JPS58187318A - Blow molding method - Google Patents
Blow molding methodInfo
- Publication number
- JPS58187318A JPS58187318A JP7181482A JP7181482A JPS58187318A JP S58187318 A JPS58187318 A JP S58187318A JP 7181482 A JP7181482 A JP 7181482A JP 7181482 A JP7181482 A JP 7181482A JP S58187318 A JPS58187318 A JP S58187318A
- Authority
- JP
- Japan
- Prior art keywords
- parison
- blown
- cooling gas
- thickness
- blow molding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/02—Moulds or cores; Details thereof or accessories therefor with incorporated heating or cooling means
- B29C33/04—Moulds or cores; Details thereof or accessories therefor with incorporated heating or cooling means using liquids, gas or steam
- B29C33/046—Moulds or cores; Details thereof or accessories therefor with incorporated heating or cooling means using liquids, gas or steam using gas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/48—Moulds
- B29C49/4823—Moulds with incorporated heating or cooling means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/64—Heating or cooling preforms, parisons or blown articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/16—Cooling
- B29C2035/1658—Cooling using gas
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Abstract
Description
〔→←ぜ一明(ノノシtt or 分!iIj 〕+発
明は、笥5分的に肉1!#をコントロールして成形イ′
るブロー成形方法に関する。
〔発明J)技術的背景とその問題点〕
錬米、ブロー成形において、肉厚をコントロールrるh
式としては、たとえば、牙1−に示すよう?J、パリソ
ン吐出ノズル(1)において、ダイス(2)の中・11
7 部にマンドレル(3)を上下動自在に設け、このマ
ンドレルt3+を上下動することにより、ダイス121
とマンドレル(3)とによって形成されるバリソン吐出
用のスリット幅を変化させ、パリソン(4)の吐出過程
におい[→←Ze Kazuaki (nonoshitt or minute! iIj] + Invention is to control meat 1! # in 5 minutes and mold it.
This invention relates to a blow molding method. [Invention J) Technical background and problems thereof] Controlling wall thickness in milling and blow molding
For example, the formula is as shown in Fang 1-? J, In the parison discharge nozzle (1), inside the die (2) 11
A mandrel (3) is provided in the section 7 so as to be movable up and down, and by moving this mandrel t3+ up and down, the die 121
By changing the width of the slit for discharging the parison (4) formed by the mandrel (3) and the mandrel (3),
【パリソン(4)の肉厚を変化させるようにして
いる。
しかし、このようないわゆるパリソンコントロール方式
においては、パリソン(4)の周方向に一定の厚肉部を
形成するので、たとえは、ガソリンタンクなどの複雑な
形状のものに適用するのか困難であり、しかも、肉厚を
厚くしたい部分以外にも余分な肉厚が形成されるという
点で不都合がある。。
このような問題を解決するため1,1−2図に示1よう
に、パリソンaυを割型Q4 (11内に配置した伏線
で、パリソン収υ内に吹込ノズルIから空気を吹込むと
ともに、割瀝a3のキャビテイ面の一部に形成したS数
の小孔−から、上記吹込ノズルt141によるブロー圧
より着干嵩めの圧力で空気を吹出し、吠込みによって次
矛に膨張拡大するパリソンQυがその部分においては直
(1i[[!iiK接しないようにして成形する方法が
提案され【いる。
このh法によれば、形状によって左右される部分的な肉
薄部が相当考暉され、前記パリソンコントロール方式に
よる場合に比して軍費な肉厚部の形成もなく、有用な方
法である。
しかしながら、この方法においては、割111に多数の
小孔を設けるのが困難であり、小孔の代りに多孔質材を
用いる場合には型代が嶌くなり、また、パリソンを型面
に密着させないために多量の空気なパリソンの外輪に対
して吹出すため、パリソンの冷却が早められ、ブロー圧
を上げなければならないという関越もある。
〔発明の目的〕
本発明は、上述のような従来の間勉点を解決しようとす
るもので、成形品の肉厚を幅広く容易に】ントロールで
きるようにすることを目的とするものである。
〔発明の概要〕
本発明は、ブロー成形用割型内にパリソンを配置すると
ともK、上記割型内のキャビティを形成する部分から上
記パリソンに部分的に冷却用気体を吹付けてその部分な
部分的に冷却し、上記バリンン内に成形用空気を吹込ん
で成形することを特徴とするものである。
〔発明の実施例〕
以下、本発明の一実施例な、1′−6図および牙4図を
参照し【説明する。
一部(2)4170一成形用割証で、この一方の@Ju
QIJに吹込ノズル(ハ)が設けられている。また、上
記他方の1lIl型−のキャビティを形成する成形面の
部分的な凹部(至)のほぼ中央部に冷却用気体吹出口(
ハ)が設けられ、この冷却用気体吹出口(2)に通気孔
(2)および通気管面により温itms@を介してコン
プレッサ(2)が装線されている。
そうし7て、従来のブロー成形方法と同IIK、図示し
ないスクリュー内で可曹化した金威−脂をパリソン吐出
ノズルを通して吐出し、円筒状のパリソン(ト)を形成
し、このパリソン(至)を開いり状l1KKあるmff
1lJυ(2)内に挿入するとともに、パリソン(至)
の下端が1■υ■の下端を通過した直後に割m(2υ■
を媛近してm締めし、吹込ノズル四からパリソン−1に
空気を吹込み、11υ(2)の成形面に沿って成形する
とともに、冷却固化して製品を得る。
この際、パリソン(至)が割型121)(2)の下端を
通過した直後に、パリソン(至)の軸心から遠く嶋れた
部分的な凹部(2)のはば中央部に設けられた冷却用気
体吹出口(ハ)から、温l1lWh@にょって適宜電画
