JPS5847548A - Level gage for molten steel in mold for electromagnetic agitation - Google Patents
Level gage for molten steel in mold for electromagnetic agitationInfo
- Publication number
- JPS5847548A JPS5847548A JP14484981A JP14484981A JPS5847548A JP S5847548 A JPS5847548 A JP S5847548A JP 14484981 A JP14484981 A JP 14484981A JP 14484981 A JP14484981 A JP 14484981A JP S5847548 A JPS5847548 A JP S5847548A
- Authority
- JP
- Japan
- Prior art keywords
- level
- magnetic field
- coil
- amplifier
- molten steel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
- B22D11/18—Controlling or regulating processes or operations for pouring
- B22D11/181—Controlling or regulating processes or operations for pouring responsive to molten metal level or slag level
- B22D11/186—Controlling or regulating processes or operations for pouring responsive to molten metal level or slag level by using electric, magnetic, sonic or ultrasonic means
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Measurement Of Levels Of Liquids Or Fluent Solid Materials (AREA)
- Continuous Casting (AREA)
Abstract
Description
【発明の詳細な説明】
本発明は連続鋳造機における電磁攪拌用七−ルド内溶鋼
しベル針に関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a bell needle for electromagnetic stirring in a continuous casting machine.
連続鋳造中における、℃−ルド内の湯面レベルを一定に
制御することは、鋳造製品の表面および内部性状を爽好
にし操業を安定させるために重要な操作である・このた
めには七−ルド内の溶鋼レベルを正確に検出することが
条件表なシ、現在実用化されている方法としては■放射
線■亡−ルドの棚温法等があるが、最近、特公昭55−
41859号で磁束平衡型磁気セシサーを用いたレベル
針、特開昭53−76926号で渦電流法が提案され、
これらは非接触法であり検出精度及び応答時間4等の面
から、数多く実用化されている。Controlling the level of the molten metal in the °C mold at a constant level during continuous casting is an important operation in order to keep the surface and internal properties of the cast product fresh and to stabilize the operation. Accurately detecting the level of molten steel in a steel plate is a necessary condition, and methods currently in practical use include ■ Radiation ■ The dead plate temperature method, but recently, the
No. 41859 proposed a level needle using a magnetic flux-balanced magnetic processor, and Japanese Patent Application Laid-open No. 76926/1983 proposed an eddy current method.
These are non-contact methods and have been put into practical use in large numbers due to their detection accuracy and response time4.
一方連続鋳造法は従来脱酸鋼しか鋳造できていなかった
が非脱酸鋼を連続鋳造するために、℃−ルド内において
溶鋼を磁気力によって攪拌鋳造する方法が実用化されて
きた。仁のために前記ふた磁界を利用した溶鋼レベル針
では正確なレベルを計測することがで龜ず、溶鋼ルベル
制御を行う゛ことができない0 パこの
1例として、磁束平衡型の磁束針を用いた溶鋼レベル針
を電磁−拌七−ルドに適・用した場合について詳細に述
べる。On the other hand, the continuous casting method has conventionally been able to cast only deoxidized steel, but in order to continuously cast non-oxidized steel, a method has been put into practical use in which molten steel is stirred and cast using magnetic force in a °C mold. For the sake of safety, the molten steel level needle that uses the lid magnetic field cannot accurately measure the level and cannot perform molten steel level control.As an example of this, a magnetic flux balanced type magnetic flux needle is This section describes in detail the case in which the molten steel level needle used in this study is applied to an electromagnetic stirrer.
第1図が上記方式の構成であり、lが七−ルド、2は溶
鋼で、3が磁束平衡型磁束針でめる〇磁束計3は3個の
コイル4.5.6より成り、4と6のコイルで発生する
磁界の方向が逆になるように構成して7の電源よシ励磁
電流が供給されている。溶鋼2が磁束計3に近接すると
、コイル4とコイル6の磁界分易に偏差が生じる。Figure 1 shows the configuration of the above system, where l is 7-wire, 2 is molten steel, and 3 is a magnetic flux balancing type magnetic flux needle. The magnetometer 3 consists of three coils 4, 5, 6, The coils 7 and 6 are configured so that the directions of the magnetic fields generated are opposite to each other, and the excitation current is supplied from the power source 7. When the molten steel 2 approaches the magnetometer 3, a deviation occurs between the magnetic fields of the coils 4 and 6.
