CN209407092U - A kind of titanium alloy wire materials hot pull combination unit - Google Patents
A kind of titanium alloy wire materials hot pull combination unit Download PDFInfo
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- CN209407092U CN209407092U CN201822156442.1U CN201822156442U CN209407092U CN 209407092 U CN209407092 U CN 209407092U CN 201822156442 U CN201822156442 U CN 201822156442U CN 209407092 U CN209407092 U CN 209407092U
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Abstract
The utility model discloses a kind of titanium alloy wire materials hot pull combination units, including the tubular heater for being heated for silk material to be processed and at least two wire drawing machinees, leading block group is provided between tubular heater and every wire drawing machine, each leading block group is used to the silk material deflecting to be processed that will be exported from tubular heater fire door and exports, and is additionally provided between each leading block group and corresponding wire drawing machine for realizing the wire-drawing die of silk material variable diameter to be processed；The combination unit of the utility model among tubular heater and drawbench by increasing leading block group, realize the drawing processing method of mating at least two drawbench of a heating furnace, with having saved an at least heating furnace under line efficiency, while energy consumption is reduced, improves the utilization rate of heating furnace.
Description
[technical field]
The utility model belongs to titanium alloy material hot pull technical field of processing equipment, and in particular to a kind of titanium alloy wire materials
Hot pull combination unit.
[background technique]
Titanium alloy material has specific strength height, processing performance good, can manufacture thinner, thinner structure devices, it is dissipated
Hot property and surface tactile sensation are also outstanding；Meanwhile common metal material is compared, titanium alloy material low, corrosion resistance with density
Can be good the features such as, it is widely used in the fields such as medical treatment, chemical equipment.
Processing needs to carry out hot pull titanium alloy wire materials (diameter is less than 7mm), and must assure that furnace outlet, wire drawing machine
Not so import and wire-drawing die will result in silk material and furnace outlet, wire drawing machine import or wire-drawing die in same straight line
The problems such as rubbing, in turn resulting in silk material of poor quality and equipment damage, therefore, traditional hot pull mode are that a wire drawing machine is mating
One tubular heater carries out hot pull production, and this drawing mode major defect is that tubular heater utilization rate is low, and energy consumption is high.
Therefore, improving tubular heater utilization efficiency and reducing energy consumption becomes the critical issue of titanium alloy wire materials hot pull processing.
[utility model content]
The purpose of the utility model is to provide a kind of titanium alloy wire materials hot pull combination units, solve existing titanium alloy wire
The problem that material hot pull heating furnace utilization rate is low, energy consumption is high.
The utility model uses a kind of following technical scheme: titanium alloy wire materials hot pull combination unit, including for for
The tubular heater and at least two wire drawing machinees that processing silk material is heated, are respectively provided between tubular heater and every wire drawing machine
There is a leading block group, each leading block group is used to the silk material deflecting to be processed that will be exported from tubular heater fire door and defeated
Out, it is additionally provided between each leading block group and corresponding wire drawing machine for realizing the wire-drawing die of silk material variable diameter to be processed；
The discharging direction of the feedstock direction of each leading block group and tubular heater point-blank, each guiding
The discharging direction of pulley blocks and the feedstock direction of corresponding wire drawing machine are point-blank.
Further, the silk material to be processed of every wire drawing machine enters oral area and is provided with mold slots, and each mold slots are used
In fixed installation wire-drawing die.
Further, the silk material to be processed of each wire-drawing die exports and silk material inlet port after the processing of corresponding wire drawing machine
It is respectively positioned in same level.
Further, each leading block group is made of the first fixed pulley and the second fixed pulley, and the first fixed pulley is used for
By silk material deflecting to be processed and it is delivered to the second fixed pulley, the second fixed pulley is used for silk material deflecting to be processed and exports to wire drawing
Mold.
Further, the silk material approach axis to be processed of each pulley blocks is mutually equal with silk material outbound course to be processed
Row.
