JPH1193308A - Integrally formed panel of shaped member and frame - Google Patents

Abstract

PROBLEM TO BE SOLVED: To fabricate an integrally formed panel of a shaped member and a frame in a short time even when shaped members provided with a fitting leg of a special shape or shaped members provided with different lengths are necessary, or easily form a shaped member fitted along a curved peripheral edge of a curved face panel body even when an integrally formed panel shaped to have a curved face is necessary. SOLUTION: A shaped member frame 14 fitted to the peripheral edge of a panel body 11 is constituted of two parts of a frame member 15 and a fitting member 16 formed separately therefrom. The support part 15a of the frame member 15 is joined to the rear face of the panel body 11 and the holding part 15b is fixed so as to hold the peripheral edge of the panel body 11. The fitting member 16 is appropriately formed to correspond to the fitting position as it is a separate body from the frame member 15 and fixed to the frame member 15 or the panel body 11. In this way, an integrally formed panel provided with various shaped member frames can be easily fabricated in a short time.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a profile frame integrated panel, and more particularly, to manufacturing of a profile frame integrated panel which is attached to a frame of a building to form inner and outer walls. The present invention relates to a profiled frame integrated panel that has been improved to improve manufacturability and the like.

[0002]

2. Description of the Related Art It is well known that a building frame-integrated panel is used as an interior / exterior panel in a building such as a building from the viewpoints of mass, weather resistance, workability, and the like. This profile frame integrated panel is described in, for example,
As disclosed in Japanese Unexamined Patent Publication No. 2734, a composite panel formed by laminating metal sheets on both sides of a substrate made of a nonmetallic material to form a rectangular flat plate, and assembled to the periphery of the composite panel to protect the periphery And a profile frame that covers the opening.

[0003] A profile frame of this type of profile frame integrated panel basically has a support portion joined and fixed to the back surface of the composite panel, and rises almost perpendicularly from the support portion to form a support on the wall surface of the building frame. A mounting leg connected to the base angle material; and a holding portion continuously provided at an end of the supporting portion and surrounding the peripheral edge of the composite panel, the supporting portion and a frame edge of the holding portion. Are assembled and integrated such that the peripheral edge of the composite panel is sandwiched therebetween. As described above, such a profile frame integrated panel is highly evaluated from various aspects as an interior / exterior panel of a building, particularly from the viewpoints of weather resistance, workability, and aesthetic appearance.

[0004]

By the way, the profile frame assembled to the peripheral edge of the composite panel to protect the peripheral edge and to cover the fore-edge is formed on the wall of the building frame where the profile frame integrated panel is installed. The shape differs depending on the position. In other words, in the case of a profile frame integrated panel installed at the corner of the surface of the building frame or a position adjacent to the eaves top plate, the relationship with the adjacent frame frame integrated panel or the base angle attached to the surface of the building frame Depending on the position of the material and the like, the length, the shape of the mounting leg, and the like, particularly, are appropriately changed as compared with the shape frame of the shape frame integrated panel installed on the main wall surface of the ordinary building frame.

[0005] In other words, if the length of the profile frame supporting the composite panel and the shape of the mounting legs are appropriately changed, this profile frame integrated panel can be mounted at any position on the surface of the building frame. ing. But in general,
The number of profile-frame-integrated panels installed at corners on the surface of such a building frame or a position adjacent to the eaves top plate is smaller than the number of profile-frame-integrated panels installed on the main wall of a normal building frame. .

However, in this type of conventional shape frame, mounting legs for connecting to a base angle material on the body wall of the building are integrally formed on a support portion joined and fixed to the back surface of the composite panel. It had been. For this reason, profile frames with specially shaped mounting legs or profile frames with different lengths are designed and manufactured after the mounting position on the surface of the building frame has been determined, and this is mounted on a composite panel. Since a frame-integrated panel is formed, there has been a problem that a predetermined number of shape frame panels must be assembled in a short period of time.

Various colors are selected for the surface of the composite panel in relation to the design of the building. In this case, it is necessary to match the color of the frame material to the color of the composite panel. For this reason, it was necessary to secure in advance the same type of color-shaped frame. As a result, the necessary stock type of the shape frame is the necessary shape type of the shape frame × the required color type, and a large amount of the shape frame stock is always required for production correspondence.

[0008] In addition, for example, in a corner portion of a building, its inner and outer walls may be formed of curved surfaces. In such a case, a curved composite panel is prepared, and the curved composite panel is assembled to a profile frame, integrated, and then fixed to a base angle material on a wall surface of a building frame.

