JPS58166257A - Flaw detecting method internally ribbed pipe - Google Patents
Flaw detecting method internally ribbed pipeInfo
- Publication number
- JPS58166257A JPS58166257A JP57049874A JP4987482A JPS58166257A JP S58166257 A JPS58166257 A JP S58166257A JP 57049874 A JP57049874 A JP 57049874A JP 4987482 A JP4987482 A JP 4987482A JP S58166257 A JPS58166257 A JP S58166257A
- Authority
- JP
- Japan
- Prior art keywords
- pipe
- flaw detection
- tube
- spiral groove
- probe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/72—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables
- G01N27/82—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws
- G01N27/90—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws using eddy currents
- G01N27/9013—Arrangements for scanning
- G01N27/902—Arrangements for scanning by moving the sensors
Abstract
Description
【発明の詳細な説明】
本発明は管内面に1条又は複数条の鴫旋状與を有してな
る内面リブ付管の内部を探島する方法ンこ関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for exploring the interior of a tube with an inner ribbed surface having one or more spiral ribs on the inner surface of the tube.
ボイ2の熱交換器に用いらnる蒸発・aとしでは、管内
面に1条又は複数条の味旋状鍔を形byした、換首すn
は1条又は饋数栄の螺旋状リブ勿形成した、15r謂内
面リプ付管が用いら扛ているf) ?llえは第1図の
斜視図、第2図−の縦−■面図に示す如く、管内面に1
条又は複数条(図示のものは4乗)の碑1b、僕言すn
ばリプ(相瞼する溝間に形成さnた突起)laを形成し
てなる内向リプ付管1が用いられている。なお図に示す
内面リブ付管1 l/j、、溶接による連結を容易にす
るために、管外向における相対向する位置に、管長方向
に姓びる通厚、適幅のひnlcが形成さrtでいる。In the case of evaporation/a used in the heat exchanger of Boi 2, the pipe has one or more spiral-shaped brim formed on the inner surface of the pipe.
In this case, a so-called 15R internal lipped tube is used, which is formed with a single thread or a spiral rib. As shown in the perspective view in Fig. 1 and the vertical-section view in Fig. 2, there is a
Monument 1b with a row or multiple rows (the one shown is to the fourth power), I say n
An inward lipped tube 1 is used which is formed with a lip (a protrusion formed between matching eyelid grooves) la. In addition, in order to facilitate the connection by welding of the inner ribbed pipe 1 l/j shown in the figure, grooves of appropriate width and thickness extending in the longitudinal direction of the pipe are formed at opposite positions in the outward direction of the pipe. I'm here.
このような内面リブ付管1を用いるのは、ボイラが熱効
率の向上及び小型化のために、その設計粂件がますます
過酷となる傾向にあり、この・ために誘発さnやすい蒸
気管のパーンアウトの原因となる蒸気管の膜沸騰現象を
防止するためである。The reason for using such a tube 1 with internal ribs is that the design requirements for boilers tend to become more and more severe in order to improve thermal efficiency and downsize. This is to prevent the film boiling phenomenon in the steam pipe that causes burnout.
上述したような内面リブ付管の管外面側の各線欠陥及び
管内面側の管長方向に平行な欠陥については、管外面か
ら超音波探傷又は過流探傷を行うことによシ、検出する
ことが可能であるが、管内面に形成さnfc螺旋状溝に
沿った、螺旋状溝形成時のダイスによる焼付き疵等の欠
陥については、過当な探傷方法がなく、専ら肉眼にょる
検素が行わfしている。The above-mentioned line defects on the outer surface of a tube with internal ribs and defects parallel to the longitudinal direction of the tube on the inner surface can be detected by performing ultrasonic flaw detection or current flaw detection from the outer surface of the tube. Although it is possible, there is no proper flaw detection method for defects such as seizure flaws caused by the die during the formation of the spiral grooves along the NFC spiral grooves formed on the inner surface of the tube, and only visual inspection is performed. I'm doing f.
