JPS59126757A - Stainless cast steel of precipitation hardening type for casting strain inducing body of load cell - Google Patents
Stainless cast steel of precipitation hardening type for casting strain inducing body of load cellInfo
- Publication number
- JPS59126757A JPS59126757A JP195483A JP195483A JPS59126757A JP S59126757 A JPS59126757 A JP S59126757A JP 195483 A JP195483 A JP 195483A JP 195483 A JP195483 A JP 195483A JP S59126757 A JPS59126757 A JP S59126757A
- Authority
- JP
- Japan
- Prior art keywords
- casting
- load cell
- cast steel
- strain inducing
- inducing body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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- Measurement Of Force In General (AREA)
Abstract
Description
【発明の詳細な説明】
本発明は、ロードセル起歪体の鋳造に使用される析出硬
化型ステンレス鋳鋼に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a precipitation hardening stainless cast steel used for casting a load cell strain body.
トラックスケール、その他の重量測定機器などに荷重セ
ンサーとして使用されるロードセル起歪体は、負荷する
荷重をそれに比例する電気信号に変えるもので、その材
料特性としては、荷重に耐える機械的性質とあわせて、
センサーとして必要な直線性、ヒステリシス性、マイク
ロクリープ性などにすぐれたものでなければならない。A load cell strain body used as a load sensor in truck scales and other weight measuring devices converts the applied load into an electrical signal proportional to it, and its material properties include mechanical properties that can withstand the load. hand,
It must have excellent linearity, hysteresis, and microcreep properties necessary for a sensor.
従来、ロードセル起歪体は、SNCM439 (0,4
C−0,25Si −0,75Mn−1,8Ni−0,
8Cr −0,23Mo −Fe )の鍛圧材を素材と
し、機械加工によって所定の形状に削り出すか、または
い(つかの鍛圧部品をボルト締めにて所要の形状に組立
てる方法により製作されている。しかし、削り出し方式
では加工コストが極めて高くつき、一方組立て方式では
、製作工程が煩雑なこと、起歪体の形状が大きくなり、
かつ重量化を余儀′なくされること、また使用中のボル
ト締付はトルクのゆるみによる精度低下が生じる、など
の欠点がある。加えて、いづれの方式においても、製作
可能な形状に制限があり、ロードセル起歪体として最適
の形状を有するものを得ることは不可能であるか、また
は極めて複雑な加工々程を必要とする。Conventionally, the load cell strain body is SNCM439 (0,4
C-0,25Si-0,75Mn-1,8Ni-0,
8Cr-0,23Mo-Fe) is used as a raw material, and is manufactured by cutting it into a predetermined shape by machining, or by assembling a few pressed parts into a desired shape by tightening bolts. However, the machining method requires extremely high processing costs, while the assembly method requires a complicated manufacturing process and the shape of the strain-generating body becomes large.
Further, there are drawbacks such as the weight increase, and the accuracy of bolt tightening during use is reduced due to loosening of torque. In addition, with either method, there is a limit to the shape that can be manufactured, and it is either impossible to obtain a load cell strain body with an optimal shape, or extremely complicated machining steps are required. .
もし、起歪体を鋳造により製作することができれば、上
記各問題は一挙に解消し、設計のバリエーションを拡大
することも可能となる。If the strain-generating body could be manufactured by casting, the above problems would be solved all at once, and it would also be possible to expand the variety of designs.
しかし、従来使用されてきたSNCM439などの合金
からなる起歪体は、それが鍛工品か鋳造 1品かの違い
により起歪体としての特性、とくに直線性、ヒステリシ
ス性、マイクロクリープ性が著しく異なり、鋳造品の起
歪体の特性は、鍛工品に比し劣るのが一般である。ちな
みに、SNCM439の鍛工品からなる起歪体では、1
78000の精度が得られるのに対し、鋳造品のそれは
、わずかに171000程度と劣悪であり、結局鋳造に
よる精度の良い起歪体の実用化をみることはで門なかっ
た。However, the characteristics of strain-generating bodies made of alloys such as SNCM439, which have been used in the past, vary significantly depending on whether they are forged or cast. Generally, the properties of the strain-generating body of cast products are inferior to those of forged products. By the way, in a strain body made of a forged product of SNCM439, 1
While an accuracy of 78,000 was obtained, the accuracy of the cast product was only about 171,000, which was poor, and in the end, it was not possible to put a high-accuracy strain element made by casting into practical use.
