JPS5895873A - Amorphous silicon solar battery - Google Patents

Amorphous silicon solar battery

Info

Publication number
JPS5895873A
JPS5895873A JP56192731A JP19273181A JPS5895873A JP S5895873 A JPS5895873 A JP S5895873A JP 56192731 A JP56192731 A JP 56192731A JP 19273181 A JP19273181 A JP 19273181A JP S5895873 A JPS5895873 A JP S5895873A
Authority
JP
Japan
Prior art keywords
layer
amorphous silicon
hydrogen
type
long period
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP56192731A
Other languages
Japanese (ja)
Inventor
Masatoshi Matsuzaki
松崎 正年
Masanari Shindo
新藤 昌成
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Konica Minolta Inc
Original Assignee
Konica Minolta Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Konica Minolta Inc filed Critical Konica Minolta Inc
Priority to JP56192731A priority Critical patent/JPS5895873A/en
Publication of JPS5895873A publication Critical patent/JPS5895873A/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0216Coatings
    • H01L31/02161Coatings for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/02167Coatings for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

PURPOSE:To elongate the service life, by providing a protecting layer comprising amorphous silicon carbide including hydrogen as a surface layer, and maintaining excellent characteristics for a long period. CONSTITUTION:On a metal substrate 11, an active layer 12 which is constituted by laminating, e.g. a P type layer 12A, an I type layer 12B, and an N type layer 12C, each comprising a-Si:H, in this order. On said active layer 12, a transparent conducting layer 13, whose main component is, e.g. indium oxide called ITO, is provided. The protecting layer 14 comprising the amorphous silicon carbide including the hydrogen is formed so as to coat the surface of said transparent conducting layer 13. Thus the solar battery is constituted. Said protecting layer has sufficiently large mechanical strength. The hardness is very large. For example, a Knoop hardness HK is 2,600kg/mm.<2>. Therefore the layer is hard to be scratched, and chemically stable. Even though it is exposed to sunlight for a long period, degradation is extremely slight.

Description

【発明の詳細な説明】 本発明は了モル7アスシリコン太陽電池に関するもので
ある。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a 7As silicon solar cell.

一般に太陽電池は、光の照射を受けてキャリアを発生す
る活性層(光電変換層)の受光面側に一方の電極となる
透明導電層を設け、他面側に他方の電極となる導電層を
、前記他方の電極を兼ねる−こともある基板上に設けて
構成されるが、前記活性層の材質としては、従前におい
て主として使用されてきた結晶シリコンに比して、結晶
成長工程が不要であってしかも容易に大面積で薄層状の
ものを有利に形成し得る利点、及び比較的大きな変(2
) 換効率が得られる利点を有することから、水素を含有す
るアモルファスシリコン(以下[a−8i:HJ ト%
紀す。)を用いることが研究されている。
In general, solar cells have a transparent conductive layer that serves as one electrode on the light-receiving surface side of an active layer (photoelectric conversion layer) that generates carriers when irradiated with light, and a conductive layer that serves as the other electrode on the other surface. , which may also serve as the other electrode.However, the active layer is made of a material that does not require a crystal growth process, compared to crystalline silicon, which has been mainly used in the past. Moreover, it has the advantage of being able to easily form a thin layer over a large area, and with relatively large changes (2).
) Hydrogen-containing amorphous silicon (hereinafter referred to as [a-8i: HJ to%) has the advantage of obtaining high conversion efficiency.
I will teach you. ) is being studied.

然るに斯かる太陽電池においては、a−8i:Hが非晶
質という安定性の小さなものであってその特性が繊細で
あり、従って良好な特性をし期間に亘って保有せしめる
ためには、基板とは反対側の表面を保護層によって保護
することが必要であり、従来においては酸化シリコン、
窒化シリコン、合成樹脂等より成る保護層が表層として
設けられる。
However, in such solar cells, a-8i:H is amorphous and has low stability, and its characteristics are delicate. Therefore, in order to maintain good characteristics over a period of time, it is necessary to It is necessary to protect the surface on the opposite side with a protective layer, and conventionally, silicon oxide,
A protective layer made of silicon nitride, synthetic resin, etc. is provided as a surface layer.