この磁界の偏差を5のコイルで検出し8で増巾し9で直
流信号とする。この直流信号のレベル ゛は溶鋼2と磁
束計3の距離によって第2図に示す特性を有している。The deviation of this magnetic field is detected by a coil 5, amplified by 8, and converted into a DC signal by 9. The level of this DC signal has the characteristics shown in FIG. 2 depending on the distance between the molten steel 2 and the magnetometer 3.
従がって溶鋼レベルが変動しても検出コイルからの出力
が一定値になるよるに、磁束計3をサーボ機構で上下方
向に駆動する。この駆動量がレベル変動値である。すな
わち、磁束計3と溶鋼2との距離を一定にするための目
標値をlOで設定し9の信号とを比較し、その偏差信号
を11で増巾し12のサーボモーターを駆動し、その駆
動量を13のパルス発生器で検出する。Therefore, the magnetometer 3 is driven vertically by a servo mechanism so that the output from the detection coil remains constant even if the molten steel level fluctuates. This drive amount is the level fluctuation value. That is, the target value for keeping the distance between the magnetometer 3 and the molten steel 2 constant is set using lO, the signal is compared with the signal from 9, the deviation signal is amplified by 11, the servo motor from 12 is driven, and the servo motor from 12 is driven. The driving amount is detected by 13 pulse generators.
、このよう表構成としたモールド内溶鋼レベルに、溶鋼
と電気特性が等しい鉛板を用いてレベルの計測を行っ専
、この結果の1例を第3図に示す。磁界がない場合には
、±0゜
度でレベル計測が可能であるが、電磁攪拌用磁界を発生
することによって±7.01のハシチシタ現象が生じる
。こ □
の出力信号で比較する
電磁攪拌磁界を発生した
鋼レベルが変動したように、大きな振巾変動を発生して
いる◎第4図(a)は磁界のない場合を示すO
このために第1図の直流信号9も全く同様にすなわち1
、第1図の磁束計3は励磁磁界(約1.6KHz )と
電磁攪拌用の磁界(約−Hz )を検出しているために
発“生ずる(のであり、電磁攪拌用の磁界の信号を1除
去しなければ正確なレベル計測は不可能である。The level of the molten steel in the mold having such a table structure was measured using a lead plate having the same electrical characteristics as the molten steel. An example of the results is shown in FIG. In the absence of a magnetic field, it is possible to measure the level at ±0°, but by generating an electromagnetic stirring magnetic field, a hushing phenomenon of ±7.01 occurs. As the level of the steel that generated the electromagnetic stirring magnetic field compared with this □ output signal fluctuates, large amplitude fluctuations are generated ◎Figure 4 (a) shows the case without a magnetic field. The DC signal 9 in Figure 1 is also exactly the same, that is, 1
This is generated because the magnetometer 3 in Fig. 1 detects the excitation magnetic field (approximately 1.6 kHz) and the magnetic field for electromagnetic stirring (approximately -Hz), and it detects the signal of the magnetic field for electromagnetic stirring. 1 is not removed, accurate level measurement is impossible.
本発明は、電磁攪拌用磁界のみを検出するためのタミー
コイルを付設し、レベル検出コイルとを差動になるよう
に回路構雫することによって励磁磁界信号、すなわちレ
ベル検出信号のみを検出することによって正確なレベル
計測を可能にするものである。The present invention includes a tummy coil for detecting only the magnetic field for electromagnetic stirring, and has a differential circuit structure with the level detection coil to detect only the excitation magnetic field signal, that is, the level detection signal. This enables accurate level measurement.
、 実際の電磁攪拌七−ルド内における磁界の分布は七
−ルドの巾方向、厚み方向によって変化しているために
検出コイルとタミーコイルの配置によって、その検出信
号は位相、振巾ともに完全に一致していない0また2個
のコイルの電気的特性を完全に同一に製作することが不
可能である・従らて、タミーコイル又は検出コイルに位
相とオU得を調整する回路を構成することが必要である
。Since the actual distribution of the magnetic field within an electromagnetic stirring held changes depending on the width and thickness directions of the heir, the detection signal can be completely matched in both phase and amplitude depending on the arrangement of the detection coil and tummy coil. It is impossible to make the electrical characteristics of two coils that do not match completely the same.Therefore, it is impossible to create a circuit that adjusts the phase and output in the tummy coil or detection coil. is necessary.
