JPS58189062A - Mechanism for spraying mixture of cement - Google Patents

Mechanism for spraying mixture of cement

Info

Publication number
JPS58189062A
JPS58189062A JP7286182A JP7286182A JPS58189062A JP S58189062 A JPS58189062 A JP S58189062A JP 7286182 A JP7286182 A JP 7286182A JP 7286182 A JP7286182 A JP 7286182A JP S58189062 A JPS58189062 A JP S58189062A
Authority
JP
Japan
Prior art keywords
rotating disk
cement
disk
spraying
rotating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP7286182A
Other languages
Japanese (ja)
Inventor
Yasuro Ito
伊東 靖郎
Seiichi Aida
会田 精一
Kenji Kuroba
黒羽 健嗣
Takashi Nakamura
隆 中村
Yoshiaki Numajiri
沼尻 善昭
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP7286182A priority Critical patent/JPS58189062A/en
Publication of JPS58189062A publication Critical patent/JPS58189062A/en
Pending legal-status Critical Current

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  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
  • Coating Apparatus (AREA)

Abstract

PURPOSE:To smoothly spray the mixture of cement under the condition to diminish diffusion or splash, by providing the rotary disc having a direction- controlling part whose sliding motion can be adjusted to the spraying mechanism. CONSTITUTION:A rotary disc 2 is provided at a rotary cylinder 3. Said rotary disc 2 comprising a main spraying opening 21 and a sub spraying opening 22 can be moved by the rotation of a screw shaft 4, and the sub spraying opening 22 has a direction-controlling part 23. Hence the work of spraying the mixture of cement is performed at a position defined by the relationship between the rotary disc 2 and the direction-controlling part 23, while rotating the rotary disc 2 at a high speed. Thus, the spraying along a specified direction can be performed while diminishing diffusion or splash, so that its efficiency can be enhanced.

