JPS5856751A - Numerical control apparatus - Google Patents

Numerical control apparatus

Info

Publication number
JPS5856751A
JPS5856751A JP15425081A JP15425081A JPS5856751A JP S5856751 A JPS5856751 A JP S5856751A JP 15425081 A JP15425081 A JP 15425081A JP 15425081 A JP15425081 A JP 15425081A JP S5856751 A JPS5856751 A JP S5856751A
Authority
JP
Japan
Prior art keywords
tool
amount
wear
section
unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP15425081A
Other languages
Japanese (ja)
Inventor
Kazumasa Ito
和昌 伊藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Electric Corp
Original Assignee
Mitsubishi Electric Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Electric Corp filed Critical Mitsubishi Electric Corp
Priority to JP15425081A priority Critical patent/JPS5856751A/en
Publication of JPS5856751A publication Critical patent/JPS5856751A/en
Pending legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/406Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by monitoring or safety
    • G05B19/4065Monitoring tool breakage, life or condition
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/37Measurements
    • G05B2219/37252Life of tool, service life, decay, wear estimation

Abstract

PURPOSE:To control the life and correction amount of a tool for tool management with high accuracy working and reliability by providing a computing unit for comparing accumulated wear amount of the tool with tolerable wear amount to generated the informational output of the former reaching the latter. CONSTITUTION:A memory unit 2 stores the input of tool selection command through an input section 1 so that a controlling unit 3 controls the input, calculation, memory and output. A calculating unit 4 selects tools usable corresponding to the tool command and correction amount to generate the output of calculated result through the output section 5. As a result, a selected tool magazine is used for a machine tool 6. In this case, load amount applied to the tool in working is supplied from a detecting section 8 to the input of a second calculating unit 7 in which the tool wear amount is calculated and the accumulated wear amount is added to the correction amount when it exceeds the commanded unit so that the operation of this apparatus is carried out without any errors carsed by the tool wear.

Description

【発明の詳細な説明】 この発明は数値制御装置に関するもので、この数値制御
装置によって制御される工作機械を長時間にわたって無
人運転することを目的としている。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a numerical control device, and an object of the present invention is to operate a machine tool controlled by the numerical control device unmanned for a long period of time.

従来、この種の装置としてIt!:1図に示すものがあ
った。図において、(1)は工具選択指令を入力する入
力部、(2)ハこの入力部(1) Kよって入力された
工具指令等を記憶する記憶部、(3)は入力、演算、記
憶及び出力を制御する制御部、(4)は工具指令に対応
した使用可能な工具の選択、補正量の選択を行う演算部
で、その演算結果を出力する出力部(5)とから構成さ
れている。(6)に工作機械における賽際の工具選択部
である。
Conventionally, as this type of device, It! :There was one shown in Figure 1. In the figure, (1) is an input section for inputting tool selection commands, (2) C is a storage section for storing tool commands etc. inputted by this input section (1), and (3) is an input, calculation, storage and A control section (4) that controls the output is a calculation section that selects a usable tool and a correction amount corresponding to the tool command, and an output section (5) that outputs the calculation results. . (6) is the tool selection section for dice in a machine tool.

次に動作について説明する。機械運転に先立9て予め工
作機械の工具マガジンに複数種類の工具を同一種類数本
ずつ取付ける。そして工具マガジン番号に対した工具指
令番号と寿命時間を記憶部(2)K記憶しておく。
Next, the operation will be explained. Prior to machine operation, multiple types of tools are installed in the tool magazine of the machine tool in advance, several of the same type. Then, the tool command number and life time corresponding to the tool magazine number are stored in a storage section (2)K.

次に実際に加工する場合、加工条件等により工具番号を
選択、指令し、入力部(1)によって入力されると、演
算部(4)によって同一の工具番号の工具の中で使用時
間が寿命時間に達していない工具を選択し、補正演算が
必要ならば選択された工具に対応した補正データで演算
が行われる。演算された結果は制御部(3)により出力
部(5)から出力される=その結果として工作機械(6
)においては演算、選択された工具マガジンがあたかも
指令工具番号のように選択さn、使用される。
Next, when actually machining, a tool number is selected and commanded according to the machining conditions, etc., and when inputted by the input section (1), the operation section (4) determines the usage time of the tools with the same tool number. A tool whose time has not been reached is selected, and if a correction calculation is necessary, the calculation is performed using correction data corresponding to the selected tool. The calculated result is output from the output unit (5) by the control unit (3) = As a result, the machine tool (6
), the selected tool magazine is selected and used as if it were a commanded tool number.

従来の数値制御装置は以上のように構成されているので
、一度工具が選択されるとその工具(2)51F命時間
に達するまで使用される間は工具番号に対応した補正量
で補正演算が行われ、工具の摩耗によって補正−全変更
する場合は記憶されている補正量を記憶し直さなければ
ならず、ここに操作者の介入が必要となるので長時間の
無人運転が行えない欠点があった。
Conventional numerical control devices are configured as described above, so once a tool is selected, the correction calculation is performed using the correction amount corresponding to the tool number while the tool is being used until the tool (2) 51F life time is reached. If the correction amount is changed completely due to wear of the tool, the stored correction amount must be re-memorized, which requires operator intervention, which has the disadvantage that long-term unattended operation cannot be performed. there were.