本発明は上記実情に対処するものであり、鋳造によって
精度および機械的性質のすぐれたロードセル起歪体を製
作することができる合金を提供する。The present invention addresses the above-mentioned circumstances and provides an alloy that allows a load cell strain body with excellent precision and mechanical properties to be manufactured by casting.
本発明合金は、析出硬化型ステンレス鋳鋼であり、その
化学成分組成は、C0,05〜0.3%、Si1、0〜
3.0%、Mn 0.2〜1.5%、Ni4.5〜8.
5%、Cr 11.0〜14.0%、Mo 1.0〜8
.0%、Cu 1.0〜10%、NbO,2〜0.5%
、Vo、1〜0.5%、残部Feおよび不可避的に混入
する不純物からなる。The alloy of the present invention is a precipitation hardening stainless steel cast steel, and its chemical composition is C0.05~0.3%, Si1.0~0.
3.0%, Mn 0.2-1.5%, Ni 4.5-8.
5%, Cr 11.0-14.0%, Mo 1.0-8
.. 0%, Cu 1.0-10%, NbO, 2-0.5%
, Vo, 1 to 0.5%, the remainder being Fe and unavoidably mixed impurities.
本発明合金からなる鋳造品は、後記の熱処理に゛よって
、ロードセル起歪体として必要な緒特性が与えられ、そ
の精度は従来のSNCM439の鍛工品からなるものよ
りもすぐれる。また、機械的性質も良好で、高い強度を
具備する。A cast product made of the alloy of the present invention is given mechanical characteristics necessary as a load cell strain body by the heat treatment described below, and its accuracy is superior to that made of a conventional forged product of SNCM439. It also has good mechanical properties and high strength.
本発明合金の成分限定理由は次のとおりである。The reasons for limiting the components of the alloy of the present invention are as follows.
なお、明細書中、化学成分組成を示す「%」はすべて重
量%である。In addition, in the specification, all "%" indicating chemical component compositions are weight %.
C:0.05〜03%
Cは材料の硬度を高め、また弾性限界下位部分における
直線性、ヒステリシス性、マイクロクリープ特性の向上
をもたらす。この効果を発揮させるために、少くとも0
.05%を要する。含有量の増加に従ってこれらの効果
は増大する。好ましくは、0.1%以上とする。しかし
、あまり多くなると、耐衝撃性や加工性が悪くなるので
、0.3%を上限とする。C: 0.05-03% C increases the hardness of the material and also improves linearity, hysteresis, and microcreep properties in the lower part of the elastic limit. To achieve this effect, at least 0
.. 05% is required. These effects increase as the content increases. Preferably, it is 0.1% or more. However, if the content is too large, impact resistance and workability will deteriorate, so the upper limit is set at 0.3%.
si:t、o〜3.0%
Siは弾性限度内における材料の直線性、ヒステリシス
性、マイクロクリープ特性の向上に有効な元素であるが
、1.0%に満たないと効果が不足する。含有量の増加
とともに効果の増大をみるが、あまり多くなると耐衝撃
性、靭性の低下が著しくなる。よって、1.0〜3.0
%、好ましくは1.5〜3.0%とする。si: t, o~3.0% Si is an element effective in improving the linearity, hysteresis, and microcreep properties of materials within the elastic limit, but if it is less than 1.0%, the effect is insufficient. The effect increases as the content increases, but if the content increases too much, the impact resistance and toughness will drop significantly. Therefore, 1.0 to 3.0
%, preferably 1.5 to 3.0%.
Mn : 0.2〜1.5%
Mnは脱酸・脱硫作用により合金溶湯を清浄化する。0
.2%に満たないと、その効果が不足し、一方、1.5
%をこえると耐衝撃性が悪化する。Mn: 0.2-1.5% Mn cleans the molten alloy by deoxidizing and desulfurizing effects. 0
.. If it is less than 2%, the effect is insufficient; on the other hand, 1.5
If it exceeds %, impact resistance deteriorates.
Ni:4.5〜8.5%
Niは高い弾性限度および高い引張強度を確保するため
に4.5%以上を要する。しかし、多量の含有はコスト
増大のみならず、鋳造性を悪くするので、8.5%を上
限とする。Ni: 4.5-8.5% Ni is required to be 4.5% or more in order to ensure a high elastic limit and high tensile strength. However, since the inclusion of a large amount not only increases cost but also impairs castability, the upper limit is set at 8.5%.
