JPS59193764A - Welding current detector for arc welding machine - Google Patents
Welding current detector for arc welding machineInfo
- Publication number
- JPS59193764A JPS59193764A JP6872783A JP6872783A JPS59193764A JP S59193764 A JPS59193764 A JP S59193764A JP 6872783 A JP6872783 A JP 6872783A JP 6872783 A JP6872783 A JP 6872783A JP S59193764 A JPS59193764 A JP S59193764A
- Authority
- JP
- Japan
- Prior art keywords
- welding current
- welding
- voltage
- cable
- sensitive element
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/10—Other electric circuits therefor; Protective circuits; Remote controls
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Arc Welding Control (AREA)
Abstract
Description
【発明の詳細な説明】
産業上の利用分野
本発明はアーク溶接機の溶接電流検出装置に関するもの
である。DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application The present invention relates to a welding current detection device for an arc welder.
近年、アーク溶接機の普及に伴ない、溶接電流検出機能
を備えたアーク溶接機の需要も増加の一途をたどってい
る。この溶接電流検出装置は、溶接電流が流れたことを
検出するもので、アーク溶接機では、溶接電流を検出す
ることにより、溶接開始時の溶接条件を切換え、溶接ス
タートを良くしたり、溶液中溶接電流が止切れた場合、
溶接を停正させたり、また溶接用治具とアーク溶接機を
組み合わせて使用される場合、溶接電流を検出し治具を
連動して動かしたりしている。In recent years, with the spread of arc welding machines, the demand for arc welding machines equipped with a welding current detection function is also increasing. This welding current detection device detects the flow of welding current.In an arc welder, by detecting the welding current, it changes the welding conditions at the start of welding, improves the welding start, and If the welding current stops,
It can be used to stop or correct welding, or when a welding jig and an arc welder are used in combination, the welding current is detected and the jig is moved in conjunction.
従来例の構成とその問題点
従来、この種の溶接電流検出装置は、直流リアクトルの
鉄心に2次側にコイルを巻き込み、溶接電流が流れると
、この2次コイルに電圧が誘起されることを利用したも
のや、変流路を用いたもの\
が考えられていた。Conventional configuration and problems Conventionally, this type of welding current detection device has a coil wound around the secondary side of the core of a DC reactor, and when welding current flows, a voltage is induced in this secondary coil. A method using a variable flow path and a method using a variable flow path were considered.
第1図は直流リアクトルに巻いた2次巻線を用いる溶接
電流検出装置の従来例で、第2図は変流器を用いた溶接
電流検出装置の従来例である。FIG. 1 shows a conventional example of a welding current detection device using a secondary winding wound around a DC reactor, and FIG. 2 shows a conventional example of a welding current detection device using a current transformer.
第1図、第2図において、1は電磁接触器、2は変圧器
、3は整流詣、4は溶接用トーチ、5はB)材、6は直
流リアクトル、7はこの直流リアクトル6の2次側に設
けた2次巻線、8は電流検出用リレー、9,10はダイ
オード、11は抵抗、12はトランジスタ、13は直流
電源、14は変流器である。In Figures 1 and 2, 1 is an electromagnetic contactor, 2 is a transformer, 3 is a rectifier, 4 is a welding torch, 5 is B) material, 6 is a DC reactor, and 7 is the 2nd part of this DC reactor 6. A secondary winding provided on the next side, 8 is a current detection relay, 9 and 10 are diodes, 11 is a resistor, 12 is a transistor, 13 is a DC power supply, and 14 is a current transformer.
ところで、第1図に示す直流リアクトル6の2次巻線7
を用いるものでは、直流リアクトル6の2次側に誘起さ
れた電圧を、また第2図の変流器14を用いるものでは
、変流器14の2次コイルに誘起された電圧をトランジ
スタ11のベースに加えてトランジスタ11を動作させ
、トランジスタ11に直列に接続された電流検出用リレ
ー8をONさせ、電流検出信号を得ていた1、ところが
、これらの従来の溶接電流検出装置では、電流検出部が
かなり複雑で高価にならざるを得ないという欠点を有し
ていた。By the way, the secondary winding 7 of the DC reactor 6 shown in FIG.
In the case of using the current transformer 14 shown in FIG. 2, the voltage induced in the secondary coil of the current transformer 14 is transferred to the In addition to the base, the transistor 11 is operated to turn on the current detection relay 8 connected in series to the transistor 11 to obtain a current detection signal 1. However, in these conventional welding current detection devices, current detection The disadvantage is that the parts are quite complicated and expensive.
