JPS58184038A - Pipe of gating system made of metal - Google Patents

Pipe of gating system made of metal

Info

Publication number
JPS58184038A
JPS58184038A JP6828082A JP6828082A JPS58184038A JP S58184038 A JPS58184038 A JP S58184038A JP 6828082 A JP6828082 A JP 6828082A JP 6828082 A JP6828082 A JP 6828082A JP S58184038 A JPS58184038 A JP S58184038A
Authority
JP
Japan
Prior art keywords
metal
pipe
sprue
casting
sand
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP6828082A
Other languages
Japanese (ja)
Inventor
Tomiaki Amano
天野 富明
Tetsuya Eda
枝 徹也
Atsushi Nishi
西 淳
Shigemi Shichiri
七里 重美
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHINTOU KOGYO KK
Sintokogio Ltd
Proterial Ltd
Original Assignee
SHINTOU KOGYO KK
Sintokogio Ltd
Hitachi Metals Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SHINTOU KOGYO KK, Sintokogio Ltd, Hitachi Metals Ltd filed Critical SHINTOU KOGYO KK
Priority to JP6828082A priority Critical patent/JPS58184038A/en
Priority to KR8203224A priority patent/KR890001637B1/en
Priority to DE19833314679 priority patent/DE3314679A1/en
Publication of JPS58184038A publication Critical patent/JPS58184038A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/08Features with respect to supply of molten metal, e.g. ingates, circular gates, skim gates

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mold Materials And Core Materials (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Abstract

PURPOSE:To provide a pipe of gating system made of metal which prevents the erosion effect and carburization phenomenon of the changing flow of molten metal by forming an Al2O3 film on the in side surface side of a metallic pipe in contact with the molten metal and an Fe-Al alloy layer wherein the concn. and thickness of Al are specified in continuation therewith. CONSTITUTION:An Fe-Al alloy layer wherein the concn. of the Al in the outermost part is 15-35wt% and the thickness is 0.1-1.0mm. is formed on at least the side (inside surface side) of a metallic pipe made of carbon steel, alloy steel, stainless steel or the like in contact with molten metal. The Al2O3 film on the surface is dense, prevents the intrusion of oxygen atoms and metallic atoms and withstands the erosion effect of the charging flow. Since the film prohibits the intrusion of carbon atoms, it can be prevented from a carburization phenomenon. The metallurgical binding between the Al2O3 film and the alloy and between the alloy and the base of the metallic pipe is secure and there is no possibility of failure, etc. caused by thermal impact in the stage of casting. Such pipe of gating system is suited for a casting mold, etc.

Description

【発明の詳細な説明】 本発明は新規な金l1IIl!湯口系管に蘭するもので
る転特に鋳造鋳型用湯口系管に経過である。
DETAILED DESCRIPTION OF THE INVENTION The present invention provides a novel gold l1lll! Things related to sprue system pipes have changed, especially sprue system pipes for casting molds.

周知の如く、鋳造用鋳型は砂型・金型等で組み立てられ
、はとんどの鋳型が湯口系を付楕して成る。受口に続く
湯口系は一般には湯口・湯口底・−道および堰に区分さ
れるが、本発明における湯口系管とは上記湯口・湯口底
・湯道および堰のすべて又はこれらの−Sに適用される
管をいう。
As is well known, casting molds are assembled using sand molds, metal molds, etc., and most molds are equipped with a sprue system. The sprue system following the sprue is generally divided into the sprue, sprue bottom, -way, and weir, but the sprue system pipe in the present invention refers to all of the above-mentioned sprue, sprue bottom, runner, and weir, or to these -S. Refers to the pipe to which it is applied.

従来よ)湯口系管は一般に、小型鋳物では砂で造型し砂
表面の保論と平滑性を確保する目的で塗型材が塗られて
シシ、中大型鋳物では長さ200〜114 On&程&
O陶管又拡シャモッシ管を使用して継ぎ足し方式にて組
み立てられている。
Conventionally, sprue system pipes are generally molded with sand for small castings and coated with molding material to ensure sand surface smoothness and smoothness, and for medium and large castings, the sprue system pipes are molded with sand and are coated with a molding material of 200 to 114 mm in length for medium and large castings.
It is assembled using a patching method using O-ceramic tubes or expanded Chamossi tubes.

しかしながら、これら耐火物製湯口系管を用いた従来法
には次の如き問題がある。即ち鋳物の品質面および鋳込
み時の間龜としては、徽口壁・湯口底等における砂の洗
われ中第6図に与られる如き陶管又はシャモツF管O#
I損が生じ易く、これらは砂噛み・ノ騨噛みとして鋳物
製品不良に直結する。これら不^要因を回避するひとつ
の方法として予め鋳物に余肉を付けてお寝、この部分に
上記噛み込みを集めて後工程の機械加工で除去する方法
もあるが、これとて製品歩留シの低下はもとよ)工数増
から来る製品のコストアップは避けられない、又これら
洗われ・溶損の薔しい場合は湯漏れ・湯道の閉寒を惹起
して、以後の鋳込みを不能にする。
However, the conventional methods using these refractory sprue pipes have the following problems. In other words, in terms of the quality of the casting and the gap during casting, a ceramic pipe or a shamotsu F pipe O# as shown in Fig.
I loss is likely to occur, and these are directly linked to defects in the casting product as sand build-up and sand build-up. One way to avoid these negative factors is to add excess metal to the casting in advance, collect the above-mentioned build-up in this area, and remove it during post-process machining, but this method has a negative impact on product yield. It is inevitable that the cost of the product will increase due to the increase in man-hours (in addition to the decrease in heat resistance), if there is a lot of washing or melting damage, it will cause leakage of hot water and blockage of the runners, making it difficult to continue casting. make impossible.

他方、造型作業および工数面から見ると、湯道・堰を鋳
造方案上理想とする位置に取妙付けようとしても、陶管
又はシャモット管方式では継ぎ足し方式であること、管
の長さおよび継ぎ目の形状に支配されて自由度がなく*
シ付は位置が制限されることなどの問題がある。更に、
これらを固定するためと鋳込み時の溶湯の衝突屏(1″
S%溶−の静圧等による割れを防止する丸めに、通常鋳
鉄製の金枠を使用し中間部を結合剤を配合した砂でラミ
ング等により強固に固めているが、このラミング作業時
に継ぎ目でのずれ・破損等が発生し作業能率が低下する
ばかりか、湯漏れの原因にもなる。
On the other hand, from the perspective of molding work and man-hours, even if you try to install the runners and weirs in the ideal position in the casting plan, the ceramic pipe or chamotte pipe method is a refill method, and the length of the pipe and the joint There is no degree of freedom as it is dominated by the shape of *
Shitsuke has problems such as location restrictions. Furthermore,
In order to fix these and to collide with the molten metal during casting (1"
To prevent cracking caused by the static pressure of the S% solution, a cast iron frame is usually used, and the middle part is firmly solidified by ramming with sand mixed with a binder. Misalignment or damage may occur, which not only reduces work efficiency but also causes hot water to leak.

し友がってこのずれ・破損を防止し、造型工数を低減す
る九めに長い一本m+1や管の開発が強く要求1・・・
:1 されて来たが、製作および輸送取扱い中の破損・コスト
等の問題があるため、lflk600mmQ度の限られ
た長さのものしか提供されていないのが現状である。
There is a strong demand for the development of a length of 9 m + 1 or a tube that prevents this slippage and damage and reduces manufacturing man-hours.1...
:1 However, due to problems such as damage and cost during manufacturing and transportation handling, currently only a limited length of lflk 600 mm Q degree is available.