Cr : 11.0〜14.0%
Crは弾性限度および引張強度の向上に有効である。十
分な効果を得るために少くとも11.0%とする。しか
し、あまり多くなると、マルテンサ°′組織が得られず
、かえって強度低下を招き、また弾性限度下位部分での
直線性、ヒステリシス性、マイクロクリープ特性の悪化
を生じる。このため、14.0%を上限とする。Cr: 11.0 to 14.0% Cr is effective in improving the elastic limit and tensile strength. It should be at least 11.0% to obtain a sufficient effect. However, if the amount is too large, a martensitic structure cannot be obtained, which results in a decrease in strength, and also causes deterioration of linearity, hysteresis, and microcreep characteristics in the lower part of the elastic limit. Therefore, the upper limit is set at 14.0%.
Mo : 1.0〜8.0%
Moは弾性限度および引張強度を高める。このために少
くとも1.0%を要するが、3.0%をこえると、耐衝
撃性を減じ、また伸び、絞りが低下する。Mo: 1.0-8.0% Mo increases the elastic limit and tensile strength. For this purpose, at least 1.0% is required, but if it exceeds 3.0%, the impact resistance will be reduced, and the elongation and drawing area will be reduced.
Cu : 1.0〜8.0%
CuはCuリッチ層の析出硬化によって弾性限度および
引張強さを高める。そのためには1.0%以上を必要と
するが、30%をこえると、耐衝撃性や伸び、絞りが悪
化する。Cu: 1.0-8.0% Cu increases the elastic limit and tensile strength by precipitation hardening of the Cu-rich layer. For this purpose, a content of 1.0% or more is required, but if it exceeds 30%, impact resistance, elongation, and drawing properties deteriorate.
Nb:0.2〜05% Nbは機械的性質、ことに弾性限度の向上に寄与する。Nb: 0.2-05% Nb contributes to improving the mechanical properties, especially the elastic limit.
含有量が02%に満たないと効果が不足し、一方0.5
%をこえると、耐衝撃性が悪い。If the content is less than 0.02%, the effect will be insufficient; on the other hand, 0.5
If it exceeds %, impact resistance is poor.
v二0.1〜0.5%
■は、炭化物などの微細析出物の析出によって転位のピ
ンニングを強化し、弾性限度および引張強度を高める。v20.1-0.5% (2) strengthens the pinning of dislocations by precipitation of fine precipitates such as carbides, increasing the elastic limit and tensile strength.
この効果を得るために0,1%以上を要する。たゾし、
多量に含むと、耐衝撃性、伸び、絞りを減するので、0
.5%を上限とする。0.1% or more is required to obtain this effect. Tazoshi,
Containing a large amount will reduce impact resistance, elongation, and aperture, so 0
.. The upper limit is 5%.
本発明合金は溶製技術上不可避的に混入する不純物を随
伴するが、材質改善のために、Po、03%以下、50
.03%以下に規制するのが好ましい。The alloy of the present invention is accompanied by impurities that are inevitably mixed in due to the melting technology, but in order to improve the material quality, Po, 0.3% or less, 50%
.. It is preferable to regulate it to 0.3% or less.
本発明合金からなるロードセル起歪体を製造するには、
通常の鋳造法により所要の形状を有する鋳造品を得、こ
れを温度1000〜1200°Cにて均質化して炉冷し
く冷却速度:約0.6〜1.2℃/分)、ついで800
〜1000°Cに保持したのち油冷(約15〜45°C
/秒)する溶体化処理を行い、更に400〜600°C
に保持して時効処理を行ったのち、空冷(約3〜7°C
/秒)することからなる熱処理が施こされる。To manufacture a load cell strain body made of the alloy of the present invention,
A cast product having the desired shape is obtained by a normal casting method, homogenized at a temperature of 1000 to 1200°C, cooled in a furnace at a cooling rate of about 0.6 to 1.2°C/min), and then heated to 800°C.
After being maintained at ~1000°C, oil cooling (approx. 15~45°C)
/second) and then further heated at 400 to 600°C.
After aging treatment by keeping at
/second).
本発明合金の鋳造品は、上記熱処理過程において、適宜
加工々程を付加することができる。従来材であるSNC
M439の鋳造品では、熱処理の段階で加工を施すと、
大きな歪が生じ所要の寸法精度を出すことができず、ま
た歪を回避するために、すべての熱処理を終えた後に加
工を加えようとしても、硬くて加工は極めて困難である
。The cast product of the alloy of the present invention may be subjected to appropriate working steps in the heat treatment process described above. SNC, a conventional material
For M439 castings, when processed at the heat treatment stage,
Large distortions occur, making it impossible to achieve the required dimensional accuracy, and even if attempts are made to process the material after all heat treatments have been completed to avoid distortion, the material is hard and extremely difficult to process.
