JPS5822159A - Laminate of wpc veneer and resin base board and its manufacture - Google Patents

Laminate of wpc veneer and resin base board and its manufacture

Info

Publication number
JPS5822159A
JPS5822159A JP56120926A JP12092681A JPS5822159A JP S5822159 A JPS5822159 A JP S5822159A JP 56120926 A JP56120926 A JP 56120926A JP 12092681 A JP12092681 A JP 12092681A JP S5822159 A JPS5822159 A JP S5822159A
Authority
JP
Japan
Prior art keywords
veneer
resin
laminate
synthetic resin
wpc
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP56120926A
Other languages
Japanese (ja)
Other versions
JPS6230109B2 (en
Inventor
宗彦 伊藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Electric Works Co Ltd
Original Assignee
Matsushita Electric Works Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Works Ltd filed Critical Matsushita Electric Works Ltd
Priority to JP56120926A priority Critical patent/JPS5822159A/en
Publication of JPS5822159A publication Critical patent/JPS5822159A/en
Publication of JPS6230109B2 publication Critical patent/JPS6230109B2/ja
Granted legal-status Critical Current

Links

Landscapes

  • Laminated Bodies (AREA)

Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。
(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

【発明の詳細な説明】 本発明はWPC単板と樹カ旨基板の積層体及びその製造
方法、更に詳しくは、熱硬化性樹脂と熱可塑性合成との
混合物が注入されたWPC単板と熱可塑性合成樹脂で成
形される樹脂基板の積層体及びその製造方法に関するも
のである。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a laminate of WPC veneer and a wood substrate and a method for manufacturing the same, and more particularly, a laminate of WPC veneer and a wood board and a method for manufacturing the same, and more specifically, a laminate of WPC veneer and a wood board injected with a mixture of a thermosetting resin and a thermoplastic composite. The present invention relates to a laminate of resin substrates molded from a plastic synthetic resin and a method for manufacturing the same.

一般に、ポリエステv st ohやDAPなどの熱硬
化性合成樹脂を針葉樹単板のような木質単板に注入した
WPC単板は、熱可塑性合成樹脂の持つ、補強効果の高
さや表面硬度の高さなどの理由により多く市場に提供さ
れている。このWPC単板を樹脂基板に積層する必要が
ある場合は、接着剤を用いて両者を結合しなければなら
ないが、この接着剤の塗布は、WPC単板が0.5辱藁
程度の薄肉のものになると困難になるため、実質上、薄
肉のWPC単板を樹脂基板に接着させるには、接着剤を
樹脂基板上に塗布しなければならなかった。ところが、
この薄肉のWPC単板を押出し直後の加熱下にある樹脂
基板に接着させる場合は、樹d旨基板が高温でしかも未
だ軟らかい状態にあるため、接着剤を樹脂基板に塗布す
ることができず、従って、薄肉のWPC単機を押出し直
後の樹脂基板へ接着剤を用いて接着させることは実質的
に不可能であったっ本発明は上記の点に鑑みて為された
ものであって、第1の目的とするところは接着剤を用い
ることなく wpc単板が樹脂基板に接着で籾だ積層体
を提供することにあり、第2の目的は薄肉のwPc単板
であつCtこれを押出し成形直後の+M脂基板へ別途の
接層剤を用いることなく接着できる積層体の製造方法を
提供することである。
In general, WPC veneers are made by injecting thermosetting synthetic resins such as polyester vs. Many are offered on the market for these reasons. If it is necessary to laminate this WPC veneer to a resin substrate, the two must be bonded together using an adhesive. Therefore, in practice, in order to bond a thin WPC veneer to a resin substrate, an adhesive had to be applied onto the resin substrate. However,
When bonding this thin WPC veneer to a resin substrate that is under heating immediately after extrusion, the adhesive cannot be applied to the resin substrate because the wood substrate is hot and still in a soft state. Therefore, it is virtually impossible to bond a thin WPC unit to a resin substrate immediately after extrusion using an adhesive.The present invention has been made in view of the above points, and the first The purpose is to provide a laminate in which WPC veneers are bonded to resin substrates without using adhesives, and the second purpose is to provide a laminate in which WPC veneers are bonded to resin substrates without using adhesives. It is an object of the present invention to provide a method for manufacturing a laminate that can be bonded to a +M resin substrate without using a separate adhesive.