以下実施例について説明する。第5図は第1図の磁束平
衡型磁束針のレベル針において、モー 1ルド両長辺
@に電磁攪拌器18を設けた場合の電磁攪拌用磁界の影
響をなくするために、りニー:コイル14を付設し増巾
器15で既設の瑠吊器 18出力信号との振巾値を一
致させ、さらに位相 。Examples will be described below. FIG. 5 shows the level needle of the magnetic flux balanced type magnetic flux needle shown in FIG. A coil 14 is attached, the amplitude value is matched with the output signal of the existing suspension device 18 using an amplifier 15, and the phase is further adjusted.
調整器l・6で増巾器8の信号との位相差を調整する・
従って電磁攪拌
コイルとタミーコイル検出信号が位相、振巾に−全く同
一する。この増巾器8の信号と位相調整器16の信号を
差、動増巾器17に人力することKよって、電磁攪拌用
磁界信号はrOJとなシレベル検出器3に励磁磁界信号
のみを検出することになり正確な
となる。Adjust the phase difference with the signal from the amplifier 8 using the adjuster l.6.
Therefore, the electromagnetic stirring coil and the tummy coil detection signals have exactly the same phase and amplitude. By manually inputting the difference between the signal of the amplifier 8 and the signal of the phase adjuster 16 to the dynamic amplifier 17, the magnetic field signal for electromagnetic stirring becomes rOJ. Only the excitation magnetic field signal is detected by the level detector 3. This will be accurate.
この回路構成のレベル針において電磁攪拌用t−ルドに
おいて鉛板を疑似溶鋼としてレベル計測を行つ九結果全
くハシチシク現象が発生せず差動増巾器17の出力信号
波形は第6図(c)に示すよう(電磁攪拌用磁界の有無
による差は全くなく正確なレベル計測が可能となシ、□
この回路構成によって電磁攪拌℃−ルド内溶鋼レベル制
御を実施し第7図のように±5.0箇以内の安定したレ
ベル制御が可能となった。第6図(a)は従来コイルで
磁界なしの場合、(b)は従来コイルで磁界のめる場合
を示す0第7図(a)は電磁攪拌のない場合、(b)は
電磁攪拌中を示す。With the level needle of this circuit configuration, level measurement is performed using a lead plate as a pseudo-molten steel in an electromagnetic stirring t-rud. As a result, no scorching phenomenon occurs at all, and the output signal waveform of the differential amplifier 17 is shown in Fig. 6 (c). ), there is no difference in the presence or absence of an electromagnetic stirring magnetic field, and accurate level measurement is possible.
With this circuit configuration, the level of molten steel in the electromagnetic stirrer was controlled to be stable within ±5.0 as shown in FIG. 7. Figure 6 (a) shows the case with a conventional coil without a magnetic field, (b) shows the case with a conventional coil and a magnetic field 0 Figure 7 (a) shows the case without electromagnetic stirring, and (b) shows the case with electromagnetic stirring .
第1図は磁束平衡型の磁束針を用いた溶鋼レベル針の説
明図、第2図は同レベル計における′セシサー出力とセ
シサー溶−間距離の関係を示す図、第3図は同レベル計
における外部磁界と溶鋼レベルの曲係を示す図a411
(a)d磁界のない場合の計測決果の振巾を示す図、同
(b)は磁界のめる場合の振巾変動を示す因、第5図は
本発明実施例の溶鋼レベル針の説明図1.第6図(IL
)は従来コイルで磁界のない場合の振巾を示す図、同(
b)は従来コイルで磁界のある場合の振巾を示す図、同
(c)は本発明実施例に差動コイル式で磁界のある場合
の振巾を示す図、第7図上本発明実施例における電磁攪
拌七−ルド内溶鋼レベル制御の結果を示す図で(a)は
電磁攪拌のない場合、(b)は電磁攪拌中のレベル変動
を・示す図でおる。
1・・・℃−ルド 2・・・溶鋼3・・・磁束平
衡型磁束針 4、m、s・・・コイル7・・・電源
8・・・増巾器9・・・信号変換器 1
0・・・目標値設定器11・・・増巾器 12・
・・サーボモーター13・・・パルス発生器 14・・
・タミーコイル15・・・増巾器 16・・・位
相調整器17・・・差動増巾器 18・・・電磁攪拌
器・第1図
112図 ′
ぜし寸づ1−M距^1(x)
!IF3図
4EFigure 1 is an explanatory diagram of a molten steel leveling needle using a magnetic flux balance type magnetic flux needle, Figure 2 is a diagram showing the relationship between the cessiser output and the cessiser weld distance in the same level meter, and Figure 3 is a diagram showing the relationship between the Diagram a411 showing the relationship between the external magnetic field and the molten steel level in
(a) A diagram showing the amplitude of the measurement results when there is no magnetic field, (b) shows the amplitude fluctuation when a magnetic field is applied, and Fig. 5 is an explanatory diagram of the molten steel level needle according to the embodiment of the present invention. 1. Figure 6 (IL
) is a diagram showing the amplitude when there is no magnetic field with a conventional coil;
