JPS5840091B2 - How to manufacture heating panels - Google Patents
How to manufacture heating panelsInfo
- Publication number
- JPS5840091B2 JPS5840091B2 JP3175076A JP3175076A JPS5840091B2 JP S5840091 B2 JPS5840091 B2 JP S5840091B2 JP 3175076 A JP3175076 A JP 3175076A JP 3175076 A JP3175076 A JP 3175076A JP S5840091 B2 JPS5840091 B2 JP S5840091B2
- Authority
- JP
- Japan
- Prior art keywords
- heat
- plate
- heating panel
- uniforming
- heat storage
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L59/00—Thermal insulation in general
- F16L59/02—Shape or form of insulating materials, with or without coverings integral with the insulating materials
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
- Steam Or Hot-Water Central Heating Systems (AREA)
Description
【発明の詳細な説明】
本発明は床、壁或いは天井に使用される暖房用パネルの
製造方法に関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method of manufacturing a heating panel for use on floors, walls or ceilings.
従来、暖房用パネルを製造するには、第１図Ａ〜第１図
りに示す如く、まず金型にて成形したポリオレフィン発
泡体からなる断熱材１の所望部分に後述する通液管を設
置する溝部２を形成する。Conventionally, in order to manufacture a heating panel, as shown in FIGS. 1A to 1, first, a liquid passage pipe, which will be described later, is installed in a desired part of a heat insulating material 1 made of polyolefin foam molded using a mold. A groove portion 2 is formed.
その後第１図Ｂに示す如く、断熱材１の溝部２に通液管
３を設置するとともに、該溝部２にノズル４等によりセ
メント、又ぽ石膏液などを注入し、十分乾燥せしめて第
２図Ｃに示す如く通液管３上部の溝部２に蓄熱材５を形
成する。Thereafter, as shown in FIG. 1B, a liquid pipe 3 is installed in the groove 2 of the heat insulating material 1, and cement, gypsum solution, etc. is injected into the groove 2 using a nozzle 4, etc., and the mixture is thoroughly dried. As shown in Figure C, a heat storage material 5 is formed in the groove 2 at the upper part of the liquid passage pipe 3.
つづいて第１図りに示す如く通液管３を設置した側の断
熱材１表面にアルミ製の均熱輻射板６を接着剤を用いて
固着して暖房用パネル１を造る。Subsequently, as shown in the first diagram, a heating panel 1 is manufactured by fixing an aluminum heat-uniforming radiant plate 6 to the surface of the heat insulating material 1 on the side where the liquid passage pipe 3 is installed using an adhesive.
しかし、このような方法にあっては、断熱材の加工、断
熱材の溝部へのセメント等の注入、および均熱輻射板の
固定等、製造工数が多く、かつ煩雑であり、しかもセメ
ント等の注入後の乾燥が長時間装するため、製造能率が
著しく低く、したがってコスト高となる欠点があった。However, this method requires many man-hours and is complicated to manufacture, such as processing the insulation material, injecting cement, etc. into the grooves of the insulation material, and fixing the heat equalizing radiant plate. Drying after pouring takes a long time, resulting in extremely low manufacturing efficiency and high costs.
また、溝部に注入したセメント等を十分乾燥して蓄熱材
を形成しても、不可避的に水分が残存するため、通液管
や均熱輻射板が腐蝕する虞れがあった。Furthermore, even if the cement or the like injected into the groove is sufficiently dried to form a heat storage material, moisture inevitably remains, so there is a risk that the liquid passage pipes and the heat-uniforming radiant plate will corrode.
本発明ぽ上記事情に鑑みなされたもので、製造工程を簡
略化し、かつ省略化してコストを著しく低減できる暖房
用パネルの製造方法を提供するものである。The present invention has been made in view of the above circumstances, and provides a method for manufacturing a heating panel that can significantly reduce costs by simplifying and omitting the manufacturing process.
以下、本発明を図面を参照して詳細に説明する。Hereinafter, the present invention will be explained in detail with reference to the drawings.
