JPS58107272A - Remote controlling device for welding output condition - Google Patents
Remote controlling device for welding output conditionInfo
- Publication number
- JPS58107272A JPS58107272A JP20545081A JP20545081A JPS58107272A JP S58107272 A JPS58107272 A JP S58107272A JP 20545081 A JP20545081 A JP 20545081A JP 20545081 A JP20545081 A JP 20545081A JP S58107272 A JPS58107272 A JP S58107272A
- Authority
- JP
- Japan
- Prior art keywords
- welding
- repeater
- receiver
- transmitter
- welding output
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/10—Other electric circuits therefor; Protective circuits; Remote controls
- B23K9/1087—Arc welding using remote control
Abstract
Description
【発明の詳細な説明】
本発明はアーク溶接用電源装置における溶接出力を遠隔
制御するための溶接出力条件遠隔制御装置に関するもの
である。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a welding output condition remote control device for remotely controlling the welding output in an arc welding power supply device.
従来、遠隔制御により溶接出力の切換制御を行2 、
う場合、第1図に示すように溶接用電源装置1を設置し
ている場所から数十メートル離れた遠隔制御用の操作装
置2が設置される溶接作業個所まで、6〜8芯のケーブ
ル3によって接続されていた。Conventionally, when controlling the switching of welding output by remote control 2 , a remote control operating device 2 is installed several tens of meters away from the location where the welding power supply device 1 is installed, as shown in FIG. The welding work location was connected by a 6 to 8 core cable 3.
なお、第1図において、4はワイヤ送給装置、6は溶接
トーチであり、ワイヤ送給装置4と溶接用電源装置1お
よび溶接トーチ6との間はケーブル6.7によって連結
されている。また、通常、溶接用電源装置1とワイヤ送
給装置4との間の距離は10〜25m1ワイヤ送給装置
4と溶接トーチ5との間の距離は3〜emである。In FIG. 1, 4 is a wire feeding device, 6 is a welding torch, and the wire feeding device 4, the welding power supply device 1, and the welding torch 6 are connected by a cable 6.7. Further, normally, the distance between the welding power supply device 1 and the wire feeder 4 is 10 to 25 m, and the distance between the wire feeder 4 and the welding torch 5 is 3 to em.
ところが、このような従来の装置の場合、溶接トーチ5
のすぐ近傍で溶接出力条件の調整を行おうとすると、溶
接作業個所の移動とともに、大きな操作装置2と径の太
いケーブル3を頻繁に引き回す必要があり、作業が煩し
いものとなるだけでなく、ケーブル3の断線などの故障
が多発する問題点があった。However, in the case of such conventional equipment, the welding torch 5
If you try to adjust the welding output conditions in the immediate vicinity of the welding area, you will have to move the welding work area and frequently route the large operating device 2 and the thick cable 3, which not only makes the work cumbersome, but also There was a problem in that failures such as breakage of the cable 3 occurred frequently.
このため、本発明者らは、伝送線を用いないで信号の伝
送を行うワイヤレスの遠隔制御装置にっいて検討を行っ
た。For this reason, the present inventors have investigated a wireless remote control device that transmits signals without using a transmission line.
現在までに実用化されているワイヤレスの遠隔制御装置
としては、FMやAMなどの電波を信号伝送の媒体とし
たものがまず挙げられるが、この方法は溶接出力の制御
には用いることができない。Wireless remote control devices that have been put into practical use to date include those that use radio waves such as FM or AM as a signal transmission medium, but this method cannot be used to control welding output.
すなわち、溶接現場では、他のアーク溶接に混じってT
IG溶接が通常よく使用されており、そしてこの時にア
ークの安定性を保つために強力な高周波を重畳すること
が多いだめ、その高周波によって発生する雑音により遠
隔制御装置が誤動作したり、制御不能になることがある
。In other words, at the welding site, T is mixed in with other arc welding.
IG welding is commonly used, and in order to maintain the stability of the arc, powerful high-frequency waves are often superimposed, and the noise generated by the high-frequency waves can cause remote control equipment to malfunction or become uncontrollable. It may happen.
