JPS59125252A - Predicting method of breakout in continuous casting - Google Patents
Predicting method of breakout in continuous castingInfo
- Publication number
- JPS59125252A JPS59125252A JP23213782A JP23213782A JPS59125252A JP S59125252 A JPS59125252 A JP S59125252A JP 23213782 A JP23213782 A JP 23213782A JP 23213782 A JP23213782 A JP 23213782A JP S59125252 A JPS59125252 A JP S59125252A
- Authority
- JP
- Japan
- Prior art keywords
- mold
- breakout
- molten steel
- casting
- current
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Continuous Casting (AREA)
Abstract
Description
【発明の詳細な説明】
この発明は、鋼の連A’/’: 鋳造において、ブレー
クアウトの発生を未然に検知することができる、連続調
造に2けるブレークアウト予知方法に関するものである
。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for predicting breakout in continuous casting, which can detect the occurrence of breakout in continuous casting.
遅読、・−造操;(において、生産性の向上のために鋳
造速度の高速化が要求されている。しかるに、高速で連
続鋳造を行なうと、鋳型直下の鋳片にブレークアウトが
生じやすくなるため、このブレークアウトの発生が鋳造
速度の高速化の大きな技術的障害となっている。In order to improve productivity, it is required to increase the casting speed in slow reading... Therefore, the occurrence of this breakout is a major technical obstacle to increasing the casting speed.
ブレークアウトは、一般に、$j型内におけるシェルの
成長遅れに起因するものと、鋳片と鋳型間の摩擦力が鋳
片の高温強度以上となって、鋳片の破断を招くものとの
2つの原因によって発生する。Breakout generally occurs due to two types of breakouts: one is caused by delayed growth of the shell in the $j mold, and the other is when the frictional force between the slab and the mold exceeds the high-temperature strength of the slab, leading to breakage of the slab. It occurs due to two causes.
本発明者等は、上記後者の原因によるブレークアウトの
発生を防止する手段について鋭意研究を血ねた。連続り
j造操業においては、周知の如く、鋳型内の溶鋼の湯面
上に鋳型・モウグーが添加される。このパウダーは、溶
融して鋳型と鋳片間に均一に流入し、これによって鋳片
の下方への引抜きが容易となるような潤滑作用を果たし
ている。しかしながら、溶融したiEウダーの鋳型と鋳
片間への615人が不均一となったシ、その流入量が減
少した場合は、局部的に鋳型内表面に鋳片が直接接触し
たり、または、鋳型内において鋳片が破断して、溶鋼と
鋳型内表面とが局部的に直接接触する現象が発生し、ブ
レークアウトに至る。そこで本発明者#(ハ)1、上述
した鋳型内表面への溶鋼または鋳片の接触状態を電気的
に検出することによシ、ブレークアウトの発生を未然に
予知し得ることを、知見した。The present inventors have devoted themselves to research into means for preventing the occurrence of breakout due to the latter cause. In continuous steel casting operations, as is well known, mold mogu is added to the surface of the molten steel in the mold. This powder melts and flows uniformly between the mold and the slab, thereby exerting a lubricating effect that facilitates the downward drawing of the slab. However, if the amount of molten iE powder flowing between the mold and the slab is reduced, the slab may locally come into direct contact with the inner surface of the mold, or The slab breaks in the mold, causing local direct contact between the molten steel and the inner surface of the mold, leading to breakout. Therefore, inventor #(c)1 discovered that it is possible to predict the occurrence of breakout in advance by electrically detecting the contact state of molten steel or slab with the inner surface of the mold as described above. .
この発明は、上記1見に基づいてなされたものであつ・
て、鋼の連続鋳造において、鋳型と鋳型内に注入された
溶鋼との間に、直流または交流の電圧を負荷、あるいは
、直流または交流の電jLを流し、これによって、前記
鋳型と前記溶鋼との「i」に流れる電流または電圧の変
化を測定し、前記電流または電圧の変化から、前記鋳型
と前記溶鋼との間の接触状態を知シ、かくしてこブレー
クアウトの発生を予知することに%徴を有するものであ
る。This invention was made based on the above first observation, and
In continuous casting of steel, a DC or AC voltage is applied between the mold and the molten steel poured into the mold, or a DC or AC electric current is passed between the mold and the molten steel. The change in current or voltage flowing through "i" is measured, and from the change in current or voltage, the state of contact between the mold and the molten steel is determined, thus predicting the occurrence of breakout. It has certain characteristics.
次に、この発明を図面に基づいて説明する。Next, the present invention will be explained based on the drawings.
第1図は、この発明の一実施態様を示す説明図である。FIG. 1 is an explanatory diagram showing one embodiment of the present invention.
図面において、1は水冷鋳型、2は鋳型1内に注入され
た洛外1.3は凝固シェルである。In the drawings, 1 is a water-cooled mold, 2 is a solidified shell poured into the mold 1, and 3 is a solidified shell.