現在使用の状況を1例で示せば1141図のa−ル鋳造
鋳11において陶管4を9本継ぎ足し九湯口系管とし九
実施例1と同一成分、同一温度のll&を注入し、鋳造
冷却後、鋳型を解体したあとの湯口2の外観は第6図(
−の通pで湯口にはS湯注人中に破損と湯もれこそない
が写真の左上4C湯口は剥離しておシその1sは内面が
fI!?損し写真において白く見えるように湯口金属に
付着している。
To give an example of the current state of use, nine ceramic tubes 4 are added to the a-le casting casting 11 shown in Fig. 1141 to form nine sprue system tubes, and ll& of the same composition and temperature as in Example 1 is injected, and the casting is cooled. The appearance of sprue 2 after disassembling the mold is shown in Figure 6 (
- There is no damage or leakage in the sprue during pouring, but the 4C sprue in the upper left of the photo has peeled off, and the inner surface of the sprue is fI! ? It is attached to the sprue metal so that it appears white in the photo.

さらに、第@!!l(mに示すごとく湯口の内面は黒い
斑状に見えるように溶損していることがわかる。
Furthermore, the @! ! As shown in 1(m), the inner surface of the sprue appears to be melted and damaged in black spots.

このように、従来の湯口系管線耐火物製であるが、この
欠点として破損しやすく管の長さの制約による継ぎ足し
九ときの七ット時のずれとか、継ぎ足し七ット時に七ッ
トし離い問題と最大の欠陥である湯口の上記の9龜溶損
による鋳物製品不良となり島い点、熱−IPらる湯口の
割れによる湯もれまえは湯道の閉塞を惹起し鋳込を不能
とする点等の欠点が6つ九。
As described above, the conventional sprue system is made of pipe refractories, but the disadvantage is that it is prone to breakage, and due to the restriction on the length of the pipe, there is a difference in the 7th time when adding 9th time, and when the time when adding 7th time is 7th time. The problem is that the casting product is defective due to the separation problem and the biggest defect, the melting of the nine sprues mentioned above, and the hot water leakage due to cracks in the sprue caused by heat-IP will cause blockage of the runner and prevent casting. There are 6 and 9 drawbacks such as points that make it impossible.

上述の諸問題を解決する丸めに、取扱い時の破損がない
金属製湯口系管の適用を試み、第1図における陶管に代
えて長尺の普通鋼鋼管8 TK/ aO(外11s0.
5mm s肉厚2.3mm )を用い、実施例1と化学
成分が類似する他は同じ条件下で鋳鉄リールを鋳造した
。鋳造条件は下記の通抄である。
To solve the above-mentioned problems, we attempted to use a metal sprue system pipe that would not be damaged during handling, and instead of the ceramic pipe in Fig. 1, we used a long ordinary steel pipe 8TK/aO (external 11s0.
A cast iron reel was cast under the same conditions as in Example 1 except that the chemical composition was similar to that of Example 1. The casting conditions are as follows.

ロール胴径鋳放寸法:厘径50Omn、長11600m
m注入湯量:3100kg 溶湯化学成分1量−):  C81Mu   P3.2
70.910.550.075 8    NI   Cr   M。
Roll body diameter as cast dimensions: roll diameter 500m, length 11600m
m Injection amount: 3100kg Molten metal chemical composition 1 amount -): C81Mu P3.2
70.910.550.075 8 NI Cr M.

O,0242,600,180,11 注入温屓: 13!SOw 注入時間;2分30秒 鋳造冷却後、錆層を解体し先後の湯口の断面状況は、第
711に示す写真のとお砂である。
O,0242,600,180,11 Injection temperature: 13! SOw Injection time: 2 minutes and 30 seconds After cooling the casting, the rust layer was dismantled and the cross-sectional condition of the sprue was as shown in the photograph No. 711.

芯部の鋳鉄ロール材の外周Ka鋼管は全く見られず原形
を止めぬまでに溶損している。
The outer Ka steel pipe of the core cast iron roll material cannot be seen at all and has been melted and damaged without retaining its original shape.

そして外mvcは当初鋼管の外周に充積されていえ砂の
中に鋳鉄ロール材嬢湯が滲透してで自た砂の結合層がみ
られ、湯口系管としては不適であゐことが判明した。
Although the outer MVC was originally packed around the outer periphery of the steel pipe, it was found that the cast iron roll material seeped into the sand and formed a bonding layer of sand, making it unsuitable for use as a sprue system pipe. did.

この原因は鋳鉄の炭素濃度が鋼管よシはるかに高いため
、溶湯から湯口鋼管素地中に炭素が拡散しつまり加炭し
九結果鋼管は低融点とな9、この加炭現象と注入流の侵
食作用とが相乗作用した丸めに急速に溶損するに至った
ものと判断される。
The reason for this is that the carbon concentration in cast iron is much higher than that in steel pipes, so carbon diffuses from the molten metal into the base of the steel pipe at the sprue, resulting in carburization, which results in the steel pipe having a low melting point.9 This carburization phenomenon and the erosion of the injection flow It is considered that the synergistic effect of this effect caused the rounding to rapidly melt away.

次に、この加炭現象を防止せんとして、kt、0゜粉末
等の耐火物を上記銅管内面を0.2〜1.帆面程度の厚
さに被機して同様に実験し丸。
Next, in order to prevent this carburization phenomenon, a refractory material such as kt, 0° powder was applied to the inner surface of the copper tube by 0.2 to 1. A similar experiment was carried out using a ship with a thickness similar to that of the sail surface.

しかし、同様に溶損が観察され友。これは注湯時の熱衝
撃、耐大物被覆層と鋼管本体との著しい熱膨張率の差お
よび注入流の侵食作用のために耐大物被覆層が剥離し鋼
管表面が露出する結果、加炭現象を防止出来なかったた
めと考えられる。
However, erosion was observed as well. This is a carburization phenomenon that occurs as a result of the thermal shock during pouring, the significant difference in thermal expansion coefficient between the large material coating layer and the steel pipe body, and the erosion effect of the injection flow, which causes the large material coating layer to peel off and expose the steel pipe surface. This is thought to be because it could not be prevented.

なお剥離、溶損のない実用に耐える耐火物機種鋼管製の
湯口系管は未だ市販品として開発されていない。
It should be noted that a commercially available sprue system pipe made of refractory model steel pipe that is free from peeling and erosion and can withstand practical use has not yet been developed.

かくして本発明は前述の諸問題を解決して、浴場注入時
に注入流の侵食と加炭現象を阻止して溶損を起すことな
く、又熱衝撃を受けても破損等の生じない新しい金属製
湯口系管を提供することを目的とするものである。
Thus, the present invention solves the above-mentioned problems and creates a new metal that prevents erosion and carburization of the injection flow during injection into a bathtub, does not cause melting loss, and does not cause damage even when subjected to thermal shock. The purpose is to provide a sprue system pipe.

本発明者らの研究、実験によれば、かかる目的は金属管
の少くとも溶湯に接する側に表面のA401被膜とこれ
に連続し九F・−At合金層を形成し、この合金層の最
外部のk1m度を15〜35重量−1厚さを0.1〜L
Omnとすることを特徴とする金属製湯口系管によシ達
成されることが見出され友。
According to the research and experiments of the present inventors, the purpose is to form a surface A401 coating on at least the side that comes into contact with the molten metal and a 9F--At alloy layer continuous with this, and to form the uppermost layer of this alloy layer. External k1m degree 15~35 weight-1 thickness 0.1~L
It has been discovered that this can be achieved by a metal sprue system pipe characterized by Omn.

本発明について更に詳しく説明すれば、本発明では各種
鋼管等の金属管の少くとも溶湯に接する餞即ち内面側の
表面に上記の如きんら08被膜とFe−A7層を設ける
のである”。即ち、内1+lllのみでなく同時に溶湯
に接しない外WJ@にかかる被膜や層を設ける場合も当
然含まれ番。
To explain the present invention in more detail, in the present invention, the above-mentioned Kinra 08 coating and Fe-A7 layer are provided on at least the inner surface of metal pipes such as various steel pipes that are in contact with the molten metal. Of course, it is also included when providing a coating or layer not only on the inner 1 + lll but also on the outer WJ which does not come into contact with the molten metal.

