JPS59141319A - Method for leveling camber of thick steel plate - Google Patents
Method for leveling camber of thick steel plateInfo
- Publication number
- JPS59141319A JPS59141319A JP1568283A JP1568283A JPS59141319A JP S59141319 A JPS59141319 A JP S59141319A JP 1568283 A JP1568283 A JP 1568283A JP 1568283 A JP1568283 A JP 1568283A JP S59141319 A JPS59141319 A JP S59141319A
- Authority
- JP
- Japan
- Prior art keywords
- camber
- steel plate
- rolling
- amount
- difference
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/02—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Straightening Metal Sheet-Like Bodies (AREA)
Abstract
Description
【発明の詳細な説明】
この発明は、厚鋼板の圧延において発生したキャンバ−
を、ローラレベラを用いて平坦度の矯正と同時に修正す
る方法に関する。DETAILED DESCRIPTION OF THE INVENTION This invention solves the problem of camber generated during rolling of thick steel plates.
This invention relates to a method for simultaneously correcting flatness using a roller leveler.
厚鋼板の圧延においては、圧延途中に厚鋼板が巾方向に
湾曲するいわゆるキャンバ−が発生することがある。キ
ャンバ−の発生原因として゛は、■入側圧延材の板厚が
左右、すなわち板巾方向の両側でそれぞれ異る等、圧延
材に起因するもの、■圧延機の上下のロールの平行度が
悪い等、圧延機に起因するもの、■圧延機のロール胴長
の中心線と圧延材の巾方向中心線とがずれた状態で圧延
される等、圧延機と圧延材の相互関係に起因するものが
挙げられる。In rolling a thick steel plate, so-called camber, in which the thick steel plate curves in the width direction, may occur during rolling. The causes of camber are: - The thickness of the inlet rolled material is different on the left and right sides, that is, on both sides in the width direction, which is caused by the rolled material, and - Poor parallelism between the upper and lower rolls of the rolling mill. (2) Those caused by the mutual relationship between the rolling mill and the rolled material, such as rolling with the center line of the roll body length of the rolling mill misaligned with the center line in the width direction of the rolled material. can be mentioned.
このような原因で生じたキャンバ−を、従来は、圧延機
左右の圧下位置を調整し、すなわち上下ワークロール間
のギャップを左右で異ならせて圧延することにより修正
していた。しかし、所定のギャップ差を有して圧延を行
なっても、圧延中に鋼板の形状の違い、温度差あるいは
圧延機左右の剛性等により圧延荷重が変動し、圧下&置
の調整のみではキャンバ−を完全に修正することは困難
であっtこ。Conventionally, camber caused by such causes has been corrected by adjusting the rolling positions on the left and right sides of the rolling mill, that is, by rolling with different gaps between the upper and lower work rolls on the left and right sides. However, even if rolling is performed with a predetermined gap difference, the rolling load will fluctuate during rolling due to differences in the shape of the steel plate, temperature differences, or rigidity between the left and right sides of the rolling mill, and the camber cannot be adjusted only by adjusting the rolling reduction and position. It is difficult to completely correct this.
そのため、あらかじめ板巾が十分大となるよう板1コに
余裕をみて圧延し、不要部分を切断して所要寸法の厚鋼
板を得る必要があり、圧延歩留が低下するという問題が
ある。Therefore, it is necessary to roll each plate with a margin in advance so that the width of the plate is sufficiently large, and then cut unnecessary parts to obtain a thick steel plate of the required dimensions, which poses a problem that the rolling yield decreases.
一方、厚鋼板は圧延後ローラレベラによりその平坦度を
修正することが行なわれている。ローラレベラは周知の
通り、千鳥状に配設された上下ロールで鋼板に繰り返し
曲げを与え、それによって内部の歪を低下、細分化する
ことで平坦な鋼板とするものであり、下ロールは固定、
上ロールは昇降可能で、左右の圧下位置の調整を単独で
行なうことのできないものである。On the other hand, the flatness of thick steel plates is corrected using a roller leveler after rolling. As is well-known, a roller leveler repeatedly bends a steel plate using upper and lower rolls arranged in a staggered manner, thereby reducing internal strain and dividing the steel plate into smaller pieces to create a flat steel plate.
The upper roll can be moved up and down, and the left and right rolling positions cannot be adjusted independently.