された冷却用気体として空気を吹出しノでリソン(7)
の一部(30−を冷却して他の部分(30,1)より低
温化させることにより部分的に伸びを減少させ、これと
ともにパリソン翰内に吹込ノズル(至)から空気を吹込
んでパリソン(至)を膨張拡大させ、この膨張拡大時に
おい【上記のように部分的に伸びを減少させたことKよ
り、薄肉化されKくぃ一般sK相当する部分(30J)
の肉厚を延伸させ、終局的には全体的に肉厚か嫌ぼ均一
な製品を得る。
このように、jP51jAK示すように、合成樹脂特有
の温度−歪特性を応用し、適宜各合成w脂に見合った温
度の気体をパリソン(至)に吹付けるととKより、各合
成樹脂の特性を十分生かしつり肉厚のコントロールを行
なうことができる。
なお、冷却用気体吹出口(ハ)は、目的とする肉厚化部
分の範囲が狭い場合には、16図に示すように直賞状の
孔とし、また、広い場合には、矛71illK示すよう
にラッパ状の孔とすればよく、製品の形状によって孔形
状を選択すればよい。
また、ブロー成形品に部分的な厚崗部を形成する場合、
たとえば、セルフタッピングねじな打込むような部分で
他の一般部より厚めに形成したい場合には、才8区のよ
うに、パリソン(至)の肉厚化したい部分(30c)
K比較的低温の空気を吹付けることにより、他部的に伸
びを低下させ、終局的にはパリソン(7)の肉厚に近い
状態の厚さが部分的に形成される。なお、実際には、冷
却用気体を吹付ける範囲が余り狭いと、目的とする厚内
部分と合致させることが困難となるので、多少広めの範
囲に吹付けるのが望ましい。
また、冷却用気体とし【は、空気のはか、フレオン、そ
の他のガス体を使用することもできる。
〔発明の効果〕
本発明によれば、割臘内のキャビティを形成する部分か
ら、パリソンに対して部分的に冷却用気体を吹付けて1
ないし数偵所の部分の嬌びを制限し【成形するととKよ
り、従来、形状に左右され【部分的薄内部の対策が困難
とされていた成形品の肉厚を幅広く容易にコントロール
することができ、これによって、薄肉化されやすい部分
な他の部分とほば同一の肉厚に均一化し、また、部分的
に肉厚化を計ることができる。[The thickness of the parison (4) is changed. However, in this so-called parison control method, a constant thick wall portion is formed in the circumferential direction of the parison (4), so it is difficult to apply it to objects with complex shapes such as gasoline tanks. Moreover, there is a problem in that an extra wall thickness is formed in areas other than those where it is desired to increase the wall thickness. . In order to solve this problem, as shown in Figures 1 and 1-2, the parison aυ is placed inside the split mold Q4 (11), and air is blown into the parison fitting υ from the blowing nozzle I. The parison Qυ is blown out from small holes with a number of S formed in a part of the cavity surface of the splitting a3 at a pressure higher than the blowing pressure from the blowing nozzle t141, and expands and expands to the next blow by blowing. A method has been proposed in which the parts are not directly in contact with each other in that part. According to this h method, considerable consideration is given to the local thin parts that depend on the shape, and the above-mentioned Compared to the parison control method, this is a useful method because it does not require the formation of thick parts that require military expense. However, in this method, it is difficult to provide a large number of small holes in the split 111, and If a porous material is used instead, the mold cost will increase, and in order to prevent the parison from coming into close contact with the mold surface, a large amount of air is blown against the outer ring of the parison, which speeds up the cooling of the parison and blows the parison out. In some cases, it is necessary to increase the pressure. [Objective of the Invention] The present invention is an attempt to solve the above-mentioned problems of the conventional method, and to make it possible to control the wall thickness of a molded product over a wide range and easily. [Summary of the Invention] The present invention provides a method for disposing a parison in a split mold for blow molding, and partially disposing a parison from a portion forming a cavity in the split mold. The present invention is characterized in that cooling gas is blown onto the mold to partially cool it, and molding air is blown into the baling ring to form the mold. Examples will be explained with reference to Figures 1'-6 and 4. Part (2) 4170-1 molding stamp, one of which @Ju
A blowing nozzle (c) is provided in the QIJ. In addition, a cooling gas outlet (
