JPS59166348A - Segmental die for monolithically joined molding core - Google Patents
Segmental die for monolithically joined molding coreInfo
- Publication number
- JPS59166348A JPS59166348A JP58039895A JP3989583A JPS59166348A JP S59166348 A JPS59166348 A JP S59166348A JP 58039895 A JP58039895 A JP 58039895A JP 3989583 A JP3989583 A JP 3989583A JP S59166348 A JPS59166348 A JP S59166348A
- Authority
- JP
- Japan
- Prior art keywords
- mold
- core
- molding
- molds
- joined
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/12—Treating moulds or cores, e.g. drying, hardening
- B22C9/123—Gas-hardening
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
- Casting Devices For Molds (AREA)
Abstract
Description
【発明の詳細な説明】
閉された一ζツクス内で前後、左右及び斜方向に金型を
分割開閉する機構を有するコールドア」ζツクス一体接
合中子造型用の分割金型に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a split mold for molding a cold door ζx integrally bonded core, which has a mechanism for dividing and closing the mold in the front, back, left, right, and diagonal directions within a closed ζx.
本発明において「一体接合中子」とは、複4・Wな形状
又は構造の中子を一部別途に造型し、この造型中子(接
合中子)部分を予じめ金型内に配誼して・造型材を充填
し7て一体に接合した完成中子を言うものである。In the present invention, "one-piece bonded core" refers to a core with a double 4/W shape or structure that is partially molded separately, and this molded core (joint core) part is placed in a mold in advance. It refers to a completed core that has been cut down, filled with molding material, and then joined together.
鋳型造型、特にコールドボックス造型は触媒(又は反応
)gスの通気によって造型材を硬化させる方式であるた
め、金型合せ面をシールする必要があることは知られて
いるところである。従来、中子を多数個取りする金型の
場合、中子個々に対し7て金型を分割し、その分割金型
には個々にシール手段を設けずに、これら分割金型をシ
ール付密閉デツクス内に収納した複合金型を構成する方
式が知られている。また、中子を造型するだめの金型の
一部にシリンダー等゛の動力源を有するマンドレルや小
寸法のルーズピースを一部組み合せて構成することも知
られている。Since mold making, especially cold box molding, is a method in which the molding material is cured by aeration of catalyst (or reaction) gas, it is known that it is necessary to seal the mating surfaces of the molds. Conventionally, in the case of a mold that requires a large number of cores, the mold is divided into 7 parts for each core, and the divided molds are not individually provided with sealing means, but these divided molds are hermetically sealed with seals. A method of constructing a composite mold housed in a deck is known. It is also known to combine a part of the mold for molding the core with a mandrel having a power source, such as a cylinder, or a small-sized loose piece.
しかしながら、第1図に示す如き極めて複雑な形状、構
造の中子、例えばV型6気筒エンジン用中子等の場合は
、上方の円筒部釜2本を包含した7字形の中子3個を別
途造型し、これら中子個々を別途接着剤にて接着、合体
して一体中子としている。However, in the case of a core with an extremely complex shape and structure as shown in Fig. 1, such as a core for a V-type six-cylinder engine, three cores in a figure 7 shape that includes the two upper cylindrical hooks are used. These cores are separately molded, and the individual cores are glued together with adhesive and combined to form an integrated core.
本発明はとの釉複雑か中子を一体物として一回の造型操
作にて造型し得るコ1ルドダツクス一体接合中子造型用
の分割金型を提供するものであ択本発明の技術的構成は
前記特許請求の範囲各頂に明記したとおυであるが、本
発明を第1図図示の如き中子の造型に適用する場合の分
割金型の一具体例を示す添付図面に基いて更に詳述する
。The present invention provides a split mold for molding an integrally bonded core of Cold Ducks, which is capable of molding a complex glaze or a core in one molding operation.Technical configuration of the present invention is specified at the top of each claim, but based on the attached drawing showing a specific example of a split mold when the present invention is applied to molding a core as shown in FIG. Explain in detail.