本発明のように表面のA2.0.被膜とそれに連続し九
F@ −AL重量層を金属管め少くとも溶湯に接する側
に形成するに当っては、通常まず、金属管を力pう(ジ
ングと呼ばれるAj拡散被機種で処理して金属管の表面
にF・−A4合金層を形成し、その後二次加熱処理して
更にその表面にAt、 0゜被膜を形成する。
As in the present invention, the surface A2.0. In order to form a coating and a continuous 9F@-AL heavy layer on the metal pipe, at least on the side that contacts the molten metal, the metal pipe is usually first treated with an AJ diffusion treatment machine called ging. An F.-A4 alloy layer is formed on the surface of the metal tube, and then a secondary heat treatment is performed to further form an At, 0° coating on the surface.

このAt拡散被嶺法は通常各fa@末法の滲透剤をもっ
て、鉄箱等の金属製非密閉容器中に、処理さるべき金属
管を囲繞装置し約850〜1050璽の温[K10−1
5時間保つことによ如行なわれる。滲透剤としては九と
えばA11度の低いFe−a合金粉末とムtSO−1F
・50%を有するFe −Aj合金粉末との混合物又は
ムを電0・粉末とkt粉末との混合物などに塩化アンモ
ニウムなどの少量の滲透促進剤を加え丸ものが用いられ
る。
In this At diffusion covering method, the metal tube to be treated is usually surrounded with a permeating agent of each fa@ powder method in an unsealed metal container such as an iron box, and the temperature is about 850 to 1050 degrees [K10-1].
It can be practiced by keeping it for five hours. As penetrating agents, for example, Fe-a alloy powder with a low A11 degree and MutSO-1F.
・A mixture with Fe-Aj alloy powder having 50% or a mixture of 0.0% Fe-Aj alloy powder and KT powder is used, and a small amount of permeation promoter such as ammonium chloride is added to the mixture.

このようにして金属管KA7拡散被蝋処理を施すとその
表面にli’e−AL重量層が生成する。そしてかかる
F・−At合金層を表面に形成し九金属管を史に800
−1000νにて10−120分間酸化又は還元性雰囲
気によ)二次加熱処理を行なうと・:・: 表面に緻密で強固なAt曽・Oa被核とそれに連続しf
c Fe −At合金層を有する金属管が見られる。尚
二次加熱処理の際はF・−ムを合金層中のFeよりも紅
がさきに選択的vc1m化され、従ってF・−At合金
層上には鉄の酸化物の被膜は生成せず、ム40aの被膜
のみ生成する。
When the metal tube KA7 is subjected to the diffusion brazing treatment in this manner, a li'e-AL heavy layer is formed on its surface. Then, by forming such an F--At alloy layer on the surface, nine metal tubes were manufactured for 800 years.
When secondary heat treatment is carried out (in an oxidizing or reducing atmosphere at −1000ν for 10 to 120 minutes), a dense and strong At and Oa nucleation occurs on the surface and a continuous f
c A metal tube with a Fe-At alloy layer is seen. In addition, during the secondary heat treatment, the F.-At alloy layer is selectively converted to vc1m before the Fe in the alloy layer, so no iron oxide film is formed on the F.-At alloy layer. , only the film of the film 40a is produced.

而して前記At拡散機種処−め際の滲透剤中のAt濃度
、温度、時間等の条件な調節することによってF・−A
j Q 金J−の最外情理ちムt、0.被橿に連続する
情のAld度を前述めように15〜35゜1量優、好ま
しくは28〜32重量−1浮さ・を0.1〜1 eOm
m 、好ましくは0.3〜0.8mmの範囲になるよう
にする。F・−ムを合金層中のム1**は最外側から内
側に生るに従って通常直線的に低下する。又二次加熱条
件の調節によ、6o、s〜100μ、好ましくは1〜3
0μの厚さのムt1 ua徴換が生成する。尚本発明で
は通常まずAt拡散被伽処理、次いで二次加熱処理によ
ってF・−U合金層と表面のんt* o l m膜を生
成するが、U拡歓鳳横処罵の際の滲透剤又は地理条件に
よってはF・−U合金層とその表面のAt、0.被膜が
同時に生成する場合もあり、又Fa−At合金層を表向
に生成し、痔湯注入時にん60畠被膜を表面に生成する
場合もあり、いずれも本発明に含まれるものとする。
By adjusting the At concentration in the penetrating agent, temperature, time, etc. during the treatment with the At diffusion model, the F.-A
j Q Kim J-'s outermost feelings, 0. As mentioned above, the Ald degree of the continuation of the subject is 15 to 35 degrees, preferably 28 to 32 weight - 1 float of 0.1 to 1 eOm.
m, preferably in the range of 0.3 to 0.8 mm. In general, the value of 1** in the alloy layer decreases linearly from the outermost layer to the inner layer. Also, by adjusting the secondary heating conditions, the
A mu t1 ua retraction with a thickness of 0μ is generated. In the present invention, normally, the F--U alloy layer and the surface film are formed by first At diffusion treatment and then secondary heat treatment, but the permeation during U expansion and horizontal heating is Depending on the agent or geographical conditions, the F/-U alloy layer and its surface may have At, 0. A film may be formed at the same time, or a Fa-At alloy layer may be formed on the surface, and a film may be formed on the surface at the time of injecting hemorrhoidal water, both of which are included in the present invention.

このようにしてIIII湯Kilする表面に生成し九A
2.0.被膜は溶湯とのなじみ性即ち濡れ性が悪くその
ため溶湯と接しても直接浴着しなくなり従ってその侵食
から金属管を保−する作用を来す。
In this way, nine A
2.0. The coating has poor compatibility with the molten metal, that is, poor wettability, so that even when it comes into contact with the molten metal, it does not adhere directly to the bath, and therefore serves to protect the metal tube from corrosion.

第5因は実施例1の湯口下部を切断して示す写真である
が、表面にム1.0.被膜を生成し九湯口管と湯口にて
凝固し九金属との間に明らかに隙間を示す黒縁が脇めら
れる。この隙間の存在により上述のなじみ性乃至濡れ性
の愚さが明らかであシ。
The fifth factor is a photograph showing a cutaway of the lower part of the sprue in Example 1. A film is formed and solidified in the Kuyu sprue pipe and the sprue, and a black edge clearly showing the gap between the Kuyu metal and the Kuyu metal is set aside. The existence of this gap makes it clear that the above-mentioned compatibility or wettability is poor.

従って金属管は溶湯による侵食から効果的に保−される
The metal tube is therefore effectively protected from attack by the molten metal.

このkt、0.は鉄鋼中で不純物としてその11の形で
存在することから明らかなように、溶湯とは化合物をつ
くらないので、その2051という^融点を維持し、よ
く注入流の侵食作用にも船えることができる。
This kt, 0. As is clear from the fact that it exists in the form of 11 as an impurity in steel, it does not form compounds with the molten metal, so it maintains its melting point of 2051 and is able to withstand the erosional effects of the injection flow. can.