C) is provided, and a compressor (2) is wired to this cooling gas outlet (2) via a hot air vent (2) and a vent pipe surface. Then, in the same manner as in the conventional blow molding method, the carbonized gold fat is discharged through a parison discharge nozzle in a screw (not shown) to form a cylindrical parison (T). ) is opened in l1KK mff
Insert into 1lJυ(2) and parison (to)
Immediately after the lower end of 1■υ■
The parison 1 is then tightened by m, and air is blown into the parison 1 from the blowing nozzle 4, and the parison 1 is molded along the molding surface of 11υ(2), and the product is obtained by cooling and solidifying. At this time, immediately after the parison (to) passes the lower end of the split mold 121) (2), a recess is provided in the center of the partial recess (2) far away from the axis of the parison (to). From the cooling gas outlet (c), air is blown out as a cooling gas that is appropriately drawn according to the temperature (7).
By cooling a part (30-) to make it lower in temperature than the other part (30,1), the elongation is partially reduced, and at the same time, air is blown into the parison from the blowing nozzle (to) to make the parison ( ), and during this expansion and expansion, the part corresponding to general sK (30J) is thinned due to the partial decrease in elongation as described above.
In the end, a product with a uniform thickness or even thickness is obtained. In this way, as shown in JP51JAK, by applying the temperature-strain characteristics unique to synthetic resins and spraying gas at a temperature appropriate for each synthetic resin onto the parison, the characteristics of each synthetic resin can be adjusted. The thickness of the fishing rod can be controlled by making full use of this. Note that the cooling gas outlet (c) should be a direct hole as shown in Figure 16 if the target area to be thickened is narrow, or a hole as shown in Figure 16 if it is wide. The holes may be trumpet-shaped, and the hole shape may be selected depending on the shape of the product. In addition, when forming a partial thick part on a blow molded product,
For example, if you want to make the part where a self-tapping screw is driven thicker than other general parts, use the thicker part (30c) of the parison, like the 8th section.
By blowing relatively low temperature air, the elongation is reduced in other parts, and eventually a thickness close to that of the parison (7) is formed in some parts. Note that in reality, if the range to which the cooling gas is sprayed is too narrow, it will be difficult to match the intended thickness, so it is desirable to spray the cooling gas to a somewhat wider range. Furthermore, air, freon, or other gases may be used as the cooling gas. [Effects of the Invention] According to the present invention, cooling gas is partially blown onto the parison from the part forming the cavity in the splitter.
It is possible to easily control the wall thickness of a molded product over a wide range, which was conventionally influenced by the shape and difficult to take measures against partially thin internal parts. As a result, the thickness can be made uniform to be almost the same as other parts that are easily thinned, and it is also possible to increase the thickness in some parts.
)11図および矛2図は従来の方法を示す断面図1、t
M図は本発明の方法の一実施例を示す成形状態の#IT
th]凶、牙4図はその成形品の断面図、矛5図は#料
物性図、i6図およびjP7図は冷却用気体吹出口の断
面図、才8図は他の実施例を示す成形状態の断面図であ
る。
Qυ(2)・・ブロー成形用側蓋、(2)・・部分的な
凹部、(2)・−冷却用気体吹出口、翰・・パリソン。
第3vlI
−7) Figure 11 and Figure 2 are cross-sectional views 1 and t showing the conventional method.