しかしながらこれら従来の保護層は機械的曽度がそれ程
大きくなくて傷がつき易く、化学的或いは熱的な不安定
性が大きくて十分な保―作用を果たさず、従ってそのよ
うな保護層を有する太ll!電池においては、良好な特
性を長期間に亘って保有せしめることができない。この
欠点は、太li!tm池が外気′に曝された状態で使用
されるときに特に顕著である。
However, these conventional protective layers do not have a sufficient mechanical strength, are easily scratched, have high chemical or thermal instability, and do not provide sufficient protection. ll! Batteries cannot maintain good characteristics for a long period of time. This drawback is taili! This is particularly noticeable when the tm pond is used in a state where it is exposed to outside air.

本発明は以上の如き事情に基づいてなされたものであっ
て、良好な特性を長期間に亘って保有せ(8) しめることができて使用寿命の長いアモルファスシリコ
ン太陽電池を提供することを目的とする。
The present invention was made based on the above-mentioned circumstances, and an object thereof is to provide an amorphous silicon solar cell that can maintain good characteristics for a long period of time and has a long service life. shall be.

本発明の特徴とするところは、アモルファスシリコンよ
り成る活性層を有する太陽電池において、その表層とし
て水素を含有するアモルファスシリコンカーバイドより
成る保護層を有する点にある。
The present invention is characterized in that a solar cell having an active layer made of amorphous silicon has a protective layer made of amorphous silicon carbide containing hydrogen as its surface layer.

以下図面によって本発明の一実施例について説明する。An embodiment of the present invention will be described below with reference to the drawings.

本発明においては、第1図に示すように、金−基& 1
1上に例えば、各々a−8i:Hより成るp型層12ム
、i型層12B及びn型層120をこの順に積層せしめ
た構成の活性層12を設け、この活・柱層12上に例え
ばITOと称される酸化インジウムを主成分とする透明
導電層18を設け、この透明導電層18の表面を被着す
るよう、水素を3有するアモルファスシリコンカーバイ
ド(以下「a−8i(3:HJと記す。)より成る保護
層14を形成して太陽電池を構成せしめる。
In the present invention, as shown in FIG.
For example, an active layer 12 having a structure in which a p-type layer 12M, an i-type layer 12B, and an n-type layer 120 each made of a-8i:H are laminated in this order is provided on the active/column layer 12. For example, a transparent conductive layer 18 mainly composed of indium oxide called ITO is provided, and amorphous silicon carbide containing 3 hydrogen (hereinafter referred to as "a-8i (3:HJ ) is formed to constitute a solar cell.

本発明アモルファスシリコン太陽電池は以上のような構
成であるから、基板11とは反対側の表ており、a−8
iO:Hは機械的催度か十分大きくて硬度は例えばヌー
プ硬度でHK 2600 ”9/−以上と大きく、従っ
て傷がつきに<<、又化学的に安定であって長期間に亘
って太陽光に曝されても劣化は極めて僅かであり、更に
熱に対しても大きな耐久性を有し、従って長期間に亘っ
て十分な保農作用を果す結果、前記活性層12等におい
て得られる光電変換の良好な特性を長期間に亘って保有
せしめることができる。
Since the amorphous silicon solar cell of the present invention has the above-described configuration, the a-8
iO:H has a sufficiently large mechanical hardness and hardness is, for example, HK 2600 9/- or more on the Knoop scale, so it is scratch resistant and chemically stable and can withstand sunlight for a long period of time. It exhibits very little deterioration even when exposed to light, and has great durability against heat, so it has a sufficient agricultural maintenance effect over a long period of time. Good conversion characteristics can be maintained for a long period of time.

そしてa−8iO:Hはエネルギーギヤ′ノブかa−8
iiHより大きいので、活性層12において光電変換さ
れるべき波長の光が前記保護層14において犠牲にされ
ることがないと共に、当該保護層14とその下層である
透明導電層18とによる干渉膜によって入射光の表向反
射を防止することが可能である。
And a-8iO:H is the energy gear'knob or a-8
Since it is larger than iiH, the light of the wavelength to be photoelectrically converted in the active layer 12 is not sacrificed in the protective layer 14, and the interference film formed by the protective layer 14 and the transparent conductive layer 18 below it It is possible to prevent surface reflection of incident light.

