JPS5844090B2 - Yukazaiyousoseibutsu - Google Patents

Yukazaiyousoseibutsu

Info

Publication number
JPS5844090B2
JPS5844090B2 JP50117927A JP11792775A JPS5844090B2 JP S5844090 B2 JPS5844090 B2 JP S5844090B2 JP 50117927 A JP50117927 A JP 50117927A JP 11792775 A JP11792775 A JP 11792775A JP S5844090 B2 JPS5844090 B2 JP S5844090B2
Authority
JP
Japan
Prior art keywords
parts
weight
vinyl chloride
flooring
chloride resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP50117927A
Other languages
Japanese (ja)
Other versions
JPS5241675A (en
Inventor
哲司 宮沢
英夫 小笠原
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shin Etsu Chemical Co Ltd
Original Assignee
Shin Etsu Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shin Etsu Chemical Co Ltd filed Critical Shin Etsu Chemical Co Ltd
Priority to JP50117927A priority Critical patent/JPS5844090B2/en
Publication of JPS5241675A publication Critical patent/JPS5241675A/en
Publication of JPS5844090B2 publication Critical patent/JPS5844090B2/en
Expired legal-status Critical Current

Links

Description

【発明の詳細な説明】 この発明は改良された床材用組成物に関するものである
DETAILED DESCRIPTION OF THE INVENTION This invention relates to an improved flooring composition.

近年、床材については軽量化およびソフトな歩行感を有
するものが要望され、これにはたとえば塩化ビニル樹脂
発泡体が知られ、このものは軽量であり、一般の合成樹
脂製タイルの欠点である冷感、保温性不良、歩行時の硬
質感や耳ざわりな歩行音などの点の改善されたすぐれた
ものであるが、この発泡体は塩化ビニル樹脂ペーストを
使用しているため、この発泡体のみからなる床材は、軟
らかすぎて別の面で歩行感が悪い、表面の発泡セルが破
壊されやすく装飾効果が持続されない、耐摩耗性および
寸法安定性に劣る、などの理由から石綿などの寸法安定
性にすぐれた材質からなる基材層上に該発泡体および塩
化ビニルフィルムなどの耐摩耗性にすぐれた材質からな
る表面層を順次重ね合わせ積層一体化してなる床材が市
販されているが、これにはその製造が煩雑であり、得ら
れる床材が高価なものとなり、また塩化ビニルタイルの
ように製造工程中における不良製品あるいは端切の再生
利用ができず、さらにはこの床材はシート状であるため
施工時におけるロスが多量に発生するとともに、施工が
難しく、一般の合成樹脂製タイルに比較して単位面積あ
たりの工事費が著しく高くなるという欠点があった。
In recent years, there has been a demand for flooring materials that are lightweight and have a soft walking feel.For example, vinyl chloride resin foam is known for this purpose.This material is lightweight, which is a disadvantage of general synthetic resin tiles. It is an excellent product that has improved cold sensation, poor heat retention, hard feel when walking, and harsh walking noise, but since this foam uses vinyl chloride resin paste, it is unique to this foam. Flooring materials made of asbestos are too soft and have a poor walking feel, the foam cells on the surface are easily destroyed, the decorative effect is not maintained, and the abrasion resistance and dimensional stability are poor. There are commercially available flooring materials in which the foam and a surface layer made of a material with excellent abrasion resistance such as vinyl chloride film are sequentially laminated and integrated on a base material layer made of a material with excellent stability. The manufacturing process is complicated, the resulting flooring material is expensive, and unlike vinyl chloride tiles, it is not possible to recycle defective products or scraps during the manufacturing process; Since it is in sheet form, there is a large amount of loss during construction, it is difficult to construct, and the construction cost per unit area is significantly higher than that of general synthetic resin tiles.