この発明は上記のような従来のものの欠点を除去するた
めになされたもので、使用中の工具の加工状態を監視す
ることにようて工具の摩耗状態を検知し、補正演算用の
補正量を自動的に加減することにより、長時間無人化運
転することができる数値制御装置を提供することを目的
としている。
This invention was made in order to eliminate the drawbacks of the conventional ones as described above, and detects the wear state of the tool by monitoring the machining state of the tool in use, and calculates the correction amount for correction calculation. The object of the present invention is to provide a numerical control device that can perform unmanned operation for a long time by automatically adjusting the amount.

以下、この発明の一実施例を図について説明する。WL
2図において、第1図と同一符号はそれぞ−九同−また
は相当部分を示し、(7)は制御部(3)によって制御
される第2演算部、(8)は機械側から負荷の状態を入
力する検出部である。
An embodiment of the present invention will be described below with reference to the drawings. WL
In Fig. 2, the same reference numerals as in Fig. 1 indicate the same parts or corresponding parts, (7) is the second calculation section controlled by the control section (3), and (8) is the load control section from the machine side. This is a detection unit that inputs the state.

この装置は加工運転中、工具に加わる負荷の量を検出部
(8)から入力し、第2演算部(7)において工具摩耗
量の演算が行われてその累積摩耗量が指令単位を越える
量に達した場合は補正量に累積摩耗が許容fILを越え
た場合には、工具の使用時間が寿命時間に達する前に工
具を選択し直して新しい工具に取替えて使用する。
During machining operation, this device inputs the amount of load applied to the tool from the detection unit (8), calculates the amount of tool wear in the second calculation unit (7), and calculates the amount of cumulative wear that exceeds the command unit. If the accumulated wear exceeds the allowable correction amount fIL, the tool is reselected and replaced with a new tool before the tool usage time reaches its life time.

第8図はW!、2図の記憶部(2)、演算部(4)、第
2演算部(7)、検出部(8)各部の詳細ブロック図で
ある・まず検出部(8)から工具に対する負荷の状態状
報が第2演算部(7)へ送られてくる。この第2演算部
(7)では検出された負荷の大きさ等の情報により工具
摩耗量を演算し、工具摩耗量累積レジスタ(7A)と工
具全摩耗量累積レジスタ(7B)に加算する。
Figure 8 is W! , is a detailed block diagram of the storage unit (2), calculation unit (4), second calculation unit (7), and detection unit (8) in Figure 2. First, the detection unit (8) detects the state of the load on the tool. The information is sent to the second calculation section (7). This second calculation section (7) calculates the amount of tool wear based on information such as the magnitude of the detected load, and adds it to the tool wear amount accumulation register (7A) and the total tool wear amount accumulation register (7B).

この場合、工具摩耗量累積レジスタ(7A)の址が補正
量の単位に達したならとその量を記憶部(2)内の補正
量に加算するとともに上記工具摩耗量累積レジスタ(7
A)から減算して補正i1−変更する。
In this case, when the amount in the tool wear amount cumulative register (7A) reaches the unit of the correction amount, the amount is added to the correction amount in the storage section (2) and the tool wear amount cumulative register (7A) is added to the correction amount in the storage section (2).
A) is subtracted from the correction i1-change.

このようにして工具の摩耗による誤差に対して自動的に
追従していくことができる。
In this way, errors due to tool wear can be automatically tracked.

又その工具の全摩耗量を示す工具全厚耗意累槓レジスタ
(7B)と許容最大摩耗量を示す許容最大摩耗量レジス
タ(7C)とを第2演算部(7)内の比較部(7D)に
て比較し、許容値を越える摩耗量に達した場合vcij
:演算部(4)へ工具異常として情報を送り、この演算
部(4)にて耕しい工具との交換を演算し、これを出力
することにより工具寿命を検知する。
In addition, the tool total wear register (7B) indicating the total wear amount of the tool and the allowable maximum wear amount register (7C) indicating the allowable maximum wear amount are stored in the comparison section (7D) in the second calculation section (7). ), and if the amount of wear exceeds the allowable value, vcij
: Information is sent to the calculation unit (4) as a tool abnormality, the calculation unit (4) calculates whether to replace the plowing tool, and by outputting this, the tool life is detected.

このように、従来の装置の場合は必らず工具寿命時間を
記憶させる必要があったが、この発明装置によれば、時
曲的痔命予測でなく、実際の摩耗許容値だけを記憶し、
摩耗量だけによる工具寿命管理を行うことが司能である
In this way, in the case of conventional devices, it was necessary to memorize the tool life time, but with the device of this invention, only the actual allowable wear value is memorized, not the time-varying hemorrhoid life prediction. ,
Its role is to manage tool life based solely on the amount of wear.