本発明を以下図に示す実施例に基いて詳述する0本発′
明に係るWPC単板と樹脂基板の積層体(〜は、熱硬化
性合成樹脂と熱可塑性合成樹脂との混合物が注入された
木質単板f1)の表面にこの木質単板itl内の熱可塑
性合成樹tliと熱融着性を有する熱可塑性合成樹脂で
成形された樹脂基板(2)が両者の熱融着によって結合
されたことを特徴とするものであり、本発明に係るWP
C単板と樹脂基板の積層体囚の製造方法は、熱硬化性合
成樹脂と熱可塑性合成+M脂との混合物が注入され・た
木質板(1)を、押出し成形直後の加熱下にある熱可塑
性合成et脂の樹脂基板(2)上に積層して木質単板(
1)内の熱可塑性合成樹脂を溶融化させ、木質単板(1
)と11脂基板(2)とを両者の熱0工塑性合成樹り旨
同士の熱融着により結合させることを特徴とするもので
あり、木質単板として米ト月のような針葉樹単板で厚さ
がQ、 5 M1471後のものが用いられる。この木
質単板に注入する混合物としては、熱硬化性合成樹脂で
ある不飽+0ポリエステ+LI−スチレシの混合液に熱
可塑性合成樹脂である重合度が100〜91)0程度の
塩化ビニILIを溶力為したものが用いられ、1証化ビ
ニルはポリエステルに対して2o/−(資)重量係の割
合で混入され、減圧下の木質li板(1)に1〕記の混
合物が注入される5、また塩化ビニルを不飽和・代すエ
ステ1し−スチレン系にi昆入するために、シフ[]へ
+1jニアやMEK1ξ:+M化ビニIL−を混入して
から、これ全不飽和ポリエステル・−スチレン基に’(
4人する。一方、n詣鳩板(2)と+、−Cは熱1lI
I塑性合成樹1后でちる塩化ビニルの発泡体が用しへら
れ、押出し機13)辷り押出された直後の高温で柔かい
f#脂基板(2)Lに、既に硬化が完了した熱硬化性合
成樹脂と熱可塑性合成樹脂とノ)混合物が注入された木
質単板口)が供給され、樹す一基板(2)のもつ高温に
よって木質単板11+内の熱可塑性合成樹脂が溶解し、
加圧O−ルf4H41を通過する間に木質単板(1)と
m脂基板(2)の熱可塑性合成樹脂同士が熱融着を゛起
こして木質単板(1)と樹脂基板(2)とが接着するわ
けである。すなわち、樹脂基板1′tl tよ押出し直
後で約180℃の温度であり、150’0、160°0
の温度に下った状態のとき忙木質単板(1)が樹脂基板
(2)上に供給されて、木質単板it)が150゛(]
程度に加熱されて内部の熱可塑性樹ら旨(塩化じ二11
/)が溶融し、これが未硬化状態にある樹す一基板(2
)と加圧0−L141の助けによって熱融着するわけで
ある。尚、木質単板111注入する熱可塑性樹脂として
は、樹脂基板(2)を構成する熱可塑性合成樹8iと#
1融着するものであればよく、樹脂基板(2)として塩
化ピニレを用いる場合は、上記の塩化じ二しの他、例え
ばアクソシ樹脂を用いてもよいものである。
The present invention will be explained in detail based on the embodiments shown in the figures below.
The surface of the laminate of WPC veneer and resin substrate (~ is wood veneer f1 injected with a mixture of thermosetting synthetic resin and thermoplastic synthetic resin) according to The WP according to the present invention is characterized in that a synthetic tree tli and a resin substrate (2) molded from a thermoplastic synthetic resin having heat-fusibility are bonded together by heat-sealing the two.
The method for producing a laminate of C veneer and resin substrate is to heat a wooden board (1) injected with a mixture of thermosetting synthetic resin, thermoplastic synthetic resin + M resin, under heating immediately after extrusion molding. A wooden veneer (
1) by melting the thermoplastic synthetic resin in the wood veneer (1).
) and No. 11 resin substrate (2) are bonded together by heat fusion between the two thermoplastic synthetic resins, and the wood veneer is a softwood veneer such as American Tozuki. The thickness is Q, and the one after 5 M1471 is used. The mixture to be injected into this wood veneer is a mixture of thermosetting synthetic resins, unsaturated +0 polyester + LI-styrene, and thermoplastic synthetic resin, vinyl chloride ILI, with a degree of polymerization of about 100 to 91) 0. The 1st grade vinyl is mixed with the polyester at a ratio of 2o/- (by weight), and the mixture described in 1) is poured into the wood li board (1) under reduced pressure. 5. Also, in order to incorporate unsaturated vinyl chloride into the styrene system, +1jnia and MEK1ξ:+M vinyl IL- are mixed into Schiff[], and then this completely unsaturated polyester is added.・−Styrene group'(
4 people do it. On the other hand, n Pilgrimage board (2) and +, -C are heat 1lI
A polyvinyl chloride foam that has been melted with plastic synthetic resin 1 is used, and the thermosetting resin that has already been cured is placed on the soft f# resin substrate (2) L at a high temperature immediately after being extruded by an extruder 13). A wooden veneer injected with a mixture of synthetic resin and thermoplastic synthetic resin (2) is supplied, and the thermoplastic synthetic resin in the wooden veneer 11+ is melted by the high temperature of the tree substrate (2).
While passing through the pressurized O-ru F4H41, the thermoplastic synthetic resins of the wood veneer (1) and resin board (2) undergo thermal fusion, resulting in the wood veneer (1) and resin board (2). This is why they are glued together. That is, the temperature of the resin substrate 1'tl t is approximately 180°C immediately after extrusion, and the temperature is 150°C, 160°C,
The wood veneer (1) is supplied onto the resin substrate (2) when the temperature has dropped to 150゛().
When heated to a certain degree, the internal thermoplastic resin (dichloride 11
/) is melted, and this is the uncured wood substrate (2).
) and the pressure 0-L141 help to thermally fuse them. In addition, the thermoplastic resin injected into the wood veneer 111 includes the thermoplastic synthetic resin 8i and the resin substrate (2).
Any material that can be fused may be used as long as the resin substrate (2) is made of polychlorinated resin, and in addition to the above-mentioned polychlorinated resin, for example, AXOSI resin may be used.

