JPS5823537A - Manufacture of tubular mold - Google Patents

Manufacture of tubular mold

Info

Publication number
JPS5823537A
JPS5823537A JP12187281A JP12187281A JPS5823537A JP S5823537 A JPS5823537 A JP S5823537A JP 12187281 A JP12187281 A JP 12187281A JP 12187281 A JP12187281 A JP 12187281A JP S5823537 A JPS5823537 A JP S5823537A
Authority
JP
Japan
Prior art keywords
steel
mold
cooling water
diffusion
welding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP12187281A
Other languages
Japanese (ja)
Other versions
JPS645988B2 (en
Inventor
Takashi Omae
大前 尭
Yasuhiro Fukaya
深谷 保博
Shozo Hirai
章三 平井
Tsukasa Ikemori
池森 士
Yukio Usuzaka
臼坂 征雄
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Heavy Industries Ltd
Original Assignee
Mitsubishi Heavy Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Heavy Industries Ltd filed Critical Mitsubishi Heavy Industries Ltd
Priority to JP12187281A priority Critical patent/JPS5823537A/en
Publication of JPS5823537A publication Critical patent/JPS5823537A/en
Publication of JPS645988B2 publication Critical patent/JPS645988B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/04Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
    • B22D11/057Manufacturing or calibrating the moulds

Abstract

PURPOSE:To manufacture a tubular mold of a large size having a good electromagnetic agitating effect by working grooves for cooling water in a material of high mechanical strength, joining flat plates having good heat conductivity on the worked surface thereof to form flat plates clad with two layers and bending the same to a tube-like shape. CONSTITUTION:Grooves 2 for cooling water are beforehand worked on a mold body1 consisting of a material of high mechanical strength such as carbon steel or special steel, and a flat plate 3 of 1-50mm. thickness of Cu or Cu alloy of good heat conductivity is joined by diffusion welding or the like on the worked surface thereof, whereby flat plates 4 clad with 2 layers are manufactured. After the two layered plates 4 are bent with a press to make constituting members (a)-(e), the members are conbined as shown by A-E. The terminals 8 which are the combined parts are closed by diffusion holding or bolting to form the members into a tube-like shape. Thus the manufacture of the large-sized tubular mold having >=250 square mm. inside wall size is made possible.

Description

【発明の詳細な説明】 本発明はテエープツモールドO製作、If!tに大型チ
為−プツ毫−ルドO製作方法に関する。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to the production of Teaptsu Mold O, If! The present invention relates to a method for manufacturing a large scale chipboard O.

連続鋳造用鋳型は、11式上から分類すると組立てそ一
ルドとテエープラモールドに分かれるが、テ為−プラモ
ールド紘組立て毫−ルドに比ベコーナ”部に溶湯Oさし
込みがなく、中関修環の回数04P1 < 、またモー
ルド金体t−プンパクト化できるという利点がある。し
かし従来、電着、引抜きなどによ)製造されるチェープ
ツモールドO内壁寸法は230−平方が最大て、これ以
上O寸法O物は調造不可能でTon、そOため大型鋼O
II造が不可能であるという欠点がありた、さらに従来
の?エーブツモールドで社板厚1・〜S・vat)鋼ま
た線鋼合金を鋳型本体に用−でいるために、電磁攪拌を
行なう場合には壁−ルド内でO磁場損失が大きく多大な
電力を負荷しなければなら1khという欠点があった。
Continuous casting molds are classified into type 11 assembly type molds and tear plastic molds, but compared to the plastic mold plate molds, there is no molten metal O inserted in the corner part, and the middle mold type There is also the advantage that the mold metal body can be made into a t-punpack.However, conventionally, the inner wall dimension of the chapetsu mold O manufactured by electrodeposition, drawing, etc. is at most 230 square meters. It is impossible to prepare O items with O dimensions above, so it is a large steel O.
Furthermore, the conventional method had the disadvantage that II construction was impossible. Since Abuts Mold uses steel or wire steel alloy for the mold body with a plate thickness of 1.0 S.Vat, when electromagnetic stirring is performed, the O magnetic field loss within the wall mold is large and a large amount of power is required. The disadvantage was that it required a load of 1kh.

そζで本発明者らは従来の?エープツ毫−ルドO欠点を
解消しうる誼モールドO11作法につき鋭意研究の結果
、極めて合目的なチェーブラ壁−ルドO製作方法を確立
するに至ヤ2本発明を完成しえ。
So, the inventors of the present invention decided to use the conventional method. As a result of intensive research into a method of making a mold O11 that can eliminate the defects of the Ebtsu wall mold O11, we have completed the present invention by establishing a method of manufacturing an extremely purposeful Chebura wall O.