However, in this type of conventional profile frame, as described above, the mounting leg for connecting to the base angle material on the body wall of the building is attached to the support portion which is fixedly joined to the back surface of the composite panel. It was formed integrally.

[0010] Therefore, it is difficult to bend the profiled frame along the curved edge of the composite panel because the second moment of area of the profiled frame is large (because the resistance to bending is too large). . As a result, it is virtually impossible to bend the conventional profile frame to assemble it into a curved composite panel, and therefore, a profile frame having a completely different structure has to be developed.

SUMMARY OF THE INVENTION An object of the present invention is to solve such a conventional problem, and it is necessary to provide a frame having a specially shaped mounting leg or a frame having a different length. Even in this case, the profiled frame integrated panel including the profiled frame can be manufactured in a short period of time, or even if a curvedly shaped profiled frame integrated panel is required, the curved framed panel can be formed along the curved edge. An object of the present invention is to provide a profile frame integrated panel which allows a profile frame to be attached to be easily formed.

[0012]

SUMMARY OF THE INVENTION The present invention is a profiled frame integrated panel, and has the following structure to solve the above-mentioned technical problem. That is, the present invention provides a profiled frame integrated panel attached to a building frame to form a wall surface, wherein the profiled frame integrated panel is attached to a panel body and each peripheral edge of the panel body to form the panel body. A support section comprising a plurality of supporting section frames, attached to a peripheral edge of the panel main body, the supporting section being joined and fixed to a back surface of the peripheral edge of the panel main body, and an integral part of the supporting section; Frame member formed of a holding portion for surrounding the peripheral edge portion of the panel body, formed separately from the frame body, and any one of the frame shape member and the panel body. It is characterized by comprising a mounting portion fixed to one or both of the mounting portions and a mounting profile provided with legs extending from the mounting portion.

As the "panel body", a composite plate in which metal sheets are laminated on both surfaces of a substrate made of a nonmetallic material or a composite plate in which metal sheets are laminated on both surfaces of a honeycomb structure made of metal, fiber material or the like is used. It is desirable to use. Also, the profile frame that protects the peripheral edge of the panel body and provides the mounting means is desirably formed of an extruded metal material, and is particularly preferably formed of an aluminum material.

<Specific Structure in the Present Invention> The profiled frame integrated panel of the present invention is composed of the above-mentioned essential components. However, the present invention is established even when the components are specifically as follows. The concrete component is that the panel main body is formed in a curved surface shape, the holding portion of the frame shape member surrounds a curved peripheral edge of the curved panel body, and is separate from the frame shape material. A plurality of slits are provided in the longitudinal direction of the legs of the mounting profile fixed to one or both of the frame profile and the panel main body at intervals from each other. The leg is bent together with the attachment portion along the curved peripheral edge of the curved panel body using the slit, and the tip of the leg is fixed to the frame of the building.

Further, in the profile-frame-integrated panel of the present invention, it is preferable that the slit formed in the mounting profile is formed so as to cross the mounting portion of the mounting profile and end near the tip of the leg. Further, in the profile-frame integrated panel of the present invention, the positioning and locking means for locking the mounting portion of the mounting profile to the supporting portion of the frame profile includes a recess formed in one of them and a recess formed in the other. It can be constituted by a projection formed and fitted into the recess.

Further, in the profiled frame integrated panel of the present invention, rivets can be used as fixing means for fixing the mounting portion of the mounting profile to one or both of the curved panel body and the frame profile. It is preferable to form a concave portion on the back surface of the mounting portion for setting the rivet facing the curved panel body. Furthermore, in such a profile frame integrated panel of the present invention, the curved panel main body is curved about at least one virtual axis parallel to one side thereof, or curved about a plurality of virtual axes. What has been made, that is, one formed by continuously forming curved surfaces having different curvatures can be used.

[0017]

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view of a panel integrated with a frame according to the present invention.
FIG. 1 shows a profile frame integrated panel 1 according to an embodiment of the present invention.
0 is shown. The profiled frame integrated panel 10 according to this embodiment has a rectangular panel body 11 having a flat surface.
And a plurality of profile frames 14 attached to each peripheral edge of the panel main body 11 and supporting the panel main body 11.

As described above, the panel body 11 is provided with a metal sheet 1 on both sides of a substrate 12 made of a nonmetallic material or metal.
3 is a composite plate formed into a square flat plate shape by laminating No.3. As the substrate 12 of the panel body 11, a honeycomb made of various synthetic resins, ceramics, gypsum, asbestos cement calcium silicate, a sheet of inorganic material such as cement, metal, fiber material (paper), synthetic resin, inorganic material, and the like. Structures can be used.

