JPS59169446A - Sheet of dried fish flake and its preparation - Google Patents

Abstract

PURPOSE:To obtain a sheet of dried fish flakes resistant to the dissipation of flavor and the oxidative deterioration, and having excellent quality, by shaving a dried fish to thin and broad flakes, laminating plural flakes with each other, scattering small pieces or powder of dried fish to the laminate, spraying a water-soluble binder thereto, and pressing the laminate under heating. CONSTITUTION:A dried fish is shaved to thin and broad flakes (0.002-0.05mm. in thickness, 10-50mm. in width and 20-150mm. in length). A plurality of the broad flakes are scattered in the form of a flat plate, partially integrated, scattered with small pieces or powder of dried fish to one or both surfaces, sprayed with a water-soluble binder, and pressed under heating to bond the flakes with each other and obtain the objective sheet of dried fish flakes.

Description

DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a sheet made of dried bonito flakes obtained from fish flakes such as bonito flakes, and a method for producing the same.

In recent years, sheet-shaped shaved bonito flakes have been on the market, which can be formed into a sheet and eaten as grilled, seasoned, or snacked. Traditionally, sheet-shaped dried bonito flakes are produced by placing a predetermined amount of powdered or flaky bonito flakes obtained from fish flakes in a mold, spraying a binder on them, and then heating and pressurizing them. However, the conventional sheet-shaped kerifushi using powdered or flaky kerifobushi is
It is difficult to obtain a uniform thickness because of the particulate nails in the cut joints, and if the thicknesses are different, the pressure may be unevenly distributed and the high-pressure parts may harden, making it difficult to obtain uniform quality. could not.

In addition, it is in the form of a powder or strips, and has poor thermal conductivity, so it must be heated to a high temperature, and the incense may scatter due to the heat effect during heating. There was a significant deterioration in quality, such as hardening.

For this reason, it has the disadvantage that it hardens even more when it is pressed under high pressure at a low temperature. Furthermore, since the surface area is large, oxidation and aroma are scattered during manufacturing, and a large amount of binder must be used, which not only wastes the binder, but also causes the karebushi to lose its original shape. The flavor was unique to me. Furthermore, even if it is formed into a sheet, its elasticity and tensile strength are low, and the shape collapses when eaten, so it is necessary to form a thick sheet, resulting in a loss of resources.

The present invention eliminates such conventional drawbacks, and provides a sheet-shaped kerifobushi that is easy to manufacture and has excellent quality, and a method for manufacturing the same. Q, Q02M ~Q, Q 5 ZWI.

11-) 10wtr~5071m+ length 20rt
A sheet-like shaved knot, in which a plurality of sheets (m ~ 150 ttm) are scattered in a flat plate shape and partially polymerized and laminated and bound together, and striped or powdered shaved knots are scattered on one or both sides of the sheet. The fish flakes are shaved into thin, wide shaved flakes, and after spreading multiple pieces of wide shaved fish flakes into a flat plate and partially stacking them together, a water-soluble binder is sprayed, heated and pressurized. The manufacturing method is characterized by a manufacturing method in which the sheets are bound together into a sheet shape.

The present invention will be explained in more detail below.

The fish flakes that are used as the raw material for shaved bonito flakes are not limited to bonito flakes.
Various kinds of fish flakes such as mackerel flakes, mackerel flakes, and sardine flakes can be used, and fish flakes produced by boiling raw fish, roasting, steaming, molding, etc. are used as raw materials. Ru. Such fish flakes are shaved into thin pieces using a cutter, but during this cutting, the shaved fish flakes are cut into wide, slender pieces.

Wider cutting is easily possible by adjusting the degree of protrusion and inclination of the cutter blade, and there is no need to use a separate technique or special equipment. The thickness of the wide shaved fish flakes is about 0.002 to 0.05 mm, and the length varies depending on the size of the fish flakes used and the part to be shaved, but it is approximately 20 mm to 20 mm. Approximately 100 pairs. On the other hand, flakes or powdered flakes can also be shaved from fish flakes. In this case, it is necessary to grind the strip-like kezu-bushi into predetermined pieces, but the powder-like kezu-bushi is made by grinding the kezu-bushi of the waste generated when cutting the wide kezu-bushi or the strip-like kezu-bushi. can be used,
This improves yield.

