JPS5819147A - Manufacture of armature for coreless flat motor - Google Patents
Manufacture of armature for coreless flat motorInfo
- Publication number
- JPS5819147A JPS5819147A JP11637281A JP11637281A JPS5819147A JP S5819147 A JPS5819147 A JP S5819147A JP 11637281 A JP11637281 A JP 11637281A JP 11637281 A JP11637281 A JP 11637281A JP S5819147 A JPS5819147 A JP S5819147A
- Authority
- JP
- Japan
- Prior art keywords
- coil
- armature
- shape
- mold
- winding frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/12—Impregnating, heating or drying of windings, stators, rotors or machines
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Dc Machiner (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
Description
【発明の詳細な説明】 本発明はコアレスフラットモータの製造方法に関する。[Detailed description of the invention] The present invention relates to a method for manufacturing a coreless flat motor.
コアレスフ２．トモータの電機子を製造する場合、従来
は、第１図の葎）に示す如く自己融着性の電ｉｌｌ管図
示せぬ巻線機【使ってコイル巻枠に巻回し、溶剤等によ
ｐ電線相互間を融着させ、熱風で乾燥させる等して一体
的に固着させたのち、コイル巻枠より取〕外し、コイル
片２管形成していた。更に、伽）に示す如く、そのコイ
ル片２を図示せぬ金蓋内に配列して樹脂を注入し、固化
することによシ、電機子３を製造していた。Coreless 2. Conventionally, when manufacturing the armature of a motor, as shown in Fig. 1, a self-fusing electric tube was wound around a coil frame using a winding machine (not shown), and the coil was wound with a solvent or the like. The electric wires were fused together and fixed together by drying with hot air, etc., and then removed from the coil winding frame to form two coil pieces. Furthermore, as shown in Figure 3), the armature 3 was manufactured by arranging the coil pieces 2 in a metal lid (not shown), injecting resin, and solidifying the coil pieces 2.
しかしながら、上記従来方法では、コイル片２を形成さ
せる際、多量の溶剤を使用するため、作業者に有害であ
る上、熱風で乾燥させなけれｔｉｔらない等の手間を要
し、また、コイル片ｆｌｔ−ｘイル巻枠より取り外し１
′？−９金型に配列する際、形崩れが生じないように慎
重に取シ扱わなければならないことから作業性を著しく
低下させる欠点があり九、更に、このようにして折角形
崩れしないように金型内に配列し九にも拘わらず、樹脂
成形時には、樹脂圧力によってコイル形状が崩れ、回転
ムラ中動率低下を生じせしめる等、モータ特性を低下さ
せる欠点があった。However, in the above conventional method, a large amount of solvent is used when forming the coil piece 2, which is harmful to workers, requires time and effort such as having to dry it with hot air, and the coil piece 2 flt-x Removal from the reel frame 1
′? -9 When arranging the pieces in the mold, they must be handled carefully so as not to lose their shape, which has the disadvantage of significantly reducing work efficiency. Despite the arrangement of the coils in the mold, during resin molding, the shape of the coil collapses due to the resin pressure, resulting in uneven rotation and a decrease in movability, resulting in deterioration of motor characteristics.
本発明は、上記従来技術の欠点を除き、作業性が良くし
かも優れ九モータ特性の得られる一アレスフう曹トモー
タの電機子製造方法を提供するととｔａ的とする。It is an object of the present invention to provide a method for manufacturing an armature for a single-press motor, which eliminates the drawbacks of the prior art described above, provides good workability, and provides excellent motor characteristics.
以下、本発明を図の実施例を参照して説明する。The present invention will be explained below with reference to the embodiments shown in the drawings.
第２図は本発明の一実施例に適用されるコイル巻枠の構
成図を示したもので、コイル巻枠１１は、例えば厚さ０
．６■以下の絶縁板て、コイル片形状に會わせてその周
辺部に凹凸を設けて図示形状に予め形成してかく、勿論
、この；イル巻枠１１は、図示形状に限らず、更に凹凸
を増す等し１第３＠ｌに示す形状にしてｔ＾く、その形
状は適宜に設計し得る。FIG. 2 shows a configuration diagram of a coil winding frame applied to an embodiment of the present invention, and the coil winding frame 11 has a thickness of 0, for example.