本発明は以とのように、木質単板に注入されるPA硬化
性む成樹l旨と熱可塑性合成樹脂との混合物のうち熱c
iT塑性合成樹脂を、木質単板が積層される樹り一基板
の熱によって溶融させて、木質単板と嘴11旨基板とを
両番・h熱町雫性合代虜d旨同士の熱融着−によって結
合でき、別途の接着剤を用いることなく合成j#す旨が
注入された木質単板を嘴1旨基板ζ陸塘することができ
bと(へり利点があり、接着剤の塗布が困難で、ちる薄
肉の木質単板と押出し成形′IN後、・′)樹11醋基
板辷の結合も容易に行なえ、るもってあり、得られた積
層体は木質単板に注、入された熱硬化性合成樹脂による
補強性及び表面硬度の高さに【って耐摩耗性(lこ富ん
だ製品となるものでちる
As described below, the present invention provides heat curing in a mixture of a PA hardening mature tree and a thermoplastic synthetic resin that is injected into a wood veneer.
The iT plastic synthetic resin is melted by the heat of the wood veneer board on which the wood veneer is laminated, and the wood veneer and the beak 11 board are bonded together. It can be bonded by fusion bonding, and without using a separate adhesive, the synthetic injected wood veneer can be attached to the substrate (with the advantage of using no adhesive). It is difficult to apply, and after extrusion molding with a thin wood veneer, it is easy to bond the wood veneer to the base. The reinforced thermosetting synthetic resin and high surface hardness make the product highly wear resistant.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明の一実捲例の積層体を示すS分1析囲図
、第2図は同上のfA壱過糧を示す饋略図であり、mは
木質単板、(2)は樹脂基板、(A)は積層体であ乙、
、。 代理人 井珊I:6 1)反 七
FIG. 1 is an S1 analysis diagram showing a laminated body according to an example of the present invention, and FIG. 2 is a schematic diagram showing the same fA one-layer structure, where m is a wooden veneer and (2) is a wooden veneer. Resin substrate, (A) is a laminate,
,. Agent Isan I: 6 1) Anti 7