以上において、前記基板11はガラス板等の絶縁材より
成る基体に導電層を形成したものであってもよく、この
導電層が透明であればこの基体便よ(5) り光を入射せしめるようにしてもよい。
In the above, the substrate 11 may be formed by forming a conductive layer on a base made of an insulating material such as a glass plate, and if the conductive layer is transparent, it will allow light to enter through the base (5). You can also do this.

又本発明において、活性層は、光電変換機能を有するも
のであればその構成は任意であり、図示の例のようなp
−1−n型構成のほか、pn接合型、ヘテロ接合型、シ
ョットキーバリア型等、a−8i:Hを半導体層として
含む種々の構成とすることができる。そして活性M12
がa−8i:Hより成り保護層14がa−3:LO:H
より成るため、製造装置の共用も可能であって有利に製
造することができる。
Further, in the present invention, the active layer may have any structure as long as it has a photoelectric conversion function, and the active layer may have any structure as long as it has a photoelectric conversion function.
In addition to the -1-n type configuration, various configurations including a-8i:H as a semiconductor layer can be used, such as a pn junction type, a heterojunction type, and a Schottky barrier type. and active M12
is made of a-8i:H, and the protective layer 14 is made of a-3:LO:H.
Therefore, it is possible to share manufacturing equipment, and manufacturing can be carried out advantageously.

更に前記保護層14のa−8i(32Hにおける水素の
−kがフッ素に置換されていてもよく、この場合にはフ
ッ素を含有しない場合に比して、機械的強度、熱的耐久
性の向上が期待される。
Furthermore, -k of hydrogen in a-8i (32H) of the protective layer 14 may be replaced with fluorine, and in this case, mechanical strength and thermal durability are improved compared to the case where fluorine is not contained. There is expected.

前記保験N114の形成にはグロー放電法、スパッタ法
、その他従来公知の方法も利用することができるが、次
のような方法により有利に製造することができる。即ち
第2図に示すように、ペルジャー1内に蒸着基&4を配
置し、前記ペルジャー1内にはこれに接綬した水素ガス
放電管7において水素ガスの放電によって得られた活性
水素及び(6) 水素イオンを導入し、これらの存在下において、シリコ
ン蒸発源8及び炭素蒸発源9を170熱して蒸発せしめ
、以って蒸着基板4にa−8iO:Hを堆積せしめる。
Although a glow discharge method, a sputtering method, and other conventionally known methods can be used to form the guarantee N114, it can be advantageously manufactured by the following method. That is, as shown in FIG. 2, a vapor deposition group &4 is arranged in a Pel jar 1, and active hydrogen and (6 ) Hydrogen ions are introduced, and in their presence, the silicon evaporation source 8 and the carbon evaporation source 9 are heated for 170 ℃ to evaporate them, thereby depositing a-8iO:H on the evaporation substrate 4.

8はバタフライバルブ2を有する排気路、5は蒸着基板
4のヒーター、6は直流電源、S、Sはシャッターであ
る。
8 is an exhaust path having a butterfly valve 2, 5 is a heater for the deposition substrate 4, 6 is a DC power supply, and S and S are shutters.

斯かる蒸着法によれば、シリコン蒸発源8及び炭素蒸発
源9の蒸発速度の制御、導入される活性水素及び水素イ
オンの状態及び童の制御格が可能であって大きな自由度
を有する条件下でa−8iO:Hが形成されるため、含
有される水素の割合を十分に制御することができて十分
な保wk機能を有する保護層を形成し得ると共に、製膜
速度を大きくすることが容易であり、大面積の蒸着膜の
形成が容易であるので実用上極めて有利である。そして
水素ガス放電管フに水素とフッ素との混合ガスを供給す
ることによって、フッ素を含有するa−8iO:Hを形
成することができる。
According to such a vapor deposition method, it is possible to control the evaporation rates of the silicon evaporation source 8 and the carbon evaporation source 9, and to control the state of the introduced active hydrogen and hydrogen ions, and the conditions can be achieved with a large degree of freedom. Since a-8iO:H is formed in this process, the proportion of hydrogen contained can be sufficiently controlled, a protective layer having sufficient wk retention function can be formed, and the film forming rate can be increased. It is easy to form a deposited film over a large area, so it is extremely advantageous in practice. By supplying a mixed gas of hydrogen and fluorine to the hydrogen gas discharge tube, a-8iO:H containing fluorine can be formed.