The wide shavings thus obtained are then spread over the formwork. In this case, it is necessary that the cut pieces on each side are laid so that at least a part thereof overlaps with other cut pieces, and it is preferable to overlap them randomly from the viewpoint of improving productivity. Moreover, the layered flakes may be stacked not only in one layer but also in double or triple layers, but if too many layers are layered, the binding properties will be poor and the layer will become thick, resulting in poor palatability when eating.

During this overlapping, the striped or powdered kare-bushi are sprinkled over the entire surface of the overlapping wide kare-bushi. The scattering of this flaky or powdered shavings is carried out using a wide shavings.
It may be on one side or both sides of the knots, and by this spraying, the flaky or powdered shaved knots will release a good aroma and have a smooth texture when eaten.

After the wide shavings and the strip-like or powdered shavings are superimposed as described above, a water-soluble binder is sprayed. The water-soluble binder should be selected from a material that has appropriate binding properties and does not cause food hygiene problems, such as texturin, sorbitol, egg white, carrageenan, gum arabic, guaia gum, xanthan gum, etc. These can be sprayed alone or in a mixture of two or more, mixed with water to a predetermined concentration. This concentration is determined in relation to the binding property; for example, in the case of the above-mentioned dextrin, it is 10%.
(wt%) before and after.

In addition to such water-soluble binders, salt, chemical seasonings,
You can mix soy sauce etc. as appropriate and spray it. 11
It is possible to have 1M8 flavors at the same time. In the case where two or more cut knots are stacked one on top of the other, a water-soluble binder may be sprayed on each layer. By spraying such a water-soluble binder,
Since the surface of the shaved bonito flakes is coated, the bonito flakes do not come into direct contact with the air, which prevents incense from scattering and deterioration of quality such as oxidation.

After dispersing the water-soluble binder, heating and pressure are applied within the mold to bind it into a sheet. In this case, if the heating temperature is around 50 DEG C. to 60 DEG C., bonding can be easily achieved, and since the temperature is relatively low, the quality of the shaved knots will not deteriorate. On the other hand, press pressure can be applied at a pressure of 20 to 40, and pressurization is performed for 5 to 15 seconds. In this case, heating may be performed in advance to raise the product temperature and then pressurizing may be performed, but it is preferable from the viewpoint of workability to perform heating and pressurizing at the same time. By this heating and pressurization, the superimposed wide shavings are bound together, and the scattered flakes or powdered shavings are also bound together, forming a sheet-like shavings. A nodule is formed.

After that, it is cut into a specified size and sealed with carbon dioxide, nitrogen gas, etc. in a plastic bag made of polyethylene, polypropylene, or polyethylene-polypropylene copolymer that does not pose a food hygiene problem, or in a thin aluminum bag. It can be served as a liquid or packed in a metal can.

For the sheet-shaped cut knots of the present invention, wide cut knots are used, and the wide cut knots form the fiber composition of the sheet, which improves tensile strength and bending. It has high strength and excellent retention as a sheet, and the sheet will not collapse over a long period of time. In addition, the fine flakes or powdered flakes sprinkled on the wide shaved flakes give off a good aroma when eaten, and the taste is smooth, making it more palatable. It will be excellent.

For this reason, it can be eaten in the same way as edible kiri-no-shi, making it highly palatable. In addition, the wide shaved knots form a surface pattern and have a glossy appearance, giving it an excellent appearance and design effect.

Furthermore, since it is thinner than a sheet-shaped shaved bonito made only of powdered bonito flakes, it is more flexible and can improve the taste.

As for the manufacturing method, it can be processed at a relatively low temperature and the processing time is short, so it is possible to suppress quality deterioration such as scattering of incense and oxidation during manufacturing, and it is possible to produce products of excellent quality, not just fish. It also has the advantage of being able to produce sheet-shaped bonito flakes with a uniform thickness, in a small amount and at low cost.

Claims (2)

[Claims] (1) Thinly carved wide cutting joints (thickness o, o o
211m~Q, Q' 5 rtrm, width 10IIrR
~ 50IIm, length 20 shoes ~ 150/1ffl) are spread in a flat plate shape and partially polymerized and bonded, and strips or powdered shavings are sprinkled on one or both sides of the plate to form a bond. Sheet-shaped kerifobushi is characterized by the fact that it is covered with cloth. (2) Shave the fish flakes into thin medium-wide shaved pieces, scatter multiple pieces of these wide shaved pieces in a flat plate shape, and partially polymerize and laminate them.
Further, after scattering fine flakes or powdered shavings on one or both sides, a water-soluble binder is sprinkled, and the sheet-shaped shavings are bonded into a sheet by heating and pressurizing. manufacturing method.