本発明はル1かる事情に織みてなさnだもので必り、内
面リブ付管の管内面に形成さnたー&仏鍔に沿った焼付
き疵等の欠陥を横出し得る殊協力法を提供することを目
的とする。The present invention was created in consideration of the above circumstances, and is a particularly useful method for removing defects such as seizure defects along the inner surface of the inner ribbed tube. The purpose is to provide
本発明に係る内向リブ付管の探114’)j ih i
l、管内向に1条又は複数条の螺旋状#4#を南してな
る内面リプ付管の内部を探傷する方法において、内[I
IJリプ付管内に遊挿さ扛、適数の探鶴用)゛ロープ倉
IAユ持する手段を、内向リブ付管に対して回転きせ゛
つつ、その管長方向へ移動させることにより、前記探傷
用プローブを螺旋状簾に沿って走査さぜることを特徴と
する。Exploration of inward ribbed tube according to the present invention 114') j ih i
l. In a method for inspecting the inside of a pipe with an internal lip formed by one or more spiral #4# southward inward,
By rotating the means for holding the rope hold IA in the longitudinal direction of the pipe with inward ribs while rotating it, It is characterized by scanning the probe along a spiral screen.
以下本発Ql−その実施例を示す図面に泰づいて具体的
に説明する。第3図は本発明り法の実軸状態を示す模式
的縦断面図、第4図に第3因のIV −評線による模式
的横断面図である。1は前述した如き内面リブ付管であ
って、管内向VCは4条の駒旋状蒋1t)、換言す扛は
リプ1aが、管外rII11に1】ひ−nl cが大々
形成さnている。該内面リプ4−r官1内に遊伸さnS
後述する浅流探湯用グローブ5を支持するマンドレル2
は、その後端fi2aにてホルダ番により回転自在に支
持さnている。一方マンドレル2の先端部2bIICr
L、8個の淘流探傷用フ゛ローブ5が、その先端を前記
螺旋状141bの各コーナに略垂直に押圧させるべく放
射線状に装着さnている。そして仁のマンドレル2を内
向リプ付管1の管長方向に移動させることにより、渦流
探傷用プローブ5を螺旋状醇1bに沿って案内する仁と
ができるようになっている。The present Ql will be specifically explained below with reference to drawings showing embodiments thereof. FIG. 3 is a schematic vertical cross-sectional view showing the real axis state of the method of the present invention, and FIG. 4 is a schematic cross-sectional view along the IV-rating line of the third factor. Reference numeral 1 is a tube with internal ribs as described above, and the inward VC of the tube is a four-striped piece spiral-shaped 1t), in other words, the rib 1a is formed on the outside of the tube rII11. There are n. The inside lip 4-r is stretched freely inside the body 1.
A mandrel 2 that supports a glove 5 for shallow water exploration, which will be described later.
is rotatably supported by a holder number at its rear end fi2a. On the other hand, the tip part 2bIICr of the mandrel 2
L, eight flow flaw detection probes 5 are mounted radially so that their tips are pressed substantially perpendicularly to each corner of the spiral 141b. By moving the mandrel 2 in the longitudinal direction of the tube 1 with an inward lip, a mandrel for guiding the eddy current flaw detection probe 5 along the spiral core 1b can be created.