而してこの表面のA t、 O,被膜は緻密であって散
素原子の侵入、あるいはそれよりもはるかに原子半径の
大連な金属原子の侵入を阻止するとともにや中大暑な炭
X原子の侵入を許さないために溶湯中の炭素による加炭
現象が防止できる。更にAt、0.被膜と連続して内方
に設けられたF・−At合金層も前記の如きAt拡散被
機種理時にその合金層の部分にもともとあった炭素原子
はF・−kt合金層に固溶することなく、それと金属管
素地との間に炭素の績紬ゾーンを形成するのみで69従
って表面のAt、0.被膜とともにその内部のF・−ム
を合金層の存在も上記加炭現象の阻止に大きく寄与する
The At, O, film on this surface is dense and prevents the penetration of dispersion atoms, or metal atoms with a much larger atomic radius than that, and also prevents the penetration of medium-sized carbon X atoms. Since no intrusion is allowed, carburization caused by carbon in the molten metal can be prevented. Furthermore, At, 0. When the F--At alloy layer, which is continuous with the coating and is provided inwardly, undergoes At diffusion treatment as described above, the carbon atoms originally present in the alloy layer become solid solution in the F--kt alloy layer. 69 Therefore, the surface At, 0. In addition to the coating, the presence of the F.-m alloy layer inside the coating greatly contributes to preventing the above-mentioned carburization phenomenon.

しかも溶湯に接する人110.被膜とそれに連続したF
・−A4合金層との間、そしてF・−At合金層と金属
管素地との間の金属学的固着は強固であり、注入後の侵
食、摩耗作用によく耐えるほか、鋳込時の熱衝撃および
各層の熱j1脹率の差による自壊作用が生じるおそれが
なく、保験作用を十分来すことができる。
Moreover, the number of people who come into contact with molten metal is 110. Film and continuous F
-The metallurgical adhesion between the -A4 alloy layer and between the F/-At alloy layer and the metal tube base is strong, and it resists erosion and abrasion after pouring, as well as heat resistance during casting. There is no risk of self-destruction due to impact or the difference in heat j1 expansion rate of each layer, and a sufficient safety function can be achieved.

金属管に形成するF@−At合金層の最外S卯ちA2.
0.被膜と接する側のAt111j[は重要であ)、そ
れが1s重量−よp少ない場合はその上に緻密なAz、
o、被膜が生成せず、溶損するので好ましくなく、又そ
のht濃度が35重量%以上の場合は、該合金層が硬く
てもろくなり溶湯の熱衝撃に耐えることがで龜なくて溶
損してしまうので好ましくない。又Fe−ムを合金層の
厚さが0.1mより薄い場合は実用上不適尚であり、1
.0[11より厚い場合は硬くてもろくなるので強度が
低下し湯口系管として好ましくない。従って前述のよう
にF・−M合金層の最外部のAt1lll&Fi15〜
35電量慢、厚冬は0.1〜1.0Mの範囲に保つよう
にすることが必要である。
Outermost S corner of F@-At alloy layer formed on metal tube A2.
0. At111j [is important] on the side in contact with the coating, and if it is less than 1s weight, dense Az,
o. It is undesirable because a film is not formed and it melts away. Also, if the ht concentration is 35% by weight or more, the alloy layer becomes hard and brittle and cannot withstand the thermal shock of the molten metal, so it melts away. I don't like it because it stows away. Furthermore, if the thickness of the alloy layer of Fe-me is less than 0.1 m, it is not suitable for practical use;
.. If it is thicker than 0[11, it becomes hard and brittle, resulting in a decrease in strength and is not preferred as a sprue system pipe. Therefore, as mentioned above, the outermost At1llll & Fi15~ of the F・-M alloy layer
35 It is necessary to maintain the amount of electricity in the range of 0.1 to 1.0M during heavy winters.

本発明における金属管としては各種鋼管の中特に炭素鋼
、合金鋼、ステンレス鋼、耐熱鋼からつくられる鋼管が
好んで用いられる。炭素鋼鋼管とましく、合金鋼鋼管と
しては同様にJISで5TPA12.22等の配管用合
金鋼−管、8TK81.2等の構造用合金−銅管等が用
いられる。またステンレス鋼鋼管としてはたとえば8U
S304等の配管用ステンレス銅鋼管、8TK85.6
等041I造用ステンレス銅鋼管が好ましく、更にはJ
ISで5cH1l 、12等の耐熱鋼鋳鋼品からパイプ
状につくられた鋼管を用いることもできる。尚本発明に
用いられる金属管の断面形状は円形に@られるものでは
なく楕円形等ぽ任意に選ばれる。
Among various types of steel pipes, steel pipes made from carbon steel, alloy steel, stainless steel, and heat-resistant steel are preferably used as the metal pipe in the present invention. In addition to carbon steel pipes, as alloy steel pipes, alloy steel pipes for piping such as 5TPA12.22 and structural alloy copper pipes such as 8TK81.2 are similarly used according to JIS. Also, as a stainless steel pipe, for example, 8U
Stainless steel pipe for piping such as S304, 8TK85.6
041I stainless steel pipes are preferable, and J
It is also possible to use a steel pipe made in the form of a heat-resistant cast steel such as IS 5cH1l, 12, etc. The cross-sectional shape of the metal tube used in the present invention is not circular but may be arbitrarily selected, such as an ellipse.

本発明に係ゐ金属製湯口系管は後述の如自ロールヤ鋳鍋
ホイール等の鋳造鋳型に適用しうるばかりでなく造塊用
湯口糸管としても良好に適用することができる。
The metal sprue system pipe according to the present invention can be applied not only to casting molds such as rollers and casting pot wheels described later, but also as sprue thread pipes for ingot making.

上記のように本発明に係る金属1R111I口系管は溶
湯注入時溶湯流O加炭現象を阻止し金属管o#l損或は
熱衝撃による破損等を防ぐことができるばかシでなく、
陶管ヤシャモット管のように輸送の途中ヤセット時、使
用時においても破損せず、砂等の介在物による不良鋳物
の発生を防止することができる。この他造形作業面での
自由度も増加し、長尺物の一本化をはかることも可能で
継ぎ足しの必要もなく、七ツFは自わめて容易であるの
で造型工数の減少、鋳物砂の有効利用、使用する材料の
再利用吟による製造コスF低減など、作業性、経済性に
数々の優れた効果を有する。
As mentioned above, the metal 1R111I port system pipe according to the present invention is not a fool, as it can prevent the molten metal flow O carburization phenomenon during injection of molten metal, and prevent damage to the metal pipe O#1 or damage due to thermal shock.
Unlike ceramic pipes such as Yachamotte pipes, they do not break during transportation or during use, and can prevent the occurrence of defective castings due to inclusions such as sand. In addition, the degree of freedom in the modeling work is increased, it is possible to integrate long objects into one piece, and there is no need to add parts.Nanatsu F is extremely easy, so the number of manufacturing steps is reduced, and casting It has many excellent effects on workability and economy, such as effective use of sand and reduction of manufacturing costs due to the reuse of materials used.

以下率q4@を図面につ自従来のものと対比しつつ良に
詳しくafIAする。
The following ratio q4@ will be compared in detail with the drawing and the conventional one.

