JPS5897419A - Method and device for wire drawing - Google Patents

Method and device for wire drawing

Info

Publication number
JPS5897419A
JPS5897419A JP19411681A JP19411681A JPS5897419A JP S5897419 A JPS5897419 A JP S5897419A JP 19411681 A JP19411681 A JP 19411681A JP 19411681 A JP19411681 A JP 19411681A JP S5897419 A JPS5897419 A JP S5897419A
Authority
JP
Japan
Prior art keywords
wire
wire drawing
machine
lubricating oil
temperature
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP19411681A
Other languages
Japanese (ja)
Inventor
Nobuo Yanase
柳瀬 信夫
Takeshi Seya
瀬谷 武司
Katsuo Sekida
関田 克男
Katsuji Ogasawara
小笠原 克二
Yasuo Kawai
川合 康雄
Seiichi Tomioka
富岡 精一
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Cable Ltd
Original Assignee
Hitachi Cable Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Cable Ltd filed Critical Hitachi Cable Ltd
Priority to JP19411681A priority Critical patent/JPS5897419A/en
Publication of JPS5897419A publication Critical patent/JPS5897419A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C9/00Cooling, heating or lubricating drawing material

Abstract

PURPOSE:To effectively utilize the heat produced in wire drawing, by properly controlling the flow rates of cooling water and a lubricating oil used for wire drawing basing on the temperature of a wire rod at the exit of a wire drawing machine, and preventing the radiation of working heat produced in the drawing. CONSTITUTION:When a wire drawing machine 6 is driven, the flow rate of lubricating oil 3 is sufficiently restricted by a motor valve 11 so that the surface temperature of a wire rod 8-2 at the exit of the machine 6 is <=300 deg.C. When it reaches said temperature, the opening of the motor valve 11 is made slightly larger to set the surface temperature of the wire rod 8-2 to be slightly lower than 300 deg.C. The set temperature is observed by a radiation thermometer 13 and is kept approximately constant by feeding back an output of the thermometer 13 to the opening of the valve 11. The wire rod 8-2 is successively introduced into a continuous annealing machine 9, thus an electric power consumed in annealing is reduced because of the remaining heat of the wire rod.

Description

【発明の詳細な説明】 本発明は伸)線加工方法の改良およびそれに用いる伸線
加工装置に関する。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to an improved wire drawing method and a wire drawing apparatus used therefor.

従来の沖、線機において目、ダイスの摩耗や線材の表面
品質および抗張力等の品質上の間順により、炉の冷却水
あるいは冷却を兼ねた潤滑油のかなりの量の連続供給は
不可欠である。このために伸線加工中rこ発生する線材
の加工熱はこれら流体の流れにより奪われ、その有効利
用は困難である。
In conventional line machines, it is essential to continuously supply a considerable amount of furnace cooling water or lubricating oil that also serves as cooling, due to quality issues such as wear of the eyes and dies, surface quality and tensile strength of the wire rod. . For this reason, the processing heat of the wire generated during wire drawing is absorbed by the flow of these fluids, making it difficult to utilize it effectively.

従来のスリップタイプの連続伸線機の潤滑系統を示す第
1図にもとづきこれを更に詳細に述べると、潤滑油の供
給および回収パイプ5は比較的大口面を有しておシ、ダ
イス7に供給される大量の潤滑油の流量は流量調整バル
ブ4によ!ll調整されるが潤滑油供給ポンプ2も大容
量のものが必要である。
To describe this in more detail based on FIG. 1 showing the lubrication system of a conventional slip type continuous wire drawing machine, the lubricating oil supply and recovery pipe 5 has a relatively large opening and is connected to the die 7. The flow rate of the large amount of lubricating oil supplied is controlled by the flow rate adjustment valve 4! The lubricating oil supply pump 2 also needs to have a large capacity.

一方線目8−1の曲線加工によυ発生する加工熱はこの
ようにして供給される大量の潤滑油により運び去られ、
伸線機の出口での線材8−2の温度は80℃前後まで低
下してしまい、例えば連続焼鈍探・9に入る前に必要な
f熱温度には不充分となる程冷却されてしまう。
On the other hand, the machining heat υ generated by curve machining on line 8-1 is carried away by the large amount of lubricating oil supplied in this way.
The temperature of the wire rod 8-2 at the exit of the wire drawing machine drops to around 80° C., and the wire rod 8-2 is cooled to an insufficient temperature for f-heating required before entering, for example, continuous annealing test 9.