Further, the quantity of wire drawing machine is 2, and the quantity of leading block group is 2, and the quantity of wire-drawing die is 2.
The beneficial effects of the utility model are: this combination unit is oriented to by increasing among tubular heater and drawbench
Fixed pulley group realizes the drawing processing method of mating at least two drawbench of a heating furnace, with having saved extremely under line efficiency
A few heating furnace, while energy consumption is reduced, improve the utilization rate of heating furnace.
[Detailed description of the invention]
Fig. 1 is a kind of theory structure schematic diagram of titanium alloy wire materials hot pull combination unit of the utility model.
Wherein: 1. wire drawing machinees；2. titanium alloy wire materials to be processed；3. mold slots；4. the second fixed pulley；5. the first fixed pulley；
6. tubular heater.
[specific embodiment]
The utility model is described in detail with reference to the accompanying drawings and detailed description.
The utility model discloses a kind of titanium alloy wire materials hot pull combination units, as shown in Figure 1, including for being to be added
The tubular heater 6 and at least two wire drawing machinees 1 that work silk material 2 is heated, generally use tubular type in silk material hot pull process
Heating furnace 6 is that silk material is heated, and tubular heater 6 is horizontal positioned, in order to guarantee the effect of hot pull, it is necessary to assure tubular type adds
The hole (i.e. feed inlet and outlet) of 6 discharge port of hot stove, 1 feed inlet of wire drawing machine and wire-drawing die 7 is on same straight line, if not existing
On straight line, it is possible to cause silk material to be processed and 6 discharge port of tubular heater in drawing process, 1 feed inlet of wire drawing machine or
Wire-drawing die 7 generates friction, and then leads to the deformation or damages such as drawing silk material, equipment.
The silk material to be processed 2 of every wire drawing machine 1 is provided with mold slots 3 into oral area, and each mold slots 3 are used to fix
Wire-drawing die 7 is installed, in this way, ensure that the installation site of wire-drawing die 7, installation in the position, can better and wire drawing
Machine 1 cooperates, and silk material drawing is best in quality.
In order to guarantee the stability under loading in silk material drawing, the silk material to be processed 2 of each wire-drawing die 7 is exported and corresponding drawing
Silk material inlet port is respectively positioned in same level after the processing of silk machine 1, can be deformed during the drawing process to avoid silk material.
Be provided with leading block group between tubular heater 6 and every wire drawing machine 1, each leading block group be used to by
From 6 fire door of tubular heater export 2 deflecting of silk material to be processed and export, 2 approach axis of silk material to be processed of each pulley blocks
It is parallel to each other with 2 outbound course of silk material to be processed.It can be guaranteed the case where not influencing silk material transmission by leading block group
The lower transmission deflecting for realizing silk material, realizes silk material deflecting, just overcomes and must assure that tubular heater 6 goes out in the prior art
The technology prejudice of mouth, 1 import of wire drawing machine and wire-drawing die 7 in same straight line, so that it may drawing while realizing multi-filament material,
To promote drawing efficiency, and reduce the usage quantity of tubular heater 6, thereby reduces energy consumption.
Each leading block group is made of the first fixed pulley 5 and the second fixed pulley 4, and the first fixed pulley 5 is used for will be to be added
2 deflecting of work silk material is simultaneously delivered to the second fixed pulley 4, and the second fixed pulley 4 is used for 2 deflecting of silk material to be processed and exports to wire drawing die
Tool 7.Pass through the second level fixed pulley deflecting of the first fixed pulley 5 and the second fixed pulley 4, it is ensured that in the feelings for not influencing silk material transmission
The transmission deflecting of silk material is realized under condition, to realize the drawing simultaneously of multi-filament material.