その渦流探傷用プローブ5が装着さnた部位を部分的に
拡大して示した模式的横断面図(第3図のマーマ線によ
る断面図)を第5図に示すが、図示、の如く、渦流探傷
用グローブ5は、その内部の先端部に検出コイル6aが
埋め込まnlまたその検出コイル5aから適長離隔した
位置にコイル5bが埋め込まnた構造となっており、そ
の検出コイル5a及びコイル5bをブリッジ回路に結線
し、自己比較法より渦流探傷が行わtしるようになって
いoOまた図示の1口く渦流探傷用プローブ5け正相は
ね6を弁してマンドレル2の先端部2bに装着されてい
るので、その先端が螺旋状−jibのコーナへ押圧さn
る力が適度に付与さtLにととなり、その結果、渦流探
傷用グローブ5の*:端と螺旋状溝1bのコーナとが嘔
隔することがなく、しかも狗流探傷用プローブ5の先端
の損耗をμ」及的に低減することができるようになって
いる。FIG. 5 shows a partially enlarged schematic cross-sectional view (cross-sectional view taken along the marma line in FIG. 3) of the part to which the eddy current flaw detection probe 5 is attached, and as shown in the figure, The eddy current flaw detection glove 5 has a structure in which a detection coil 6a is embedded in the tip inside thereof, and a coil 5b is embedded in a position separated by an appropriate distance from the detection coil 5a. is connected to the bridge circuit, and eddy current flaw detection is performed using the self-comparison method.In addition, the five eddy current flaw detection probes shown in the figure are connected to the bridge circuit, and the positive phase spring 6 is connected to the tip 2b of the mandrel 2. The tip of the jib is pressed against the corner of the spiral jib.
As a result, the *: end of the eddy current flaw detection glove 5 and the corner of the spiral groove 1b are not separated from each other, and the tip of the eddy current flaw detection probe 5 is This makes it possible to significantly reduce wear and tear.
上述の如く渦流探傷用プローブ5を配し、内、面リブ付
管1の螺旋状溝の表面及び内部を探−Jる場合、ホルダ
4を内面リブ付Irt1の骨長方向と一行な方向(第3
図に示す矢符方向)のいす扛かの方向に移動させること
によりマンドレル2r内■リプ付管lに対して正逆いす
nかの方向に回1させ、その先端部2bに装着さnてい
る絢流探慴用プローブ5を内面リブ付管1の螺旋状F’
l bのコーナに沿って走査させる。而して内面リブ
付官1の螺旋状溝の表面及び内部(%にそのコーナ近傍
)の渦流探傷をその全長に亘って行うことか=rneと
なる。また渦流探傷用プローブ5は4栄の螺旋状溝1b
のもコーナを走査すべく8個たけ配さ扛ているので、前
記ホルダ4を円面リプ付管1の全長に相当する距離だけ
前後いずれかの方向V(移動させることにより、前記螺
旋状N1bの各コーナを1同の走査にて全長に亘って探
傷することがb」能である。もつとも螺旋状11111
bの一方のコーナを走査すべく渦流探傷用プローブ5を
4個たけ配し、前記ホルダ4t−往復させることにより
各コーナの全長に亘る走査を行ってもよいのは勿論であ
る0ま九前記禍流探傷用プローブ5のうち、適宜の2個
ずつを対比させ、そnらにより傅ら扛る信号を差動増幅
して精度を向上させることとしてもよい。When arranging the eddy current flaw detection probe 5 as described above to detect the surface and inside of the spiral groove of the inner ribbed tube 1, the holder 4 is moved in a direction parallel to the bone length direction of the inner ribbed Irt1. Third
By moving the chair in the direction of the arrow (in the direction of the arrow shown in the figure), turn the tube in the mandrel 2r in the forward and reverse directions, and attach it to the tip 2b. The helical shape F' of the inner ribbed tube 1 is
scan along the corner of l b. Therefore, the eddy current flaw detection on the surface and inside (in the vicinity of the corners) of the spiral groove of the inner ribbed part 1 is performed over its entire length =rne. In addition, the eddy current flaw detection probe 5 has a spiral groove 1b of 4-sakae.
Since eight pieces are arranged to scan the corners, by moving the holder 4 in either direction V (backward or forwardward) by a distance corresponding to the entire length of the circular lipped tube 1, the spiral shape N1b can be moved. It is possible to detect flaws over the entire length of each corner in one scan.