一方、最近、テレビジョンの分野で超音波や近赤外線を
用いた遠隔制御装置が実用化されているが、これらの方
法についても、前述の方法と同じく溶接出力の制御には
不向きであり、例えば超音波を用いる方法においては、
鉄板や金属の衝撃音により発生する超音波雑音によって
誤動作が生じることがあり、また近赤外線を用いる方法
においては、一般家庭の数メートル(約7m以下)の近
距離の範囲で、しかも対象物が見える場所からでうに十
数メートル(長い場合で30771)離れた場所で、対
象物の見えない場所からの操作を必要とする場合には不
向きである。On the other hand, remote control devices using ultrasonic waves and near-infrared rays have recently been put into practical use in the field of television, but these methods are also unsuitable for controlling welding output, as is the case with the method described above. In methods using ultrasound,
Malfunctions may occur due to ultrasonic noise generated by the impact sound of iron plates or metal, and methods that use near-infrared rays can be used within a short range of several meters (approximately 7 meters or less) in an ordinary household, and even when the target object is This method is not suitable for cases where the object needs to be operated from a location that is more than ten meters away (30,771 meters in the case of long distance) from the visible location.
本発明はこのような現状に鑑みなされたものであり、誤
動作がなく、作業性の良好な遠隔制御が行えるようにす
ることを目的とするものである。The present invention has been made in view of the current situation, and an object of the present invention is to provide remote control that is free from malfunctions and has good workability.
この目的を達成するために本発明においては、遠隔操作
を行うだめの送信機と、この送信機からの信号を中継す
る中継機と、この中継機からの信号を受信して溶接出力
の切換制御を行う受信機とを設け、かつ前記送信機と中
継機との間は伝送線を用いないで信号の伝送を行い、前
記中継機と受信機との間は伝送線を用いて信号の伝送を
行うように構成したものである。以下、本発明による溶
接出力条件遠隔制御装置について、第2図〜第7図の図
面を用いて説明する。In order to achieve this purpose, the present invention includes a transmitter for remote control, a repeater for relaying the signal from the transmitter, and a switching control of the welding output by receiving the signal from the repeater. A receiver is provided, and signals are transmitted between the transmitter and the repeater without using a transmission line, and signals are transmitted between the repeater and the receiver using a transmission line. It is configured to do so. Hereinafter, the welding output condition remote control device according to the present invention will be explained using the drawings of FIGS. 2 to 7.
第2図に本発明による溶接出力条件遠隔制御装置の一実
施例を示しており、第2図において10は溶接用電源装
置、11はワイヤ送給装置、126 ζ−
は溶接トーチで、溶接用電源装置1oおよび溶接トーチ
12とワイヤ送給装置11とは、ケーブル13.14を
介して連結されている。また、溶接用電源装置1oより
得られる溶接出力は、ケーブル16を介して母材16に
も供給される。FIG. 2 shows an embodiment of the welding output condition remote control device according to the present invention. In FIG. The power supply device 1o and the welding torch 12 and the wire feeding device 11 are connected via a cable 13.14. Further, the welding output obtained from the welding power supply device 1o is also supplied to the base material 16 via the cable 16.
また、17は送信機、18は中継機、19は受信機であ
る。前記送信機17は溶接作業者が手に持つものであり
、溶接トーチ12の位置にある。Further, 17 is a transmitter, 18 is a repeater, and 19 is a receiver. The transmitter 17 is held in the hand of a welding worker and is located at the position of the welding torch 12.
また、前記中継機18は、送信機17から送信かれてく
る近赤外線などの光信号を受信し、受信機19に1〜2
芯程度の伝送線2oを通して受信信号を送るものであり
、ワイヤ送給装置11に設置されている。また、受信機
19は溶接用電源装置1oに設置され、中継機18から
送られてくる信号により、溶接用電源装置1oの溶接出
力条件の切換えの制御を行う。Further, the repeater 18 receives optical signals such as near infrared rays transmitted from the transmitter 17, and transmits signals 1 to 2 to the receiver 19.
The received signal is sent through the transmission line 2o, which is about the size of a core, and is installed in the wire feeding device 11. Further, the receiver 19 is installed in the welding power supply device 1o, and controls switching of the welding output conditions of the welding power supply device 1o based on the signal sent from the repeater 18.