Description

【発明の詳細な説明】 本発明はセメント混練物吹付機構の創案に係り、支保工
その他の配設物を有する施工面に対して効率的な吹付施
工を円滑に実施することのできる機構を提供しようとす
るものでコンクリート又はモルタル等のセメント混練物
を吹付施工することは型枠を不要にし、従って型枠の組
付けおよび取外を省略させて工期短縮を図り得るものと
して近時次第に普及化されつつある。ところでこのよう
なセメント混線物の吹付施工は従来一般的にはノズルに
より高圧空気を以て吹付けるものであるが、このような
従来一般法によれば単に高圧空気を必要とするだけでな
く、吹付けるべきコンクリート等が高圧空気によって分
散せしぬられ且つ吹付面が高圧空気に曝されることから
吹付けられるコンクリート等の気散や跳ね返り、脱落量
が多く、特にこの種吹付施工において不可欠的に用いら
れる急結剤なとの気散が多いので作業環境を汚損するこ
とが着しく、トンネル内その他の閉鎖条件下の作業に当
っては短時間毎に作業を中止し空気中に浮遊したダスト
分の沈静を図らなければ作業し得ないことは公知の通り
であって、吹付方向が点的であること本相俟ち、その作
業能率も思わしくないなどの不利がある。このため−1
lK回転円板の遠心力を利用して投射施工することが行
われており、このような回転H&によればノズル方式に
よるものの上記したような不利を適切に回避し、しかも
能率的に吹付施行し得るメリットがある。然しこの回転
円板方式によるものでは回転円板の板面によって吹付方
向が特定され、このことは例えばトンネル内向に吹付け
るような場合において常にトンネル内向に直角状に投射
吹付けするので脱落や跳ね返りを縮減するなどの有利さ
があるとしても、例えばこのトンネル内面吹付時におい
ては一定間隔毎に形鋼などによる支保工が配設されてい
るのが普通であり、その他の施工時においても施工層に
骨格的機能を果す鉄骨などが設けられているのが一般で
あって、このよ・うな条件下における吹付施工において
支保工や鉄骨部材の内部ないしその背面にコンクリート
などを適切に吹付は施工できず、このため吹付施工後に
これらの部分に対し別に手作業的なコンクリート打設作
業などを実施すべきこととなり、折角の吹付施工による
高能率性を充分に発揮し得ない欠点がある。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to the invention of a cement mixture spraying mechanism, and provides a mechanism that can smoothly carry out efficient spraying construction on construction surfaces having shoring and other installed objects. Spraying cement mixtures such as concrete or mortar has become increasingly popular in recent years as it eliminates the need for formwork and can shorten the construction period by omitting the assembly and removal of formwork. It is being done. By the way, the conventional method of spraying cement mixtures is to use high-pressure air using a nozzle, but this conventional method not only requires high-pressure air; This method is essential especially in this type of spray construction because the concrete, etc. to be sprayed is dispersed and wetted by high-pressure air, and the sprayed surface is exposed to high-pressure air, resulting in a large amount of the sprayed concrete, etc. scattering, bouncing, and falling off. The work environment is often polluted due to the rapid setting agent that is dispersed, and when working in tunnels or other closed conditions, work must be stopped at short intervals to remove dust floating in the air. It is well known that the work cannot be carried out unless efforts are made to calm down the air, and the fact that the spraying direction is spot-on has the disadvantages that the work efficiency is also unsatisfactory. For this reason -1
Projection construction is carried out using the centrifugal force of a rotating disk, and according to such rotation H&, the above-mentioned disadvantages of the nozzle method can be appropriately avoided, and moreover, spraying can be carried out efficiently. There are possible benefits. However, with this rotating disk method, the spraying direction is specified by the plate surface of the rotating disk, and this means that when spraying inward, for example, into a tunnel, the spray is always perpendicular to the tunnel, so there is no chance of it falling off or bouncing back. Even if there is an advantage such as reducing the construction layer, for example, when spraying the inside of a tunnel, it is normal to install supports made of shaped steel at regular intervals, and also during other constructions. Generally, steel frames and the like are installed to perform skeletal functions, and during spraying construction under these conditions, concrete cannot be properly sprayed inside or behind the shoring and steel members. Therefore, after spraying, it is necessary to separately perform manual concrete pouring work on these parts, which has the disadvantage that the high efficiency of spraying cannot be fully demonstrated.