この発明は、上記のキャンバ−修正をローラレベラによ
り平坦度修正と同時に行なおうとするもので、その要旨
は、左右の圧下位置が独自に調整可能なローラレベラを
用い、熱間圧延後の厚鋼板のキャンバ−量に応じて左右
の圧下量を変更して通板することを特徴とする厚鋼板の
キャンバ−修正方法にある。This invention attempts to perform the above-mentioned camber correction simultaneously with flatness correction using a roller leveler.The gist of this invention is to use a roller leveler whose left and right rolling positions can be independently adjusted to A method for correcting the camber of a thick steel plate, characterized in that the plate is threaded while changing the amount of reduction on the left and right sides according to the amount of camber.
以下、この発明法を図面に基づいて詳細に説明する。Hereinafter, this invention method will be explained in detail based on the drawings.
第1図はローラレベラを示す概略図であり、(1)は昇
降可能な上レベラヮークロール、(2)は固定の下レベ
ラヮークロール、(3)は鋼板を示す。すなゎち、通常
のローラレベラは前記した通り、上レベラワークロール
(1)と下レベラヮークロール(2+ (以下「」下ワ
ークロール(])」、「上下ワークロール2)」と称す
)が千鳥状に配設されており、多数の上下ワークロール
で鋼板に繰り返し曲げを与えて内部の歪を低下、細分化
することで平坦度を修正するものである。FIG. 1 is a schematic diagram showing a roller leveler, in which (1) shows an upper leveler work roll that can be raised and lowered, (2) shows a fixed lower leveler work roll, and (3) shows a steel plate. In other words, as mentioned above, a normal roller leveler has an upper leveler work roll (1) and a lower leveler work roll (2+ (hereinafter referred to as ``lower work roll (])'', ``upper and lower work roll 2)''). They are arranged in a staggered manner, and the steel plate is repeatedly bent by a number of upper and lower work rolls to reduce internal strain and break it down into pieces, thereby correcting its flatness.
この発明は、上記ローラレベラの左右の圧下位置を各別
に行なえるJ:うに仕組み、鋼板のキャンバ−修正を平
坦度矯正と併せて行なうものである。This invention has a mechanism in which the left and right rolling positions of the roller leveler can be adjusted separately, and the camber correction of the steel plate is performed together with the flatness correction.
第2図は左右の圧下位置を各別に調整可能なローラ1/
ベラの一例を示すもので、+4)(5jは上ワークロー
ル(11)の両端部を別々に支持する昇降機構、(6)
(7)は別駆動の昇降用モータ、(8)はクラッチを示
す。Figure 2 shows the roller 1/roller whose left and right rolling positions can be adjusted separately.
This shows an example of a scraper, +4) (5j is a lifting mechanism that separately supports both ends of the upper work roll (11), (6)
(7) is a separately driven lifting motor, and (8) is a clutch.
すなわち、上ワークロール(11)の両端部を2台の昇
降用モータ(61+71により別々に昇降可能に設ける
ことlこより、上ワークロール(Iりの圧下位置を左右
独自に行なうことができる仕組みとなっている。That is, by providing both ends of the upper work roll (11) so that they can be raised and lowered separately using two lifting motors (61+71), a mechanism is created in which the lowering position of the upper work roll (11) can be independently set on the left and right sides. It has become.
第3図はこの発明の実施態様を示す説明図である。従来
は、ローラレベラで平坦度を修正する場合は上ワークロ
ールと下ワークロールの左右圧下位置が同一の状態で通
板されるが、この発明はローラ1ベラ前にて、キャンバ
−量を測定し、該キャンバ−量に応じて上ワークロール
(11)の左右圧下量差(△ho=h2−h、 )を求
め、第3図(a) (b)に示すごとく圧下位置を変更
して通板するものである。FIG. 3 is an explanatory diagram showing an embodiment of the present invention. Conventionally, when correcting the flatness with a roller leveler, the upper and lower work rolls are fed with the same left and right lowering positions, but in this invention, the camber amount is measured in front of the first roller. , find the difference in the amount of left and right rolling of the upper work roll (11) (△ho=h2-h, ) according to the camber amount, and change the rolling position as shown in Figure 3 (a) and (b) to pass through. It is something to be boarded up.