まず、第２図ＡＩ／ｃ示す如くアルミニウム製の均熱輻
射板６の所望部分に銅製の通液管３を内装した例えばセ
ラミック製の蓄熱体５′を載置する。First, as shown in FIG. 2 AI/c, a heat storage body 5' made of, for example, ceramic and equipped with copper liquid passage pipes 3 is placed on a desired portion of the heat-uniforming radiation plate 6 made of aluminum.
この場合、必要に応じて均熱輻射板６と蓄熱体５とを接
着剤を用いて固定してもよい。In this case, the heat-uniforming radiation plate 6 and the heat storage body 5 may be fixed using an adhesive, if necessary.
つづいて、第２図Ｂに示す如く、上記均熱輻射板６を金
型８内にその輻射板６上の蓄熱体５′が上方になるよう
に装填し、さらに該金型８上面に木製或いぽアルミニウ
ム製の側板９を載置する、つまり側板９を蓄熱体５’ｌ
！Ｉの均熱輻射板６と所望間隔なぁ・いて対向して配置
する。Next, as shown in FIG. 2B, the heat-uniforming radiant plate 6 is loaded into the mold 8 with the heat storage body 5' on the radiant plate 6 facing upward, and the upper surface of the mold 8 is A side plate 9 made of aluminum is placed, that is, the side plate 9 is placed on the heat storage body 5'l.
! It is placed facing the uniform heat radiating plate 6 of I at a desired distance.
その後金型８に設けた供給孔１０から発泡性熱硬化型樹
脂をその金型８内、すなわち均熱輻射板６と側板９との
間に注入、発泡せしめ、第３図に示す如く断熱層１１を
一体的に形成して暖房用パネル７１を造る。Thereafter, a foamable thermosetting resin is injected into the mold 8 through the supply hole 10 provided in the mold 8, that is, between the uniform heat radiation plate 6 and the side plate 9, and is foamed, forming a heat insulating layer as shown in FIG. 11 is integrally formed to make a heating panel 71.
本発明に使用する発泡性熱硬化型樹脂とぽ、たとえば１
，２．６−へキサトリオール、ペンタエリスリトール、
シュークロース等のポリオールとトリレンジイソシアネ
ート、メチレンポリフエニルイソシアネート等の有機イ
ソシアネートと、水或いは揮発性溶剤等の発泡剤、その
他すず触媒、アミン触媒とからなる硬質ポリウレタン原
料、硬質インシアヌレート原料を挙げることができる。Foamable thermosetting resin used in the present invention, for example 1
, 2.6-hexatriol, pentaerythritol,
Examples include hard polyurethane raw materials and hard incyanurate raw materials consisting of polyols such as sucrose, organic isocyanates such as tolylene diisocyanate and methylene polyphenyl isocyanate, blowing agents such as water or volatile solvents, and other tin catalysts and amine catalysts. be able to.
筐た、この発泡性熱硬化型樹脂の発泡後の発泡倍。The foaming time of this foamable thermosetting resin after foaming.
率は、得られた暖房用パネルの断熱性を向上し、同時に
十分な強度を付与する観点から、通常１５〜２５倍にす
ることが車重しい。From the viewpoint of improving the heat insulation properties of the obtained heating panel and providing sufficient strength at the same time, it is usually 15 to 25 times the weight of the heating panel.
なふ・、本発明方法に釦いて、暖房用パネルを構成する
均熱輻射板、蓄熱体、通液管の位置関係の設定にあたっ
ては、均熱輻射板の表面温度を均一にぞしめる観点から
、第４図に示す如く均熱輻射板６の厚さをｔ、蓄熱体５
′の巾をＷ、その断面積なＳＩ、均熱輻射板６から蓄熱
体５′内の通液管３寸での距離なｔ、各通液管３０組離
をＰ、その通液管３の断面積をＳ２ とすると、下記
（１）〜（４）式の範囲にすることが空寸しい。In accordance with the method of the present invention, the positional relationship of the heat-uniforming radiant plate, the heat storage body, and the liquid pipes that constitute the heating panel is determined from the viewpoint of achieving a uniform surface temperature of the heat-uniforming radiant plate. , the thickness of the uniform heat radiation plate 6 is t, and the heat storage body 5 is as shown in FIG.