Examples of the synthetic resin include thermoplastic resins such as polyolefins such as polyethylene and polypropylene, polyvinyl chloride, polyamide, polycarbonate, polystyrene, polyhydroxyl ether, and vinyl acetate. Of course, a thermosetting resin may be used. The substrate 12 is usually formed in a solid plate shape having a thickness of about 1 to 6 mm, but may be formed in a hollow honeycomb structure plate shape.

The metal sheet 13 of the panel body 11 includes aluminum, stainless steel, iron, copper, titanium, tin,
Metals such as nickel or various alloys are used. And, these metal sheets 13 are about 0.1 mm to 2.5 mm.
mm, usually 0.3 mm to 0.5 mm.

The metal sheet 13 is provided in a state where the metal sheet 13 is sufficiently adhered to the substrate 12 by using an adhesive or the like. As the adhesive, ethylene-acrylic acid copolymer, ethylene-vinyl acetate copolymer, ethylene-glycidyl acrylate copolymer, ethylene-maleic anhydride copolymer,
Examples include graft-modified unsaturated carboxylic acids of polyolefins (such as polyethylene) or anhydrides thereof.

The graft ratio of the unsaturated carboxylic acid or its anhydride in the above-mentioned graft-modified product is usually from 10 ^-4 to 10 ^-4 .
13 ^-3 % by weight.
It is used by laminating as an adhesive composition containing 30% by weight of a hydrocarbon elastomer, for example, ethylene-propylene rubber, polyisobutylene, or the like. When the substrate 12 is a synthetic resin, it is mixed with this synthetic resin. Is also good. When used as an adhesive film, its thickness is usually 1
It is selected from the range of 0 to 100 μm.

As the above-mentioned composite plate which is the panel body 11, for example, "Alpolic" (trade name, manufactured by Mitsubishi Chemical Corporation) can be mentioned. This product is a composite plate in which a metal plate (for example, an aluminum plate) is adhesively bonded to both surfaces of a thermoplastic resin plate (for example, a polyethylene plate), and is widely used in various fields including the building materials field. The composite plate as described above is manufactured by laminating a metal sheet on both sides of a synthetic resin sheet that has been melt-extruded and passing the metal sheet between rotating rolls.

On the other hand, the profile frames 14 are respectively arranged at the respective peripheral edges that define the panel body 11, and the ends of the profile frames are cut at 45 degrees and joined to each other at right angles. Integrated. The profile frame 14 attached to each peripheral edge of the panel body 11 is composed of two parts, a frame profile 15 and a mounting profile 16. The former frame member 15 includes a support portion 15a and a holding portion 15b formed integrally with the support portion 15a.

When the frame member 15 is attached to the peripheral edge of the panel body 11, the support portion 15a is joined to the back surface of the panel body 11 using an adhesive or the like. The holding portion 15b is formed in a U-shaped cross section that holds the side edge of the panel body 11. At the end of the support portion 15a of the frame member 15, that is, at the end located at the center side of the panel body 11, the adjacent frame members 15 arranged at the respective peripheral edges of the panel body 11 are mutually connected. A fitting hole 15c of a corner block (not shown) to be connected is formed. The fitting hole 15c has an arc surface that allows the corner block to relatively rotate.

An attachment section 16 formed separately from the frame section 15 includes an attachment section 16a and an attachment section 16a.
and a leg 16b that rises substantially at a right angle from one end of a. When the mounting section 16 is mounted on the panel body 11, the mounting portion 16a
The support member 15a of the frame member 15 has a width dimension such that the support member 15a closely contacts and overlaps over substantially the entire width, and the leg portion 16b
Will rise substantially vertically from one end of the mounting portion 16a (the peripheral edge side of the panel main body) in a direction away from the back surface of the panel main body 11.

The support 15a of the frame 15
At the surface where the mounting portion 16a of the mounting profile 16 overlaps, the fitting hole 15
A stopper 15d is provided by utilizing the formation wall portion of c, and the stopper 15d constitutes a means for positioning the mounting profile 16 with respect to the frame profile 15.

Accordingly, the mounting portion 16a of the mounting profile 16
Is placed on the support portion 15a of the frame member 15, the other end of the mounting portion 16a abuts a stopper 15d formed at the end of the support portion 15a. The other end is also a portion to be fixed to the panel main body 11 together with the support portion 15a of the frame member 15 by the blind rivet 17.