第3−に送信機17の一例を示しており、この第3図に
おいては、キーボードスイッチ21.符号発生回路22
.変調回路23および発光ダイオード24によって構成
している。なお、送信機17には、可搬性が要求される
ため、小型軽量にする必要があり、このため電源には小
形の乾電池を使用するとともに、符号発生回路22は低
消費電力。An example of the transmitter 17 is shown in FIG. 3, and in this FIG. Code generation circuit 22
.. It is composed of a modulation circuit 23 and a light emitting diode 24. Since the transmitter 17 is required to be portable, it needs to be small and lightweight. Therefore, a small dry cell battery is used as a power source, and the code generation circuit 22 has low power consumption.
低電圧動作の0−MOS、LSIを使用するようにする
。この符号発生回路22の回路の一例を第4図に示して
おり、第4図において25は入力回路、26はチャタリ
ング防止回路、27は符号作成回路、28はタイミング
回路、29はANDゲ−)、30はインバータである。Use low-voltage 0-MOS and LSI. An example of the code generation circuit 22 is shown in FIG. 4, in which 25 is an input circuit, 26 is a chattering prevention circuit, 27 is a code generation circuit, 28 is a timing circuit, and 29 is an AND gate). , 30 is an inverter.
また、第6図に中継機18の一例を示しており、この第
6図においては、前記送信機17の発光ダイオード24
からの光信号を受光する受光ダイオード31と、光信号
を電気信号に変換する光電変換回路32により構成され
ている。33は抵抗である。なお、この中継機18は、
受光ダイオード31をペースとした最小の光電変換回路
32とし、これを樹脂等に埋めこんで一体成形品とし、
ワイヤ送給装置11から受ける振動や衝撃に対して破壊
しないようにしておく。Further, FIG. 6 shows an example of the repeater 18, and in this FIG. 6, the light emitting diode 24 of the transmitter 17 is
The photoelectric conversion circuit 32 includes a light receiving diode 31 that receives an optical signal from a photodetector, and a photoelectric conversion circuit 32 that converts the optical signal into an electrical signal. 33 is a resistance. Note that this repeater 18 is
The smallest photoelectric conversion circuit 32 is based on a light-receiving diode 31, and this is embedded in resin or the like to form an integrally molded product.
Make sure that it does not break due to vibrations or shocks received from the wire feeding device 11.
また、第6図に受信機1eの一例を示しており、この第
6図においては、前記中継機18より伝送線20を通し
て送られてきた電気信号を増幅する増幅回路34.この
増幅回路34で増幅した電気信号の波形を整形する波形
整形回路35.制御回路部としてのマイクロコンピュー
タ36およびこのマイクロコンピュータ36によって制
御される出力調整回路37によって構成されている。前
記出力調整回路3了は、溶接用電源装置における溶接出
力を切換制御するものであり、電源0N−OFF回路3
了a、溶接電流切換回路37b、溶接電圧切換回路37
c、溶接電圧微調整回路37d。An example of the receiver 1e is shown in FIG. 6, and in FIG. 6, an amplifier circuit 34. A waveform shaping circuit 35 that shapes the waveform of the electrical signal amplified by this amplifier circuit 34. It is composed of a microcomputer 36 as a control circuit section and an output adjustment circuit 37 controlled by the microcomputer 36. The output adjustment circuit 3 is for switching and controlling the welding output in the welding power supply device, and is a power supply ON-OFF circuit 3.
Completion a, welding current switching circuit 37b, welding voltage switching circuit 37
c. Welding voltage fine adjustment circuit 37d.
ワイヤインチフグ回路37θによって構成されている。It is constituted by a wire inch puffer circuit 37θ.
また、前記増幅回路34の回路の一例を第7図に示して
いる。Further, an example of the circuit of the amplifier circuit 34 is shown in FIG.
この第6図に示す受信機19において、中継機18から
の電気信号より雑音を取除し、確実に制御できるように
するためには、増幅回路34に高入力インピーダンスで
高利得のものを用い、そして波形整形回路35を検波回
路、シュミット回路で構成するとともに、マイクロコン
ピュータ36すればよい。In the receiver 19 shown in FIG. 6, in order to remove noise from the electrical signal from the repeater 18 and ensure reliable control, an amplifier circuit 34 with high input impedance and high gain is used. , and the waveform shaping circuit 35 may be composed of a detection circuit and a Schmitt circuit, and a microcomputer 36 may be used.