Figure M shows #IT in a molded state, showing an example of the method of the present invention.
Figure 4 is a cross-sectional view of the molded product, Figure 5 is a material property diagram, Figures i6 and jP7 are cross-sectional views of the cooling gas outlet, and Figure 8 is a molding showing another example. It is a sectional view of the state. Qυ(2)...Side cover for blow molding, (2)...Partial recess, (2)--Cooling gas outlet, wire...Parison. 3rd vlI-7
Claims (2)
ともに、上記割型内のキャビティな形成する部分から上
記パリソンに部分的に冷却用気体を吹付け【その部分を
部分的に冷却し、上記パリソン内に成形用空気を吹込ん
で成形することを特値とするブロー成形方法。(1) Place the parison in a split mold for blow molding, and blow cooling gas partially onto the parison from the cavity-forming part in the split mold [partially cool that part, A blow molding method that has the advantage of blowing molding air into the parison.
気体は、パリソンの軸心から遠く離れたキャピテイの凹
部のほぼ中央部から吹付けることkn会Eする特許請求
の範囲、?1積起賊のブロー成形力(3)土mlキャピ
テイからパリソンに対して吹付けるP6却用気体は、温
度′v4節可鹸にしたことを特値とする峙fr艙求の範
囲矛1狽または矛2項記載のプロー成ルカ法。(2) A claim in which the cooling gas from the cavity to the parison is blown from substantially the center of the recess of the cavity far from the axis of the parison. Blow molding force of 1 mL (3) The P6 cooling gas that is blown from the soil capacity to the parison has a special value of being kept at a temperature of 40%. Or the Pro-Search method described in Paragraph 2.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7181482A JPS58187318A (en) | 1982-04-28 | 1982-04-28 | Blow molding method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7181482A JPS58187318A (en) | 1982-04-28 | 1982-04-28 | Blow molding method |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS58187318A true JPS58187318A (en) | 1983-11-01 |
Family
ID=13471400
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP7181482A Pending JPS58187318A (en) | 1982-04-28 | 1982-04-28 | Blow molding method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS58187318A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5474734A (en) * | 1992-02-27 | 1995-12-12 | Kabushiki Kaisha Toyo Seat (Toyo Seat Ltd.) | Blow-molding method for resinous molding product and apparatus therefor |
JP2007313823A (en) * | 2006-05-29 | 2007-12-06 | Japan Steel Works Ltd:The | Blow molding method and blow molding machine |
US7550105B2 (en) | 2005-02-23 | 2009-06-23 | Access Business Group International Llc | Apparatus and method for strengthening blow molded articles |
JP2011011479A (en) * | 2009-07-03 | 2011-01-20 | Toyo Seikan Kaisha Ltd | Blow molding method |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3662048A (en) * | 1969-11-13 | 1972-05-09 | Phillips Petroleum Co | Control of wall thickness of irregularly shaped blow molded articles |
JPS52125574A (en) * | 1976-04-15 | 1977-10-21 | Yoshino Kogyosho Co Ltd | Elongating blow molding method |
-
1982
- 1982-04-28 JP JP7181482A patent/JPS58187318A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3662048A (en) * | 1969-11-13 | 1972-05-09 | Phillips Petroleum Co | Control of wall thickness of irregularly shaped blow molded articles |
JPS52125574A (en) * | 1976-04-15 | 1977-10-21 | Yoshino Kogyosho Co Ltd | Elongating blow molding method |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5474734A (en) * | 1992-02-27 | 1995-12-12 | Kabushiki Kaisha Toyo Seat (Toyo Seat Ltd.) | Blow-molding method for resinous molding product and apparatus therefor |
US7550105B2 (en) | 2005-02-23 | 2009-06-23 | Access Business Group International Llc | Apparatus and method for strengthening blow molded articles |
JP2007313823A (en) * | 2006-05-29 | 2007-12-06 | Japan Steel Works Ltd:The | Blow molding method and blow molding machine |
JP2011011479A (en) * | 2009-07-03 | 2011-01-20 | Toyo Seikan Kaisha Ltd | Blow molding method |
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