Therefore, in order to obtain an effective fixing force by the blind rivet 17, the groove 16c is formed on the back surface of the other end.
Are formed along the longitudinal direction, and similarly, on the inner surface of the support portion 15a of the frame shape member 15, a groove portion 15e is formed to prevent the shape material from moving to the back surface due to the swelling of the panel body surface at the time of rivet driving. It is formed along the longitudinal direction. Thus, the panel body 11, the frame member 15, and the mounting member 16 are integrally fixed to each other.

Next, the mounting portion 1 of the mounting profile 16
The free end of the leg 16b, which rises in a direction substantially away from the back surface of the panel body 11 at a right angle from one end of the base body 6, is fixed to a mounting surface of a base angle material (not shown) fixed to the wall surface of the building. Is provided so as to face the outside of the panel main body 11 and project substantially at right angles to the leg 16b.

The profile frame integrated panel 1 of such an embodiment
As is clear from FIG. 0, since the profile frame 14 is composed of two parts, when the profile frame integrated panel is installed at an appropriate position of the building, one of the components of the profile frame, the mounting shape The material 16 can be formed in a shape adapted to the mounting position, and can correspond to this. As an example, FIG. 2 shows a profile frame integrated panel 20 to be installed at a corner of a building.

The profile frame integrated panel 20 is also a panel body 1
1 and a profile frame 21. The profile frame 21 is composed of a frame profile 15 and a separate mounting profile 22. The panel body 11 and the frame member 15 are exactly the same as those used in the frame integral panel 10 shown in FIG.

The mounting profile 22, which is a component of the profile frame 21, includes a leg 22b which rises at an acute angle from one end of the mounting portion 22a and in a direction away from the rear surface of the curved panel main body 11. At the free end of the leg portion 22b, a flange portion 22c for fixing to a mounting surface of a base angle material (not shown) fixed to the wall surface of the building is substantially parallel to the mounting portion 22a and outward of the panel body 11. It is provided to overhang.

When the mounting section 22a is placed on the support section 15a of the frame section 15, the other end of the mounting section 22a is formed at the end of the support section 15a. The other end is fixed to the panel main body 11 together with the support portion 15a of the frame member 15 by a blind rivet 17 at the other end. In order to obtain an effective fixing force by the blind rivet 17, the mounting portion 22a of the mounting member 22 is also provided with a groove 22d.
Are formed along the longitudinal direction.

As another example, FIG. 3 shows a profile frame integrated panel 30 for installation at a position adjacent to an eaves top plate of a building. The profile frame integrated panel 30 is also composed of the panel body 11 and the profile frame 31, and the profile frame 31 is composed of the frame profile 15 and a separate mounting profile 32. The panel body 11 and the frame member 15 are exactly the same as those used in the frame integral panel 10 shown in FIG.

The mounting profile 32, which is a component of the profile frame 31, is integrally provided with a mounting portion 32a and a leg 32b that rises substantially at a right angle from one end of the mounting portion 32a. . The mounting section 32 is disposed such that the mounting section 32a overlaps the support section 15a of the frame section 15 and the other end of the mounting section 32a is connected to the support section 15a.
a, one end of the mounting portion 32a is connected to the stopper 15d formed at the end of the frame member 1a.
5 is formed inside the holding portion 15b, that is, on the back surface of the panel body 11.

Accordingly, the integral leg portion 32b rising substantially at a right angle from one end of the mounting portion 32a rises substantially at a right angle from the back surface of the panel body 11, as shown in FIG. 1 and FIG. 2, the mounting section 22a is formed by the blind rivet 17 and the frame section 15 is mounted on the frame section 15 similarly to the profile frame integrated panels 10 and 20 shown in FIG.
Is fixed to the panel main body 11 together with the supporting portion 15a. In order to obtain an effective fixing force by the blind rivet 17, a groove 32
c is formed along the longitudinal direction.

FIG. 4 shows another example of a profile-frame-integrated panel provided with profile frames having different shapes of mounting profiles.
A profile frame integrated panel 35 comprising two different profile frames 36, 38 is shown. The frame body mounted on the panel body and the peripheral edge of the profiled frame integrated panel 35 are the profiled frame integrated panels 10 and 2 shown in FIGS.
Panel body 11 and frame section 15 at 0, 30
Are substantially the same as those described above, and the same reference numerals are given and the description thereof is omitted.