発明の目的
本発明は前記従来の欠点を除去するもので、溶接電流を
検出する素子として、感磁性素子を採用することにより
、安価に溶接電流検出装置を得ることを目的とするもの
である。OBJECTS OF THE INVENTION The present invention eliminates the above-mentioned conventional drawbacks, and aims to provide a welding current detection device at low cost by employing a magnetically sensitive element as the element for detecting welding current.
発明の構成
そのだめの構成として、本発明は、溶接電流の流れるケ
ーブルに近接して感磁性素子を配設またはケーブルの周
囲にギャップを設けた集磁環を配設し、前記ギャップ中
に感磁性素子を配設し、前記感磁性素子にて電圧変化量
を検出することにより溶接電流の有無を判別するもので
ある。Structure of the Invention As a further structure, the present invention provides a structure in which a magnetically sensitive element is disposed close to a cable through which welding current flows, or a magnetic collecting ring with a gap is provided around the cable, and a magnetic field is formed in the gap. A magnetic element is provided, and the presence or absence of welding current is determined by detecting the amount of voltage change with the magnetically sensitive element.
実施例の説明
以下、本発明の実施例につき図面の第3図〜第5図に沿
って説明する。DESCRIPTION OF EMBODIMENTS Hereinafter, embodiments of the present invention will be described with reference to FIGS. 3 to 5 of the drawings.
1.2,3,4,5,6,8,10,12.13/
はそれぞれ従来と同様の電磁接触器、変圧オj÷、整流
器、浴接用1−−チ、母材、直流リアクトル、電流検出
用リレー、ダイオード、トランジスタ、直流電源である
。15は感磁性素子、16.17は抵抗、18はオペア
ンプ、19は溶接電流ケーブル・20は集磁環である。1.2, 3, 4, 5, 6, 8, 10, 12.13/ are respectively the same conventional magnetic contactor, transformer Oj÷, rectifier, bath contact 1--chi, base material, and DC reactor. , current detection relays, diodes, transistors, and DC power supplies. 15 is a magnetically sensitive element, 16 and 17 are resistors, 18 is an operational amplifier, 19 is a welding current cable, and 20 is a magnetic collecting ring.
つぎに本実施例の作用を説明する、。Next, the operation of this embodiment will be explained.
捷ず、溶接電流が流れないときは、溶接電流ケーブル1
9に近接して取付けた感磁性素子15の端子間の電圧v
Hはオペアンプ18の非反転入力端子の電圧vo よ
り高く設定されているため、オペアンプ18の出力は低
側に保たれ、溶接電流検出用リレー8は動作しない。If the welding current does not flow due to the welding current cable 1
The voltage v between the terminals of the magnetically sensitive element 15 mounted close to 9
Since H is set higher than the voltage vo of the non-inverting input terminal of the operational amplifier 18, the output of the operational amplifier 18 is kept on the low side, and the welding current detection relay 8 does not operate.
そして溶接電流が流れると、感磁性素子15の端子間の
電圧vHは、電圧vo の電圧より低くなり、オペア
ンプ18の出力は反転し、トランジスタ12がオンし、
溶接電流検出リレー8も動作する。When the welding current flows, the voltage vH between the terminals of the magnetically sensitive element 15 becomes lower than the voltage vo, the output of the operational amplifier 18 is inverted, and the transistor 12 is turned on.
Welding current detection relay 8 also operates.
なお、第4図は感磁性素子15を溶接電流ケーブル19
に近接して直接取付けた実施例を示し、第5図はギャッ
プを設けた集磁環2oに感磁性素子15を取付けた実施
例を示している。いづれの実施例も溶接電流ケーブル1
9の周囲に発生する磁束を感磁性素子15で検出し、溶
接電流の有無の判別を行なっている。In addition, in FIG. 4, the magnetically sensitive element 15 is connected to the welding current cable 19.
FIG. 5 shows an embodiment in which the magnetically sensitive element 15 is attached directly to the magnetic collecting ring 2o provided with a gap. In both embodiments, welding current cable 1
The magnetic flux generated around 9 is detected by a magnetically sensitive element 15, and the presence or absence of welding current is determined.
