JPS59118887A - Chemical conversion treatment of steel strip - Google Patents
Chemical conversion treatment of steel stripInfo
- Publication number
- JPS59118887A JPS59118887A JP23109282A JP23109282A JPS59118887A JP S59118887 A JPS59118887 A JP S59118887A JP 23109282 A JP23109282 A JP 23109282A JP 23109282 A JP23109282 A JP 23109282A JP S59118887 A JPS59118887 A JP S59118887A
- Authority
- JP
- Japan
- Prior art keywords
- strip
- treatment
- speed
- length
- determined
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/73—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals characterised by the process
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
Abstract
Description
【発明の詳細な説明】
本発明は鋼板ストリップの化成処理方法の改良に関する
。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to an improvement in a method for chemical conversion treatment of steel plate strip.
鋼板ストリップ(以下ストリップという)は塗装工程に
先立ち燐酸塩で洗う所謂化成処理が施される。この化成
処理は従来の方法によると、通過ストリップの表面にス
プレー方式によって燐酸塩溶液を吹きつけていた。そし
て、このスプレー方式によると、処理時間および処理量
の調整のためにスプレーノズルの開閉調節およびポンプ
の発停など多くの調整機能を必要としていた。これらの
調整機能はその作動調整が難かしく、手間がかかるのみ
でなく、ノズルが運転休止中に乾燥し、処理液中のスラ
ッジが固化してノズルが詰り、作業性が低下したり、目
的の処理時間が得られないよどの欠点があった。Prior to the coating process, the steel plate strip (hereinafter referred to as strip) is subjected to a so-called chemical conversion treatment in which it is washed with phosphate. This chemical conversion treatment has traditionally been carried out by spraying a phosphate solution onto the surface of the passing strip. According to this spray method, many adjustment functions such as opening/closing of the spray nozzle and turning on and off of the pump are required in order to adjust the treatment time and amount of treatment. These adjustment functions are not only difficult and time-consuming to adjust, but also cause the nozzle to dry during outage, solidify sludge in the processing liquid, and clog the nozzle, reducing work efficiency and preventing the target from being achieved. There were drawbacks such as the lack of processing time.
本発明は上記欠点を除き、作業性を向上させ、調整と保
守に手間のかからない化成処理方法を提供することを目
的とする。An object of the present invention is to provide a chemical conversion treatment method that eliminates the above-mentioned drawbacks, improves workability, and requires less time and effort for adjustment and maintenance.
上記目的達成のため、本発明はノズル方式を排してディ
ップ方式を採用し、被処理ストリップの品質、通過速度
など情況に応じて処理部の作動を自動コントロールさせ
、薬液浴槽を持つ処理部の運転数を増減することによっ
て処理時間を調整するようにした化成処理方法であり、
その要旨は、複数の浴槽が直列に配置され、これらの浴
槽を水平に貫通してストリップを通過させ、該ストリッ
プの送り速度に対応して必要な入浴時間を満足させる長
さの処理部を運転することを特徴とする。In order to achieve the above object, the present invention eliminates the nozzle method and adopts a dip method, and automatically controls the operation of the processing section according to the situation such as the quality of the strip to be processed and the passing speed. This is a chemical conversion treatment method in which the treatment time is adjusted by increasing or decreasing the number of operations.
The gist is that a plurality of baths are arranged in series, the strip is passed horizontally through these baths, and a processing section is operated whose length corresponds to the feed rate of the strip and satisfies the required bathing time. It is characterized by
以下本発明を図面に示す一実株例にもとづいて説明する
。The present invention will be explained below based on an example of an actual plant shown in the drawings.
図において、第1処理部10、第2処理部20および第
3処理部30が水平方向に配置される。In the figure, a first processing section 10, a second processing section 20, and a third processing section 30 are arranged horizontally.
これら処理部10、20、30は夫々薬液浴槽11、2
1、31が設けられる。そして、これら浴槽11、21
、31を水平に貫通してストリップSをローラ3を介し
て通過させる。しかして、前記浴槽11、21、31は
夫々吸入側途中にポンプ13、23、33、送出側途中
に流量調節弁14、24、34を備えた強制循環管系1
2、22、23に接続される。そして、各強制循環管系
12、22、23の吸入側および送出側両端部は燐酸塩
溶液Mが収容された、薬液タンク1に開口される。These processing units 10, 20, and 30 include chemical baths 11 and 2, respectively.