この発明は従来の欠点を除去した床材用組成物を提供し
ようとするものであって、これはKJ 塩化ビニル樹
脂10〜90重量優とアクリロニトリル−ブタジェンゴ
ム90〜10重量%との混合物 100重量部、 (q 無機質充填剤 100〜400重量部、←)発泡
剤 0.5〜10重量部、およびに)加硫剤 0.1〜
10重量部 からなるものであって、このげ)〜に)成分を混練し加
熱加硫発泡して得た床材は軽量で吸音性、保温性、寸法
安定性などの諸性質にすぐれ、ソフトな歩行感を有し、
またこの床材は単層であり、従来の床材のように基材層
などを設ける必要がないため、その製造がきわめて容易
であるとともに安価に得ることができるという利点をも
っている。
The present invention aims to provide a flooring composition which eliminates the conventional drawbacks, and which consists of 100 parts by weight of a mixture of 10 to 90 parts by weight of KJ vinyl chloride resin and 90 to 10 parts by weight of acrylonitrile-butadiene rubber. , (q inorganic filler 100-400 parts by weight, ←) blowing agent 0.5-10 parts by weight, and vulcanizing agent 0.1-400 parts by weight
The flooring material obtained by kneading the ingredients (10 parts by weight) and heating and vulcanizing the foam is lightweight, has excellent properties such as sound absorption, heat retention, and dimensional stability, and is soft. It has a feeling of walking,
In addition, this flooring material is a single layer and does not require a base material layer unlike conventional flooring materials, so it has the advantage that it is extremely easy to manufacture and can be obtained at low cost.

つぎに本発明の詳細な説明すると、この発明に使用され
る主成分としてのK>成分は塩化ビニル樹脂とアクリロ
ニトリル−ブタジェンゴムとの混合物であって、この両
者の配合割合は塩化ビニル樹脂10〜90重量優に対し
てアクリロニトリル−ブタジェンゴム90〜10重量多
、好ましくは塩化ビニル樹脂30〜70重量優に対して
アクリロニトリル−ブタジェンゴム90〜10重量優の
範囲とすることが必須とされるが、この配合割合が上記
範囲外であると、本発明の組成物から得られる床材の残
留へこみ性が大きくなり、弾性に劣るものとなり、また
アクリロニトリル−ブタジェンゴムが70重量係よりも
多くなると、床材製造時におけるロール混練などの力0
工性が困難となる。
Next, to explain the present invention in detail, the K> component as the main component used in this invention is a mixture of vinyl chloride resin and acrylonitrile-butadiene rubber, and the blending ratio of both is 10 to 90% vinyl chloride resin. It is essential that the acrylonitrile-butadiene rubber be 90 to 10 parts by weight more than the vinyl chloride resin, preferably 90 to 10 parts more by weight than the vinyl chloride resin. If it is outside the above range, the residual dentability of the flooring obtained from the composition of the present invention will be large and the elasticity will be poor, and if the amount of acrylonitrile-butadiene rubber exceeds 70% by weight, the Force such as roll kneading is 0
It becomes difficult to work.

また、アクリロニトリル−ブタジェンゴムについてはア
クリロニトリルの含有量が20〜500〜50重量部く
は30〜450〜45重量部よい。
For acrylonitrile-butadiene rubber, the content of acrylonitrile is preferably 20 to 500 to 50 parts by weight or 30 to 450 to 45 parts by weight.

なお、上記した塩化ビニル樹脂については、塩化ビニル
樹脂と塩化ビニル樹脂以外の他の合成樹脂との共重合体
も使用することができ、具体的には塩化ビニル−酢酸ビ
ニル共重合体、塩化ビニル−塩化ビニリデン共重合体な
どが例示される。
Regarding the above-mentioned vinyl chloride resin, copolymers of vinyl chloride resin and other synthetic resins other than vinyl chloride resin can also be used, and specifically, vinyl chloride-vinyl acetate copolymers, vinyl chloride -Vinylidene chloride copolymer etc. are exemplified.