発明の効果
本発明の溶接電流検出装置を用いると、っぎのような優
れた効果を奏するものである。Effects of the Invention When the welding current detection device of the present invention is used, the following excellent effects can be achieved.
(1)感磁性素子は安価であり、溶接電流ケーブルに近
接して取付けるだけで良いので、作業工数も少なくて済
み、溶接電流検出装置を安価に製作できる。(1) The magnetically sensitive element is inexpensive and only needs to be attached close to the welding current cable, so the number of man-hours required is reduced and the welding current detection device can be manufactured at low cost.
い)感磁性素子は小さいものであるだめ、溶接電流検出
装置を小さく作ることができ、アーク溶接機を小形軽量
化することができる。b) Since the magnetically sensitive element is small, the welding current detection device can be made small, and the arc welding machine can be made smaller and lighter.
(3)溶接電流が流れているところであれば、溶接電流
ケーブルのどこでも電流検出が可能である。(3) Current detection is possible anywhere on the welding current cable as long as the welding current is flowing.
第1図および第2図はそれぞれ従来のアーク溶接機の溶
接電流検出装置の回路図、第3図は本発明の実施例にお
けるアーク菌液様の溶接電流検出装置の回路図、第4図
、第5図はそれぞれ感磁性素子の取付は例を示す斜視図
である。
1・・・・電磁接触器、2・・・変圧器、3・曲整流器
、4・・・・溶接用トーチ、5 ・・・母材、6 ・・
直流リアクトル、8川・・電流検出用リレー、12・・
・・トランジスタ、13・−・・直流電源、15 ・感
磁性素子、16,17・・・・・抵抗、18・・・−・
オペアンプ、19・・・・・・溶接電流ケーブル、20
・・・集磁環・
代理人の氏名 弁理士 中 尾 敏 男 はが1名第1
図
第2図 ″
第3図
第4図
A1 and 2 are circuit diagrams of a conventional welding current detection device for an arc welding machine, FIG. 3 is a circuit diagram of an arc fungus liquid-like welding current detection device in an embodiment of the present invention, and FIG. FIG. 5 is a perspective view showing an example of how the magnetically sensitive elements are attached. 1... Electromagnetic contactor, 2... Transformer, 3... Curved rectifier, 4... Welding torch, 5... Base material, 6...
DC reactor, 8 rivers... Current detection relay, 12...
・Transistor, 13---DC power supply, 15 ・Magnetically sensitive element, 16, 17---Resistor, 18------
Operational amplifier, 19...Welding current cable, 20
...Magnetic collecting ring / Name of agent: Patent attorney Toshio Nakao Haga 1 person No. 1
Figure 2 ″ Figure 3 Figure 4 A
Claims (1)
磁性素子を配設または前記ケーブルの周囲にギャップを
設けだ集磁環を配設し、前記ギャップ中に感磁性素子を
配設し、前記感磁性素子にて電圧変化量を検出すること
により溶接電流有無を判別するアーク溶接機の溶接電流
検出装置。A magnetically sensitive element is disposed close to a cable through which welding current of an arc welding machine flows, or a magnetic collecting ring is disposed with a gap around the cable, a magnetically sensitive element is disposed in the gap, and the magnetically sensitive element is disposed in the gap. A welding current detection device for an arc welder that determines the presence or absence of welding current by detecting the amount of voltage change with a magnetically sensitive element.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP6872783A JPS59193764A (en) | 1983-04-18 | 1983-04-18 | Welding current detector for arc welding machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP6872783A JPS59193764A (en) | 1983-04-18 | 1983-04-18 | Welding current detector for arc welding machine |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS59193764A true JPS59193764A (en) | 1984-11-02 |
Family
ID=13382112
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP6872783A Pending JPS59193764A (en) | 1983-04-18 | 1983-04-18 | Welding current detector for arc welding machine |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS59193764A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2018114551A (en) * | 2017-01-20 | 2018-07-26 | 住友電気工業株式会社 | Management system, management device, sensor installation method, management method and management program |
-
1983
- 1983-04-18 JP JP6872783A patent/JPS59193764A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2018114551A (en) * | 2017-01-20 | 2018-07-26 | 住友電気工業株式会社 | Management system, management device, sensor installation method, management method and management program |
WO2018135129A1 (en) * | 2017-01-20 | 2018-07-26 | 住友電気工業株式会社 | Management system, management device, sensor installation method, management method, and management program |
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