第1図線従来の陶管を用い九ロール鋳造用鋳型の例であ
る。受口lよ)注入され九溶湯は湯口2、湯口底2/、
湯道がおよび堰2″′を経由して鋳型本体部3,3′に
導入される。ここで湯口2および湯口底2′は真直な陶
管4を8本とJ字形陶管4′を継ぎ足して作られるが、
これらは通常厚内重量金枠5.5′中に納められ、中間
部拡結合剤を配合した砂(通常&砂と呼ばれ為)6がラ
ミングにより固められるが、このラミング時に継目での
陶管のずれ、破損等が発生し易く、またラミングおよび
取扱いの都合上金枠を長尺一本化出来ず工数を要するO 湯道2#および堰2#の部分は、これを陶管で作るとす
ればラミング時に破損の恐れのあること、鋳造方案上こ
の部分の形状は特に重要であるが陶管は加工が困難で自
由度が小1いこと、解体時に砂6′中に破片が混入し砂
の品質が低下すること等のために砂6’t’造型し塗置
材が塗られるが、なお洗われ・すくわれが発生し易い。
Figure 1 is an example of a nine-roll casting mold using a conventional ceramic tube. 9 molten metal is poured into sprue 2, sprue bottom 2/,
The runners are introduced into the mold bodies 3, 3' via the weir 2''.The sprue 2 and the sprue bottom 2' have 8 straight ceramic pipes 4 and 8 J-shaped ceramic pipes 4'. It is made by patching,
These are usually housed in a heavy-duty metal frame 5.5', and the middle part is hardened with sand mixed with a binder (usually called sand) 6, but during this ramming, the ceramics at the joints are hardened. The pipes are easily misaligned and damaged, and due to ramming and handling, the metal frame cannot be made into a single long piece, which requires a lot of man-hours. The runner 2# and weir 2# parts are made of ceramic pipes. If so, there is a risk of damage during ramming, the shape of this part is particularly important in terms of the casting plan, but ceramic tubes are difficult to process and the degree of freedom is small, and fragments will be mixed into the sand 6' during disassembly. To prevent the quality of the sand from decreasing, the sand is shaped and coated with a coating material, but washing and scooping are still likely to occur.

篤2#1IJK本発明の思想と411微を示す実施例1
の−−ル鋳造鋳型用湯口系管を示す。図において湯口系
管は湯口2を構成する長尺一本物で直管の金属製湯口系
管7と、湯口底2I、湯道2’、@2”を一体に構成す
る5字形の金属製湯口系管7/とからな)、前記金属製
湯口系管7は重量の補強用鉄管8によ妙外儒から補強さ
れ、−15字形の金属製湯口系管7′は砂6′の中に埋
設される。従ってこの場合本発明の湯口2は第1図にお
けb従来の厚内重量金枠を用いず軽量の補強用鋼管8を
使用して成るばかヤか、金属製湯口系litを囲繞固定
する裏砂を全く使用しなくてもよい。
Atsushi 2 #1 IJK Example 1 showing the idea of the present invention and 411 details
This figure shows a sprue system pipe for a casting mold. In the figure, the sprue system pipe is a long, straight metal sprue system pipe 7 that constitutes the sprue 2, and a five-shaped metal sprue that integrally constitutes the sprue bottom 2I, runner 2', @2''. The metal sprue system pipe 7 is reinforced by a heavy reinforcing iron pipe 8, and the -15-shaped metal sprue system pipe 7' is inserted into the sand 6'. Therefore, in this case, the sprue 2 of the present invention, as shown in FIG. There is no need to use backing sand to fix the surrounding area at all.

即ち上述の如く金属製湯口系管にて成る鋏薔誓糸普惨千
朶4該揚口畢管7は熱衝撃による破損、侵食による溶損
の恐れがないので、通常これに備える裏砂中厚肉重量金
枠を用いる必要はない。しかし溶湯の高熱を受けて金属
製湯口系管7も高温となp1強度の低下によって変形の
恐れがあるので、これを補強するに足る鋼管8等の若干
の補強材を豊することもある。この場合、金属製湯口系
管7と鋼管8との間に、解体時両者を分離出来る程度の
陣関9を設けた構造とすれば、鋼管8の反復使用が可能
となる。なお園には示されていないが必要に応じて湯口
上部及び下部に金属製湯口系管7と補強用鋼管80間に
間−片を設けてもよい。
That is, as mentioned above, the scissorbara seishitofuzensenho 4 and the lift mouth tube 7 made of metal sprue system pipes are not likely to be damaged by thermal shock or melted due to erosion, so they are usually placed in the lining sand for this purpose. There is no need to use a thick heavy metal frame. However, due to the high heat of the molten metal, the metal sprue system pipe 7 also becomes high temperature and there is a risk of deformation due to a decrease in p1 strength, so some reinforcing material such as a steel pipe 8 may be provided to reinforce this. In this case, if the structure is such that a barrier 9 is provided between the metal sprue system pipe 7 and the steel pipe 8 to the extent that the two can be separated during disassembly, the steel pipe 8 can be used repeatedly. Although not shown in the drawing, gaps may be provided between the metal sprue system pipe 7 and the reinforcing steel pipe 80 at the upper and lower parts of the sprue, if necessary.

勿論小型鋳物で鋳込み時間の短いもの、あるいは湯口長
さの短い場合線補強用鋼管8を省いて湯口2を構成する
ことも可能となり、この場合は史に合理化されるのであ
る。
Of course, in the case of a small casting with a short casting time or a short sprue length, it is also possible to configure the sprue 2 without the wire reinforcing steel pipe 8, and in this case it is rationalized.

即ち本発明の鋳造鋳型用湯口系管は、湯口の構築に拡必
ず裏砂を用いる:・という従来の常識を扱し、当業者の
理想を実現し是も゛のである。
That is, the sprue system pipe for casting molds of the present invention takes into account the conventional wisdom that backing sand is always used to construct the sprue, and realizes the ideals of those skilled in the art.

この結果従来法で問題であった陶管の破損・溶損、砂の
洗われに起因する不良鋳物の発生が防止出来ると共に、
長尺一本物の採用と裏砂厚肉重量金枠の廃止は造戯作業
の簡略化即ち造型工数の大輪低減を持九らす。
As a result, it is possible to prevent the occurrence of defective castings caused by damage and melting of ceramic pipes and washing of sand, which were problems with conventional methods.
The adoption of a long piece and the abolition of the thick-walled heavy metal frame with backing simplifies the molding work, ie reduces the number of molding man-hours.

又、金属製湯口糸管は容J4に切断出来、ガスバーナー
等で加熱することで曲げ加工も、又ft?接組み豆てが
出来る等造機作業時の目th直も向上するので、方東上
ffi想的な位tKil道等を設置することが可能であ
る。
In addition, the metal sprue thread pipe can be cut to a size of J4, and can also be bent by heating with a gas burner or the like. It also improves visual accuracy during machine building work, such as when assembling beans, so it is possible to install a tKil path, etc., in a more convenient manner.

史に又、*m*材料は従来の陶管又はシャ峰ット管O如
く破砕の必l!もなくそのtま鋳包み1れた湯口系と共
に鉄源として再利用出来るので、省工数、省資源となる
ほか、破砕屑の鋳物砂への混入がなくなるので砂の品質
を劣化させゐ弊害41にい等々数々の利点を有するので
ある。
Historically, *m* materials need to be crushed like traditional ceramic pipes or Shaminet pipes! Since it can be reused as an iron source together with the sprue system that is already cast, it not only saves man-hours and resources, but also eliminates the mixing of crushed debris into the foundry sand, which reduces the quality of the sand.41 It has many advantages such as:

静上−例を挙げて本発明の構成および作用効果をik明
して来九が、他の実施態様として実施h2および3を各
々第3図、纂4−に示す。
The configuration and effects of the present invention will now be explained with reference to examples, and embodiments h2 and 3 are shown in FIG. 3 and summary 4, respectively, as other embodiments.