本発明合金では、かかる不都合はなく、加工性が良好で
、かつその後の熱処理をうけても歪は極めてわずかであ
る。従って、適宜機械加工を施して、所望の形状を有す
る寸法精度のよい起歪体を得ることができる。The alloy of the present invention does not have such disadvantages, has good workability, and exhibits very little distortion even after subsequent heat treatment. Therefore, by performing appropriate machining, a strain-generating body having a desired shape and high dimensional accuracy can be obtained.
次に本発明の実施例について説明する。Next, examples of the present invention will be described.
実施例
第1表に示す成分組成の合金からなる鋳造品を熱処理す
るとともに機械加工を加えて第1図に示す形状のボック
ス型ロードセル起歪体(L : 140mm、 W :
6’7mm、 T : 50mm、孔径(DI):2
0鯛、孔径(D2) : 20mm )を製作した。Example A box-type load cell strain body (L: 140 mm, W:
6'7mm, T: 50mm, hole diameter (DI): 2
0 sea bream, hole diameter (D2): 20 mm).
賦香(1)〜(4)は本発明例、(10)および(11
)は、比較例である(比較例(11)はS N CM4
39相当材)。Flavoring (1) to (4) are examples of the present invention, (10) and (11).
) is a comparative example (comparative example (11) is S N CM4
39 equivalent material).
上記熱処理条件は、賦香(1)〜(4)については、「
1100°CX2時間・炉冷−900°CX2時間・油
冷−500°CX2時間・空冷」、賦香(10)は、r
1100℃×2時間・炉冷→1040°C×2時間・油
冷−480°CX2時間・空冷」である。The above heat treatment conditions are as follows for flavoring (1) to (4):
1100°C x 2 hours, Furnace cooling - 900°C x 2 hours, Oil cooling - 500°C x 2 hours, Air cooling", fragrance (10) is r
1100°C x 2 hours, furnace cooling → 1040°C x 2 hours, oil cooling - 480°C x 2 hours, air cooling.
また、賦香(11)は、SNCM439材のJIS規定
に準拠し、焼入れ・焼もどしく焼入れ温度870°C1
焼もどし温度580°C)を施した。In addition, the fragrance (11) is quenched and tempered at a quenching temperature of 870°C1 in accordance with JIS regulations for SNCM439 material.
A tempering temperature of 580°C was applied.
各供試起歪体の重量センサーとしての精度を第1表に示
す。本発明合金からなる賦香(1)〜(4)の起歪体の
精度は1/100001ご−e4″′gさ。この精度は
、従来のSNCM439の鍛圧品起歪体の精度(約17
8000)を凌ぐものである。これに対し、SNCM4
39の鋳造品である賦香(11)の精度はわずかに1/
1000に過ぎず、また賦香(10)も、178000
と、本発明例のものに及ばない。Table 1 shows the accuracy of each test strain body as a weight sensor. The accuracy of the strain elements (1) to (4) made of the alloy of the present invention is 1/100001 - e4'''g.This accuracy is higher than that of the conventional pressed strain body of SNCM439 (about
8000). On the other hand, SNCM4
The accuracy of the incense stick (11), which is a cast product of 39, is only 1/1
It is only 1,000, and the incense (10) is also 178,000.
This is not as good as the example of the present invention.
第2表に各供試材の機械的性質を示す。本発明合金は、
特に引張強さ、耐力にすぐれ、また所要の衝撃特性等を
も有することがわかる。Table 2 shows the mechanical properties of each sample material. The alloy of the present invention is
It can be seen that it has particularly excellent tensile strength and yield strength, and also has the required impact properties.
以上のように、本発明合金は、鋳造により性能のすぐれ
たロードセル起歪体を得ることができる。As described above, the alloy of the present invention can be used to obtain a load cell strain body with excellent performance by casting.
その精度は、従来のSNCM439鍛圧品からなる起歪
体を凌ぐ。また、強度や弾性限度等の機械的性質もすぐ
れている。鋳造法によれば、鍛圧品を素材とする従来の
゛製法にくらべ、設計の自由度が大きく、かつ加工々数
の減少により工程が簡略化し、製造コストを節減するこ
とができる。しかも、熱処理過程での機械加工が容易で
、歪の発生も少いので、所望に応じた最適の形状を有す
る寸法精度のよい起歪体が得られる。また、鋳造による
一体物として形成されるので、従来のボルト締付けによ
る組立て方式にくらべ、小型化・軽量化も可能である。Its accuracy exceeds that of the conventional strain body made of SNCM439 pressed product. It also has excellent mechanical properties such as strength and elastic limit. The casting method has a greater degree of freedom in design than conventional manufacturing methods that use pressed products as raw materials, and the process is simplified by reducing the number of machining operations, making it possible to reduce manufacturing costs. In addition, machining during the heat treatment process is easy and less distortion occurs, so a strain-generating body having an optimal shape according to the desired shape and good dimensional accuracy can be obtained. Furthermore, since it is formed as a single piece by casting, it can be made smaller and lighter than the conventional assembly method using bolts.