第2図は第3図1■−口線に沿った部分断面図、第3甲
は第2図ny −m線の平面図、第4図は組立状態を示
す斜視図である。2 is a partial cross-sectional view taken along the line 1-1 in FIG. 3, FIG. 3A is a plan view taken along the line ny-m in FIG. 2, and FIG.
図示の如く、本発明分割金型の下金型は次の如き構成か
らなっている:
下金型ダイペース10上に固定型5が設けである・この
固定型50両側に一対のノ々イス型2 a %2bを配
設し、これらバイス型2a、2bは型枠9に設けたバイ
ス型駆動シリンダー7a、7bのビアトンに支持されか
つ前記固定型5に向って前、後進する機構としである。As shown in the figure, the lower mold of the split mold according to the present invention has the following structure: A fixed mold 5 is provided on the lower mold die pace 10. A pair of nozzle molds are provided on both sides of this fixed mold 50. 2 a % 2 b are arranged, and these vise molds 2 a and 2 b are supported by the via-tons of vise type drive cylinders 7 a and 7 b provided in the mold frame 9, and have a mechanism to move forward and backward toward the fixed mold 5. .
尚、ノ々イス型2a12bの内面にけ接合中子位置決め
突起14’a、14bが設けである。Incidentally, joining core positioning protrusions 14'a and 14b are provided on the inner surface of the nose mold 2a12b.
3 a 、 !l b Id一対(Dルーズピースであ
シ、ルーズピース駆動用シリンダー9a、Qbの作動に
よす、前記バイス型2a、2bの内側でかつ該)(イス
型の摺動方向と直交して摺動する機構としである。3 a,! l b A pair of Id (D loose piece, inside and on the vice molds 2a and 2b, depending on the operation of the loose piece drive cylinders 9a and Qb) (sliding perpendicular to the sliding direction of the chair mold) This is a moving mechanism.
4はマンドレルであシ、下金型べ−XIDK設けたマン
ドレル駆動用シリンダー6の作動により、下金型ベース
10を貫通しかつ前記固定型5の外側斜面に沿って摺動
する機構としである。尚、11は下金′IjI取付枠で
ある。4 is a mandrel, and is a mechanism that penetrates the lower mold base 10 and slides along the outer slope of the fixed mold 5 by the operation of the mandrel driving cylinder 6 provided in the lower mold base XIDK. . In addition, 11 is a lower metal 'IjI mounting frame.
1は上金型であって、その下面には固定マンドレル1a
をA haし、更に多数の造型砂吹込孔16が設けであ
る。1 is an upper mold, and a fixed mandrel 1a is mounted on the lower surface of the upper mold.
In addition, a large number of molding sand blowing holes 16 are provided.
前述しえ上・下金型をコールドボックス造型、νUち・
造型Hに触媒ガ゛ス(又は反応ガス)を通し。Cold box molding of the upper and lower molds mentioned above, νUchi・
Pass catalyst gas (or reaction gas) through mold H.
て硬化させる場合には、これら分割金型を密閉ボックス
内に収容し、該密閉−でツクス内で開閉させる機構とす
るものであり、図示の例では前記密閉ボックスを省略し
である。In the case of hardening, the divided molds are housed in a sealed box, and the mechanism is such that the molds are opened and closed inside the box, and the sealed box is omitted in the illustrated example.
本発明分割金型は前述の如き構成からなっているが、造
型機にセツトシた場合の造型操作の態様を順を追って説
明する。The split mold according to the present invention has the above-mentioned configuration, and the manner of the molding operation when it is set in a molding machine will be explained step by step.