なお、前記実施例においては、送信機17と中継機18
との間の信号伝送を近赤外線などの光信号を用いた場合
を例にとって説明したが、超音波による信号伝送、電波
による信号伝送、レーザー光線による信号伝送を用いて
もよいものである。In addition, in the embodiment, the transmitter 17 and the repeater 18
The explanation has been given using an example in which optical signals such as near-infrared rays are used for signal transmission between the two, but signal transmission using ultrasonic waves, signal transmission using radio waves, or signal transmission using laser beams may also be used.
以上のように本発明の溶接出力条件遠隔制御装置によれ
ば、電源の0N−OFF、電流、電圧の設定、ワイヤイ
ンチングツ電圧微調整などの多機能の遠隔制御を簡単に
かつ正確に行うことができ、しかも作業者は小型軽量の
送信機を手に持って移動するだけでよいため、溶接作業
が煩しいものになってしまうことがなく、作業性を大幅
に改善することができる。As described above, according to the welding output condition remote control device of the present invention, multi-function remote control such as power ON/OFF, current and voltage settings, and wire inch voltage fine adjustment can be performed easily and accurately. Moreover, since the operator only needs to carry a small and lightweight transmitter in his hand, welding work does not become cumbersome and work efficiency can be greatly improved.
まだ、中継機をワイヤ送給装置に設置しておくことによ
り、ワイヤ送給装置と溶接用電源装置との間を連結する
ケーブルと、中継機と受信機との間を連結する伝送線と
を一体にすることができるようになり、溶接用電源装置
から引出すケーブルの本数を減らすことができるため、
これにより溶接機全体のコンパクト化を図ることができ
る。By installing the repeater in the wire feeder, the cable connecting the wire feeder and the welding power supply and the transmission line connecting the repeater and receiver can be connected. It is now possible to integrate the welding power supply into one unit, reducing the number of cables drawn out from the welding power supply.
This allows the entire welding machine to be made more compact.
第1図は従来の溶接出力条件遠隔制御装置を備えた溶接
機の全体構成を示す概略図、第2図は本発明による溶接
出力条件遠隔制御装置を備えだ溶接機の一実施例の全体
構成を示す概略図、第3図は同装置における送信機の一
例を示すブロック回路図、第4図は第3図のブロック回
路の符号発生回路の一例を示すブロック回路図、第6図
は中継機の一例を示す回路図、第6図は受信機の一例を
示すブロック回路図、第7図は第6図のブロック回路の
増幅回路の一例を示す回路図である。
10・・・・・・溶接用電源装置、11・・・・・ワイ
ヤ送給装置、12・・・・・・溶接トーチ、17・・・
・・・送信機、18・・・・・・中継機、19・・・・
・・受信機、2o・・・・・・伝送線。
代理人の氏名 弁理士 中 尾 敏 男 ほか1名第1
図
第2図
第3図
第4図
6
第5図
v、6 図
@71!1FIG. 1 is a schematic diagram showing the overall configuration of a welding machine equipped with a conventional welding output condition remote control device, and FIG. 2 is a general configuration of an embodiment of a welding machine equipped with a welding output condition remote control device according to the present invention. 3 is a block circuit diagram showing an example of a transmitter in the same device, FIG. 4 is a block circuit diagram showing an example of a code generation circuit of the block circuit in FIG. 6 is a block circuit diagram showing an example of a receiver, and FIG. 7 is a circuit diagram showing an example of an amplifier circuit of the block circuit of FIG. 6. 10... Welding power supply device, 11... Wire feeding device, 12... Welding torch, 17...
...Transmitter, 18...Relay machine, 19...