In the profile frame integrated panel 35, the mounting profile 37 of the profile frame 36 attached to one peripheral edge is provided.
And a profile frame 38 attached to the other peripheral edge on the opposite side
Are formed in a shape that can be connected to each other. That is, as is apparent from FIG. 4, the mounting section 37a constituting one of the section frames 36 is attached to the supporting section 15a of the frame section 15 so as to overlap with the mounting section 37a.
The leg 37b extends from the mounting portion 37a substantially parallel to the panel main body 11 and outward of the panel main body.

Further, the flange 37 is attached to the leg 37b.
7c is provided to extend obliquely upward and outward from the end of the leg 37b. This mounting profile 37 places the mounting portion 37a on the support portion 15a of the frame profile 15, similarly to the profile frame in the embodiment shown in FIGS.
By means of the blind rivet 17, the frame 15
And is fixed to the panel body 11. When the profiled frame integrated panel 35 is mounted on the skeleton wall of the building, the leg 37b of the mounting profile 37 is fixed to the base angle member 1 with the screw 18.

On the other hand, in the profiled frame integrated panel 35, the profiled frame 38 attached to the peripheral edge opposite to the peripheral edge to which the profiled frame 36 is attached is shown in FIG.
As is clear from FIG. 3, a mounting portion 39a having a short length is provided so as to overlap the support portion 15a of the frame member 15, and the mounting portion 39a supports the frame member 15 substantially in parallel with the panel body 11. A leg 39b is provided to extend outward from the panel body 11 at an interval from the portion 15a.

Since the mounting portion 39a has a short length as described above, the leg portion 39 extending from the mounting portion 39a is provided.
b is located below the support portion 15a in the frame member 15. This mounting profile 39 is similar to the profile frame in the embodiment shown in FIGS.
Is mounted on the support portion 15a of the frame member 15, and is fixed to the panel body 11 together with the frame member 15 by the blind rivet 17.

When the profile frame integrated panel 35 is mounted on the wall of a building frame, the leg 39b of the mounting profile 39 is attached to the aforementioned profile frame 36 of the adjacent profile frame integrated panel 35. Flange 37c of mounting profile 37
And the base angle material 1. As a result, the flange 37c of the mounting profile 37 in the profile frame 36 is inserted into the space between the leg 39b of the mounting profile 39 and the support 15a of the frame profile 15.

As a result, at least one side of the profile frame integrated panel 35 is locked and fixed to the profile frame 36 of the adjacent profile frame integrated panel 35 without using screws or the like for the base angle material 1. As a result, the mounting is very easy. Naturally, when the profile frame integrated panel 35 is installed on the vertical wall surface of the building frame, and when the profile frames 36 and 38 are positioned in a vertical relationship, it is shown in FIG. As described above, the profile frame integrated panel 35 is arranged such that the leg 39b of the mounting profile 39 inserted into the space between the flange 37c of the mounting profile 37 and the base angle material 1 in the profile frame 36 is located on the lower side. Is preferably installed.

FIG. 5 shows a profile frame integrated panel 40 according to another embodiment of the present invention. This profile frame integrated panel 4
Reference numeral 0 denotes a rectangular panel main body 41 formed in a curved shape, and a plurality of profile frames 42 attached to each peripheral edge of the curved panel main body 41 and supporting the curved panel main body 41. . The curved panel main body 41 is obtained by simply bending the panel main body 11 described in the embodiment of FIG. 1 and has substantially the same configuration.

The profile frame 42 is formed of a rectangular curved panel body 41.
Attached to the two sides of the opposite curve peripheral edge in
The shape frame 42 has a unique configuration as described later due to the problem of the ease of bending as described above. On the other hand, as the profile frame attached to the straight peripheral edge of the curved panel main body 41, a profile frame composed of two parts constituted by the profile frame integrated panel of the embodiment shown in FIGS. 1 to 3 is used. Alternatively, a conventional one-piece profile frame can be used. Each of the profile frames arranged on each of the peripheral edges that divide the curved panel body 41 is cut at an angle of 45 degrees, and joined together at a right angle to be integrated.

The profile frame 42 for the peripheral edge of the curve is composed of two parts, a frame profile 43 and a separate mounting profile 44. The former frame profile 43 is composed of a support portion 43a and this support portion 43a. And a holding portion 43b formed integrally and continuously. The supporting portion 43a of the frame member 43 is joined to the back surface of the curved panel body 41 when the frame member 43 is attached to the curved peripheral edge of the curved panel body 41, and the holding portion 43b is connected to the curved panel body 41. Is formed in a U-shape in cross-section that encloses the side edge of. The support section 4a is provided on the end of the support section 43a of the frame section 43, that is, on the surface near the end located at the center of the curved panel body 41.
A groove 43c extending along the longitudinal direction of 3a is formed.