本出願人が別途提案した(特願昭58〜 号)7
全自則+コールドボックス一体接合中子造型拉」に記載
し7である接合中子送り装置より搬送さね、だ予じめ造
型しである接合される中子12a112bを・固定型5
の頂部に翠シ賃、固定する。固定程95の頂部には位置
決め突起15が設けである。次に、シリンダー7as7
bの作動により /s’lイス型2as2bを閉じ、完
成した一体接合中子の外形部仰向を構成する。第5図図
示の如く、接合される中子12a、12bは2枚張り合
せた構造であシ、その張シ合せ間隙部に嵌合する位置決
め突起j4a、14bがバイス型2 a % 2 b
の内面に設けてあシ、接合される中子12a、12bを
一層正確に位置決めするの
尚、前記接合中子は金型内にセ゛ノドされた後、これら
中子と一体に接合される造型材が吹き込捷釣るので、該
造型材の流動性を阻害しないような外形とすることが好
ましい。第5図は一体接合中子の断面を示し、接合中子
12 a、 12 bの外面の少なくとも一部、即ち
、吹込み造型材が通過する外面部を丸味を帯びた形状S
とすることが、−体接合造型上好ましい。Separately proposed by the applicant (Patent Application No. 1981-)7
The cores 12a and 112b to be joined, which have been pre-molded, are conveyed by the joining core feeder described in 7.
Fix the green metal on the top. A positioning protrusion 15 is provided at the top of the fixing step 95. Next, cylinder 7as7
By the actuation of step b, the chair mold 2as2b is closed, and the outer shape of the completed integrally joined core is turned upside down. As shown in FIG. 5, the cores 12a and 12b to be joined have a structure in which two pieces are pasted together, and the positioning protrusions j4a and 14b that fit into the gap between the two pieces are vice-shaped.
A reed is provided on the inner surface of the molding material to more accurately position the cores 12a and 12b to be joined.After the joining core is inserted into the mold, the molding material to be joined integrally with these cores is provided. Since the molding material is blown into the molding material, it is preferable to have an external shape that does not impede the fluidity of the molding material. FIG. 5 shows a cross section of the integrally bonded core, in which at least a part of the outer surface of the bonded cores 12a, 12b, that is, the outer surface portion through which the blown molding material passes, has a rounded shape S.
This is preferable from the viewpoint of molding the body joint.
ついで、シリンダー8as8bの作動にょ如ルーズピー
ス3a・ 3bが閉じ完成一体接合中子の側端面を構成
する・マンドレル4がシリンダー6の作動により上昇し
、マンドレル4を所定の位置、即チ、図示の例のエノソ
ンブロックノシIJ y f −メア中に進入する。Then, as the cylinders 8as and 8b are activated, the loose pieces 3a and 3b are closed and constitute the side end surfaces of the completed integrally joined core.The mandrel 4 is raised by the activation of the cylinder 6, and the mandrel 4 is moved to a predetermined position, i.e., as shown in the figure. Enter the example enoson block noshi IJ y f -mer.
以上のように組立られた下金型を昇降装U(図示せず)
によシ上昇し、上金型1に圧接する。この際、上金型1
の下面に設けた固定マンドレル1aの側面に設けた突起
17にょ多接合中子+2a、12bが砂吹込時に移動し
たり、合せ面がずれるのを防止する。Elevate the lower mold assembled as described above using U (not shown).
It rises and comes into pressure contact with the upper mold 1. At this time, upper mold 1
A protrusion 17 provided on the side surface of the fixed mandrel 1a provided on the lower surface of the mandrel prevents the multi-junction cores 2a and 12b from moving during sand blowing and the mating surfaces from shifting.
前述の作動により、分割金型の組合せが完了し7、所望
の造型空所が完全に構成さt!る。By the above-mentioned operation, the assembly of the split molds is completed 7, and the desired molding cavity is completely formed! Ru.
ついで、常法により造型砂吹込孔16より造型砂を吹込
み、充填し、触媒ガスを通気し、接合中子とそれを包囲
して吹き込まれた造型砂を一体に接合して完成中子とす
る。硬化完了した一体接合中子は前述した分割金型の組
立て工程と逆に作動さぜ、造型中子の押出4炊構の働き
により押出、離型し、アンローダ−等によシ搬出する。Next, molding sand is injected and filled through the molding sand injection hole 16 using a conventional method, and a catalyst gas is aerated, and the joining core and the molding sand blown surrounding it are joined together to form a completed core. do. The integrally bonded core, which has been completely cured, is operated in the reverse manner to the above-described assembly process of the split mold, and is extruded and released from the mold by the extrusion and four-cooking mechanism of the molded core, and is transported by an unloader or the like.