It goes without saying that four eddy current flaw detection probes 5 may be arranged to scan one corner of the holder 4t, and the entire length of each corner may be scanned by reciprocating the holder 4t. It is also possible to improve accuracy by comparing two suitable probes 5 at a time and differentially amplifying the signals emitted by them.
なお本実施例においては内面リブ付管1の螺旋状#11
bの各コーナに焼付き疵等の欠陥が発生しやすいことに
鑑み、その各コーナに鉤流探傷用プローブ5を配するこ
ととし喪が、螺旋状溝lbでそのコーナ以外の部分を探
傷する必要がある場合には、第6図に示す如く各コーナ
に案内部材51を配し、探傷すべき部分に渦流探傷用プ
ローブ52の先端を位置させるべく、該プローブ52を
前記条内fhvr51から内面リブ付管1円周方向に通
長彫隔させて配することとすnばよい。なお探慟感良が
問題とならない限り、鉤流探uIk用ノロープb又は5
2の先端の探湯部に適宜幅を・持たせてもよい0
また内面リプ付[1のリプ1aの部分子餘偽する場合に
は、第7図に示す如く螺旋状溝lb、)コーナに案内部
材51を配し、探傷すべきiiI分VC禍流探−用グロ
ーブ53の先端を位置させるべく、該プローブ53を前
記案内部材51から円囲リプ封管1円周方向に適長離隔
させて配し、渦流株場を行うことも可能である。In this embodiment, the spiral #11 of the inner ribbed tube 1 is
Considering that defects such as seizure flaws are likely to occur at each corner of b, a hook current flaw detection probe 5 is placed at each corner, and the spiral groove lb is used to detect flaws in parts other than the corners. If necessary, a guide member 51 is arranged at each corner as shown in FIG. 6, and the probe 52 is moved from the inside of the strip fhvr 51 to the inner surface in order to position the tip of the eddy current flaw detection probe 52 at the part to be detected. The ribbed tubes 1 may be disposed at intervals along their length in the circumferential direction. In addition, unless the probe feeling is a problem, the rope b or 5 for the hook flow probe uIk is used.
The tip of the tip of 2 may have an appropriate width.In addition, an inner lip may be provided at the corner (if the lip 1a of 1 is replaced with a spiral groove lb as shown in Figure 7). A guide member 51 is disposed, and the probe 53 is separated from the guide member 51 by an appropriate distance in the circumferential direction of the circumferential lip seal tube 1 in order to position the tip of the glove 53 for detecting the III-minute VC damage current to be detected. It is also possible to perform a whirlpool stock exchange by placing the
なお本実施例においては管内面に4粂の螺旋状#lll
1bを有してなる内面リブ付管1についてぎ及したが、
管内面に1〜3条又は5条以上のml印状mを有してな
る内面リブ付管についても本発明方法を適用し得るの社
いうまでもない。In this example, there are four spiral #llll on the inner surface of the tube.
1b, the inner ribbed tube 1 has been mentioned;
It goes without saying that the method of the present invention can also be applied to a tube with an inner ribbed surface having 1 to 3 or 5 or more ml markings m on the inner surface of the tube.
また本発明は上述した如き淘流探湯法以外の採湯方法、
例えは磁気探傷法等にも適用し侍る1、以上詳述した如
く本発明は内面リブ付賃の内部音探傷する場合に、内向
リプ付管内に遊挿さ7t。The present invention also relates to hot water sampling methods other than the above-mentioned current hot water exploration method,
For example, it can be applied to magnetic flaw detection, etc. 1. As described in detail above, the present invention can be used for internal sound flaw detection of internal ribbed parts, and the 7t can be loosely inserted into a pipe with an inward lip.