b) is a diagram showing the amplitude when there is a magnetic field with a conventional coil, (c) is a diagram showing the amplitude when there is a magnetic field with a differential coil type according to the embodiment of the present invention, and Fig. 7 is a diagram showing the amplitude when a magnetic field is present in the embodiment of the present invention. Figures illustrating the results of controlling the level of molten steel in an electromagnetic stirrer in an example, (a) is a diagram without electromagnetic stirring, and (b) is a diagram showing level fluctuations during electromagnetic stirring. 1...℃-old 2...molten steel 3...magnetic flux balanced type magnetic flux needle 4, m, s...coil 7...power supply
8...Amplifier 9...Signal converter 1
0... Target value setter 11... Amplifier 12.
...Servo motor 13...Pulse generator 14...
・Tummy coil 15...Amplifier 16...Phase adjuster 17...Differential amplifier 18...Electromagnetic stirrer x)! IF3 Figure 4E
Claims (1)
溶鋼レベル検出用磁気セシサーに電磁攪拌用磁界を検出
する磁気tシサーを付設し、上記レベル検出セシサーか
ら得られるレベル信号と電磁攪拌磁界信号との合成信号
と、電磁攪拌用磁界検出セシサーから得られる電磁攪拌
用゛磁界信号を位相、利得な刺部し、かつ上記合成信号
から電磁攪拌用磁界(1号を減算する回路を構成し、レ
ベル信号のみを得るようにした電磁攪拌用七−ルド内溶
鋼しベル針。In a magnetic level needle for molten steel in a seven-hole for electromagnetic stirring,
A magnetic t-shicer for detecting a magnetic field for electromagnetic stirring is attached to a magnetic secessor for detecting the level of molten steel, and a composite signal of a level signal obtained from the level detection secessor and an electromagnetic stirring magnetic field signal, and a signal obtained from the magnetic field detection secessor for electromagnetic stirring are obtained. For electromagnetic stirring ゛Inside the electromagnetic stirring circuit, which consists of a circuit that changes the phase and gain of the magnetic field signal and subtracts the magnetic field for electromagnetic stirring (No. 1) from the above composite signal, so as to obtain only the level signal. Molten steel bell needle.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP14484981A JPS5847548A (en) | 1981-09-14 | 1981-09-14 | Level gage for molten steel in mold for electromagnetic agitation |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP14484981A JPS5847548A (en) | 1981-09-14 | 1981-09-14 | Level gage for molten steel in mold for electromagnetic agitation |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS5847548A true JPS5847548A (en) | 1983-03-19 |
Family
ID=15371842
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP14484981A Pending JPS5847548A (en) | 1981-09-14 | 1981-09-14 | Level gage for molten steel in mold for electromagnetic agitation |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5847548A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100423743B1 (en) * | 1998-12-21 | 2004-06-18 | 주식회사 포스코 | In-mold position measuring device for electromagnetic continuous casting equipment |
US20120048011A1 (en) * | 2009-04-29 | 2012-03-01 | Avemis | Sensor and method for measuring the surface level of a liquid phase metal |
-
1981
- 1981-09-14 JP JP14484981A patent/JPS5847548A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100423743B1 (en) * | 1998-12-21 | 2004-06-18 | 주식회사 포스코 | In-mold position measuring device for electromagnetic continuous casting equipment |
US20120048011A1 (en) * | 2009-04-29 | 2012-03-01 | Avemis | Sensor and method for measuring the surface level of a liquid phase metal |
US8714234B2 (en) * | 2009-04-29 | 2014-05-06 | Avemis | Sensor and method for measuring the surface level of a liquid phase metal |
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