鋳型1は鋳型支持フレーム4に固定され、この鋳型支持
フレーム4はオル−ンヨンフレーム5に取付けられてい
る。鋳型1と溶鋼2との間は、導線6で接続され、導線
6の途中には、直流定電圧発生装置7および電流計8が
設けられている。The mold 1 is fixed to a mold support frame 4, which is attached to an orion frame 5. The mold 1 and the molten steel 2 are connected by a conducting wire 6, and a DC constant voltage generator 7 and an ammeter 8 are provided in the middle of the conducting wire 6.
この発明においては1、電流計8の変化を監視し、これ
によって鋳型1と溶鋼2との間の電気的接触状態を検知
するものである。即ち、鋳型1と溶鋼2との接触状態が
正常で、鋳型1から鋳片が安定して引抜力・れている場
合は、電流計8の電流値(1)はほとんど変化しない。In this invention, 1. Changes in the ammeter 8 are monitored, thereby detecting the state of electrical contact between the mold 1 and the molten steel 2. That is, when the contact state between the mold 1 and the molten steel 2 is normal and the slab is stably pulled out from the mold 1, the current value (1) of the ammeter 8 hardly changes.
しかしながら、鋳型1と溶鋼2との間の接触状態に異常
が生じ、鋳型1の内表面に局部的に鋳片捷たは溶鋼が接
触すると、電流値(1)が急激に増大する。However, if an abnormality occurs in the contact state between the mold 1 and the molten steel 2 and the slab or molten steel locally contacts the inner surface of the mold 1, the current value (1) increases rapidly.
電流値(1)の定常値■。に対する変動量ΔI(I−I
O)は、直接接触の程度に応じて決まるから、電流値(
1)に一定の上限を設けておけば、ブレークアウトの生
ずる危険状態だけが選択的に取シ出され、これによって
ブレークアウトを未然に防止することができる。Steady value of current value (1) ■. The amount of variation ΔI (I-I
O) is determined depending on the degree of direct contact, so the current value (
If a certain upper limit is set for 1), only dangerous conditions that may cause a breakout are selectively extracted, thereby making it possible to prevent a breakout from occurring.
上述した電流値(I)の上限値は、連続鋳造(臥の核種
および鋳造条件によっても異なるが、実操業上の経1映
によれば、定常値の120〜130%に選択すれは良い
ことが確認されている。The upper limit of the current value (I) mentioned above varies depending on the nuclide in continuous casting and the casting conditions, but according to the experience in actual operation, it is good to select 120 to 130% of the steady value. has been confirmed.
なお、鋳型lから引抜かれた鋳片は、支持ロール9とj
安触しているが、この支持ロール9と振動テーブルとの
絶縁は技術的に困難なため、vj型支持フレーム4とオ
シレーションフレーム5とは、絶縁物10によって’x
B itされていることが必要である。Note that the slab pulled out from the mold l is placed between support rolls 9 and j.
However, since it is technically difficult to insulate the support roll 9 and the vibration table, the vj type support frame 4 and the oscillation frame 5 are separated by the insulator 10.
It is necessary that the bit be set.
上述した例は、鋳型と溶鋼との間に電圧を負荷し、電流
値の変化を検知するようにしたが、前述した直流定電圧
発生装置の代りに直流定電流発生装置を設け、鋳型と溶
鋼間の接触状態を電圧の変化で検知するようにしてもよ
い。In the example described above, a voltage is applied between the mold and the molten steel, and changes in the current value are detected. However, a DC constant current generator is provided in place of the DC constant voltage generator described above, and the voltage is applied between the mold and the molten steel. The contact state between them may be detected by a change in voltage.
また、電源は直流に限らず、交流を使用してもよい。Further, the power source is not limited to direct current, and alternating current may be used.
上記によシ、鋳型と溶鋼間の電流または電圧の変化から
ブレークアウトの発生が予知されたときは、この予知か
らブレークアウトの発生までに、1〜2分間程度の時間
的余裕があるので、この間に、鋳型内への鋳込停止、鋳
込速度低下、パウダー変更なとの処置をすれば、ブレー
クアウトを未然に防止することができる。According to the above, when the occurrence of a breakout is predicted from a change in the current or voltage between the mold and the molten steel, there is a time margin of about 1 to 2 minutes between this prediction and the occurrence of the breakout. During this time, breakouts can be prevented by taking measures such as stopping pouring into the mold, slowing down the pouring speed, and changing the powder.
次に、この発明を実施例にょシ説明する。Next, the present invention will be explained using examples.
厚さ250IuL、巾1750 mjaの下表の成分組
成を有する厚板用40キロ級スラブを、10.5mRの
湾曲型連続鋳造機により鋳造した。A 40 kg slab for a thick plate having a thickness of 250 IuL and a width of 1750 mja and having the composition shown in the table below was cast using a 10.5 mR curved continuous casting machine.