1 and 31 are provided. And these bathtubs 11, 21
, 31 horizontally and the strip S is passed through the roller 3. The bathtubs 11, 21, and 31 each have a forced circulation pipe system 1 equipped with pumps 13, 23, and 33 on the suction side, and flow control valves 14, 24, and 34 on the delivery side, respectively.
2, 22, and 23. Both ends of the forced circulation pipe systems 12, 22, and 23 on the suction side and the delivery side are opened to the chemical liquid tank 1 in which the phosphate solution M is accommodated.
前記浴槽11、21、31はこれら浴槽の下方に設けら
れた1個のトレー2内に収納されている。The bathtubs 11, 21, and 31 are housed in one tray 2 provided below these bathtubs.
前記浴槽11、21、31のストリップ通過方向に沿う
夫々の長さL_1、L_2、L_3は次の関係に定めら
れる。The respective lengths L_1, L_2, and L_3 of the bathtubs 11, 21, and 31 along the strip passing direction are determined by the following relationship.
L_1<L_2<L_3 次に化成処理態様を説明する。L_1<L_2<L_3 Next, the chemical conversion treatment mode will be explained.
ポンプ13、23、33を起動すると薬液Mは各浴槽1
1、21、31と薬液タンク1間を循環する。浴槽内の
薬液の薬面は或る程度一定に保たれ、その液面より下方
位置を通過するようストリップSが浴槽側壁を貫通する
。このストリップSの貫通する割目から薬液Mの一部が
排出されるがこの薬液は、トレー2の下部に一旦溜り、
そこから薬液タンク1へ返戻される。When the pumps 13, 23, and 33 are started, the chemical solution M flows into each bathtub 1.
1, 21, 31 and the chemical tank 1. The level of the medicinal solution in the bathtub is kept constant to some extent, and the strip S penetrates the side wall of the bathtub so as to pass below the level of the liquid. A part of the chemical solution M is discharged from the cracks that the strip S passes through, but this chemical solution temporarily accumulates at the bottom of the tray 2.
From there, it is returned to the chemical solution tank 1.
前記各浴槽の長さL_1、L_2、L_3に対し、スト
リップSの通過速度をV_1とすれば、各浴槽での処理
時間Tは夫々次の式で表わされる。If the passing speed of the strip S is V_1 for the lengths L_1, L_2, and L_3 of each bath, the processing time T in each bath is expressed by the following formula.
T_1=L_1/V_1、T_2=L_2/V_1、T
_3=L_3/V_1従って、処理の種類が決れば処理
時間Tが決定される。まだ、ストリップSの送り速度V
が決まれば、これに対応した必要な処理時間を満足させ
る浴槽の長さがL=VTの式より算出される。これによ
って第1ないし第3処理部のうち必要な長さの浴槽を備
えた処理部を運転する。T_1=L_1/V_1, T_2=L_2/V_1, T
_3=L_3/V_1 Therefore, once the type of processing is determined, the processing time T is determined. Still, the feed speed V of the strip S
Once determined, the length of the bathtub that satisfies the required processing time corresponding to this is calculated using the equation L=VT. As a result, the processing section provided with a bathtub of the required length among the first to third processing sections is operated.
ここで運転する浴槽の変更による長さの組合せは、L_
1、L_2、L_3、L_1+L_2、L_1+L_3
、L_2+L_3、L_1+L_2L_3の7種類とな
る。従ってこれらをコンピュータの記憶部にインプット
しておけば、目的とする処理時間はラインスピードの変
化に関係なく一定となる。The combination of lengths due to changes in the bathtub operated here is L_
1, L_2, L_3, L_1+L_2, L_1+L_3
, L_2+L_3, L_1+L_2L_3. Therefore, if these are input into the computer's storage section, the target processing time will be constant regardless of changes in line speed.