The mounting member 44, which is formed separately from the frame member 43, has a mounting part 44a and a leg part 44b which rises substantially at a right angle from one end of the mounting part 44a.
Are integrally provided. Mounting part 44a
Have a width dimension such that when the mounting profile 44 is mounted on the curved panel main body 41, the support 43a of the frame profile 43 is in close contact with almost the entire width of the support 43a, and the leg 44b is attached to the mounting portion 44a. From one end (the curved edge side of the curved panel main body) in a direction away from the back surface of the curved panel main body 41.

The mounting portion 44a of the mounting member 44
5, a protruding ridge 44c that fits into the groove 43c is formed on the surface overlapping the support portion 43a along the longitudinal direction of the mounting portion 44a. The grooves 43c and the ridges 44c formed on the surfaces of the support portion 43a and the mounting portion 44a respectively constitute positioning means for the mounting profile 44 with respect to the frame profile 43, and the relative position between the two is determined by the positioning device. Determined easily and reliably.

Therefore, the formation of the groove 43c and the ridge 44c may be such that one of them is formed on the surface of the mounting part 44a and the other is formed on the surface of the support part 43a. In addition, as this positioning means, in addition to the above-described grooves and ridges, a plurality of recesses and a plurality of protrusions fitted therein may be formed on each surface of the support portion 43a or the mounting portion 44a. it can.

The other end 44d of the mounting portion 44a of the mounting profile 44 is located near the center of the curved panel main body 41 beyond the end of the support portion 43a, and the other end 44d contacts the back surface of the curved panel main body 41. It is formed thick so as to be in contact with it. The other end 44d is a portion fixed to the curved panel main body 41 by the blind rivet 17. Therefore, a groove 44e is formed along the longitudinal direction on the rear surface side of the other end 44d in order to prevent the rising of each profile member even when the rivet 17 causes the swelling deformation of the rear surface portion of the panel body.

Further, the mounting portion 4 in the mounting profile 44
4a is fixed to the curved panel main body 11 together with the support portion 43a by a blind rivet 17 hit at a portion overlapping the support portion 43a of the frame section 43. As a result, the three members of the curved panel body 11, the frame member 43, and the mounting member 44 are integrally fixed to each other. A groove 43d is also formed on the back surface of the support portion 43a at the portion where the rivet 17 is struck, in order to prevent the rising of each profile material even when the rivet 17 causes the swelling deformation of the back surface of the panel body. It is formed along the direction.

Next, the mounting portion 4 of the mounting profile 44
At a free end of the leg portion 44b that rises in a direction substantially away from the back surface of the curved panel body 41 at a substantially right angle from one end of the base member 4a, a base angle member 1 (FIG. 9) fixed to the wall surface of the building
4) is provided so as to face the outside of the curved panel main body 41 and project substantially at a right angle to the leg 44b.

The legs 44 of the mounting profile 44
5A, a plurality of slits 45 are provided in the longitudinal direction at intervals from each other as shown in FIG. 5, and the plurality of slits 45 are obtained by cutting the mounting profile 44 at the slit forming position. 6 clearly traverses the mounting portion 44a, and the position of the terminal end 45a is
This is near the free end of the leg 44a. Such a slit 4
5 is to make it easy to bend the leg portion 44b along with the mounting portion 44a along the curved edge of the curved panel main body 41.

That is, since the surface of the mounting portion 44a of the mounting profile 44 is oriented in the curved direction of the curved panel body 41, if the thickness is small, the frame profile 4a
No particular problem arises in the bending as in the case of the support portion 43a. However, since the surface of the leg portion 44b is parallel to the bending direction, the leg portion 44b bends so as to give a so-called "warp", and it is impossible to perform the bending process as it is.

For this reason, by forming slits 45 which extend completely across the mounting portion 44a and extend over most of the leg portions 44b at predetermined intervals along the longitudinal direction of the mounting profile 44, the leg portions 44b are Bending can be easily performed using the expansion of each slit 45. Many slits 45
Can be appropriately selected according to the curvature of the profile frame 42.

When the profile frame 42 is composed of two parts as described above, the second moment of area of the frame profile 43 directly attached to the curved panel body 41 can be reduced, and the curved peripheral edge of the curved panel body 41 can be reduced. Can be easily bent along. In addition, the mounting profile 44 can be easily bent by providing a large number of slits 45 in the leg portion 44b, which is particularly difficult to bend,
The profile frame 42 attached to the curved peripheral edge of the curved panel body 41 can be easily manufactured.