すなわち本発Ip1は。That is, the original Ip1 is.

口) 鋳型本体を炭素鋼、4F殊鋼などの機械的強ge
m%A材料とし、これに冷却水溝を加工してかき、骸冷
却水溝加工面に熱伝導率のよい銅オえは鋼合金01〜S
O−厚O平板を拡散鋳1/a1にとで接合して2層りラ
ッドO平榎を製作した後、プレスなどによ〕該2層タツ
ツy平板を−げ、ヒれをチェープツモールドO構威部材
として、拡散溶11!、溶融溶接、ダルト締めなどで閉
じてテ具−ブ状にすることを特(2)鋳型本体を炭素鋼
 411殊鋼など0機械的強度oIIi%fh材料とし
、これに冷却水溝を加工してkき、鋏冷却水壽加工爾に
熱伝導率0よい銅tたは鋼合金の1〜SO−厚0平板を
拡散連接などで接合して2層タツッド0平板を劇作し、
腋意層りッッド平板上に耐熱、耐摩耗性eg−特殊銅、
Ii合金などを11〜1・―厚に拡散接合、メツ+1ど
で兼合してなる2層りツッド平板を製作“した後、プレ
スなどによ〉皺S層りッッド平I!を自げ、これをチェ
ープラ毫−ルド0構成部材として、拡散溶接 *融11
11.&k)締めなどで閉じてチ為−プ状にすることを
特徴とするチ為−プッ毫−ルドO製作方法 に関するもOである。
) The mold body is made of mechanically strong material such as carbon steel or 4F special steel.
M%A material is used, and cooling water grooves are machined on it, and the copper plate with good thermal conductivity is made of steel alloy 01-S on the surface where the cooling water grooves are machined.
After making a two-layer rad O flat plate by joining an O-thick O flat plate with diffusion casting 1/a1, remove the two-layer Tatsu Y flat plate by pressing etc., and mold the fin into a chapetsu mold. Diffusion melt 11 as an O structural member! (2) The mold body is made of carbon steel, 411 special steel, or other 0 mechanical strength oIIi%fh material, and cooling water grooves are machined into it. Then, after processing with scissors and cooling water, we made a two-layer TUD flat plate by joining 1~SO-thick flat plates of copper or steel alloy with good thermal conductivity of 0 using diffusion connection, etc.
Heat-resistant, abrasion-resistant EG-special copper on the axillary layered flat plate,
After manufacturing a two-layer Tud flat plate made of Ii alloy etc. by diffusion bonding to a thickness of 11~1. , and diffusion welded this as a component of Chapra Shield 0 *Fusing 11
11. &k) This article also relates to a method for manufacturing a chip-pull-fold O, which is characterized in that it is closed by tightening or the like to form a chip-like shape.

本発明によ)内瞭寸法がR50wm平方以上り大蓋で、
hり電磁攪拌効果のよいテ具−ブッ毫−ルyo@作が可
能となる。
According to the present invention) a large lid with an inner dimension of R50wm square or more,
It becomes possible to make a tea tool with good electromagnetic stirring effect.

以下、零発*DfエープツモールドO11作方法を、第
1〜41Iに従って詳述する。
Hereinafter, the method for making the zero-shot *Df Aptes mold O11 will be described in detail according to Nos. 1 to 41I.

第1−一に示すように鋳型本体1を炭素鋼。As shown in 1-1, the mold body 1 is made of carbon steel.

轡殊鋼などの機械強度O高い材料とし、これに冷却水溝
2を加工してお1!、その冷却水溝加工IIK熱伝導車
のよい純銅tえはりaム入)銅。
Use a material with high mechanical strength such as steel, and process cooling water grooves 2 into it! , its cooling water groove processing IIK heat conduction wheel is made of pure copper.

鉄人)鋼、析出強化部低合金鋼、燐入)銅120銅舎金
(板厚1〜S O−) 0平板Sを拡散溶接愈とで俵合
し、第1図@に示すようtk2層タツツド平I!4を劇
作する。
Tetsujin) steel, precipitation-strengthened low-alloy steel, phosphorus-containing) copper 120 copper metal (plate thickness 1~S O-) 0 flat plate S is welded together with a diffusion welding machine, and 2 layers of tk are formed as shown in Figure 1 @. Tatsudo flat I! Dramatize 4.