本発明の目的は上記従来技術における欠点を解決し、伸
線加工熱の有効利用によシ伸線機の伸i腺動力、連続焼
鈍機の焼鈍電力及び潤滑油そしてまたは冷却水の供給ポ
ンプの所要動力を総合的に低減させる伸線方法およびそ
れに使用するに適した装置を提供することである。
The object of the present invention is to solve the above-mentioned drawbacks in the prior art, and to effectively utilize the heat of wire drawing to increase the power of the drawing gland of the wire drawing machine, the annealing power of the continuous annealing machine, and the supply pump of lubricating oil and/or cooling water. It is an object of the present invention to provide a wire drawing method that reduces the required power overall, and a device suitable for use therein.

以下図面に示す実施例により本発明の詳細な説明する。The present invention will be explained in detail below with reference to embodiments shown in the drawings.

第2図は本発明をスリップタイプ連続伸線機に適用した
場合の一実施例を示すものであシ、この伸線機は基本的
には#8.1図の従来の伸線機と同隊である。第2図に
おいては伸、線機6の運転開始後に潤滑油3の流量をモ
ーターバルブ11により充分に絞シ込み、数分後には伸
線機出口の線材8−2の表面温度が300℃以上になる
ようにする。
Figure 2 shows an embodiment in which the present invention is applied to a slip type continuous wire drawing machine, and this wire drawing machine is basically the same as the conventional wire drawing machine shown in Figure #8.1. It is a team. In Fig. 2, after the drawing machine 6 starts operating, the flow rate of the lubricating oil 3 is sufficiently reduced by the motor valve 11, and after a few minutes, the surface temperature of the wire rod 8-2 at the wire drawing machine outlet reaches 300°C or higher. so that it becomes

この状態を持続させるとキャプスタン12上での線材の
進行方向に対し垂直方向の辷りが悪くなり最終的には断
線を引き起すことになる。従って本発明においては、こ
の温度に達した後にモーターパルプ11の開度を1菫か
に大とし線材8−2の表面温度を300℃よりや5低い
適当な値となるように設定する、。
If this state continues, the wire rod will not limp on the capstan 12 in a direction perpendicular to the traveling direction, eventually causing wire breakage. Therefore, in the present invention, after this temperature is reached, the opening degree of the motor pulp 11 is increased by one degree, and the surface temperature of the wire rod 8-2 is set to an appropriate value that is 5 degrees lower than 300°C.

本発明によればこの設定温度は放射温度計13により常
時看視され、温度計13の出力とモーターパルプ11の
開度にフィードバックさせてはソ一定に維持する。従っ
て線拐8−1の温度−上昇のため引抜力が小さくなり伸
Ia機6の所要電力は低下する。この場合線材8−1の
温度が高いために線材の酸化が問題となる。このため本
発明においては伸線1幾内部に酸化防止用の雰囲気ガス
10を送り込むかあるいは冷却水を僅かにキャプスタン
12上に散水して蒸気を発生させる等の手段により線材
8−1の酸化を防止する。
According to the present invention, this set temperature is constantly monitored by the radiation thermometer 13, and is kept constant by feeding back the output of the thermometer 13 and the opening degree of the motor pulp 11. Accordingly, the temperature of the wire strip 8-1 rises, so that the pulling force becomes smaller and the required power of the elongation Ia machine 6 decreases. In this case, since the temperature of the wire 8-1 is high, oxidation of the wire becomes a problem. Therefore, in the present invention, the wire rod 8-1 is oxidized by means such as sending an atmospheric gas 10 for preventing oxidation into the inside of the wire drawing 1 or sprinkling a little cooling water on the capstan 12 to generate steam. prevent.

以上のように伸線を行うことにより、潤滑油6の流量が
非常に小となり潤滑油供給ポンプ2の容量を大幅に低減
することが可能となる。
By drawing the wire as described above, the flow rate of the lubricating oil 6 becomes extremely small, making it possible to significantly reduce the capacity of the lubricating oil supply pump 2.