本発明において上記した塩化ビニル樹脂の重合度につい
ては600〜1500の範囲のものが好ましく、また共
重合体の場合には450〜800の範囲のものが好まし
い。
In the present invention, the degree of polymerization of the vinyl chloride resin described above is preferably in the range of 600 to 1,500, and in the case of a copolymer, it is preferably in the range of 450 to 800.

p)成分としての無機質充填剤は本発明の組成物から得
られる床材に寸法安定性を付与するものであって、この
無機質充填剤は本発明においては比較的粒径の小さいも
の(60〜200メツシユ)が好ましく、この(り成分
としては炭酸カルシウム、タルク、クレー、けい砂など
が例示される。
The inorganic filler as component p) imparts dimensional stability to the flooring material obtained from the composition of the present invention, and in the present invention, the inorganic filler has a relatively small particle size (60 to 200 mesh) is preferred, and examples of this material include calcium carbonate, talc, clay, and silica sand.

この(ロン成分の使用量は上記したK)成分100重量
部に対して100〜400重量部、好ましくは1503
50・重量部の範囲とされるが、その使用量が100重
量部末端であると本発明の組成物から得られる床材が寸
法安定性に劣るものとなり、また400重量部をこえる
と傷がつきやすく、耐摩耗性に劣るものとなる。
The amount of the Ron component used is 100 to 400 parts by weight, preferably 1,503 parts by weight, per 100 parts by weight of the above-mentioned K component.
However, if the amount used is at the end of 100 parts by weight, the flooring obtained from the composition of the present invention will have poor dimensional stability, and if it exceeds 400 parts by weight, scratches may occur. It easily sticks and has poor abrasion resistance.

e)成分の発泡剤は本発明の組成物から得られる床材に
均一微細な発泡構造を与えるために使用するもので、こ
れにはアゾジカルボンアミド、オキシビスベンゼン、ス
ルホニルヒドラジドなどが例示される。
The foaming agent component e) is used to impart a uniform fine foam structure to the flooring material obtained from the composition of the present invention, and examples thereof include azodicarbonamide, oxybisbenzene, and sulfonyl hydrazide. .

このe11部の使用量は上記したけ)成分100重量部
に対して0.5〜10重量部の範囲とされるが、これは
所望の発泡倍率により上記範囲内で適宜増減することが
よい。
The amount of e11 parts to be used is in the range of 0.5 to 10 parts by weight based on 100 parts by weight of the above-mentioned shiitake mushroom component, but this may be increased or decreased as appropriate within the above range depending on the desired expansion ratio.

四成分の加硫剤は本発明のU)〜e1成分からなる混合
物を加硫するために使用するもので、これにはイオウ粉
末、イオウ華、脱酸イオウなどのイオウ類、チウラム系
、肩機過酸化物などがあげられるが、加工性および経済
性の面からはイオウ粉末を使用することが好ましい。
The four-component vulcanizing agent is used to vulcanize the mixture consisting of components U) to e1 of the present invention, and includes sulfur powder, sulfur flowers, deoxidized sulfur, thiuram type, and sulfur. Examples include organic peroxide, but it is preferable to use sulfur powder from the viewpoint of processability and economy.

このに)成分の使用量は上記K)成分100重量部に対
して0.1〜10重量部の範囲とすることが必要とされ
る。
The amount of component (I) to be used is required to be in the range of 0.1 to 10 parts by weight per 100 parts by weight of component (K).

なお、本発明の組成物には必要に応じて安定剤、発泡助
剤、加硫促進剤(主促進剤、二次促進剤)、着色剤など
を本発明の目的を損なわない範囲で添加することは何ら
差支えない。
In addition, stabilizers, foaming aids, vulcanization accelerators (main accelerators, secondary accelerators), colorants, etc. may be added to the composition of the present invention as necessary to the extent that they do not impair the purpose of the present invention. There is no problem with that.

本発明の組成物は上記したけ)〜に)成分をミキシング
ロールなどの混線機を用いて単に混合したのち、発泡さ
せることにより得られるが、本発明の組成物を使用して
床材を得るにあたっては、たとえばKJ〜−成分からな
る混合物を100〜130℃で5〜10分間ゲル化加硫
しシート状としたのち、このシートを所望の形状に切断
し、ついで温度を150〜200℃に保持したプレス成
型機で3〜5分間発泡を行えばよい。
The composition of the present invention can be obtained by simply mixing the above components (1) to (2) using a mixing machine such as a mixing roll, and then foaming the mixture. Flooring materials can be obtained using the composition of the present invention. For example, a mixture consisting of KJ ~ - components is gelled and vulcanized at 100 to 130°C for 5 to 10 minutes to form a sheet, this sheet is cut into a desired shape, and then the temperature is raised to 150 to 200°C. Foaming may be carried out for 3 to 5 minutes using a press molding machine.