．． 6. The following insulating plates are preformed in the shape shown in the drawings by fitting them into the shape of a coil piece and providing unevenness on the periphery.Of course, this coil winding frame 11 is not limited to the shape shown in the drawings. , etc., and the shape can be designed as shown in 1st 3@l, and the shape can be designed as appropriate.
次に、ζＯａイル嗜枠１１１Ｅ）凹凸１利用して、第４
１１に示す如く、巻枠周辺にエナメル銅ｌｌ１１２を規
定数巻回して＝イル片１３を形成する。即ち、エナメル
銅纏１２をコイル巻枠１１の凸部１１私のｌＩＩｗから
凸部１１ｂの裏面へ、更にそこから凸部１１・の表面へ
と言うように、コイル壱粋１１０台凸部を縫うようにし
てコイル巻枠１１０周辺にＩ／ＩＩ＠シ、コイル片１３
を形成する。この状態で、コイルの巻始め部１２ｍと巻
＃！シ鎗２ｂは、解けｅｖように瞬間接着剤等により固
定する。Next, using the ζOa tile frame 111E) unevenness 1, the fourth
As shown in FIG. 11, a coil piece 13 is formed by winding a prescribed number of enameled copper layers 112 around the winding frame. That is, sew the enamel copper wrap 12 from the convex part 11 of the coil winding frame 11 to the back side of the convex part 11b, and from there to the surface of the convex part 11. In this way, I/II@shi and coil pieces 13 are placed around the coil winding frame 110.
form. In this state, the winding start part of the coil is 12m and winding #! The spear 2b is fixed with instant adhesive or the like so that it will not come loose.
更に、とのよ５Ｋして形成した；イル片１３をコイル巻
ｌ１１１に取り付けたまま、第５図に示す如く会重内Ｋ
１１Ｎ次配列し、樹ｈｔ注入して固化することにより、
電機子１４を製造する。Furthermore, the coil piece 13 was attached to the coil winding l111, and as shown in FIG.
By arranging the 11N order, injecting it with HT and solidifying it,
Manufacture armature 14.
このようにして、コアレスフラット彎−夕の電機子を製
造すれば、コイル片１３形成時、溶剤、熱風ｔ６１ｐｌ
！としない上、形成された＝イル片１３は、ロイル巻枠
１１にしっかりと固定されるため、取り扱いが楽にな）
、作業性が教養される。壕九、金製内に配列する際にも
形崩れを起ζすことなく簡単Ｋ１１列ちせｉｌｌことが
可能となる。こ０４１會、図示せぬ金製内部にコイル巻
枠１１０凹部に合わせて突出部を設けておき、この突出
部に；イル巻枠１１の凹部を嵌合させるようにすれば、
更に作業性が教書され、コイル片１３ｔ−正確な位置Ｋ
ＩＦ列させることができるようになる。ｔた、樹脂成形
時、樹脂圧が加わりてもコイル片１３は＝イル巻枠１１
に固定保持されている九め、従来のように：ｙイル形状
が崩れることなく、正ｉＩ表位置に整然とし次配列秋ｍ
ｅ保りて樹脂成形され為、仁の結果、同転ムラのない効
率の優れ曳プアレスフラ、トモータが得られるようにな
る・
以上のように本発明によれば、作業性が良く、しかも、
＝イル形状を崩すこと表く成形して電機子を製造するこ
とができ、との結果、モータ％性の優したコアレスフラ
ットモータが得られるようになる。If a coreless flat curved armature is manufactured in this way, when forming the coil piece 13, solvent, hot air t61pl
! In addition, the formed coil piece 13 is securely fixed to the coil frame 11, making it easier to handle.)
, workability is taught. It becomes possible to easily arrange K11 rows without causing deformation when arranging them in a metal structure. In this case, if a protrusion is provided in the metal interior (not shown) to match the recess of the coil winding frame 110, and the recess of the coil winding frame 11 is fitted into this protrusion,
Furthermore, the workability was taught, and the coil piece 13t - accurate position K
It becomes possible to make an IF column. In addition, even when resin pressure is applied during resin molding, the coil piece 13 remains unchanged from the winding frame 11.
The ninth point is fixedly held in place, as in the conventional case: without the shape being distorted, the next arrangement is neatly placed in the front position.
Since it is molded with resin while retaining the same properties, it is possible to obtain an efficient pull-less flutter and motor with no uneven rotation.As described above, according to the present invention, the workability is good, and
As a result, a coreless flat motor with excellent motor performance can be obtained.