本発明は上記しえよつな実情に鑑み検討を重ねて創案さ
れたものであって、その実施態様を添附図面に示すもの
について説明すると、第1図に示すものにおいてはホッ
パー10に受入れられたコンクリートその他の吹付材料
は供給筒1内のスクリュ11によって咳供給筒1の前端
部に順次送られ、該前端部に形成された吐出口12から
回転円板2上に供給され、この回転円板2は上記供給筒
1と同軸に設けられ九回転筒3の前端部に取付けられた
ものであってモータ6のような原動機構により所定の高
速条件で回転され、その周側から供給され九吹付資料を
投射するものであるが、前記回転筒3の軸受部30はベ
ット8上に形成されたレールTに対して係合部5にスラ
イダプルに係合し、該係合部5には螺杆4が螺合せしめ
られ、該螺杆4t−手動又は自動的に回転することによ
り前記軸受部30と共に回転筒3がその軸方向に移動し
得るように成っており、然して前記回転円板2には中央
部の主投射口21の#後に夫々−投射口22が形成され
、この主投射口21と則投射口22とを仕切る仕切板の
前端部には夫々剛投射口2211mに傾斜した方向規制
部23が形成されている。13は供給筒1の軸受部であ
って、供給ll11にはスプロケット1Tが取付けられ
、該スズロケット11に掛けられたチェーンを駆動する
こと罠より供給筒1自体も回転され、従ってその前端に
形成された吐出口12の円周方向における角度位置も適
宜に変更され、回転円板2の回転速度との関係から投射
方向を適宜に変更し得るように成っている。14はスク
リュ11の軸であって地端に設けた駆動部15に対する
入力で所定の速度で回転され、前記吐出口12からの供
給量を適当に得しめる。なお前記した回転円板2と吐出
口12との間から材料が洩出する恐れのある場合には第
1A図に示すように該部分に填隙材32を施す。
The present invention has been devised after repeated studies in view of the above-mentioned serious circumstances.The embodiments of the present invention will be described with reference to the attached drawings.In the case shown in FIG. Concrete and other spraying materials are sequentially sent to the front end of the cough supply tube 1 by the screw 11 in the supply tube 1, and are supplied onto the rotating disk 2 from the discharge port 12 formed in the front end. 2 is provided coaxially with the supply tube 1 and is attached to the front end of the nine-rotation tube 3, and is rotated at a predetermined high speed condition by a driving mechanism such as a motor 6, and is supplied from the circumferential side of the nine-rotation tube 3. The bearing part 30 of the rotary tube 3 is engaged with the slider pull in the engaging part 5 with respect to the rail T formed on the bed 8, and the engaging part 5 has a screw rod 4. are screwed together, and by manually or automatically rotating the threaded rod 4t, the rotary cylinder 3 can move in the axial direction together with the bearing section 30, and the rotary disk 2 has a central A projection port 22 is formed after each of the main projection ports 21, and a direction regulating portion 23 inclined toward the rigid projection port 2211m is provided at the front end of the partition plate that partitions the main projection port 21 and the regular projection port 22. is formed. Reference numeral 13 denotes a bearing part of the supply tube 1, and a sprocket 1T is attached to the supply tube 11, and by driving the chain hooked to the tin rocket 11, the supply tube 1 itself is rotated by the trap, so that a sprocket 1T is attached to the supply tube 11. The angular position of the ejection port 12 in the circumferential direction is also changed as appropriate, so that the projection direction can be changed as appropriate in relation to the rotational speed of the rotating disk 2. Reference numeral 14 denotes a shaft of the screw 11, which is rotated at a predetermined speed by input to a drive unit 15 provided at the bottom end, so that an appropriate amount of supply from the discharge port 12 can be obtained. If there is a possibility that the material may leak from between the rotating disk 2 and the discharge port 12, a gap filler 32 is applied to the area as shown in FIG. 1A.

ff1lちこの第1図に示すものの作用について説明す
ると、回転筒3の高速回転によりスクリュ11を有する
供給筒1からtil1次に送給される資料を投射吹付け
し得ることは明らかであるが、前記回転筒3に設けられ
た回転円板2#−1主投射口21と削設射口22.22
よυ成り、しか41螺杆4の回動でそれらの投射口21
.22が供給筒1の吐出口12に対して採る関係位置が
図示実線位置と仮想線位置と。
To explain the operation of the device shown in FIG. 1, it is clear that the material fed from the supply tube 1 having the screw 11 to the supply tube 1 having the screw 11 can be projected and sprayed by the high-speed rotation of the rotary tube 3. The rotary disk 2#-1 main projection port 21 and the cut projection port 22.22 provided in the rotary cylinder 3
Then, by rotating the screw rod 4, those projection ports 21
.. The relative positions that 22 takes with respect to the discharge port 12 of the supply cylinder 1 are the illustrated solid line position and the imaginary line position.

の関において適当に変更し、即ち回転円板2が供給筒1
に対してその軸方向において適宜に移動し吐出口12か
らの資料受入れ関係を切替え得るので供給された吹付資
料は投射口21.22の何れかを選んで回転投射されろ
In other words, the rotating disk 2 is replaced by the supply cylinder 1.
Since it is possible to change the relation of receiving material from the discharge port 12 by appropriately moving in the axial direction, the supplied spray material can be rotated and projected by selecting one of the projection ports 21 and 22.