更に上述の如き方法によれば、活性層12を構成するa
−8i:Hの形成を、保護層14の形成に用(フ  ) いられる装置を用いて行なうことも可能である。
Further, according to the method as described above, the a constituting the active layer 12
It is also possible to form -8i:H using the equipment used for forming the protective layer 14.

即ちこの場合には炭素蒸発源9を加熱しなければa−8
i:Hが形成され、同時に周期律表第■族又は第V族元
素のドープ削を共蒸着せしめることにより、p型又はn
型のaJi:Hの形成を行なうことができる。例えば第
1図の構成の活性層12を得るためには、金幌板より成
る蒸着基板4を用い、既述のように、ペルジャー1内に
活性水素及び水素イオンを導入しながら、先ずシリコン
の蒸着と共にアルミニウムを蒸着せしめることによりp
型層12ムが形成され、次いでシリ、フンの蒸着のみを
行なうことによってi型層12Bが形成され、その後ア
ンチモンをシリコンと共に蒸着せしめることによってn
型層12Gが形成される。そして一旦ペルシャ−1から
取り出して透明導電層18の形成を行なった後、同一の
装置を用い上述した方法によって保論M14を形成子れ
ばよい。
That is, in this case, if the carbon evaporation source 9 is not heated, a-8
i:H is formed, and at the same time, by co-evaporating a dope of a group Ⅰ or group V element of the periodic table, p-type or n
Formation of type aJi:H can be performed. For example, in order to obtain the active layer 12 having the structure shown in FIG. By evaporating aluminum along with evaporation, p
A type layer 12M is formed, then an i-type layer 12B is formed by only evaporating silica and dung, and then an n-type layer 12B is formed by evaporating antimony together with silicon.
A mold layer 12G is formed. After the transparent conductive layer 18 is formed once removed from the Persia-1, a mold M14 may be formed using the same apparatus and the method described above.

尚前記保護層14の厚さは10λ〜10μ、好ましくは
60λ〜1μである。
The thickness of the protective layer 14 is 10λ to 10μ, preferably 60λ to 1μ.

以下本発明アモルファスシリコン太陽を池につ#11図
の構成に従い、ステンレス鋼より成る金楓基板上に各*
 a−8i:Hより成る、厚さ500λのp型層、厚さ
5000λのi型層及び厚さ1000人のn型層を積層
して活性層を形成し、この活性層上に厚さ700人のI
TO透明導曹膜を形成し、更に水素を除外してその組成
をSiよ−xCxで表わしたときのXの値が0.85の
a−9iC:Hを既述の蒸漬法によって形成して厚さ5
000人の保護層を設けて本発明アモルファスシリコン
太陽電池を製最した。この太陽電池に対してエアマス1
の光を連続して照射したところ、初期の変換効率は5.
3%、屋外(東京都日野市さくら町1番地)において昭
和56年4月から同年10月にかけて248日間放置し
た後の変換効率は5.0%であり、特性の劣化は修かで
あった。
Hereinafter, the amorphous silicon solar cell of the present invention was placed on a substrate #11 according to the structure shown in Figure 1, and each *
a-8i: An active layer is formed by laminating a p-type layer with a thickness of 500λ, an i-type layer with a thickness of 5000λ, and an n-type layer with a thickness of 1000μ, which are made of H, and a layer with a thickness of 700λ is formed on this active layer. person's I
A TO transparent carbon dioxide film was formed, and a-9iC:H whose composition was expressed as Si-xCx by excluding hydrogen and having an X value of 0.85 was formed by the above-mentioned evaporation method. Thickness 5
The amorphous silicon solar cell of the present invention was manufactured by providing a protective layer of 1,000 yen. Air mass 1 for this solar cell
When continuously irradiated with light, the initial conversion efficiency was 5.
3%, and the conversion efficiency was 5.0% after being left outdoors (1 Sakuracho, Hino City, Tokyo) for 248 days from April 1980 to October of the same year, and the deterioration of characteristics was not repaired. .