弊旋状錦表向に押圧すべき通数の探傷用グローブを保持
する手段を、内面リブ付管に対し7′を回転させつつそ
の管長方向へ移動させ0ことにより、前記探傷用グロー
ブを螺旋状溝に沿って走査さセるので、内面リブ付管の
管内面に形成さnた蝶旋状溝に沿った焼付き疵等の欠陥
を検出することが可能となる。従って本発明は内面リブ
付管の品質管理に有力な手段を提供するものである。The means for holding the number of flaw detection gloves to be pressed against the surface of the helical brocade is moved in the longitudinal direction of the internally ribbed tube while rotating 7', thereby causing the flaw detection gloves to spirally move. Since it scans along the spiral groove, it is possible to detect defects such as seizure defects along the spiral groove formed on the inner surface of the inner ribbed tube. Therefore, the present invention provides an effective means for quality control of internally ribbed tubes.
第1図は内面リブ付管を示す斜視図、第2図は同じく縦
断面図、第3図は本発明方法の実施状態を示す模式的縦
断面図、第4図は第3図のW−N線による模式的横断面
図、第5図は渦流探傷用プローブが装着さnた部位を部
分的に拡大した模式的横断面図、第6図及び第7図は本
発明方法を利用した他の実施例を示す模式的横断面図で
ある。
l・・・内面リブ付管 1a・・・リプ 1b・・・螺
旋状溝2・・・マンドレル 4・・・ホルダ 5・・・
渦流探傷用プローブ 6・・・圧縮はね
特許出願人 住友金属工業株式会社FIG. 1 is a perspective view showing a tube with internal ribs, FIG. 2 is a longitudinal cross-sectional view, FIG. 3 is a schematic longitudinal cross-sectional view showing the implementation state of the method of the present invention, and FIG. 4 is a W-- A schematic cross-sectional view taken by the N-line; FIG. 5 is a partially enlarged schematic cross-sectional view of a portion where an eddy current flaw detection probe is attached; and FIGS. 6 and 7 are cross-sectional views taken using the method of the present invention. FIG. 2 is a schematic cross-sectional view showing an example. l...Tube with internal ribs 1a...Rip 1b...Spiral groove 2...Mandrel 4...Holder 5...
Eddy current flaw detection probe 6...Compression splash patent applicant Sumitomo Metal Industries, Ltd.
Claims (1)
内面リブ付管の内部を裸部する方L−vcおいて、内面
リプ付管内に遊挿され、通数の探傷用グローブを保持す
る手段を、内IIリブ付管に対して回転させつつその管
長方向へ移動させることにより、前記採湯用プローブを
螺旋状溝に沿って走査させることを%徴とする内面リブ
付管の探傷方法。1. The inside of the pipe with internal ribs is loosely inserted into the pipe with internal ribs, and the number of flaws is detected. The inner ribbed surface is configured to scan the hot water sampling probe along the spiral groove by rotating the means for holding the inner ribbed tube in the lengthwise direction of the inner ribbed tube. Flaw detection method for attached pipes.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP57049874A JPS58166257A (en) | 1982-03-27 | 1982-03-27 | Flaw detecting method internally ribbed pipe |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP57049874A JPS58166257A (en) | 1982-03-27 | 1982-03-27 | Flaw detecting method internally ribbed pipe |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS58166257A true JPS58166257A (en) | 1983-10-01 |
Family
ID=12843187
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP57049874A Pending JPS58166257A (en) | 1982-03-27 | 1982-03-27 | Flaw detecting method internally ribbed pipe |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS58166257A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2008078513A1 (en) | 2006-12-26 | 2008-07-03 | Sumitomo Metal Industries, Ltd. | Eddy current examination method for internal fin tube, differential coil for eddy current examination, and probe for eddy current examination |
-
1982
- 1982-03-27 JP JP57049874A patent/JPS58166257A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2008078513A1 (en) | 2006-12-26 | 2008-07-03 | Sumitomo Metal Industries, Ltd. | Eddy current examination method for internal fin tube, differential coil for eddy current examination, and probe for eddy current examination |
US7782048B2 (en) | 2006-12-26 | 2010-08-24 | Sumitomo Metal Industries, Ltd. | Eddy current testing method, eddy current testing differential coil and eddy current testing probe for internal finned pipe or tube |
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