以上のようにこの発明は機械側からの情報を演算処理し
工具寿命、補正量を管理することによって高精度の加工
、信頼度の高い工具管理が行えるようにしたので、長時
間無人化運転することができる効果がある。
As described above, this invention enables high-precision machining and highly reliable tool management by processing information from the machine side and managing tool life and correction amounts, allowing unmanned operation for long periods of time. There is an effect that can be done.

【図面の簡単な説明】[Brief explanation of the drawing]

@1図は従来の数値制御装置における工具寿命  ′管
理を説明するブロック図、第2因はこの発明の一実施例
を説明するブロック図、第3図はこの発明の一実施例の
詳細ブロック図である。 図において(1)は入力部、(2)は記憶部、(3)は
?1il制御部、(4)は演算部、(5)は出力部、(
6)は機械側制御部、(7)は第2演算部、(8)は機
械側検出部である。 なお、図中同一符号は同−又は相当部分を示している。 代理人  葛 野 信 − 第1図 第6図
@Figure 1 is a block diagram explaining tool life management in a conventional numerical control device, the second factor is a block diagram explaining an embodiment of the present invention, and Figure 3 is a detailed block diagram of an embodiment of the present invention. It is. In the figure, (1) is the input section, (2) is the storage section, and (3) is the ? 1il control section, (4) is the calculation section, (5) is the output section, (
6) is a machine side control section, (7) is a second calculation section, and (8) is a machine side detection section. Note that the same reference numerals in the figures indicate the same or equivalent parts. Agent Shin Kuzuno - Figure 1 Figure 6

Claims (1)

【特許請求の範囲】[Claims] 工具の許容摩耗量を記憶する記憶部と、加工運転中、工
具に加わる負荷の大きさを検出する検出部と、上記工具
に加わる負荷の大きさの情報によ、て工具摩耗量を演算
し、この摩耗量を累積するとともに、工具の累積摩耗量
と許容摩耗量とを比較してこの累積摩耗量が許容摩耗量
に達するとこの情報を出力する演算部とを備えた数値制
御装置。
The amount of tool wear is calculated using a storage section that stores the allowable amount of wear on the tool, a detection section that detects the amount of load applied to the tool during machining operation, and information on the amount of load applied to the tool. and a calculation unit that accumulates the wear amount, compares the cumulative wear amount of the tool with the allowable wear amount, and outputs this information when the cumulative wear amount reaches the allowable wear amount.
JP15425081A 1981-09-29 1981-09-29 Numerical control apparatus Pending JPS5856751A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP15425081A JPS5856751A (en) 1981-09-29 1981-09-29 Numerical control apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP15425081A JPS5856751A (en) 1981-09-29 1981-09-29 Numerical control apparatus

Publications (1)

Publication Number Publication Date
JPS5856751A true JPS5856751A (en) 1983-04-04

Family

ID=15580108

Family Applications (1)

Application Number Title Priority Date Filing Date
JP15425081A Pending JPS5856751A (en) 1981-09-29 1981-09-29 Numerical control apparatus

Country Status (1)

Country Link
JP (1) JPS5856751A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01162905A (en) * 1987-12-19 1989-06-27 Amutetsuku:Kk Automatic programming device for nc punch press

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4873887A (en) * 1971-12-30 1973-10-05
JPS5341872A (en) * 1976-09-29 1978-04-15 Okuma Mach Works Ltd System for automatically controlling serviceable life of tools

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4873887A (en) * 1971-12-30 1973-10-05
JPS5341872A (en) * 1976-09-29 1978-04-15 Okuma Mach Works Ltd System for automatically controlling serviceable life of tools

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01162905A (en) * 1987-12-19 1989-06-27 Amutetsuku:Kk Automatic programming device for nc punch press

Similar Documents

Publication Publication Date Title
US4497029A (en) Numerical control device
US20040174130A1 (en) Numerical control unit
US20140257530A1 (en) Numerical controller for machine having component inspection timing notification function
JPS5856751A (en) Numerical control apparatus
JPH07314290A (en) Life management device for multi-edged tool
JP6687650B2 (en) Thermal displacement correction device and machine learning device
JP7290508B2 (en) machine tool system
US11156986B2 (en) Machining program editing device
JP6833090B2 (en) Machine tool machining dimension prediction device, machine tool machining dimension prediction system, machine tool equipment abnormality determination device, machine tool machining dimension prediction method and program
JP2553411B2 (en) Numerical control device measurement correction method
JP2754266B2 (en) Numerical controller with centralized tool data management function
JPH0631599A (en) Tool management device
JPS6029807A (en) Monitoring system for equipment abnormality
JP6787945B2 (en) Machine condition monitoring device
US20190235467A1 (en) Machining time prediction device
JP2005209046A (en) Abnormality management system of machine tool
JP3064779B2 (en) Tool change time prediction device
JP2733926B2 (en) Production ratio control device
JPS63196349A (en) Tool controlling method
JP3751321B2 (en) Control device for printed circuit board drilling machine
JPS5882652A (en) Spare tool replacing method in numerically controlled machine tool
JP2005193312A5 (en)
JPS58102652A (en) Nemerical control device
JPS5812009A (en) Numerical controller
JPH0210404A (en) Cnc device