本発明分割金型は上述の如き技術的構成並びに作動をす
るものであり、従って、本発明によれば以下に列挙する
ような作用効果を奏し得るものである:
DJ 密閉ボックスにシールを施すのみで、分割型個
々にシールを要しないので中子の寸法精度が秀れている
。The split mold of the present invention has the technical configuration and operation as described above, and therefore, according to the present invention, the following effects can be achieved: DJ Just seals the closed box. The dimensional accuracy of the core is excellent because it does not require sealing for each divided mold.
(2)接合中子の位置決めが正確に打力われることによ
り中子の寸法精度が秀れている。(2) The dimensional accuracy of the core is excellent due to the accurate positioning of the joining core.
(3) 接合中子を使用することによシ、造型空所へ
の砂の流動、充填が不良となる場合は、該接合中子の一
体接合部の形状を砂の流動を良くするように任意に設計
しうる■
(4)他の造型法、例えば加熱造型方式に比べて、中子
寸法精度が良く、中子の硬化が均質完全であり\接合中
子との一体密着性及び接着性がすぐれている。(3) If the use of a welding core results in poor sand flow and filling into the molding cavity, the shape of the integral joint of the welding core should be changed to improve sand flow. (4) Compared to other molding methods, such as heating molding, the dimensional accuracy of the core is better, the hardening of the core is homogeneous and complete, and the integral adhesion and adhesion with the bonded core. is excellent.
(5) 完成中子が複雑な形状であシながら、金型寸
法がフン・量り1・化されたことにより造型機の設計が
容易になった。(5) Even though the completed core has a complex shape, the mold dimensions have been reduced to 1.2 mm, making it easier to design the molding machine.
(6) 複雑な形状の完成中子が1体化し7た状態で
造型できる様になったことに加え、上記(1)〜(3)
に述べた金型方案及び波接合中子の方案の利点が持たら
す相乗効果により、中子がコン・9りl・化され鋳物の
小型、軽量化を計ることが出来る。(6) In addition to the fact that completed cores with complex shapes can now be molded in a unified state, the above-mentioned (1) to (3)
Due to the synergistic effect of the advantages of the molding method and the corrugated core method described in 1., the core can be made into a single piece, making it possible to make the casting smaller and lighter.
これはエンジンの小型軽量化につながるものであり、省
資源に寄与するところ大である。This leads to a smaller and lighter engine, which greatly contributes to resource conservation.
【図面の簡単な説明】
第1図は本発明の分割金型で製造された一V型型録気筒
エンジン用中子斜視図、第2図は第3図のII −[1
線に沿った部分断面図、第3図は第2図0■−m線の平
面図、第4図は組立状態を示す斜視図、第5図は一体接
合中子の断面図であり、図中、1は上金型、 2as
2bはバイス型、 3a13bはルーズぎ−ス、
4はマンドレル、 5は固定型、 6けマンドレル
駆動用シリンダー、 7a\ 7bは・マイス型駆動
用シリンダー、 8a18bはルーズピース、 1
2a、12bは接合される中子である。
第1図
ノ/乙乙 tzb
第2図[BRIEF DESCRIPTION OF THE DRAWINGS] Fig. 1 is a perspective view of a core for a V-type cylinder engine manufactured using the split mold of the present invention, and Fig. 2 is a perspective view of a core for a V-type cylinder engine manufactured by the split mold of the present invention.
