59206661A (en) 1983-05-10 1983-05-10 Fuel heating system

Country Status (1)

Country Link
JP (1) JPS59206661A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013108508A (en) * 2013-03-11 2013-06-06 Sanoh Industrial Co Ltd Fuel heating system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013108508A (en) * 2013-03-11 2013-06-06 Sanoh Industrial Co Ltd Fuel heating system

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