更に伸i隙磯6に連続・焼鈍機9を接続して用いる場合
には、線材8−2の温度が600℃近い高温となってい
るため、充分に余熱された状態でそれを受は入れること
が出来、従って焼鈍電力の低減が可能となり、総合的に
電力節減が可能となる。
Furthermore, when the continuous annealing machine 9 is connected to the elongation slot 6, the temperature of the wire 8-2 is close to 600°C, so the wire should be sufficiently preheated before it is received. Therefore, it is possible to reduce the annealing power, and it is possible to save power overall.

以上述べた実施例における連続焼鈍機で節減される焼鈍
電力は伸線機出口で高温となっている線材の保有熱量、
にはヌ等しい。第3図は破処理線材TPO(タフピッチ
銅)とし伸線機出口での線材の表面温度t+51−パラ
メータとした連続焼鈍機における焼鈍電圧と伸び率の関
係を示すものである。
The annealing power saved by the continuous annealing machine in the above-mentioned embodiments is determined by the amount of heat retained in the wire, which is at a high temperature at the exit of the wire drawing machine.
is equal to nu. FIG. 3 shows the relationship between the annealing voltage and the elongation rate in a continuous annealing machine using a fracture-treated wire TPO (tough pitch copper) and using the surface temperature of the wire at the outlet of the wire drawing machine as a parameter of t+51-.

また第1表は従来の方式に対する本発明の消費電力(K
W)の比較を示すものである。
Table 1 also shows the power consumption (K) of the present invention compared to the conventional method.
This shows a comparison of W).

以上から伸線機に供給されるべき潤滑油量は従来と比較
して大幅に低減されるために同水頭で小流量のポンプを
使用すればよく、本発明においては従来の約5分の1程
度のポンプ容量で充分となシ、また伸線機内においても
線材温度の上昇による引抜力の減少およびそれに伴う所
要電力の約5俤の低減が可能であり、総合的には従来技
術と比較して本発明で幻°約15%の電力節減かり能と
なる。
From the above, since the amount of lubricating oil to be supplied to the wire drawing machine is significantly reduced compared to the conventional one, it is sufficient to use a pump with the same water head and a small flow rate, and in the present invention, the amount of lubricating oil to be supplied to the wire drawing machine is approximately one-fifth of the conventional one. A pump capacity of about 100 liters is sufficient, and even within the wire drawing machine, it is possible to reduce the drawing force due to the increase in wire temperature and the resulting reduction in the required power by about 5 liters, which is overall compared to the conventional technology. Therefore, the present invention can save power by approximately 15%.

以上本発明をスリップタイプ連続伸線機について説明し
たが、本発明はノンスリップタイプ連続伸線機において
も連続焼鈍機と併用される場合には極めて大きな効果を
もたらすものである。
Although the present invention has been described above with respect to a slip type continuous wire drawing machine, the present invention also brings about extremely large effects in a non-slip type continuous wire drawing machine when used in combination with a continuous annealing machine.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は従来の伸線機の潤滑油系統を示す図、第2図は
本発明の一実施例を示す図、第6図は連続焼鈍機の焼鈍
電圧と、線材の伸び率の関係に及ぼす伸線機出口におけ
る線材表面温度との関係を示す図である。 1、・・潤滑油タンク   2・・潤滑油供給ポンプ3
・潤滑油      4・・流量調整バルブ5・・配管
       6・・伸線機7・・ダイス      
8−1・・伸、線機内線材8−2・・伸線機出口線材 9・・連続焼鈍機    10・・雰囲気ガス11・・
モーターバルブ 12・・キャプスタン13・・放射温
度計 It゛埋人弁理士佐藤不二廚 TI  (jJJ T2(fJ 7′3  の 1’萌臣N ’If fi  (v )第1頁の続き @発 明 者 富岡績− 日立市川尻町1500番地日立電線 株式会社豊浦工場内
Figure 1 shows the lubricating oil system of a conventional wire drawing machine, Figure 2 shows an embodiment of the present invention, and Figure 6 shows the relationship between the annealing voltage of a continuous annealing machine and the elongation rate of the wire. FIG. 1. Lubricating oil tank 2... Lubricating oil supply pump 3
・Lubricating oil 4・・Flow rate adjustment valve 5・・Piping 6・・Wire drawing machine 7・・Dice
8-1... Wire rod inside drawing machine 8-2... Wire rod at outlet of wire drawing machine 9... Continuous annealing machine 10... Atmospheric gas 11...
Motor valve 12... Capstan 13... Radiation thermometer It゛ Buried Patent Attorney Sato Fujiwara TI (jJJ T2 (fJ 7'3 1'MoeomiN'If fi (v) Continuation of page 1 @ Inventor: Akira Tomioka - 1500 Kawajiri-cho, Hitachi City, Toyoura Factory, Hitachi Cable Co., Ltd.