すなわち、第3図(a)のごとく通板方向(矢印方向)
に対して右曲りのキャンバ−の場合は、上ワークロール
(11)の右側圧下量をキャンバ−量に応じて△h、だ
け大きくして通板させる。第3図(b)のごとく通板方
向に対して左曲りのキャンバ−の場合は、上ワークロー
ル(11)の左側圧下量をキャンバ−示に応じて△h、
だけ大きくして通板させるものである。In other words, as shown in Fig. 3(a), the sheet threading direction (arrow direction)
On the other hand, in the case of a right-curved camber, the right side rolling amount of the upper work roll (11) is increased by Δh according to the camber amount to pass the sheet. In the case of a camber curved to the left with respect to the sheet passing direction as shown in Fig. 3(b), the left side rolling amount of the upper work roll (11) is set to △h, according to the camber indication.
This is to make the plate larger and pass it through.
第4図はキャンバ−の発生した鋼板を示す平面図である
。この鋼板(3)から先後端クロップ部(IT)(1B
)を除いたものの板巾方向中心線の長さをL1板巾をW
、板長手方向中心部における左右板端部夫々からクロッ
プ部(IT ) ’(IB )を除く鋼板(3)の左側
先後端どうし、および右側先後端どうし夫々を結ぶ線分
(弦)夫々に至る寸法、すなわち板曲り頃を△C1、△
C2とすると、キャンバ−量は△C=%(△C8十△C
,) と定義される。FIG. 4 is a plan view showing a steel plate with camber. From this steel plate (3) to the tip and rear end cropped portion (IT) (1B
) is removed, the length of the center line in the board width direction is L1, and the board width is W
, from the left and right plate ends at the center in the longitudinal direction of the plate to the line segments (chords) connecting the left front and rear ends of the steel plate (3) excluding the cropped portions (IT)' (IB), and the right front and rear ends of the steel plate (3). The dimensions, that is, the plate bending time are △C1, △
Assuming C2, the camber amount is △C=% (△C8 + △C
, ) is defined as
また、このようなキャンバ−は鋼板両端の伸び交率差に
よって発生するため巾方向に板厚差があるのが通例であ
る。第5図はキャンバ−の発生しTコ鋼板断面を示す図
である。鋼板両側端の板厚T工とi’、の差、すなわち
’L−T工がウェツジ量△Tと112Fばれるものであ
る。Furthermore, since such camber is caused by a difference in elongation ratio between both ends of the steel plate, there is usually a difference in plate thickness in the width direction. FIG. 5 is a diagram showing a cross section of a T-shaped steel plate where camber occurs. The difference between the plate thickness T and i' at both ends of the steel plate, that is, 'LT' is different from the wedge amount ΔT by 112F.
第6図はウェツジ量とギャンバー量の関係の一例を示す
図である。第6図(a)は鋼板厚さ6〜9 *11にお
ける関係であり、第6図(b)は鋼板厚さ9.1〜19
、(l mmにおける関係である。図中w1〜w8はそ
れぞれ鋼板1′1コ2000問以下、2000〜250
0問、2500πM以上を示す。すなわち、ウェツジ量
が大きいIJキャンバ−量は大きく、また鋼板中が小さ
い程キャンバ−υVは大となる。FIG. 6 is a diagram showing an example of the relationship between the wedge amount and the gamber amount. Figure 6(a) shows the relationship for steel plate thicknesses of 6 to 9*11, and Figure 6(b) shows the relationships for steel plate thicknesses of 9.1 to 19.
, (l mm. In the figure, w1 to w8 are 2000 or less questions and 2000 to 250 questions per steel plate 1', respectively.
0 questions, indicating 2500πM or more. That is, the IJ camber amount is large when the wedge amount is large, and the camber υV becomes large as the steel plate becomes smaller.
この発明性らは、このようなキャンバ−の修正方法につ
いて種々研究した結果、左右の圧下位置を各別に調整可
能となしたローラレベラを用い、キャンバ−量に応じて
左右の圧下位置および圧下量を変更して通板することに
より、鋼板両端部が延伸されて平坦度の修正と同時にキ
ャンバ−も修正できることを見い出し1こものである。As a result of various studies on such camber correction methods, the inventors of this invention used a roller leveler that can adjust the left and right rolling positions separately, and determined the left and right rolling positions and the rolling amount according to the amount of camber. It was discovered that by changing the steel plate and threading it, both ends of the steel plate are stretched, and the camber can be corrected at the same time as the flatness.