しかもこの場合において削設射口22には上記したよう
に傾斜し走方向規制部が設けられているので具体的な投
射方向にこの方向規制部23で傾斜方向に規制される。
Moreover, in this case, since the cutting injection port 22 is provided with the tilted running direction regulating section as described above, the specific projection direction is regulated in the inclined direction by the direction regulating section 23.

即ちトンネル内における支保工や鉄骨材部分での吹付け
に当りこのような傾斜方向に規制された施工をなすこと
により支保工や鉄骨材の内部ないし背面に対しても有効
な吹付施工をこの削設射口22からの投射で円滑に行い
得られ、殊に主投射1」210崗側に形成され九−投射
口22.22における投射吹付角は反対であることから
本案吹付機構が前進しながら吹付ける過程で上記したよ
うな支保工などの部分に肉情から夫々傾斜した投射施工
が得られるから単純な移動吹付過程において該支保工部
分に対し有効な施工を平易に実施し得る。勿論主投射口
21と何れかの削設射口22の双方からの投射施工をも
なし得ることは明らかである。
In other words, by restricting the slope direction when spraying on the shoring or steel frame parts in a tunnel, it is possible to make spraying work that is effective for the inside or back of the shoring or steel frame parts. This can be achieved smoothly by projecting from the main projection port 22, especially since the main projection port 1 is formed on the 210 side and the projection spray angles at the main projection port 22 and 22 are opposite. In the process of spraying, it is possible to obtain sloped projections on parts such as the above-mentioned shoring, so that effective work can be easily carried out on the shoring parts in a simple moving spraying process. Of course, it is clear that projection work can also be performed from both the main projection port 21 and any of the cutting orifices 22.

第2図以下に示すものは本発明によるもう1つの実施態
様である。即ち、この実施態様においては回転[3に取
付けた中心回転円板2に1つの投射口20を有する周側
回転円板25を図示実線と仮想線で示すように回転板2
に対して軸方向の関係位置を可変し得るように取付けた
もので、この周側回転円板25に方向規制部23を対設
して投射吹付角を可変し得るようにしたものであり、回
転円板20周縁部に雌蝶筒26を配設し、誼雌螺簡26
に螺入され九螺杵24を回動することにより周側回転円
板25は図示実線位置から仮想線位置の方向にスライド
される。
What is shown in FIG. 2 and below is another embodiment according to the present invention. That is, in this embodiment, a peripheral rotating disk 25 having one projection port 20 on the central rotating disk 2 attached to the rotating plate 2 is attached to the rotating plate 2 as shown by solid lines and imaginary lines in the figure.
A direction regulating portion 23 is provided oppositely to the circumferential rotating disk 25 so that the projection spray angle can be varied. A female butterfly tube 26 is arranged on the peripheral edge of the rotating disk 20, and a female butterfly tube 26 is provided.
By rotating the nine-screw punch 24, the circumferential rotary disk 25 is slid from the solid line position shown in the figure to the imaginary line position.

蓋しこの第2図に示すものの操作関係は第3図に示す通
りであり、第3図Aのように回転円板2が周側回転円板
25の左増儒に引寄せられた状態で回転投射を行うこと
により投射コンクリートは方向規制部23の作用で右方
に傾斜した投射吹付け1なすことになり、又中心回転円
板2が周側回転円板25の中央に位置することKより第
3図Bの関係を採って回転投射は直角方向に得られる。
The operating relationship of the lid shown in FIG. 2 is as shown in FIG. By carrying out rotational projection, the projected concrete is projected 1 tilted to the right by the action of the direction regulating part 23, and the central rotating disk 2 is located at the center of the circumferential rotating disk 25. By adopting the relationship shown in FIG. 3B, rotational projection can be obtained in the right angle direction.