In the profile frame integrated panel 40 of this embodiment, the profile frame 42 attached to the curved peripheral edge of the curved panel main body 41 shown in FIG. 5 is, as shown in FIG. This is a case where similar shape frame integrated panels are arranged on the upper part of the frame integrated panel 40 and attached to the wall surface of the building.

On the other hand, the profile frame 52 shown in FIG.
Is used at a position where the eaves top plate 60 is mounted below the profiled frame integrated panel 40 as shown in FIG. The profile frame 52 is composed of two parts, a frame profile 43 and a separate mounting profile 54, as shown in detail in FIG. The former frame section 43
Is exactly the same as the frame section 43 of the section frame 42 in the embodiment shown in FIG. 5, and a description thereof will be omitted.

An attachment section 54 formed separately from the frame section 43 is integrally provided with an attachment portion 54a and a leg portion 54b rising substantially at a right angle from one end of the attachment portion 54a. Have been. One end of the mounting portion 54a, when the mounting profile 54 is mounted on the curved panel main body 41, as shown in FIG.
3, the end of the support portion 43a, that is, the curved panel body 41
Overlaps only with the end located on the central side of the
b rises substantially at a right angle from the back surface of the curved panel main body 41, and the other end is located near the center of the curved panel main body 41 beyond the end of the support portion 43a.

In the mounting portion 54a of the mounting member 54, one end overlapping the supporting portion 43a has a ridge 5 fitted into a groove 43c formed on the surface near the end of the supporting portion 43a.
4c is formed along the longitudinal direction of the mounting portion 54a. Accordingly, the groove 43c and the ridge 54c constitute a means for positioning the frame member 43 and the mounting member 54.

As for the positioning means in this case, as in the case of the frame section 43 and the mounting section 44 described above, the formation of the groove 43c and the ridge 54c can be achieved by placing one of them on the surface of the mounting section 54a. And the other may be formed on the surface of the support portion 43a. As the positioning means, in addition to the grooves and the ridges, a plurality of concave portions and a plurality of convex portions fitted to the concave portions may be formed on each surface of the support portion 43a or the mounting portion 54a.

The other end of the mounting portion 54a is formed to be thick so as to contact the back surface of the curved panel body 41. The other end is a portion to be fixed to the curved panel main body 41 by the blind rivet 17. Therefore, rivet 1
In order to obtain an effective fixing force by the groove 7, a groove 54d is formed on the back surface on the other end side along the longitudinal direction.

As described above, a part of the mounting member 54 overlaps and locks only at the end of the support portion 43 a of the frame member 43, that is, at the end located at the center of the curved panel body 41. Therefore, the support portion 4 of the frame member 43
3 a is independently fixed to the curved panel main body 41 by another blind rivet 17.

The legs 54a of the mounting profile 54 include:
As shown in FIG. 7, a number of slits 55 are provided in the longitudinal direction at intervals from each other, and the number of slits 55 is a longitudinal section of FIG. As is apparent from the drawing, the leg portion 54b is formed in all other portions except for the distal end side. Such a slit 55 allows the leg 54b to be connected to the curved panel body 41.
This is to make it easy to bend along with the mounting portion 54a along the peripheral edge of the curve.

That is, since the surface of the mounting portion 54a of the mounting profile 54 is oriented in the curved direction of the curved panel body 41, if the wall thickness is small, the frame profile 4
No particular problem arises in the bending as in the case of the support portion 43a. However, since the surface of the leg portion 54b is parallel to the bending direction, the leg portion 54b bends in a so-called "warp" manner, and it is impossible to perform the bending process as it is.

Before that, leaving the tip side of the leg portion 54b,
By forming the slits 55 at predetermined intervals along the longitudinal direction of the mounting profile 54, the leg 54b can be easily bent by utilizing the expansion of each slit 55. The interval between the many slits 55 and the end 55a thereof
Can be appropriately selected depending on the curvature of the profile frame 52.

When the profile frame 52 is composed of two parts as described above, particularly in the case of this embodiment, a large number of slits 55 are provided in a part of the leg 54b of the mounting profile 54 which is difficult to bend. Can be bent easily,
The profile frame attached to the curved peripheral edge of the curved panel body 41 can be easily manufactured.

As described above, the profile-frame-integrated panel 40 in which the profile frames 42 and 52 are attached to the peripheral edge of the curved panel main body 41 is, for example, vertically arranged on a wall surface such as a corner of a building. Then, it is fixed to the base angle material 1 installed on the surface side of the building body. The fixing method at this time will be briefly described only when fixing the profile frames 42 and 52 attached to the curved edges of the curved panel main body 41 to the base angle material 1.