第7図はローラレベラの左右圧下量差とキャンバ−修正
量の関係を示す図表である。横軸はキャンバ−が左曲り
と右曲りの場合の左右圧下kk差(△h= h2−h、
)、縦軸はキャンバ−修正量である。そして、いずれ
も鋼板厚さ6〜9Mにおける関係である。図中、W1〜
W3はそれぞれ鋼板中2000 mytt以下、c20
00〜2500711i 500M以上である。図より
明らかなごとく、ローラレベラの左右圧下垣を変えるこ
とによって、各板厚、板巾における鋼板のキャンバ−は
修正される。すなわち、あらかじめ、板厚、板巾別に第
7図のごとき実験データを求めておき、当該鋼板のキャ
ンバ−量に応じて必要な左右の圧下量差を求め、ローラ
レベラの圧下位置を調整することにより、キャンバ−を
修正することができる。FIG. 7 is a chart showing the relationship between the left and right reduction amount difference of the roller leveler and the camber correction amount. The horizontal axis is the difference in left and right reduction kk when the camber is curved to the left and curved to the right (△h = h2-h,
), and the vertical axis is the camber correction amount. All of these relationships apply to steel plate thicknesses of 6 to 9M. In the figure, W1~
W3 is less than 2000 mytt in steel plate, c20
00-2500711i 500M or more. As is clear from the figure, the camber of the steel plate at each thickness and width can be corrected by changing the left and right rolling edges of the roller leveler. That is, by obtaining experimental data in advance for each plate thickness and width as shown in Figure 7, determining the necessary difference in the amount of reduction between the left and right sides according to the amount of camber of the steel plate, and adjusting the reduction position of the roller leveler. , the camber can be corrected.
第8図はこの発明法を実施するためのフローの一例を示
す図である。この発明は、まず熱間圧延後の鋼板の曲が
り方向とキャンバ−量を検出する。FIG. 8 is a diagram showing an example of a flow for implementing the method of the invention. This invention first detects the bending direction and camber amount of a steel plate after hot rolling.
次に、あらかじめ板厚、板巾別に求めた左右圧下量差と
キャンバ−修正機の関係値より、検出され1こキャンバ
−量に対するレベラの左右圧下量差を決定する。ついで
、レベラに左右圧下量差と圧下位置を指示し、レベラの
左右圧下量を調整し、レベラ圧下を行なうものである。Next, the difference in the amount of left and right reduction of the leveler with respect to the detected camber amount is determined from the relationship between the difference in the amount of reduction between the left and right sides determined in advance for each board thickness and width and the camber correction machine. Next, the leveler is instructed to the difference in the amount of reduction between the left and right sides and the position of reduction, the amount of reduction between the left and right sides of the leveler is adjusted, and the leveler is lowered.
次に、この発明の実施例について説明する。Next, embodiments of the invention will be described.
第1表に示す各寸法の鋼板に発生したキャンバ−を、こ
の発明法と従来法(左右の圧下量同じ)で修正しTこ。The camber that occurred in the steel plates of each dimension shown in Table 1 was corrected using the method of this invention and the conventional method (the amount of reduction on the left and right sides is the same).
ローラレベラは275馴φ×4300MM長さのワーク
ロールを上4本、下5本千鳥状に配設したもので、かつ
上ワークロールの左右圧下位置を単独に調整可能となし
たものを使用した。The roller leveler used was one in which four upper work rolls and five lower work rolls were arranged in a staggered manner, each having a diameter of 275 mm and a length of 4300 mm, and the left and right lowering positions of the upper work rolls could be adjusted independently.
本実施例におけるキャンバ−修正効果を第1表に併せて
示す。なお、第1表においてeは左曲がり、eは右曲が
りのキ1ンバーを示す。The camber correction effect in this example is also shown in Table 1. In Table 1, e indicates a left-turning kember, and e indicates a right-turning kimber.
第1表より明らかなごとく、この発明法により平坦度と
キャンバーを同時に矯正することができた。As is clear from Table 1, the method of this invention was able to correct flatness and camber at the same time.
第 1 衣
−j二記の実施例からも明らかなごとく、この発明法に
よれば、ローラレベラにより平坦度の修正と同時ニキャ
ンバーの修正を行なうことができるので、厚鋼板の圧延
歩留の向上並びに品質向上に多大な効果を奏するもので
ある。As is clear from the embodiment described in Part 1-j-2, according to the method of this invention, the flatness can be corrected and the camber can be corrected at the same time using the roller leveler, so the rolling yield of thick steel plates can be improved. It also has a great effect on quality improvement.