つぎに本発明の実施例をあげるが部とあるのはすべて重
量部を示したものである。
Next, examples of the present invention will be given, in which all parts are by weight.

実施例 1 床材の製造 下記の第1表に示すような割合からなる塩化ビニル樹脂
とアクリロニトリル−ブタジェンゴムとの混合物100
部に、アゾジカルボンアミド2部、ステアリン酸亜鉛と
ステアリン酸カルシウムのに〇(重量比)混合物3部、
同表に示すような量の炭酸カルシウム、イオウ粉末、テ
トラメチルチウラム−ジスルフィド、N−シクロへキシ
ル−2−ベンゾチアジル−スルフェンアミド、亜鉛華お
よびジオクチルフタレートを混合し、これを温度120
℃に保持したミキシングロールで均一に混練したのち2
本ロールで厚さ3聰のシート状物を得た。
Example 1 Production of flooring A mixture of vinyl chloride resin and acrylonitrile-butadiene rubber in the proportions shown in Table 1 below 100
parts, 2 parts of azodicarbonamide, 3 parts of a mixture of zinc stearate and calcium stearate (weight ratio),
Calcium carbonate, sulfur powder, tetramethylthiuram disulfide, N-cyclohexyl-2-benzothiazyl-sulfenamide, zinc white and dioctyl phthalate were mixed in the amounts shown in the same table, and the mixture was heated to 120°C.
After uniformly kneading with a mixing roll kept at ℃ 2
A sheet-like material with a thickness of 3 layers was obtained using this roll.

このシート状物を30CrfL×30cIrLの角形に
切断したのち、圧力5Ky/cr/lで1分間、常圧で
2分間、圧力5Ky/crAで1分間加熱、発泡を行っ
たところ、下記のような発泡倍率(発泡前のみかけ密度
/発泡後のみかけ密晩)の床材(Al〜7)が得られた
After cutting this sheet-like material into a rectangular shape of 30 CrfL x 30 cIrL, heating and foaming were performed at a pressure of 5 Ky/cr/l for 1 minute, at normal pressure for 2 minutes, and at a pressure of 5 Ky/crA for 1 minute. A flooring material (Al~7) with a foaming ratio (apparent density before foaming/apparent density after foaming) was obtained.

実験 1 つぎに上記で得た床材(A1〜7)およびビニル−アス
ベスト系合成樹脂製タイル(厚さ3聰)について諸物性
を調べたところ、下記の第2表に示すような結果が得ら
れた。
Experiment 1 Next, various physical properties of the flooring materials (A1 to A7) and vinyl-asbestos synthetic resin tiles (thickness 3 cm) obtained above were investigated, and the results shown in Table 2 below were obtained. It was done.

実験 2 上記で得た床材(床材涜4)あるいはビニル−アスベス
ト系合成樹脂製タイルの2枚の間に熱電対をいれ、これ
をプレス一体化し、試験片を得た。
Experiment 2 A thermocouple was inserted between two of the flooring materials obtained above (flooring material No. 4) or tiles made of vinyl-asbestos synthetic resin, and these were pressed together to obtain a test piece.

つぎに、この試験片をまず30℃に保持した室**内に
放置し試験片の中心部の温度を30℃に昇温したのち、
50℃に保持した室内に移動し、該試験片の中心部の温
度の経時的変化を調べたところ下記の第3表に示すよう
な結果が得られた。
Next, this test piece was first left in a room maintained at 30°C, and the temperature at the center of the test piece was raised to 30°C.
The specimen was moved to a room maintained at 50° C., and the temperature change over time at the center of the specimen was examined, and the results shown in Table 3 below were obtained.