In order to guarantee the stability of the first fixed pulley 5 and the second fixed pulley 4, preferably make the first fixed pulley 5 and second fixed
Therefore the fire door of pulley 4 close to tubular heater 6 welds strut or bracket on the pedestal of tubular heater 6, and by first
Fixed pulley 5 and the second fixed pulley 4 are fixedly mounted on strut or bracket, ensure that wire rod smoothly in 5 He of the first fixed pulley
The transmission of second fixed pulley 4.In the present invention, the first fixed pulley 5 and the second fixed pulley 4 are follower, i.e., by be processed
The frictional force of silk material operation drives rotation.
2 approach axis of silk material to be processed (i.e. the first fixed pulley 5 into silk direction) of each leading block group adds with tubular type
2 outbound course of silk material to be processed of hot stove 6 is consistent, and (i.e. second is fixed for 2 outbound course of silk material to be processed of each leading block group
The wire vent direction of pulley 4) it is consistent with silk material approach axis after the processing of corresponding wire drawing machine 1, it ensure that silk material is being transmitted across
Direction in journey be with each device always it is tangent, avoid generate rub and influence drawing procedure.
It is additionally provided between each leading block group and corresponding wire drawing machine 1 for realizing the drawing of 2 variable diameter of silk material to be processed
Silk mold 7, wire-drawing die 7 can carry out allotment installation according to needs of production, can be realized simultaneously the silk material of different size
The silk material drawing of same size also may be implemented in drawing.
Since 6 boiler tube diameter of tubular heater is typically small, when having multi-filament material while heating and drawing, it is possible to meeting
It causes adjacent two silk materials mutually to wind, and then influences the efficiency of silk material drawing and the qualification rate of product, therefore, ordinary circumstance
Under, the quantity of preferred wire drawing machine 1 is 2, and the quantity of leading block group is 2, and the quantity of wire-drawing die 7 is 2.
A kind of hot pull that titanium alloy wire materials hot pull combination unit is suitable for titanium alloy wire materials of the utility model is processed, real
The drawing processing method for having showed 6 mating two drawbench 1 of a tubular heater, with having saved a heating furnace under line efficiency,
Energy consumption is reduced simultaneously, improves the utilization rate of heating furnace.
The present embodiment is element embodiment the most perfect, and effect is best, in practical applications, can be in this embodiment
On the basis of adaptability carry out element increase and decrease, preferably to meet actual demand.
The working process of the utility model is as follows:
So that it is attenuated one end polishing of silk material to be processed, and passes through wire-drawing die 7 and be fixed on wire drawing machine 1, the other end
Successively heated in tubular heater 6 by the second fixed pulley 4, the first fixed pulley 5 and entering eventually into, after heating,
Starting wire drawing machine 1 pulls the end of silk material to be processed, silk material to be processed under the drive of wire drawing machine, successively along the first fixed pulley 5,
Second fixed pulley 4 enters in wire-drawing die 7, by 7 post-tensioning of wire-drawing die at satisfactory silk material, and is wrapped in wire drawing machine
On 1；
The every silk material to be processed on tubular heater 6 passes through different leading block group, wire-drawing die and drawing respectively
Silk machine, the silk material after forming final drawing.
Embodiment:
As shown in Figure 1, be the theory structure schematic diagram of the present embodiment device, it can be right simultaneously using the device of the present embodiment
The TC4 titanium alloy wire materials of two Φ 6mm carry out hot pull processing:
Tubular heater model is selected as SK10-9M type, and set temperature is 780 DEG C.First titanium alloy wire materials adds from tubular type
Hot stove 6 drives the first fixed pulley 5 to rotate clockwise after coming out, and further around the second fixed pulley 4 is crossed, drives the second fixed pulley 4 counterclockwise
Rotation is then passed through corresponding wire-drawing die 7 in mold slots 3, and wire drawing machine 1 selects LD1500 type wire drawing machine, to set drawing speed
Traction drawing clockwise is carried out for 1.5m/min.
The TC4 titanium alloy wire materials operational mode of second Φ 6mm is used with first silk material operational mode as axis pair simultaneously
The mode of title carries out drawing.