The width of ' is W, its cross-sectional area is SI, the distance from the heat-uniforming radiation plate 6 to the liquid passage pipe in the heat storage body 5' is t, the separation of each liquid passage pipe 30 is P, the liquid passage pipe 3 When the cross-sectional area of is S2, it is impossible to make it within the range of formulas (1) to (4) below.
但し、ＨＵ均熱輻射板の室温における熱伝導率。However, the thermal conductivity of the HU uniform heat radiation plate at room temperature.
しＤ・して、本発明方法によれば、均熱輻射板と側板と
の間に発泡性熱硬化型樹脂を注入、発泡せしめることに
より、断熱層を均熱輻射板に一体的に形成できると同時
に、該断熱層を介して通液管を内装した蓄熱体を該輻射
板に強固に固定できるため、製造工程が簡化し、かつ省
略化して著しく製造能率を向上できる。D. According to the method of the present invention, a heat-insulating layer can be integrally formed on a heat-uniforming radiant plate by injecting and foaming a foamable thermosetting resin between the heat-uniforming radiant plate and the side plate. At the same time, since the heat storage body having the liquid passage pipe therein can be firmly fixed to the radiation plate through the heat insulating layer, the manufacturing process can be simplified and omitted, and the manufacturing efficiency can be significantly improved.
なか、断熱層を形成するに際し、均熱輻射板と側板との
間に止め金具を挿入した後、発泡性熱硬化型樹脂を注入
、発泡すれば、第５図に示す如く断熱層１１に止め金具
１２を簡単に挿着でき、他の部材への固定が極めて容易
な暖房用パネルを得ることができる。When forming the heat insulating layer, after inserting a stopper between the heat-uniforming radiant plate and the side plate, a foamable thermosetting resin is injected and foamed, so that the heat insulating layer 11 is fixed as shown in FIG. A heating panel in which the metal fittings 12 can be easily inserted and fixed to other members can be obtained.
次に本発明の実施例を前述した第２図Ａ〜第２図Ｂを参
照して説明する。Next, an embodiment of the present invention will be described with reference to FIGS. 2A to 2B described above.
実施例
長さ１．８ｍ、巾０．９ｍのアル□ニウム製均熱輻射板
６に銅製の通液管３（管径１２．３ｍｍ）を内装したア
ル□す質の蓄熱体５′（巾３２ｍｍ、高２０ｍ）を波形
に蛇行して載置する。Example An aluminum heat storage body 5' (width 32mm, height 20m) is placed in a meandering wave pattern.
つづいて、この均熱輻射板６を高さ４ｃｍの金型８内に
該輻射板６の蓄熱体５′が上方になるように装填し、さ
らに該金型８上面に木製の側板９を載置した後、金型８
Ｖｃ設けた供給孔１０から下記組成割合の硬質ウレタン
原液をその金型８内に注入、発泡ぞしめて、断熱層１１
を一体的に形成して第３図に示す如き暖房用パネル７１
を得た。Next, this uniform heat radiation plate 6 is loaded into a mold 8 with a height of 4 cm with the heat storage body 5' of the radiation plate 6 facing upward, and a wooden side plate 9 is placed on the top surface of the mold 8. After placing the mold 8
A hard urethane stock solution having the following composition ratio is injected into the mold 8 through the supply hole 10 provided with Vc, and is foamed to form the heat insulating layer 11.
A heating panel 71 as shown in FIG.
I got it.
硬質ウレタン原料
組成分 配合割合
唾量部）
ＯＨ価４５０のシエガーベース １００のポリオール
ジプエニルメタンジイソシアネ １２０−ト
ジブチルチンジラウレート０．５
エチレンシア□ン ０．５トリクロロ
フルオロモノメタン ８得られた暖房用パネルぽ
従来の暖房用パネルと同程度の蓄熱性、強度を有してい
た。Rigid urethane raw material composition Blending ratio (parts) Seager base with OH number 450 Polyol dipenylmethane diisocyanate 100 120-dibutyltin dilaurate 0.5 Ethylene cyan 0.5 Trichlorofluoromonomethane 8 Obtained heating The heating panel had the same heat storage capacity and strength as conventional heating panels.