第１図は従来のコアレスフラットモータの電機子製造方
法を説明するための図で、（ａ）ａそのコイル片形成方
法説明図、（ｂ）はその電機子＝イル成形方法説明図、
第２図および第３図は本発明に適用される各コイル巻枠
の説明図、第４図は本発ＩＪｉＫよるコイル片形成方法
説明図、第５図は本発明による電機子；イル成形方法説
明図である。
１・・・電線、２．１３・・・コイル片、３．１４・・
・電機子、１１・・・コイル巻枠、ｌ１ｍ〜１１・・・
・凸部、１２魯・・・コイルの巻始め部、１２ｂ・・・
コイルの巻終り部。
第１図
（０） （ｂ）第２
１１ｆｌ 、３日FIG. 1 is a diagram for explaining a conventional method for manufacturing an armature of a coreless flat motor, (a) a diagram for explaining the coil piece forming method, (b) a diagram for explaining the method for forming the armature,
FIGS. 2 and 3 are explanatory diagrams of each coil winding frame applied to the present invention, FIG. 4 is an explanatory diagram of a coil piece forming method using the IJiK of the present invention, and FIG. 5 is an explanatory diagram of an armature coil forming method according to the present invention. It is an explanatory diagram. 1... Electric wire, 2.13... Coil piece, 3.14...
・Armature, 11... Coil winding frame, l1m~11...
・Convex part, 12b... Coil winding start part, 12b...
The end of the coil. Figure 1 (0) (b) 2nd
11fl, 3 days
Claims (1)
＊１設けてコイル巻枠を形成し、ヒＯコイル巻枠の周辺
部にその凹凸部金利用して；イル導曽會執定数ＩＩｋＩ
／ｉＡシてコイル片を形成させ、このコイル片を上記＝
イル巻枠ＫＮｉＬシ付けた１１複数枚順次重ね合わせて
配列し、成形することｔ特徴トスるプアレスフ２．トモ
ータの電機子製造方法。A coil winding frame is formed by providing a peripheral part KM convex*1 of an insulating thin plate with a shape that matches the coil shape, and the uneven part is used for the peripheral part of the coil winding frame;
/iA to form a coil piece, and convert this coil piece into the above =
A plurality of 11 sheets with a winding frame KNiL are sequentially stacked and arranged and formed.Features: 1.Poor surface tossing.2. How to manufacture a motor armature.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11637281A JPS5819147A (en) | 1981-07-27 | 1981-07-27 | Manufacture of armature for coreless flat motor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11637281A JPS5819147A (en) | 1981-07-27 | 1981-07-27 | Manufacture of armature for coreless flat motor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5819147A true JPS5819147A (en) | 1983-02-04 |
| JPS6242463B2 JPS6242463B2 (en) | 1987-09-08 |
Family
ID=14685345
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP11637281A Granted JPS5819147A (en) | 1981-07-27 | 1981-07-27 | Manufacture of armature for coreless flat motor |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5819147A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59153446A (en) * | 1983-02-22 | 1984-09-01 | Shinko Electric Co Ltd | Manufacture of disk-shaped armature |
| KR100524592B1 (en) * | 2002-01-19 | 2005-11-03 | 주식회사서영테크 | Brushless dc motor having the resinoid molded stator |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS50108502A (en) * | 1974-02-01 | 1975-08-27 | ||
| JPS50117301U (en) * | 1974-03-12 | 1975-09-25 | ||
| JPS5520128U (en) * | 1978-07-27 | 1980-02-08 |
-
1981
- 1981-07-27 JP JP11637281A patent/JPS5819147A/en active Granted
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS50108502A (en) * | 1974-02-01 | 1975-08-27 | ||
| JPS50117301U (en) * | 1974-03-12 | 1975-09-25 | ||
| JPS5520128U (en) * | 1978-07-27 | 1980-02-08 |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59153446A (en) * | 1983-02-22 | 1984-09-01 | Shinko Electric Co Ltd | Manufacture of disk-shaped armature |
| JPH0421426B2 (en) * | 1983-02-22 | 1992-04-10 | Shinko Electric Co Ltd | |
| KR100524592B1 (en) * | 2002-01-19 | 2005-11-03 | 주식회사서영테크 | Brushless dc motor having the resinoid molded stator |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6242463B2 (en) | 1987-09-08 |
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