...Receiver, 2o...Transmission line. Name of agent: Patent attorney Toshio Nakao and 1 other person No. 1
Figure 2 Figure 3 Figure 4 Figure 6 Figure 5 v, 6 Figure @71!1
Claims (1)
の信号を中継する中継機と、この中継機からの信号を受
信して溶接出力の切換制御を行う受信機とを設け、かつ
前記送信機と中継機との間は伝送線を用いないで信号の
伝送を行い、前記中継機と受信機との間は伝送線を用い
て信号の伝送を行うように構成した溶接出力条件遠隔制
御装置。 @)中継機をワイヤ送給装置に設け、かつ受信機を溶接
用電源装置に設けた特許請求の範囲第1項に記載の溶接
出力条件遠隔制御装置。(1) A transmitter for remote control, a repeater for relaying the signal from the transmitter, and a receiver for receiving the signal from the repeater and controlling the switching of the welding output, and The welding output conditions are such that signals are transmitted between the transmitter and the repeater without using a transmission line, and signals are transmitted between the repeater and the receiver using a transmission line. Control device. @) The welding output condition remote control device according to claim 1, wherein the relay device is provided in the wire feeding device, and the receiver is provided in the welding power supply device.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP20545081A JPS58107272A (en) | 1981-12-18 | 1981-12-18 | Remote controlling device for welding output condition |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP20545081A JPS58107272A (en) | 1981-12-18 | 1981-12-18 | Remote controlling device for welding output condition |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS58107272A true JPS58107272A (en) | 1983-06-25 |
Family
ID=16507075
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP20545081A Pending JPS58107272A (en) | 1981-12-18 | 1981-12-18 | Remote controlling device for welding output condition |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS58107272A (en) |
Cited By (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH03275278A (en) * | 1990-03-26 | 1991-12-05 | Matsushita Electric Ind Co Ltd | Remote control type welding power unit |
EP0895826A2 (en) * | 1997-08-04 | 1999-02-10 | Elektra Beckum Aktiengesellschaft | Welding or cutting device |
EP0903195A1 (en) * | 1997-09-04 | 1999-03-24 | Esseti S.r.l. | System for the remote setting, regulation and control of the functions of welding machines |
WO2002047860A1 (en) * | 2000-12-11 | 2002-06-20 | Fronius International Gmbh | System for carrying out a welding process |
US6906285B2 (en) * | 2003-10-24 | 2005-06-14 | Lincoln Global, Inc. | Remote wire feeder |
JP2013184184A (en) * | 2012-03-07 | 2013-09-19 | Daihen Corp | Welding equipment |
JP2014014844A (en) * | 2012-07-10 | 2014-01-30 | Daihen Corp | Welding system |
US20140166634A1 (en) * | 2003-07-24 | 2014-06-19 | Illinois Tool Works Inc. | Remotely controlled welding machine |
JP2014188531A (en) * | 2013-03-26 | 2014-10-06 | Daihen Corp | Welding device |
WO2014185396A1 (en) * | 2013-05-15 | 2014-11-20 | 株式会社ダイヘン | Welding apparatus and welding apparatus communication method |
KR20150044886A (en) * | 2012-08-17 | 2015-04-27 | 일리노이즈 툴 워크스 인코포레이티드 | Wireless communication network for control of industrial equipment in harsh environments |
JP2015089555A (en) * | 2013-11-05 | 2015-05-11 | 株式会社ダイヘン | Remote controller for power unit and processing system |
JP2015530927A (en) * | 2012-08-17 | 2015-10-29 | イリノイ トゥール ワークス インコーポレイティド | Wireless communication network association and security for control of industrial equipment in harsh environments |
JP2015531685A (en) * | 2012-08-17 | 2015-11-05 | イリノイ トゥール ワークス インコーポレイティド | Improved robustness of wireless communication networks for control of industrial equipment in harsh environments |
JP2016013562A (en) * | 2014-07-01 | 2016-01-28 | 株式会社ダイヘン | Welding system, communication method for welding system and relay device |
US10363627B2 (en) | 2014-12-16 | 2019-07-30 | Illinois Tool Works Inc. | Systems and methods for providing location services for a welding power supply |
US10419929B2 (en) | 2012-08-17 | 2019-09-17 | Illinois Tool Works Inc. | Wireless communication network sensor information for control of industrial equipment in harsh environments |
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Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS532795A (en) * | 1976-06-30 | 1978-01-11 | Koga Tadashi | High speed small vibration grinding machine |
Cited By (26)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH03275278A (en) * | 1990-03-26 | 1991-12-05 | Matsushita Electric Ind Co Ltd | Remote control type welding power unit |
EP0895826A2 (en) * | 1997-08-04 | 1999-02-10 | Elektra Beckum Aktiengesellschaft | Welding or cutting device |
EP0895826A3 (en) * | 1997-08-04 | 2000-01-26 | Elektra Beckum Aktiengesellschaft | Welding or cutting device |
EP0903195A1 (en) * | 1997-09-04 | 1999-03-24 | Esseti S.r.l. | System for the remote setting, regulation and control of the functions of welding machines |
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