第1図はローラレベラを示す概略図、第2図はこの発明
におけるローラレベラの一例を示す概略図、第3図はこ
の発明の実施態様を示す説明図、第4図はキャンバ−の
発生しjこ鋼板を示す平面図、第5図はキャンバ−の発
生した鋼板の断面図、第6図はウェッジ1戦とキャンバ
−量の関係を示す図表、第7図はローラレベラの左右圧
下量差とキャンバ−修正量の関係を示す図表、第8図は
この発明法を実施する1こめのフローの一例を示スブロ
ック図である。
1.11・・上ワークロール、2,12・・・下ワーク
ロール、3・・鋼板、4,5・・・昇降機構、6,7・
・・昇降用モータ、8・・・クラッチ。
第1図
第3図
(α)
第4図
1丁
I’B
第5図
?
旦
第6図
ウニノン′量+mml
第7図
+1Fig. 1 is a schematic diagram showing a roller leveler, Fig. 2 is a schematic diagram showing an example of a roller leveler according to the present invention, Fig. 3 is an explanatory diagram showing an embodiment of the invention, and Fig. 4 is a diagram showing how camber occurs. Fig. 5 is a plan view showing the steel plate, Fig. 5 is a cross-sectional view of the steel plate where camber has occurred, Fig. 6 is a chart showing the relationship between wedge 1 and the amount of camber, Fig. 7 is the difference in left and right reduction of the roller leveler and camber. FIG. 8 is a block diagram showing an example of the first flow of implementing the method of the present invention. 1.11...Upper work roll, 2,12...Lower work roll, 3...Steel plate, 4,5...Lifting mechanism, 6,7...
... Lifting motor, 8... clutch. Figure 1 Figure 3 (α) Figure 4 1-cho I'B Figure 5? Fig. 6 Uninon' amount + mml Fig. 7 +1
Claims (1)
ラを用い、熱間圧延後の厚鋼板の曲がり方向とキャンバ
−量を検出し、あらかじめ板厚、板巾別に求めた左右圧
下量差とキャンバ−修正量の関係値より、前記検出され
たキャンバ−量に対するローラレベラの左右圧下量差を
求め、該圧下量差に応じて左右圧下位置および3下量を
調整し、通板することを特徴とする厚鋼、板のキャンバ
−修正方法。The left and right rolling positions can be adjusted separately. A roller leveler is used to detect the bending direction and camber of a thick steel plate after hot rolling, and calculate the left and right rolling difference and camber determined in advance for each plate thickness and width. The method is characterized in that the difference in the left and right reduction amounts of the roller leveler with respect to the detected camber amount is determined from the relationship value of the correction amount, and the left and right reduction positions and the third reduction amount are adjusted in accordance with the difference in the reduction amounts, and the sheet is threaded. How to correct the camber of thick steel and plates.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1568283A JPS59141319A (en) | 1983-02-01 | 1983-02-01 | Method for leveling camber of thick steel plate |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1568283A JPS59141319A (en) | 1983-02-01 | 1983-02-01 | Method for leveling camber of thick steel plate |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS59141319A true JPS59141319A (en) | 1984-08-14 |
Family
ID=11895517
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1568283A Pending JPS59141319A (en) | 1983-02-01 | 1983-02-01 | Method for leveling camber of thick steel plate |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS59141319A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH06106241A (en) * | 1992-09-29 | 1994-04-19 | Nkk Corp | Method for straightening metallic sheet and roll straightener for straightening metallic sheet |
CN106994472A (en) * | 2017-06-01 | 2017-08-01 | 马鞍山市中天机械制造安装有限公司 | A kind of correcting working table |
JP2018015797A (en) * | 2016-07-29 | 2018-02-01 | Jfeスチール株式会社 | Bending correction method and bending correction device for linear steel sheet pile |
-
1983
- 1983-02-01 JP JP1568283A patent/JPS59141319A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH06106241A (en) * | 1992-09-29 | 1994-04-19 | Nkk Corp | Method for straightening metallic sheet and roll straightener for straightening metallic sheet |
JP2018015797A (en) * | 2016-07-29 | 2018-02-01 | Jfeスチール株式会社 | Bending correction method and bending correction device for linear steel sheet pile |
CN106994472A (en) * | 2017-06-01 | 2017-08-01 | 马鞍山市中天机械制造安装有限公司 | A kind of correcting working table |
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