更に第3図Cのように中心回転円板2が周側回転円板2
5の右側に寄せられた状態では同図Aの場合とは反対に
左方に傾斜した投射吹付けが得られ、これらの結果とし
て前記した第1図の場合と全IJ*な支保工配設部など
に対する円滑な投射施工をなすことができる。
Furthermore, as shown in Fig. 3C, the center rotating disk 2 is connected to the peripheral rotating disk 2.
5, the projecting spray tilted to the left is obtained, contrary to the case in Figure A, and as a result, the shoring arrangement is all IJ* as in the case of Figure 1 mentioned above. Projection work can be carried out smoothly on parts, etc.

なおこの第2図のものにおいて前記螺杵24にモルタル
又はペーストの耐着を防止するにはその局面を蛇腹式被
覆チューブなどでカバーすることは勿論である。又第1
図のものにおける螺杵4、第2図以下のものにおける螺
杵24の回動1111mlについては電動モータ又は油
圧モータを用いることにより自動的な14!操作を行わ
しめ得ることは勿論である。
In the case shown in FIG. 2, in order to prevent the mortar or paste from adhering to the screw punch 24, it is of course necessary to cover that part with a bellows-type covering tube or the like. Also the first
The 1111ml rotation of the screw punch 4 in the figure and the screw punch 24 in the ones shown in Figure 2 and below is automatically 14! by using an electric motor or a hydraulic motor. Of course, the operation can be performed.

以上説明したような本発明によるとt!は回転円板の高
速回転によって目的のセメント混練物を気散やはね返り
の少い条件下で円滑に投射施工できるだけでなしに、そ
の投射吹付方向を適宜に傾斜せしめてトンネル内支保工
配設部や鉄骨配設部分の如きにおいてその内部や背面に
対し有効に吹付は施工することがで倉、特にその傾斜吹
付方向を反対となすことができるので死点の少い投射施
工を吹付機の単純な移動施工過程で能率的に実施できる
などの作用効果を有し、機構並びに操作が比較的簡易で
あるなど工業的にその効果の大きい発明である。
According to the present invention as explained above, t! Not only can the target cement mixture be projected smoothly under conditions with little scattering or splashing due to the high-speed rotation of the rotating disc, but it can also be used to properly incline the direction of the projected cement mixture and to apply it to the support installation area in the tunnel. It is possible to spray effectively on the inside or back of steel frames, etc., and in particular, the inclined spraying direction can be reversed, making it possible to perform spraying with fewer dead points using a simple spraying machine. This invention has advantages such as being able to be carried out efficiently in a mobile construction process, and has a relatively simple mechanism and operation, making it a highly effective invention industrially.

【図面の簡単な説明】[Brief explanation of drawings]

図![Iは本発明の実施態様を示すものであって、第1
図は本発明による1つの実施態様を示した部分切欠側面
図、第1A図はその吐出口と回転円板部分の部分的な拡
大断面図、第2図はその別の実施態様を示しfC,81
図と一様な部分切欠側面図、第3図はその回転円板と補
助回転円板との投射切換関係を示した鱈明図、第4図は
その回転円板部分の正面図である。 然してこれらの図面において、1は供給筒、2に回転円
板、3は回転筒、4は螺杵、5F′i係合部、6はモー
タ、7はレール、8にベット、11はスクリュ、12は
吐出口、21は−主役射口、22H薊投射口、23に方
向規制部、25は周側回転円板、26は雌螺筒、30は
軸受部を示すものである。 特許出願人 伊 東 端 部
figure! [I indicates an embodiment of the present invention, and the first
The figure is a partially cutaway side view showing one embodiment of the present invention, FIG. 1A is a partially enlarged sectional view of the discharge port and rotating disk portion, and FIG. 81
FIG. 3 is a schematic diagram showing the projection switching relationship between the rotating disk and the auxiliary rotating disk, and FIG. 4 is a front view of the rotating disk. In these drawings, 1 is a supply tube, 2 is a rotating disk, 3 is a rotating tube, 4 is a screw punch, 5 is a engaging portion of F'i, 6 is a motor, 7 is a rail, 8 is a bed, 11 is a screw, 12 is a discharge port, 21 is a main injection port, 22H is a slotted projection port, 23 is a direction regulating portion, 25 is a circumferential rotating disk, 26 is a female screw cylinder, and 30 is a bearing portion. Patent applicant Hajime Ito