1j43図は比較的大型−−ルを鋳造する場合の本発明
の他の適用倒で、この場合はU拡散被覆して成る金属製
湯口系管7と補強用銅管8の間に結合剤を含まない#l
Oを充填し湯口系管7の高温における強直不足を補なう
。こむでは湯口系管は湯口管7.5字形の金属製湯口系
管71.金属製湯口系管7″で#!成される。図におい
て11およびIPは5字形の金属製湯口系管7′と金属
製湯口系管7および金属1III湯日系管7と受口1の
夫々接続用耐火物成形品でm強用鋼管8と金属製湯口系
管7の間隔片を兼ねる。かくすることによシ砂10は結
合剤で固化する必要がなく、砂質を問題とする必要もな
いので、廃砂、浜砂等會上部より流し込むだけで補強の
役を来し得るのであシ、これによって従来の厚内重量金
枠を岨み立てながらyミングによシ砂を搗き固める煩雑
な作業が省略され、重量物運搬、堆扱いの工数を減じる
。、などl型成型コストが著しく低減されるのである。
Fig. 1j43 shows another application of the present invention in the case of casting a relatively large-sized mold. Not included #l
O is filled to compensate for the lack of stiffness of the sprue system pipe 7 at high temperatures. In Komu, the sprue system pipe is a 7.5-shaped metal sprue system pipe 71. #! is made up of metal sprue system pipe 7''. In the figure, 11 and IP are the 5-shaped metal sprue system pipe 7', metal sprue system pipe 7, metal 1III sprue system pipe 7 and socket 1, respectively. It is a connecting refractory molded product that also serves as a spacer between the m-strength steel pipe 8 and the metal sprue system pipe 7.Thereby, the sand 10 does not need to be solidified with a binder, and the quality of the sand does not have to be an issue. Since there is no waste sand or beach sand, etc., it can serve as reinforcement simply by pouring it from the upper part of the chamber. This reduces the number of man-hours required for transporting heavy objects, handling compost, etc., and significantly reduces the cost of l-shaped molding.

かくして本発明のAA拡散被覆して成る金属製湯口系管
を用いると1は通常は第2図の場合のように裏砂を全く
用いる必要はないが、本発明は裏砂を用いない場合に限
られるのではなく第3図のようにこれを用いる場合もそ
の範囲内に含まれる。
Thus, when the metal sprue system pipe made of AA diffusion coating of the present invention is used, normally there is no need to use backing sand at all as in the case of Fig. 2; The present invention is not limited to this, and the case where this is used as shown in FIG. 3 is also included within the scope.

しかし本発明では裏砂を用いる場合でも上述のように結
合剤を含まず、砂質を問う必要がない0であみから、従
来の場合よpすぐれていることに変シはない。
However, in the present invention, even when backing sand is used, as mentioned above, it does not contain a binder and there is no need to ask about the quality of the sand, which is 0 and is superior to the conventional case.

[4図は本発明の金属製湯口系管を鋳銅ホイール用の鋳
造鋳型に用い九個である。図において上ff115には
At拡散被機種て成る金属製湯口系管13を、下微には
同じく1字形の金114製湯口系管13Iを組7.17
′中KWi設して金属l1lfIIO系管1!、12’
を形成し友。なお14はホイール本体である。
[Figure 4 shows nine metal sprue system pipes of the present invention used in a casting mold for a cast copper wheel. In the figure, the upper ff115 is equipped with a metal sprue system pipe 13 made of At diffuser type, and the lower part is a single-shaped sprue system pipe 13I made of gold 114.7.17
'Medium KWi installed metal l1lfIIO system pipe 1! , 12'
Form friends. Note that 14 is the wheel body.

これによプ従来のシャ七ット管、1Ipffiによる傷
口系にみられた造型時の破損、鋳物の砂噛みおよび解体
時の破片による砂汚染といつ九問題が解消されるOであ
る。
This solves problems such as breakage during molding, sand contamination due to sand from castings, and debris from disassembly caused by conventional shatter pipes and Ipffi.

以上主として本発明の金属製湯口系管を鋳型に用い友実
施例について述べ九が、鋳物0形状は複雑多岐にわI、
理想的な湯−等を形成せんとすれば鋳物砂の強度のみで
はなく洗われて実用に耐えない場合が生ずる。この様な
笥酷な任務をaされる部分に限って、At拡散被嶺して
成る任意形状の鋳材を鑑み込むことによって、・砂の洗
われが完全に防止され伊噛みO危険がなく理想的な湯道
等を持つ鋳Il會得ることが可能となった。
Above, we have mainly described embodiments using the metal sprue system pipe of the present invention as a mold, but the shapes of castings are complex and diverse.
If it is not possible to form an ideal hot water, etc., the strength of the foundry sand will not only be affected, but it will also be washed out and may not be suitable for practical use. By considering the arbitrary shape of the cast material covered with At diffusion only in the part where such a harsh mission is carried out, washing of the sand is completely prevented and there is no risk of damage. It became possible to obtain a casting company with ideal runners, etc.

以上本発明の金属製湯口系管を用いた鋳造用鋳型を図−
に基づ龜m@t、九が、以下にその実施例を示す。
The above figure shows a casting mold using the metal sprue system pipe of the present invention.
Based on 龜@t, 9, examples thereof are shown below.

実施例1 第2図に示す圧延用ロール鋳造鋳型方案に本発明の金属
製湯口系管を用いて鋳鉄ロールを鋳造した。鋳造条件を
次に示す。
Example 1 A cast iron roll was cast using the metal sprue system pipe of the present invention in the rolling roll casting mold shown in FIG. The casting conditions are shown below.

ロール胴部鋳放寸法:直1に540nm長さ1370n
m注入嬉湯量: 3,630kg 溶湯化学成分(重量−):  CSi   Mn   
 Pl、280.900.り40.080 8   Ni   Cr   M。
As-cast dimensions of the roll body: 540nm in straight line, 1370n in length
Amount of injected hot water: 3,630 kg Molten metal chemical composition (weight -): CSi Mn
Pl, 280.900. 40.080 8 Ni Cr M.

O,0272,580,970,10 注入温f:x、ssow′、 注入時間:2分01秒処
理済O金属纒揚口系管;外径@0.5mm崗厚2.3閣
外側鋼管:外径76.3m肉厚4.5画なおF・−At
合金層を形成O被覆処理はg29重量−のF・−At合
金粉末にAA 50−のF・−A4合金粉末と少量の滲
透促進剤を含むU濃度37重量饅の滲透剤中に普通鋼鋼
管(8TK(資))を−繞装置し九鉄箱を10001に
て18時間保持して処理し丸。表面のFe −A4合金
層0ム2*1は33重量%、F働−ムを合金層の厚さは
O,Smnであった。
O, 0272, 580, 970, 10 Injection temperature f: x, ssow', Injection time: 2 minutes 01 seconds Treated O metal lifting port system pipe; Outer diameter @ 0.5 mm, thickness 2.3 mm outer steel pipe: Outer diameter 76.3m Wall thickness 4.5 strokes F・-At
Forming an alloy layer The O coating process is performed by adding 29 grams of F.-At alloy powder to AA, 50 grams of F.-A4 alloy powder, and a small amount of penetration enhancer. (8TK (Incorporated)) was placed in a cylindrical device and a nine iron box was held at 10001 for 18 hours for processing. The Fe-A4 alloy layer 0m2*1 on the surface was 33% by weight, and the thickness of the F alloy layer was O.Smn.

これを堆出して別の炉中にて10001にで2時間加熱
してム1.0.被膜を生成させたが、検鏡の結果At、
0.被膜の厚さ紘1.5μであつ九。
This was deposited and heated in another furnace at 10,001 for 2 hours until it reached a temperature of 1.0. Although a film was formed, the microscopic results showed At,
0. The thickness of the coating was 1.5 μm.

鋳造冷却後鋳型を解体して湯口部等を切断−査し友結果
、!!5図に示す如く、いずれの部分を錐全であ)、溶
損、°i漏れが全″〈見られなかつ九。
After the casting was cooled, the mold was dismantled and the sprue was cut and inspected. ! As shown in Figure 5, all parts were thoroughly drilled), and no melt damage or leakage was observed.

本発明の金Il!製−ロ系管を鋳造鋳型に適用し九こと
によシ、従来の類1i砂等の介在物の噛み込みのないこ
とはもとよ如、造聾工数等による費用状従来法の約IA
K減少し九。
Gold Il of the present invention! By applying the manufactured-rotation type pipe to the casting mold, it is possible to avoid the trapping of inclusions such as sand, which is the same as in the conventional type 1i, and to reduce the cost due to the number of man-hours required for the conventional method.
K decreases to 9.