これに対し、保護層として厚さ5000人の酸化シリコ
ン膜を設けた他は全く同様にして製造した太陽電池につ
いて同様の光照射を行なったところ、初期の変換効率は
5.8%であったが、上述と(9) 全く同様にして248日間厘外に放置した後の変換効率
は8.1%と特性が大幅に劣化した。
On the other hand, when a solar cell manufactured in the same manner except that a 5,000-layer silicon oxide film was provided as a protective layer was irradiated with light in the same manner, the initial conversion efficiency was 5.8%. However, in the same manner as described above (9), after being left outside for 248 days, the conversion efficiency was 8.1%, which significantly deteriorated the characteristics.

以上のように本発明によれば、良好な特性を長期間に亘
って保有せしめることができて使用寿命ノ長いアモルフ
ァスシリコン太Fa1を池を提供することができる。
As described above, according to the present invention, it is possible to provide an amorphous silicon material that can maintain good properties for a long period of time and has a long service life.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は°本発明アモルファスシリコン太陽電池の一実
施例の説明図、第2図は保護層の形成に好適に用いられ
る装置の説明用断面図である。 l・・・ペルジャー    2・・・バタフライバルブ
8・・・排気路      4・・・蒸着基板フ・・、
水素ガス放電管  8・・・シリコン蒸発源9・・・炭
素蒸発源    11・・・基板12・・・活性層  
   18・・、透明導電層14・・・保1MPIj
FIG. 1 is an explanatory view of one embodiment of the amorphous silicon solar cell of the present invention, and FIG. 2 is an explanatory cross-sectional view of an apparatus suitably used for forming a protective layer. l... Pelger 2... Butterfly valve 8... Exhaust path 4... Vapor deposition substrate...
Hydrogen gas discharge tube 8... Silicon evaporation source 9... Carbon evaporation source 11... Substrate 12... Active layer
18..., transparent conductive layer 14...1MPIj

Claims (1)

【特許請求の範囲】[Claims] l) アモルファスシリコンより成る活性層を有する太
陽電池において、その表層として水素を6有するアモル
ファスシリコンカーバイドより成る保護層を有すること
を特徴とするアモル7ア゛スシリコン太st池。
l) A solar cell having an active layer made of amorphous silicon, characterized in that it has a protective layer made of amorphous silicon carbide having 6 hydrogen atoms as its surface layer.
JP56192731A 1981-12-02 1981-12-02 Amorphous silicon solar battery Pending JPS5895873A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP56192731A JPS5895873A (en) 1981-12-02 1981-12-02 Amorphous silicon solar battery

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP56192731A JPS5895873A (en) 1981-12-02 1981-12-02 Amorphous silicon solar battery

Publications (1)

Publication Number Publication Date
JPS5895873A true JPS5895873A (en) 1983-06-07

Family

ID=16296123

Family Applications (1)

Application Number Title Priority Date Filing Date
JP56192731A Pending JPS5895873A (en) 1981-12-02 1981-12-02 Amorphous silicon solar battery

Country Status (1)

Country Link
JP (1) JPS5895873A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63179583A (en) * 1987-01-08 1988-07-23 インターナシヨナル・ビジネス・マシーンズ・コーポレーシヨン Semiconductor optoelectric transducer
JP2009099986A (en) * 2007-10-12 2009-05-07 Air Products & Chemicals Inc Antireflection coating for use in photovoltaic cell

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS554040A (en) * 1978-06-26 1980-01-12 Hitachi Ltd Photoconductive material
JPS55127083A (en) * 1979-03-26 1980-10-01 Matsushita Electric Ind Co Ltd Semiconductor element

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS554040A (en) * 1978-06-26 1980-01-12 Hitachi Ltd Photoconductive material
JPS55127083A (en) * 1979-03-26 1980-10-01 Matsushita Electric Ind Co Ltd Semiconductor element

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63179583A (en) * 1987-01-08 1988-07-23 インターナシヨナル・ビジネス・マシーンズ・コーポレーシヨン Semiconductor optoelectric transducer
JP2009099986A (en) * 2007-10-12 2009-05-07 Air Products & Chemicals Inc Antireflection coating for use in photovoltaic cell
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