ζO!層タラツド乎板4は、ζOt−で零発@O?エー
プツモールドの劇作に使用できるが。
ζO! Layer tarad board 4 is ζOt- and zero departure @O? Although it can be used in Eptsmold's playwriting.

さらにこ02層クラッド乎版板0鋼系材料側に1**儂
、ニッケル、ニッケル含金、り四ムなどO耐摩耗I!S
を11〜10m0厚・さく一般的に墨ツケルメツ命の場
合は12〜S■、銅メッキO場会は11〜S 霞) p
c拡散接合、メツIIPtkどの手段で接合して第1m
(ロ)に示すようtks層タツツド平11[4にするこ
ともで自る。
In addition, this 02-layer clad plate has 1** on the steel material side, nickel, nickel-containing metal, and 40% wear resistance. S
11~10m0 thick.Generally, in the case of ink-plated steel, it is 12~S, and for copper plating, it is 11~S. Kasumi) p
c Diffusion bonding, Metsu IIPtk, etc. to bond the 1st m
As shown in (b), it is also possible to set the TKS layer to 11 [4].

銅系材料SO板厚は1饋よ〉薄いと毫−ルド表1ie温
度分布が不均一と*g、so−よ)厚−と冷却能力が不
足と1k〉共に鋳片に悪影響を及ぼすO’t’、銅系材
料Sは1〜S・−〇厚さく電磁攪拌を行う場合には1〜
1(Imm厚さが好まし%A)Kすべきで6)、また耐
摩耗材so榎厚は11−よ)薄−と耐摩耗材として寿命
が短かく、1・−よ)厚−と冷却能力が不足して鋳片に
悪影響を及ばずので耐摩耗材SO板厚はa1〜1・me
厚さにすべきである。
If the thickness of the copper-based material SO plate is 1 mm, the temperature distribution will be uneven, and the thickness and cooling capacity will be insufficient. t', copper-based material S is 1 to S・-〇 1 to 1 when performing thick electromagnetic stirring
1 (Imm thickness is preferable % A) K should be 6), and the wear-resistant material so Enoki thickness is 11-Y) thin and has a short life as a wear-resistant material, 1.-Y) Thick and cooling capacity. The wear-resistant material SO plate thickness is a1 to 1.
It should be thick.

上記!層タラツド平[41えは5層クラッド平板4t−
プレスなどによ伽自がて1種ho形(イ1w、ハ、工及
びネ)O構成部材としえ後。
the above! Layered flat plate [41e is 5 layer clad plate 4t-
After being pressed, etc., it is made into type 1 HO type (A, 1W, C, E and N) O component parts.

第11)〜0IIIK示すように1舎せ、その組合せ部
である端末at−拡散−俵、Il融S接まえはポル)締
めなどで閉じ、チ為−プ状にする。とOIl、―ぜ@1
0−け半径が4・―よ〉太き−と鋳片OX−すIIKク
ツツクが入)易(、S−よ)小さいと毫−ルド本体にク
ラッタが入haいO″e、自#If1117 o*#I
f半sa s 〜a D wxr”ch &のが好まし
一0壜たーけ1170外側9は―げが容易Kするように
鋳型本体1を−げる前に誼個所を予め減肉(最小0II
Iltで)してもよい。
As shown in No. 11) to 0IIIK, put together one box, and close the combined parts such as the terminal at-diffusion-bale and the front end of the bale and Il-fusion to form a chip shape. and OIl, -ze@1
If the radius is too thick and the slab OX IIK is small, clutter will enter the main body of the shield. o*#I
It is preferable that the mold body 1 is thinned in advance (minimum 0II
Ilt).

組合せ部である端末6は、 **、ボルト締めを容14
にするために、第S図に)〜@に示すように開先otp
a”mt貫るとともできる。。
Terminal 6, which is the combination part, is **, bolted 14
In order to make the bevel otp as shown in Fig.
You can do it by passing through a”mt.

★lll−親舎せ部である端末8は、WI湯のさし込み
をなくシ、急冷による鋳片Oクツツク尭生をなくすため
に、第4図(6)、@に示すように湾自を設けてもよ−
★Ill-The terminal 8, which is the main building part, is installed in the bay as shown in Fig. 4 (6) @, in order to eliminate the injection of WI hot water and to prevent the slab from being sluggish due to rapid cooling. You can also set up
.