なお、本発明合金は、前記のように強度等の機械的性質
にすぐれるほか、ステンレス鋳鋼として高耐食性を兼備
するので、これらの特性が要求される構造用部材、機械
部品としても好適である。The alloy of the present invention not only has excellent mechanical properties such as strength as described above, but also has high corrosion resistance as cast stainless steel, so it is suitable for structural members and mechanical parts that require these properties. .
第1図[I]は実施例関係のボックス型ロードセル起歪
体の形状を示す平面図、[11Fは側面図である。
代理人 弁理士 宮崎 新八部FIG. 1 [I] is a plan view showing the shape of the box-type load cell strain body related to the embodiment, and [11F is a side view]. Agent Patent Attorney Shinhachibe Miyazaki
Claims (1)
0%、Mn0、2〜1.5%、Ni4.5〜8.5%、
Cr11.O〜14.0%、Mo 1.0〜3.0%、
Cu 1. O’〜3.0%、V 0.1〜0.5%、
Nb0.2〜0.5%、残部Feおよび不可避の不純物
からなるロードセル起歪体鋳造用析出硬化型ステンレス
鋳鋼。(L) C0.05-0.3%, Si 1.0-3.
0%, Mn0, 2-1.5%, Ni4.5-8.5%,
Cr11. O ~ 14.0%, Mo 1.0 ~ 3.0%,
Cu 1. O' ~ 3.0%, V 0.1 ~ 0.5%,
A precipitation hardening stainless steel cast steel for casting a load cell strain body, consisting of 0.2 to 0.5% Nb, the remainder Fe and unavoidable impurities.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP195483A JPS59126757A (en) | 1983-01-10 | 1983-01-10 | Stainless cast steel of precipitation hardening type for casting strain inducing body of load cell |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP195483A JPS59126757A (en) | 1983-01-10 | 1983-01-10 | Stainless cast steel of precipitation hardening type for casting strain inducing body of load cell |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS59126757A true JPS59126757A (en) | 1984-07-21 |
JPS6142777B2 JPS6142777B2 (en) | 1986-09-24 |
Family
ID=11515985
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP195483A Granted JPS59126757A (en) | 1983-01-10 | 1983-01-10 | Stainless cast steel of precipitation hardening type for casting strain inducing body of load cell |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS59126757A (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH051467U (en) * | 1991-06-12 | 1993-01-14 | 株式会社岡田金属工業所 | Sheath of saw etc. |
JP2011026644A (en) * | 2009-07-23 | 2011-02-10 | Daido Steel Co Ltd | Precipitation hardening stainless steel for elastic body |
JP5370948B1 (en) * | 2012-09-25 | 2013-12-18 | 株式会社タニタ | Strain body and weight measuring device |
JP2014149203A (en) * | 2013-01-31 | 2014-08-21 | Hirobumi Otsuka | Load cell |
US9151659B2 (en) | 2012-09-25 | 2015-10-06 | Tanita Corporation | Flexure element where the gap between the first arm and the second arm or between an arm and the strain generating region are equal to or smaller than one half the thickness |
-
1983
- 1983-01-10 JP JP195483A patent/JPS59126757A/en active Granted
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH051467U (en) * | 1991-06-12 | 1993-01-14 | 株式会社岡田金属工業所 | Sheath of saw etc. |
JP2011026644A (en) * | 2009-07-23 | 2011-02-10 | Daido Steel Co Ltd | Precipitation hardening stainless steel for elastic body |
JP5370948B1 (en) * | 2012-09-25 | 2013-12-18 | 株式会社タニタ | Strain body and weight measuring device |
US9151659B2 (en) | 2012-09-25 | 2015-10-06 | Tanita Corporation | Flexure element where the gap between the first arm and the second arm or between an arm and the strain generating region are equal to or smaller than one half the thickness |
JP2014149203A (en) * | 2013-01-31 | 2014-08-21 | Hirobumi Otsuka | Load cell |
Also Published As
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JPS6142777B2 (en) | 1986-09-24 |
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