In the present embodiment, reduce the energy consumption of a SK10-9M type tubular heater compared with prior art:
One SK10-9M type tubular heater power consumption=power * heating-up time+power * soaking time * 30%
=27kW*4h+27kW*20h*30%
=270kWh
Therefore, one day SK10-9M type tubular heater can save the electricity charge:
0.8 (member) * 270=216 member/platform day.
Additionally, it is contemplated that equipment depreciation: a SK10-9M type tubular heater: 90000 yuan/platform of cost, in terms of depreciation 10 years
It calculates
Amortization charge: 9/3650=24.7 member/day.
Same specification number amount product is processed compared to using conventional method, needs two heating furnace processings, therefore, this
Utility model can save 216+24.7=240.7 member daily on the basis of existing, can save 240.7*365=87855.5 every year
Member, being equivalent to the energy consumption saved every year can purchase a SK10-9M type tubular heater, greatly reduce energy consumption.
Claims (6)
1. a kind of titanium alloy wire materials hot pull combination unit, which is characterized in that including for being heated for silk material to be processed (2)
Tubular heater (6) and at least two wire drawing machinees (1), between the tubular heater (6) and every wire drawing machine (1)
It is provided with leading block group, each leading block group is used to export from the tubular heater (6) fire door to be added
(2) deflecting of work silk material simultaneously exports, and is additionally provided between each leading block group and the corresponding wire drawing machine (1) for real
The wire-drawing die (7) of existing silk material (2) variable diameter to be processed；
The discharging direction of the feedstock direction of each leading block group and the tubular heater (6) point-blank,
The discharging direction of each leading block group and the feedstock direction of the corresponding wire drawing machine (1) are point-blank.
2. a kind of titanium alloy wire materials hot pull combination unit as described in claim 1, which is characterized in that every wire drawing machine
(1) silk material to be processed (2) enters oral area and is provided with mold slots (3), and each mold slots (3) are used to that institute is fixedly mounted
State wire-drawing die (7).
3. a kind of titanium alloy wire materials hot pull combination unit as claimed in claim 1 or 2, which is characterized in that each drawing
Silk material to be processed (2) outlet of silk mold (7) is respectively positioned on same with silk material inlet port after the processing of the corresponding wire drawing machine (1)
On horizontal plane.
4. a kind of titanium alloy wire materials hot pull combination unit as claimed in claim 3, which is characterized in that each guiding is slided
Wheel group is made of the first fixed pulley (5) and the second fixed pulley (4), and first fixed pulley (5) is used for the silk to be processed
Material (2) deflecting is simultaneously delivered to second fixed pulley (4), and second fixed pulley (4) is used to become the silk material (2) to be processed
To and export to the wire-drawing die (7).
5. a kind of titanium alloy wire materials hot pull combination unit as claimed in claim 4, which is characterized in that each pulley blocks
Silk material to be processed (2) approach axis and silk material to be processed (2) outbound course it is parallel to each other.
6. a kind of titanium alloy wire materials hot pull combination unit as described in claim 1, which is characterized in that the wire drawing machine (1)
Quantity be 2, the quantity of the leading block group is 2, and the quantity of the wire-drawing die (7) is 2.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822156442.1U CN209407092U (en) | 2018-12-21 | 2018-12-21 | A kind of titanium alloy wire materials hot pull combination unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822156442.1U CN209407092U (en) | 2018-12-21 | 2018-12-21 | A kind of titanium alloy wire materials hot pull combination unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209407092U true CN209407092U (en) | 2019-09-20 |
Family
ID=67939682
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822156442.1U Active CN209407092U (en) | 2018-12-21 | 2018-12-21 | A kind of titanium alloy wire materials hot pull combination unit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209407092U (en) |
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2018
- 2018-12-21 CN CN201822156442.1U patent/CN209407092U/en active Active
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