以上1本@@aS層クラッド平板を使用してテエープツ
峰−ルドOII作する場合にりいて図示説−したが、2
層クラッド平板を使用しても岡IIに製作可能であるこ
とは商業者には容JkK■堺1れるであろう。
The illustrations above are based on the case where a single @@aS layer clad plate is used to create a Teaps peak Rudo OII, but 2
Commercial operators will be impressed by the fact that Oka II can be manufactured using a layered clad plate.

零発f14t)fエープツモールドの製作方法によL従
来は電着、引抜きなどで内壁寸法が最大!1・−平方ま
でしか製作できなかったチ纂−プツ峰−ルドが、拡散溶
@1どによって製作した2層または1層クラッド平板を
使用して。
Zero-shot f14t) f Depends on the manufacturing method of the Apts mold L Conventionally, the inner wall dimensions are maximized by electrodeposition, drawing, etc.! The chip-shaped mold that could only be manufactured up to 1.2 square meters now uses a two-layer or one-layer clad plate manufactured by diffusion melting @1.

tia−平方以上0 * @ 0物が製作が可能となつ
た。大型モールドでは大型鋼O鋳造が可能と**、tた
/チャージOII鋼量を多くすることによ〕大量生食が
できると−う効果を奏しうる。
It is now possible to produce items that are larger than tia-square 0 * @ 0. With a large mold, it is possible to cast a large steel O**, and by increasing the amount of charged OII steel, it is possible to produce a large amount of raw material.

また零発@によ)製作されたチェープラモールドは、熱
伝導率のよい銅系材料を薄肉化することができるO″e
、電磁攪拌を行う場合O磁場損失を減少し、省エネルギ
O観点からも大!′&効果を発揮する。
In addition, the Chepra mold manufactured by Zero Hat@) is an O″e mold that can be made thinner from copper-based materials with good thermal conductivity.
, when using electromagnetic stirring, O magnetic field loss is reduced, which is great from an energy saving perspective! '& Effective.

【図面の簡単な説明】[Brief explanation of drawings]

$1E11i〜第4図は1本発@Oテエープラ毫−ルド
OII作O各段階を説明するための図であって、第11
11!2層タツツド平11tたはS層りッツド〒lll
011作工寝説明図、第S図は5層クラッド平板を−は
加工して各種形状O構成部材とし、それら1組合せる実
施態IIO説明図、第1図は同じくS層りツツド構成部
材を組合せる場合、端末06舎開先O状謹O説明図、M
4mは組合せ部である端末部04I殊形状の説明図であ
る。 昭和57年2月ip日 特許庁長官 島田春樹殿 1、事件の表示 昭和56年特許願第121872号− 事件との関係 住 所  東京都千代田区丸の内二丁目5番1号氏 名
(620)  三菱重工業株式会社(名  相、) 代表者  矢 野   颯 4!l!代理人 IJ  所 東京都港区虎ノ門−丁目24番11号(1
)  明細書の「図面の簡単な説明」の項a補正の内容 (1)  明細書の第8頁13行目の「第3図」を「第
2図」に訂正する。
$1E11i ~ Figure 4 is a diagram for explaining each stage of one-shot @O tea placard O II production, and the 11th
11! 2-layer Tatsudo flat 11t or S-layer Ritzdo〒lll
011 is an explanatory drawing of the fabrication process, and Fig. S is an explanatory drawing of an embodiment IIO in which a five-layer clad plate is processed into O constituent members of various shapes. When combined, terminal 06 bevel O condition O explanatory diagram, M
4m is an explanatory diagram of the special shape of the terminal portion 04I which is a combination portion. Date of February ip, 1981 Haruki Shimada, Commissioner of the Japan Patent Office 1, Indication of the case Patent Application No. 121872 of 1983 - Address related to the case 2-5-1 Marunouchi, Chiyoda-ku, Tokyo Name (620) Mitsubishi Heavy Industries Co., Ltd. (name: Ao) Representative: Hayano Yano 4! l! Agent IJ Address: 24-11 Toranomon-chome, Minato-ku, Tokyo (1)
) Contents of amendment to section a of "Brief Description of Drawings" in the specification (1) "Figure 3" on page 8, line 13 of the specification is corrected to "Figure 2."