Claims (1)

【特許請求の範囲】 1)冷却水および捷たけ伸線潤滑油の流計を伸、腺機出
1−1の線材1篇度にもとづき適正に制御して伸線時に
発生する加工熱の放散を防止することによシ線材の焼鈍
処理を容易にしたことを特徴とする曲線加工方法。 2)冷却水およびまたは伸線潤滑油の連続供給を受ける
沖、線機およびそれに直列に設けられた焼鈍機よシなる
連続伸線加工装置において、伸線機を出る伸線された線
材の崗度を検出する温度検出装置と、この温度検出装置
によシ検出される温度にもとづき冷却水およびまたは潤
滑油の伸線機への流入量を制御する制御装置とを特徴と
する伸線加工装置。
[Scope of Claims] 1) Dissipation of processing heat generated during wire drawing by properly controlling cooling water and wire drawing lubricating oil flowmeters based on each braid of wire at gland exit 1-1. A curve processing method characterized in that the annealing treatment of a wire rod is facilitated by preventing. 2) In continuous wire drawing equipment such as a wire machine and an annealing machine installed in series with it, which are continuously supplied with cooling water and/or wire drawing lubricating oil, the drawn wire rod exits the wire drawing machine. Wire drawing processing device characterized by a temperature detection device that detects temperature, and a control device that controls the amount of cooling water and/or lubricating oil flowing into the wire drawing machine based on the temperature detected by the temperature detection device. .
JP19411681A 1981-12-02 1981-12-02 Method and device for wire drawing Pending JPS5897419A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP19411681A JPS5897419A (en) 1981-12-02 1981-12-02 Method and device for wire drawing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP19411681A JPS5897419A (en) 1981-12-02 1981-12-02 Method and device for wire drawing

Publications (1)

Publication Number Publication Date
JPS5897419A true JPS5897419A (en) 1983-06-09

Family

ID=16319180

Family Applications (1)

Application Number Title Priority Date Filing Date
JP19411681A Pending JPS5897419A (en) 1981-12-02 1981-12-02 Method and device for wire drawing

Country Status (1)

Country Link
JP (1) JPS5897419A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0610045A (en) * 1992-06-24 1994-01-18 Nippon Steel Corp Production of pc steel material
WO2011013445A1 (en) * 2009-07-27 2011-02-03 不二商事 株式会社 Bead wire manufacturing method and manufacturing apparatus
JP2012126924A (en) * 2010-12-10 2012-07-05 Bridgestone Corp Method and apparatus for producing high-carbon steel wire rod
CN103433752A (en) * 2013-07-25 2013-12-11 张家港市胜达钢绳有限公司 Tire wire production device

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0610045A (en) * 1992-06-24 1994-01-18 Nippon Steel Corp Production of pc steel material
WO2011013445A1 (en) * 2009-07-27 2011-02-03 不二商事 株式会社 Bead wire manufacturing method and manufacturing apparatus
US20120103044A1 (en) * 2009-07-27 2012-05-03 Fuji Shoji Co., Ltd. Bead wire manufacturing method and manufacturing apparatus
CN102470416A (en) * 2009-07-27 2012-05-23 不二商事株式会社 Bead wire manufacturing method and manufacturing apparatus
JPWO2011013445A1 (en) * 2009-07-27 2013-01-07 不二商事株式会社 Bead wire manufacturing method and manufacturing apparatus
JP2012126924A (en) * 2010-12-10 2012-07-05 Bridgestone Corp Method and apparatus for producing high-carbon steel wire rod
CN103433752A (en) * 2013-07-25 2013-12-11 张家港市胜达钢绳有限公司 Tire wire production device

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