Claims (2)

【特許請求の範囲】[Claims] (1)  熱硬化性合成樹l旨と熱可塑性合成樹脂との
混合物が注入された木質単板の表面にこの木質単板内の
熱可塑性合成+11旨と熱融着性を有する熱可塑性合成
樹脂で成形されたIN脂基板が両者の熱融着によって結
合され九ことを特徴とするWPC単板と樹脂基板の積層
体。
(1) On the surface of a wooden veneer injected with a mixture of a thermosetting synthetic resin and a thermoplastic synthetic resin, a thermoplastic synthetic resin having heat-fusion properties with the thermoplastic compound +11 in the wood veneer is applied. A laminate of a WPC veneer and a resin substrate, characterized in that an IN resin substrate molded with the resin is bonded by heat fusion between the two.
(2)熱硬化ま合成樹1旨と熱iJ’塑性合成樹脂との
混合物が注入された木質単板を、押出し成形直後の加熱
下f’Cある熱可塑性合成樹脂の樹脂基板上に積層して
木質単板内の熱可塑性合成樹脂を溶融化させ、木質単板
と樹脂基板とを両者の熱可塑性合成樹脂同士の熱融着に
より結合させることを特徴とするWPC単板と樹脂基板
の積層体の製造方法。
(2) A wood veneer injected with a mixture of thermoset synthetic wood and thermoplastic synthetic resin is laminated onto a thermoplastic synthetic resin substrate with f'C under heating immediately after extrusion molding. A lamination of a WPC veneer and a resin substrate, characterized in that the thermoplastic synthetic resin in the wood veneer is melted, and the wood veneer and the resin substrate are bonded by thermal fusion of the thermoplastic synthetic resins of both. How the body is manufactured.
JP56120926A 1981-07-31 1981-07-31 Laminate of wpc veneer and resin base board and its manufacture Granted JPS5822159A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP56120926A JPS5822159A (en) 1981-07-31 1981-07-31 Laminate of wpc veneer and resin base board and its manufacture

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP56120926A JPS5822159A (en) 1981-07-31 1981-07-31 Laminate of wpc veneer and resin base board and its manufacture

Publications (2)

Publication Number Publication Date
JPS5822159A true JPS5822159A (en) 1983-02-09
JPS6230109B2 JPS6230109B2 (en) 1987-06-30

Family

ID=14798395

Family Applications (1)

Application Number Title Priority Date Filing Date
JP56120926A Granted JPS5822159A (en) 1981-07-31 1981-07-31 Laminate of wpc veneer and resin base board and its manufacture

Country Status (1)

Country Link
JP (1) JPS5822159A (en)

Also Published As

Publication number Publication date
JPS6230109B2 (en) 1987-06-30

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