Claims (1)

【特許請求の範囲】 l 圧送機構によって順次に供給されるセメント混線物
を高速回転する回転円板に受は入れ該回転円板の周縁か
ら投射して吹付施工するよう(したもの(おいて、前記
回転円板に対称的に傾斜した方向規制部を対設し、しか
もこのような方向規制部を有する回転円板をその軸方向
に摺動調整し得るように設けて供給筒によるセメント混
練物供給口に対する前記方向規制部をもった回転円板の
相対位置を費え咳回転円板からの投射方向を変更し得る
ようにしたことを特徴とするセメント混練物吹付機構。 2 回転円板に主投射口と該主投射口前後の副投射口と
を軸方向に配設し、該回転円板を回転駆動される回転筒
に取付け、誼回転簡をそれと同軸に設けられセメント混
練物向に移動操作し得るようにした%軒請求の範咄第1
11に記載のセメント混練物吹付機構。 3[g1転円板を中心回転円板とW8@回転円板によっ
て形成し、供給筒と同軸に設けられ九回転簡に中心回転
円板を取付けて供給筒から順次に供給されたセメント混
線物を受入れしめ、該中心回転円板からのセメント混線
物全周儒回転円板に移送するようにし、該周側回転円板
に対向した方向規制部を設けると共にこの周側回転円板
を中心回転円板の軸方向に移動するための操作機構を設
は九特許請求の範囲第1項に記載のセメント混練物吹付
機構。
[Scope of Claims] l A cement mixer sequentially supplied by a pressure feeding mechanism is placed in a rotating disk rotating at high speed and is sprayed by projecting it from the periphery of the rotating disk. A symmetrically inclined direction regulating section is provided opposite to the rotating disk, and the rotating disk having such a direction regulating section is provided so as to be slidable in the axial direction of the rotating disk, and the cement kneaded material is prepared by a feeding tube. A cement mixture spraying mechanism characterized in that the direction of projection from the cough rotary disk can be changed by changing the relative position of the rotary disk having the direction regulating portion with respect to the supply port.2. A main projection port and sub-projection ports before and after the main projection port are arranged in the axial direction, the rotary disk is attached to a rotary cylinder that is rotationally driven, and a rotary plate is provided coaxially therewith and is arranged for cement mixture. Part 1 of the percentage claim that allows for movement operations
12. The cement mixture spraying mechanism according to 11. 3 [G1 rotating disc is formed by a central rotating disc and a W8 @ rotating disc, and the cement mixture is provided coaxially with the supply cylinder, and the central rotating disc is attached to the 9-turn simple, and the cement mixer is sequentially supplied from the supply cylinder. The cement mixture is transferred from the central rotating disk to the circumferential rotating disk, and a direction regulating portion is provided opposite to the circumferential rotating disk, and this circumferential rotating disk is rotated centrally. 9. The cement mixture spraying mechanism according to claim 1, further comprising an operating mechanism for moving the disk in the axial direction.
JP7286182A 1982-04-30 1982-04-30 Mechanism for spraying mixture of cement Pending JPS58189062A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP7286182A JPS58189062A (en) 1982-04-30 1982-04-30 Mechanism for spraying mixture of cement

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7286182A JPS58189062A (en) 1982-04-30 1982-04-30 Mechanism for spraying mixture of cement

Publications (1)

Publication Number Publication Date
JPS58189062A true JPS58189062A (en) 1983-11-04

Family

ID=13501546

Family Applications (1)

Application Number Title Priority Date Filing Date
JP7286182A Pending JPS58189062A (en) 1982-04-30 1982-04-30 Mechanism for spraying mixture of cement

Country Status (1)

Country Link
JP (1) JPS58189062A (en)

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