また、この暖房用パネルの製造に要した時間は前述した
第１図Ａ〜第１図りの工程を経て造られる従来の暖房用
パネルに比して約１／３であり、極めて製造能率の高い
ものであった。In addition, the time required to manufacture this heating panel is approximately 1/3 compared to the conventional heating panel manufactured through the processes shown in Figures 1A to 1 above, and the manufacturing efficiency is extremely high. It was something.
以上詳述した如く、本発明によれば従来のものと同程度
に優れた蓄熱性、強度を有する暖房用パネルを著しく簡
単かつ安価に得ることができる等顕著な効果を有するも
のである。As described in detail above, the present invention has remarkable effects such as being able to obtain a heating panel having heat storage properties and strength comparable to those of conventional panels in an extremely simple manner and at a low cost.
第１図Ａ〜第１図Ｄｉ従来の暖房用パネルの製造手順を
示す工程図、第２図Ａ〜第２図Ｂｉｄ本発明方法の製造
順序を示す工程図、第３図は本発明方法により得た暖房
用パネルの断面図、第４図は本発明方法により暖房用パ
ネルを製造する際、各部材の位置関係を示す説明図、第
５図は本発明方法により得た他の形態を示す暖房用パネ
ルの断面図である。
３・・・通液管、５・・・蓄熱体、９・・・側板、１１
・・・断熱層、７１・・・暖房用パネル。Figures 1A to 1Di are process diagrams showing the manufacturing procedure of conventional heating panels, Figures 2A to 2Bid are process diagrams showing the manufacturing sequence of the method of the present invention, and Figure 3 is a process diagram showing the manufacturing procedure of a conventional heating panel. A sectional view of the obtained heating panel, FIG. 4 is an explanatory diagram showing the positional relationship of each member when manufacturing a heating panel by the method of the present invention, and FIG. 5 shows another form obtained by the method of the present invention. It is a sectional view of a heating panel. 3... Liquid passage pipe, 5... Heat storage body, 9... Side plate, 11
...Insulation layer, 71...Heating panel.
Claims (1)
を載置した後、該蓄熱体側の均熱輻射板と所望間隔をｐ
いて側板を配置し、該輻射板と側板との間に発泡性熱硬
化型樹脂を注入、発泡ぞしめて断熱層を一体的に形成す
ることを特徴とする暖房用パネルの製造方法。1. After placing the heat storage body with a liquid passage pipe inside on the desired part of the heat-uniforming radiant plate, set the desired distance from the heat-uniforming radiant plate on the side of the heat storage body to p.
1. A method for manufacturing a heating panel, comprising: arranging a side plate, and injecting and foaming a foamable thermosetting resin between the radiant plate and the side plate to integrally form a heat insulating layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3175076A JPS5840091B2 (en) | 1976-03-23 | 1976-03-23 | How to manufacture heating panels |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3175076A JPS5840091B2 (en) | 1976-03-23 | 1976-03-23 | How to manufacture heating panels |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS52115549A JPS52115549A (en) | 1977-09-28 |
| JPS5840091B2 true JPS5840091B2 (en) | 1983-09-03 |
Family
ID=12339687
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP3175076A Expired JPS5840091B2 (en) | 1976-03-23 | 1976-03-23 | How to manufacture heating panels |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5840091B2 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59165188U (en) * | 1983-04-22 | 1984-11-06 | クリハ−工業株式会社 | clothesline |
| JPS6239692U (en) * | 1985-08-27 | 1987-03-09 |
-
1976
- 1976-03-23 JP JP3175076A patent/JPS5840091B2/en not_active Expired
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59165188U (en) * | 1983-04-22 | 1984-11-06 | クリハ−工業株式会社 | clothesline |
| JPS6239692U (en) * | 1985-08-27 | 1987-03-09 |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS52115549A (en) | 1977-09-28 |
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