実施例2 下記の鋳造諸条件により比軟的装置の圧延用アダマイト
費−ルを第3図0**明の金属製湯口系管を鋳造用鋳型
に用いて鋳造し九個を示す。このロールも従来線絡11
11で示すように湯口系管を陶管4.41と砂61によ
って横築し九鋳蓋を用いていたが、本実施例では金属製
湯口系管7.7’。
Example 2 Nine pieces of adamite casting molds were cast using a metal sprue system pipe of 0** light as a casting mold according to the following casting conditions as shown in FIG. This roll also has conventional wire connection 11
As shown in 11, the sprue system pipe was constructed horizontally using a ceramic pipe 4.41 and sand 61 and a nine cast lid was used, but in this embodiment, the sprue system pipe 7.7' was made of metal.

7I′を用いて構成し鋳造した。It was constructed and cast using 7I'.

鋳造条件 ロール1jI4s鋳放寸法:直後4781長ii 14
00mm注湯溶湯量: 3JGOkg 癖湯化学成分0I膚):   C81h4n   Pl
、720,680.800.019 8   NI   Cr   M。
Casting conditions Roll 1jI4s As-cast dimensions: Immediately after 4781 length ii 14
00mm pouring molten metal amount: 3JGOkg custom hot water chemical composition 0I skin): C81h4n Pl
, 720,680.800.019 8 NI Cr M.

0.0G80.681.060.21 注入温f:1.44o璽 注入時間:2分20秒処理済
の金属製湯口系管:外径63.5am肉厚3 、2mr
nなおF・−At合金層形成の被覆処理はμ4重量%の
Fe−Aj倉全金粉ムZSO憾を含むkL −F e粉
末に少量の滲透促進剤を含むム1m度26重量−の滲透
剤中に合金鋼鋼管(8TPA24)を囲繞埋置し九鉄箱
を980 vにて16時間保持し処理した。
0.0G80.681.060.21 Injection temperature f: 1.44o Injection time: 2 minutes 20 seconds Processed metal sprue system pipe: Outer diameter 63.5am, wall thickness 3.2mr
The coating process for forming the F/-At alloy layer was performed using μ4% by weight of Fe-AJK powder containing ZSO powder, and 26% by weight of permeation agent containing a small amount of permeation enhancer in Fe powder. Alloy steel pipes (8TPA24) were surrounded and buried inside the box, and the Kyutetsu box was maintained at 980 V for 16 hours for treatment.

金属製湯口系管の溶湯に接する面のF・−At合合金層
At濃度は20重量−、Fe−At合金層の厚さは9.
3nmであった。これを取出して別の炉にて10001
+にて1時間加熱してAj*Oa被膜を生成させ九が、
検鏡の結果At10m被膜の厚さは1声であった・ 鋳造冷却後調査を解体して調査し九結果、処理済みの湯
口系管の損傷は全く与られず、鋳造ロールも銀金であっ
た。又解体時に陶管の破片の混入による鋳物砂の品質劣
化がないので、砂は有効に再生使用できるほか、造蓋工
数等による費用嬬従来の約IAKなった。
The At concentration of the F·-At alloy layer on the surface of the metal sprue system pipe in contact with the molten metal is 20% by weight, and the thickness of the Fe-At alloy layer is 9%.
It was 3 nm. Take this out and put it in another furnace for 10001
+ for 1 hour to form an Aj*Oa film;
A microscopic examination revealed that the thickness of the At10m coating was 1. After cooling the casting, we dismantled it and investigated. As a result, there was no damage to the treated sprue system pipes, and the casting rolls were also silver-gold. Ta. Furthermore, since there is no quality deterioration of the foundry sand due to the mixing of ceramic pipe fragments during dismantling, the sand can be effectively recycled and the cost due to the number of man-hours required for making the lid is reduced to approximately IAK compared to the conventional method.

実施例3 第4図に示す本発明の金属製鋳造−IIK遍用して鋳銅
−43−ルを鋳造した例を次に示す。
Example 3 An example in which cast copper 43-rule was cast using the metal casting IIK of the present invention shown in FIG. 4 will be described below.

鋳遺緒条件は次のとおりである。The casting conditions are as follows.

ホイール外輸鋳放寸法:外&8SOmIll!OOmn
肉厚70mh 注入椿湯量: 41$2 kti; 溶湯化半成バ重量−):CgllvlnPO,190,
481,04G、023 8    Ni   Or   M。
As-cast dimensions outside the wheel: Outside & 8 SOmIll! OOmn
Wall thickness: 70mh Amount of injected camellia: 41 $2 kti; Molten semi-molten bar weight -): CgllvlnPO, 190,
481,04G, 023 8 Ni Or M.

O,01!!  0.13 0.06 0.05注入温
f : 1,550m  注入時間=38秒処理済−ロ
系管:外@48Jrm崗厚2.3mnなおF・−U合金
層形成の被覆処理紘ム126重量−のF・−ムを会金験
車にムtSO*を含むAt−F・合金験末と少量O滲透
促進剤を會むムttS度31重量−の滲透剤中に普通鋼
鋼管(8TK41)を囲繞塩型し丸鉄箱t105Gtl
にて2G嗜関保持し処理し友。金属製湯口系管011H
IKIIする面のF・−ムL合金層oht鎖度は26重
量%、F・−At合金層の厚1はO,82mmで参つえ
。F・−訂合金層の表面OAt*Oa被膜を検鏡の結果
0.3μの厚さで6つえ。
O,01! ! 0.13 0.06 0.05 Injection temperature f: 1,550m Injection time = 38 seconds Treated - Russian pipe: Outside @ 48Jrm, thickness 2.3mm, coated with F/-U alloy layer formation 126 A common steel pipe (8TK 41 ) surrounded by a salt-shaped round iron box T105Gtl
A friend who maintains and processes 2G customs. Metal sprue system pipe 011H
The oht chain degree of the F--M L alloy layer on the surface to be IKII is 26% by weight, and the thickness 1 of the F--At alloy layer is O, 82 mm. The surface OAt*Oa coating of the F.-corrected alloy layer was found by microscopic examination to have a thickness of 0.3μ in six pieces.