3 is a plan view taken along line 0-m in FIG. 2, FIG. 4 is a perspective view showing an assembled state, and FIG. Inside, 1 is the upper mold, 2as
2b is vice type, 3a13b is loose gear,
4 is a mandrel, 5 is a fixed type, 6-piece mandrel driving cylinder, 7a\7b is a machine type driving cylinder, 8a18b is a loose piece, 1
2a and 12b are cores to be joined. Figure 1 / Otsu tzb Figure 2
Claims (1)
に係合する一対のバイス型、該バイス型の摺動方向と直
交し2て摺動する一対のルーズピース及び該下金型ペー
スを貫通、摺動する少なくとも1個のマンドレルとから
なる接合さiする中子挿入空所を有する下金型と、下面
に固定マンドレルを具備しかつ多数の造型砂吹込孔を有
する上金型との組み合せからなることを特徴とすZ)一
体接合造型中子用分割金型0 (2) 接合される2枚張シ合せ中子の間隙部に嵌合
する位置決め突起を前記バイス型内面に有する、特許請
求の範囲第1項記載の一体接合造型中子用分割金型。 (3) 前記固定型頂部に位置決め突起を設けた、特
許請求の範囲第1m記載の一体接合造型中子用分割金型
・ (4) 前6L上・下金型組立体が密閉ν」ボックス
内で開閉する機構としたコールド・Jζラックス型に用
いる、特許請求の範囲第1項を山数の−・体接合造型中
子用分割金型・ (5) 接合さiシる中子の外面の少なくとも一部を
迅−型材の61e動性を阻害しない形状と1fC1特許
請求の範囲第1項記載の一体接合造型中子用分割金型[Scope of Claims] (11) A fixed mold provided on the lower mold base, a pair of vise molds having sliding 41 and engaging each other, and a pair of vice molds sliding at right angles to the sliding direction of the vise molds. A lower mold comprising a loose piece and at least one mandrel penetrating and sliding through the lower mold space, and a lower mold having a core insertion cavity, and a fixed mandrel on the lower surface, and a large number of molds. Z) Split mold for integral joint molding core 0 (2) Fits into the gap of the two-layered core to be joined The split mold for an integrally joined molding core according to claim 1, which has a positioning projection on the inner surface of the vice mold. (3) A split mold for an integrally bonded molding core according to claim 1m, in which a positioning protrusion is provided on the top of the fixed mold. (4) The front 6L upper and lower mold assemblies are in a sealed ν" box. (5) A split mold for a body-bonded core, which is used for a cold Jζ lux type with a mechanism that opens and closes with the number of threads in claim 1. At least a part of the molding die has a shape that does not impede the 61e movement of the quick-forming material, and a split mold for an integrally joined molding core according to claim 1 of the 1fC1 patent.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP58039895A JPS59166348A (en) | 1983-03-09 | 1983-03-09 | Segmental die for monolithically joined molding core |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP58039895A JPS59166348A (en) | 1983-03-09 | 1983-03-09 | Segmental die for monolithically joined molding core |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS59166348A true JPS59166348A (en) | 1984-09-19 |
JPS6322901B2 JPS6322901B2 (en) | 1988-05-13 |
Family
ID=12565689
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP58039895A Granted JPS59166348A (en) | 1983-03-09 | 1983-03-09 | Segmental die for monolithically joined molding core |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS59166348A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62240139A (en) * | 1986-04-10 | 1987-10-20 | Mitsubishi Motors Corp | Core for unitedly joined crankcase |
JPH03234335A (en) * | 1990-02-10 | 1991-10-18 | Inax Corp | Method for forming core for faucet |
CN106001457A (en) * | 2016-07-12 | 2016-10-12 | 施密特钢轨技术(昆山)有限公司 | Sand mold forming mold for automatic core shooter |
-
1983
- 1983-03-09 JP JP58039895A patent/JPS59166348A/en active Granted
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62240139A (en) * | 1986-04-10 | 1987-10-20 | Mitsubishi Motors Corp | Core for unitedly joined crankcase |
JPH03234335A (en) * | 1990-02-10 | 1991-10-18 | Inax Corp | Method for forming core for faucet |
CN106001457A (en) * | 2016-07-12 | 2016-10-12 | 施密特钢轨技术(昆山)有限公司 | Sand mold forming mold for automatic core shooter |
Also Published As
Publication number | Publication date |
---|---|
JPS6322901B2 (en) | 1988-05-13 |
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