実施例 2 塩化ビニル樹脂(重合度1000)60重重量上アクリ
ロニトリル−ブタジェンゴム(アクリロニトリル含有量
40重量%)40重量多からなる混合物100部、下記
の第4表に示すような量の炭酸カルシウム、アゾンカン
ボンアミ12部、ステアリン酸亜鉛とステアリン酸カル
シウムの1:1(重量比)混合物3部、イオウ粉末1.
5部、テトラメチルチウラム−ジスルフィド0.2部、
N−シクロヘキシル−2−ベンゾチアジル−スルフェン
アミド1.5部、亜鉛華3部およびジオクチルフタレー
ト20部を混合し、これを実験/161と同様にして発
泡を行ったところ、下記の第4表に示すような寸法安定
性を有する床材が得られた。
Example 2 100 parts of a mixture consisting of 60 parts by weight of vinyl chloride resin (degree of polymerization 1000) and 40 parts by weight of acrylonitrile-butadiene rubber (acrylonitrile content 40% by weight), calcium carbonate and azone in amounts as shown in Table 4 below. 12 parts of cambonamide, 3 parts of a 1:1 (weight ratio) mixture of zinc stearate and calcium stearate, 1. sulfur powder.
5 parts, 0.2 parts of tetramethylthiuram-disulfide,
1.5 parts of N-cyclohexyl-2-benzothiazyl-sulfenamide, 3 parts of zinc white and 20 parts of dioctyl phthalate were mixed and foamed in the same manner as in Experiment 161. A flooring material with the dimensional stability shown was obtained.

Claims (1)

【特許請求の範囲】[Claims] 1 げ) 塩化ビニル樹脂1〜10重量部とアクリロニ
トリル−ブタジェンゴム90〜10重量優との混合物
100重量部、(ロ)無機質充填剤
100〜400重量部、(/1発泡剤
0.5〜io重量部、に)加硫剤 o
、i〜10重量部からなる床材用組成物。
1) Mixture of 1 to 10 parts by weight of vinyl chloride resin and 90 to 10 parts by weight of acrylonitrile-butadiene rubber
100 parts by weight, (b) inorganic filler
100-400 parts by weight (/1 blowing agent
0.5 to io parts by weight, to) vulcanizing agent o
, i to 10 parts by weight.
JP50117927A 1975-09-30 1975-09-30 Yukazaiyousoseibutsu Expired JPS5844090B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP50117927A JPS5844090B2 (en) 1975-09-30 1975-09-30 Yukazaiyousoseibutsu

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP50117927A JPS5844090B2 (en) 1975-09-30 1975-09-30 Yukazaiyousoseibutsu

Publications (2)

Publication Number Publication Date
JPS5241675A JPS5241675A (en) 1977-03-31
JPS5844090B2 true JPS5844090B2 (en) 1983-09-30

Family

ID=14723631

Family Applications (1)

Application Number Title Priority Date Filing Date
JP50117927A Expired JPS5844090B2 (en) 1975-09-30 1975-09-30 Yukazaiyousoseibutsu

Country Status (1)

Country Link
JP (1) JPS5844090B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109651668A (en) * 2018-12-04 2019-04-19 株洲时代新材料科技股份有限公司 A kind of Underwater Acoustic Absorption rubber composite material and preparation method thereof

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6051733A (en) * 1983-08-31 1985-03-23 Dainippon Ink & Chem Inc Thermoplastic elastomer composition
JPS60149637A (en) * 1984-01-17 1985-08-07 Sekisui Plastics Co Ltd Vinyl chloride resin foam and its preparation
JPS6426658A (en) * 1988-04-08 1989-01-27 Sumitomo Bakelite Co Nbr composition
CN109810443A (en) * 2018-12-05 2019-05-28 广东炜田环保新材料股份有限公司 A kind of more component high-molecular polymer fiber sound-absorbing insulation materials and its manufacturing method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109651668A (en) * 2018-12-04 2019-04-19 株洲时代新材料科技股份有限公司 A kind of Underwater Acoustic Absorption rubber composite material and preparation method thereof
CN109651668B (en) * 2018-12-04 2021-06-15 株洲时代新材料科技股份有限公司 Underwater sound absorption rubber composite material and preparation method thereof

Also Published As

Publication number Publication date
JPS5241675A (en) 1977-03-31

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