Claims (2)

【特許請求の範囲】[Claims] (1)  鋳型本体を炭素鋼、特殊鋼などの機械的強度
の高い材料とし、これに冷却水溝を加工しておき、誼冷
却水溝加工面に熱伝導車のよ1鋼また線鋼合金01〜5
0−厚の平板を拡散**1どで接合して2層タラツドの
平板を製作した後、プレスなどによ〉鋏2層りラッド平
I[kllIげ、とれt?瓢−プラモールドO構成部材
として、拡散溶接、溶融溶接、ボルドーめなどで閉じて
テエープ状にすることを特徴とするテ為−プラモールド
の製作方法。
(1) The mold body is made of a material with high mechanical strength such as carbon steel or special steel, and cooling water grooves are machined into it, and the cooling water groove machined surface is made of steel or wire steel alloy like a heat conduction wheel. 01-5
After making a two-layer flat plate by joining 0-thick flat plates using diffusion**1, etc., use a press etc. to attach two layers of flat plates with scissors. A method for producing a plastic mold O, which is characterized in that it is closed into a tape shape by diffusion welding, fusion welding, Bordeaux welding, etc. as a component of the plastic mold O.
(2)鋳型本体を炭素鋼、特殊鋼などの機械的強度0i
IIIVh材料とし、とれに冷却水溝を加工して**、
誼冷却水溝加工面に熱伝導率Oよい鋼を九社鋼合金01
〜50■厚OV−*を拡散溶接などで接合して2層り2
ツドの平板を製作し、誼2層タラツド平板上に耐熱、耐
摩耗性の高−特殊鋼、11合金などをa1〜10−厚に
拡散接金、メッキなどで接合してなる5層クラッド平板
を製作した後、プレスなどにより該3層クラッド平板を
曲げ、これをテエープツモールドの構成部材として、拡
散溶接=溶融溶接、−Mkト締め表どで閉じてチェープ
状にすることを特徴とするチェープラモー′ルドe1m
作方法。
(2) The mold body is made of carbon steel, special steel, etc. with mechanical strength 0i
Made of IIIVh material and processed with cooling water grooves**,
Kusha Steel Alloy 01 is a steel with good thermal conductivity on the cooling water groove machined surface.
~50■ thick OV-* is joined by diffusion welding etc. to form 2 layers 2
A 5-layer clad plate is made by manufacturing a 2-layer clad plate and joining heat-resistant, wear-resistant, high-grade special steel, 11 alloy, etc. to a thickness of A1 to 10-10 by diffusion welding, plating, etc. After manufacturing, the three-layer clad flat plate is bent using a press or the like, and this is used as a constituent member of a tape mold and closed with diffusion welding = fusion welding, -Mk tightening, etc. to form a chape shape. Chepra mold e1m
How to make it.
JP12187281A 1981-08-05 1981-08-05 Manufacture of tubular mold Granted JPS5823537A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP12187281A JPS5823537A (en) 1981-08-05 1981-08-05 Manufacture of tubular mold

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP12187281A JPS5823537A (en) 1981-08-05 1981-08-05 Manufacture of tubular mold

Publications (2)

Publication Number Publication Date
JPS5823537A true JPS5823537A (en) 1983-02-12
JPS645988B2 JPS645988B2 (en) 1989-02-01

Family

ID=14822009

Family Applications (1)

Application Number Title Priority Date Filing Date
JP12187281A Granted JPS5823537A (en) 1981-08-05 1981-08-05 Manufacture of tubular mold

Country Status (1)

Country Link
JP (1) JPS5823537A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0261523A2 (en) * 1986-09-25 1988-03-30 Agfa-Gevaert AG Method for making an injection moulding tool
CN103567402A (en) * 2012-07-19 2014-02-12 常州市武进长虹结晶器有限公司 Production process for chromium-zirconium-copper copper pipes

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56119647A (en) * 1980-02-27 1981-09-19 Nippon Steel Corp Composite tube mold for continuous casting
JPS5750251A (en) * 1980-09-09 1982-03-24 Nippon Steel Corp Assembled mold for continuous casting of metal

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56119647A (en) * 1980-02-27 1981-09-19 Nippon Steel Corp Composite tube mold for continuous casting
JPS5750251A (en) * 1980-09-09 1982-03-24 Nippon Steel Corp Assembled mold for continuous casting of metal

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0261523A2 (en) * 1986-09-25 1988-03-30 Agfa-Gevaert AG Method for making an injection moulding tool
CN103567402A (en) * 2012-07-19 2014-02-12 常州市武进长虹结晶器有限公司 Production process for chromium-zirconium-copper copper pipes

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JPS645988B2 (en) 1989-02-01

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