鋳型内の溶鋼と鋳型との間に直流電圧をかけ、(wt、
チ)
そのときに流れる電流の変化を測定した。第2図にはこ
のときの電流の経時変化が示されている。図面かられか
るように、A点を過ぎて電流値が徐々に増大してB点で
定常値の1.25倍に上昇した。この時点で、鋳造速度
を1.2m/rnin から0.4 m/minに下
げたところ、電流値は減少し、2分後には定゛常値(6
点)に戻った。A DC voltage is applied between the molten steel in the mold and the mold, (wt,
h) The change in the current flowing at that time was measured. FIG. 2 shows the change in current over time at this time. As can be seen from the drawing, the current value gradually increased past point A and rose to 1.25 times the steady value at point B. At this point, when the casting speed was lowered from 1.2 m/rnin to 0.4 m/min, the current value decreased, and after 2 minutes it reached a steady value (6 m/min).
point).
鋳造終了後の鋳片を観察したところ、電流値の増大した
時期に鋳型内で凝固シェルが破断し、溶鋼と鋳型とが直
接接触した状態が検知された。When the slab was observed after casting, it was detected that the solidified shell broke in the mold when the current value increased, and the molten steel was in direct contact with the mold.
以上説明したように、この発明によれば、鋳型内におけ
る鋳型と溶鋼との接触状態を電気的に監視することによ
り、−ブレークアウトの発生を未然に予知することがで
き、これによって、鋳造速度の高速化が図れる等、工業
上優れた効果かもたらAs explained above, according to the present invention, by electrically monitoring the contact state between the mold and molten steel in the mold, it is possible to predict the occurrence of breakout in advance, thereby increasing the casting speed. It has excellent industrial effects such as speeding up the process.
第1図はこの発明の一実施態様を示す説明図、第2図は
この発明によって電流変化を検知したときの一例を示す
電流値のグラフである。図面において、
1・・鋳型 2・・溶鋼
3・・凝固/エル 4 鋳型支持フレーム5・オ/
レーションフレーム
6 導線 7・・・直流定電圧発生装置8・
・・電流計 9・・・支持ロール10・・・絶
縁物
出願人 日本鋼管株式会社
代理人 潮 谷 奈津夫(他2名)FIG. 1 is an explanatory diagram showing one embodiment of the present invention, and FIG. 2 is a graph of current values showing an example of when a current change is detected by the present invention. In the drawing, 1. Mold 2. Molten steel 3. Solidification/L 4 Mold support frame 5. O/
ration frame 6 Conductor 7... DC constant voltage generator 8.
...Ammeter 9...Support roll 10...Insulator applicant Natsuo Shioya, representative of Nippon Koukan Co., Ltd. (and 2 others)
Claims (2)
入された溶鋼との間に、直流また・:2交υ■Lの電圧
を負荷し、これによって、前記鋳型と前記−溶鋼との同
に流れる電流の変化を測定し、前記電流の変化から、前
記νj型と前記溶鋼とのfMjの振;独状悪を知り、か
くして、ブレークアウトの発生を予知することを特徴と
する、述絖、A造におけるブレークアット予知方法。 −(1) In continuous casting of steel, a voltage of DC or 2 AC υ■L is applied between the mold and the molten steel injected into the t=+4 mold, thereby causing the mold and the -molten steel to The method is characterized in that a change in the current flowing at the same time as the molten steel is measured, and from the change in the current, the fluctuation of fMj between the νj type and the molten steel is known, and thus the occurrence of a breakout is predicted. , A method for predicting break-at in A construction. −
lタ スされた旧鋼との間に、直流または交流の電流を光し、
これによって、前記鋳型と前記溶鋼との間にθICれる
1L圧の変化を測定し、前記′電圧の変化から、前記鋳
型と前記溶鋼との間の接触状態を知多、かくして、ブレ
ークアウトの発生を予知することを特徴とする、連続鋳
造におけるブレークアウト予知方法。(2) f: (In mixed casting, direct or alternating current is applied between the mold and the old steel poured into the mold,
As a result, the change in the 1L pressure θIC between the mold and the molten steel is measured, and from the change in the voltage, the contact state between the mold and the molten steel can be determined, thus preventing the occurrence of breakout. A breakout prediction method in continuous casting, characterized by predicting breakout.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP23213782A JPS59125252A (en) | 1982-12-29 | 1982-12-29 | Predicting method of breakout in continuous casting |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP23213782A JPS59125252A (en) | 1982-12-29 | 1982-12-29 | Predicting method of breakout in continuous casting |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS59125252A true JPS59125252A (en) | 1984-07-19 |
Family
ID=16934569
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP23213782A Pending JPS59125252A (en) | 1982-12-29 | 1982-12-29 | Predicting method of breakout in continuous casting |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS59125252A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2015514580A (en) * | 2012-02-17 | 2015-05-21 | ワグスタッフ, インク. | Bleed-out detection system |
-
1982
- 1982-12-29 JP JP23213782A patent/JPS59125252A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2015514580A (en) * | 2012-02-17 | 2015-05-21 | ワグスタッフ, インク. | Bleed-out detection system |
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