今、ストリップSが一定速度V_1で送られており浴槽
11と浴槽12とが運転されているとする。ここで、ス
トリップSの進行速度をストリップS上の点P部分から
V_2に変更する必要が生じたとき、第1の浴槽からの
上流側Dの距離を距てた位置に前記点Pがきたとき、D
/V_2とV_2Tとがコンピュータの演算部で算出さ
れ、この算出されたD/V_2時間後にV_2Tの長さ
に対応した浴槽が選ばれて、その浴槽のみ運転を開始す
る。そして他の浴槽は自動制御により流量調節弁が開か
れて薬液が抜かれ、空の状態とされる。It is now assumed that the strip S is being fed at a constant speed V_1 and the bathtubs 11 and 12 are being operated. Here, when it becomes necessary to change the traveling speed of the strip S from the point P on the strip S to V_2, when the point P comes to a position a distance D on the upstream side from the first bathtub. ,D
/V_2 and V_2T are calculated by the calculation unit of the computer, and after the calculated D/V_2 time, a bathtub corresponding to the length of V_2T is selected and only that bathtub starts operating. The flow control valves in the other bathtubs are automatically opened to drain the chemical solution and empty the bathtubs.
処理部の数は上記に限定されるものではなく、また、各
浴槽の長さも適宜定められる。The number of processing units is not limited to the above, and the length of each bathtub is also determined as appropriate.
本発明は以上の如く構成されるのでスラッジ詰りによる
作業性の低下を防ぐとともに調整が自動化されることに
より手間がかからず、保守も容易となった。Since the present invention is constructed as described above, it is possible to prevent deterioration in work efficiency due to sludge clogging, and to automate the adjustment, which saves time and facilitates maintenance.
図は本発明の一実施例を示す工程図である。
S・・・ストリップ、M・・・薬液、10・・・第1処
理部20・・・第2処理部、30・・・第3処理部、1
1、21、31・・・浴槽、12、22、32・・・強
制循環管系、13、23、33・・・ポンプ、14、2
4、34、・・・流量調節弁、1・・・薬液タンク、2
・・・トレー3・・・ローラThe figure is a process diagram showing one embodiment of the present invention. S... Strip, M... Chemical solution, 10... First processing section 20... Second processing section, 30... Third processing section, 1
1, 21, 31... Bathtub, 12, 22, 32... Forced circulation pipe system, 13, 23, 33... Pump, 14, 2
4, 34,...flow control valve, 1...chemical tank, 2
...Tray 3...Roller
Claims (1)
通してストリップを通過させ、該ストリップの送り速度
に対応して必要な入浴時間を満足させる長さの浴槽をも
つ処理部を運転することを特徴とする鋼板ストリップの
化成処理方法。A processing section is operated in which a plurality of bathtubs are arranged in series and the length of the bathtubs is such that the strip is passed horizontally through the bathtubs, and the length of the bathtubs corresponds to the feed rate of the strip and satisfies the required bathing time. A method for chemical conversion treatment of steel plate strip, characterized by:
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP23109282A JPS59118887A (en) | 1982-12-27 | 1982-12-27 | Chemical conversion treatment of steel strip |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP23109282A JPS59118887A (en) | 1982-12-27 | 1982-12-27 | Chemical conversion treatment of steel strip |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS59118887A true JPS59118887A (en) | 1984-07-09 |
Family
ID=16918159
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP23109282A Pending JPS59118887A (en) | 1982-12-27 | 1982-12-27 | Chemical conversion treatment of steel strip |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS59118887A (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS502380A (en) * | 1973-05-15 | 1975-01-10 | ||
JPS56116884A (en) * | 1980-02-21 | 1981-09-12 | Nippon Paint Co Ltd | Method and apparatus for subjecting metal to surface treatment |
-
1982
- 1982-12-27 JP JP23109282A patent/JPS59118887A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS502380A (en) * | 1973-05-15 | 1975-01-10 | ||
JPS56116884A (en) * | 1980-02-21 | 1981-09-12 | Nippon Paint Co Ltd | Method and apparatus for subjecting metal to surface treatment |
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