鋳造冷却後調査し九ところ、ホイール本体、拡散被徨処
履済O湯口畢管とも銀金であυ、ムt、0゜被膜は13
μでbることが確認され、本発明の金鵬:11 製湯口系管線鋳鋼用鋳麺鋳ffiにも適用できることが
明らかとなり九。
After cooling the casting, we investigated and found that both the wheel body and the sprue tube, which had undergone diffusion treatment, were silver and gold, and the thickness and 0° coating were 13.
It was confirmed that μ is b, and it became clear that the present invention can also be applied to the cast noodle casting ffi for pipe-line cast steel in the sprue system.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は湯口系管を従来法で構築し九ロール鋳蓋の断面
図、第2図は実施例1における本発明の金属製湯口系管
を適用したロール鋳造用鋳製の断面図、第3図は同じ、
〈実施例2の本発明の金属製湯口系管を適用したロール
鋳造用鋳型ovir面図、第4図は実施例3の本発明の
金属製湯口系管を適用したホイール鋳造用鋳型の断面図
、第5図は実施例141C係る鋳造冷却後の湯口部断面
状態を示す写真である。第6図(a)は従来の陶管の湯
口を使用し九後の溶損状態を示す写真、纂6図(b)線
間内面を示す写真、第7図は普通鋼鋼管を使用し九と龜
の湯口の断面を示す写真である。 l−受口、2.12−湯口、2′−湯口底、2′、7“
、12’−湯道、2#・−堰、3,3I−^置本体、4
,4′−陶管、s、s’、−金枠、6.6’。 17 、17 ’−砂、7.7’、13,13’−金属
製湯口系管、8−補強用鋼管、9−111間、l〇−結
合剤を含まない砂、 11 、11’−・間隔片、14
−・ホイール本体、15 ・・・上置、16−・下型。 3′− 一 兜 5 図 筋 7 図 手続補正書(方式) 昭和57年8月か日 官   若  杉  和  夫  殿 侵示 s7年特許願第68280号 る称 釡属製湯口系管− する者 との関係 特許出願人 (…)@立金属株式会社 (はか1名) 8、補正の内容 (1)明細書6頁9行「状態を示す写真」を「状態の金
属組織を示す写真」と訂正する。 (2)明細書に頁11行、12行「写真」をいづれも「
説明図」と訂正する。 (3)  図面1iR6図(a)、第6図(b) V別
Mの25KiT正する。 9、添付書類 訂正図面         1通 第6図 (0) 芥6図 (b) 手続補正書 昭和酊年8月が日 特許庁長官  着 杉 和 夫 殿 1、事件の表示 昭和s7年特許願第68280号 2、発明の名称 金属層湯口系管 3、補正をする者 事件との関係 特許出願人 (…)a文金属株式会社 (はか1名) 放 7、補正の対象 8、補正の内容 明細書4頁6〜11行「外観は・・・・・・ことがわか
る」を次のように訂正する。 「外観は餌6図(a)のとおりである。18が凝固した
湯口金属、19が湯口系管として用いられた陶管であり
、この陶管の一部が断片粉状に剥離している。凝固した
湯口金属18上に散在する白い斑点4は陶管190内面
の一部が溶損して湯口金属18に付着した状態を示す、
22は管を継ぎ足した時に生じるセット時のずれを示す
、さらに第6図(bl K拡大して示した湯口系管の陶
管19の内面には溶損部るが黒い斑点状K11lめられ
る。かくて陶管は溶湯注入中に破損と湯もれこそないが
溶損やずれが生じ易い、」
Fig. 1 is a cross-sectional view of a nine-roll casting lid with a sprue system pipe constructed using the conventional method, and Fig. 2 is a cross-sectional view of a roll casting lid in which the metal sprue system pipe of the present invention in Example 1 is applied. 3 figures are the same,
<Ovir side view of a roll casting mold to which the metal sprue system pipe of the present invention of Example 2 is applied, FIG. 4 is a sectional view of a wheel casting mold to which the metal sprue system pipe of the present invention of Example 3 is applied , FIG. 5 is a photograph showing the cross-sectional state of the sprue part after casting cooling according to Example 141C. Figure 6 (a) is a photograph showing the state of melting after using a conventional ceramic pipe sprue; This is a photograph showing a cross section of the sprue. l-Socket, 2.12-Gate, 2'-Gate bottom, 2', 7"
, 12'-runner, 2#--weir, 3, 3I-^ installation body, 4
, 4'-Ceramic tube, s, s', -Gold frame, 6.6'. 17, 17'-Sand, 7.7', 13, 13'-Metal sprue system pipe, 8-Reinforcing steel pipe, Between 9-111, l〇-Sand without binder, 11, 11'-・Spacer piece, 14
-・Wheel body, 15--upper mold, 16--lower mold. 3'- One helmet 5 Diagram line 7 Draft procedure amendment (method) In August 1981, Kazuo Wakasugi, a Japanese government official, infringed Patent Application No. 68280 of 1983, entitled Bottle sprue system pipe. Relationship Patent applicant (…) @Ritsumeikan Corporation (1 person) 8. Contents of amendment (1) ``Photograph showing the state'' on page 6, line 9 of the specification is changed to ``photograph showing the metallographic structure of the state.'' correct. (2) In the specification, page 11 and line 12 of ``Photographs'' are both ``
I corrected it to ``Explanatory diagram''. (3) Drawing 1iR6 (a), Figure 6 (b) Correct 25KiT of M by V. 9. Corrected drawings of attached documents 1 copy Figure 6 (0) Figure 6 (b) Procedural amendments Arrived in August 1929 by the Commissioner of the Japan Patent Office Kazuo Sugi 1. Indication of the case Patent application No. 68280 of 1939 No. 2, Name of the invention Metal layer sprue system pipe 3, Person making the amendment Relationship to the case Patent applicant (...) A-Bun Metal Co., Ltd. (1 person) 7. Subject of the amendment 8, Details of the amendment Page 4 of the book, lines 6-11, ``You can see that...'' is corrected as follows. ``The appearance is as shown in Figure 6 (a). 18 is solidified sprue metal, 19 is a ceramic pipe used as a sprue system pipe, and a part of this ceramic pipe has peeled off into fragments and powder. The white spots 4 scattered on the solidified sprue metal 18 indicate that a part of the inner surface of the ceramic tube 190 has melted and adhered to the sprue metal 18.
22 shows the misalignment that occurs when the tubes are added, and is further shown in FIG. In this way, ceramic pipes do not break or leak during pouring of molten metal, but they are prone to melting and slipping.

Claims (1)

【特許請求の範囲】 1、金属管の少くとも溶湯に接する側に表面のA t、
 0.被膜とこれに連続し九F・−ムを合金層とを形成
し、駄合金層の最外部のAt濃度を15〜35重量饅、
鍍金金層の厚さを0.1〜1.0mmとすることを特徴
とする金11#!湯口系管。 2金属管は炭1A1111、合金鋼、ステンレス鋼又は
耐熱鋼からつくられ九銅管である特許請求の範囲Ii1
*記載の金属製湯口系管。
[Claims] 1. A surface A t on at least the side of the metal tube in contact with the molten metal;
0. Form a coating and an alloy layer of 9F.
Gold 11# characterized by having a plating layer thickness of 0.1 to 1.0 mm! Sprue system pipe. 2 The metal tube is made of charcoal 1A1111, alloy steel, stainless steel or heat-resistant steel and is a copper tube.Claim Ii1
*Metal sprue system pipe as described.
JP6828082A 1981-07-25 1982-04-23 Pipe of gating system made of metal Pending JPS58184038A (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP6828082A JPS58184038A (en) 1982-04-23 1982-04-23 Pipe of gating system made of metal
KR8203224A KR890001637B1 (en) 1981-07-25 1982-07-20 Aluminum-diffusion coated steel pipe gating system
DE19833314679 DE3314679A1 (en) 1982-04-23 1983-04-22 Pouring gate of metal, and casting mould

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP6828082A JPS58184038A (en) 1982-04-23 1982-04-23 Pipe of gating system made of metal

Publications (1)

Publication Number Publication Date
JPS58184038A true JPS58184038A (en) 1983-10-27

Family

ID=13369189

Family Applications (1)

Application Number Title Priority Date Filing Date
JP6828082A Pending JPS58184038A (en) 1981-07-25 1982-04-23 Pipe of gating system made of metal

Country Status (1)

Country Link
JP (1) JPS58184038A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105108065A (en) * 2015-08-31 2015-12-02 共享铸钢有限公司 Bottom gating system and paving method thereof
CN109047726A (en) * 2018-07-17 2018-12-21 黄文芳 A kind of compound casting workpiece and casting technique
CN110756775A (en) * 2019-11-18 2020-02-07 江麓机电集团有限公司 Novel liquid storage pot low pressure casting structure of aluminum alloy foundry goods

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105108065A (en) * 2015-08-31 2015-12-02 共享铸钢有限公司 Bottom gating system and paving method thereof
CN109047726A (en) * 2018-07-17 2018-12-21 黄文芳 A kind of compound casting workpiece and casting technique
CN110756775A (en) * 2019-11-18 2020-02-07 江麓机电集团有限公司 Novel liquid storage pot low pressure casting structure of aluminum alloy foundry goods

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