By the way, for the sake of convenience of explanation, the profile frame integrated panel 40 in this embodiment has two profile frames 42 and 52 of different types so that they can be installed directly above the eaves top plate 60.
Are attached to the upper and lower curved edges of the curved panel main body 41. Accordingly, if the profiled frame integrated panel 40 is to be attached to an intermediate portion other than the uppermost portion or the lowermost portion of the structure, for example, at the upper and lower curved edges of the curved panel main body 41, Is the same type of frame 42
Is configured.

Therefore, in the profile frame integrated panel 40 according to this embodiment, when the profile frame 42 attached to the upper curved edge of the curved panel body 41 is fixed to the base angle material 1 of the building, As shown in FIG. 9, the flange 44f at the tip of the leg 44b of the mounting profile 44 is brought into close contact with the base angle material 1 and fixed with the screw 2. In a space between the other frame-frame-integrated panel 40 located above, that is, a joint, a so-called joint filler 3 such as a waterproof sealing material and a joint gasket is used as a measure for preventing water leakage and improving the appearance. Loaded sequentially.

When the profile frame 52 attached to the lower curved edge of the curved panel main body 41 is fixed to the foundation angle material 1 of the building, as shown in FIG. The leg portion 54b is brought into close contact with a piece 4 (a piece of the base angle material) attached to the base angle material 1 by welding or the like, and is fixed with the screw 2. Then, so-called joint fillers 3 such as a waterproof sealing material and joint gaskets are sequentially loaded into the gaps between the eaves top plate 20, that is, joints, as a countermeasure against water stoppage and appearance.

In the profile frame integrated panel of the above-described embodiment, the mounting profiles 4 forming the profile frames 42 and 52 are provided.
The slits 45 and 55 are provided in the mounting portions 44a and
Although the slit is formed so as to completely traverse a, the slit may be inserted from the opposite side, that is, from the free end side of the leg portions 44b, 54b, and may be terminated near the ends of the mounting portions 44a, 54a. .

In each of the above-described embodiments, the shape frame 1
4, 21, 31, 36, 38, 42, 52 each frame section 15, 43 and mounting sections 16, 22, 3
When attaching 2, 37, 39, 44, 54 to the panel main body 11 or the curved panel main body 41, an adhesive is applied to a portion that comes into contact with these back surfaces, and an auxiliary action force is applied to the fixing force by the rivet. Has been granted.

Also, the profile frames 14, 21, 31, 36, 3
8, 42, 52 each frame section 15, 43 and each mounting section 16, 22, 32, 37, 39, 44, 54
It is also one of the preferable embodiments to form with different materials. That is, the frame member 15,
43 is formed of a material which is relatively easily bent,
It is conceivable that 6, 22, 32, 37, 39, 44, and 54 are formed of a relatively rigid material having excellent attachment strength.

For example, in the case where both are formed of an aluminum alloy, for example, when the A6063 alloy according to JIS is used, the T1 processing (processing of natural aging after cooling from high-temperature processing) is performed on the frame members 15 and 43. Elongation in a tensile test was set to 20% (1.6 mm thickness, 50 mm) and Brinell hardness was set to about 42 (HBS10 / 500) to make it easy to bend.
As 2, 37, 39, 44 and 54, T5 treatment (treatment of artificial aging hardening at 205 ° C. for about 1 hour after cooling from high-temperature processing) was performed and the elongation in the tensile test was 12% (1.6 m).
m thickness, 50mm), Brinell hardness 60 (HBS10 / 5)
It is conceivable to use a hard material of about 00).

Generally speaking, the frame members 15, 43
Is relatively easy to bend, elongation is 12-25%
(1.6 mm thick, 50 mm) and Brinell hardness of 3
A material having a hardness of about 0 to 45 (HBS10 / 500) is used, and the mounting members 16, 22, 32, 37, 39, 44, and 54 are relatively hard, have an elongation of about 8 to 15%, and have a Brinell hardness of 42 to 70. (HBS10 / 500) can be used.

[0078]

As described above, according to the profile frame integrated panel of the present invention, when manufacturing the profile frame integrated panel,
By forming the profile frame to be attached to the peripheral edge of the panel body in two parts, even if a profile frame with specially shaped mounting legs or a profile frame with a different length becomes necessary, A profile frame integrated panel with a profile frame can be manufactured in a short period of time, and the number of stocks including the color type of the profile frame required for production can be reduced, or a profile frame integrated with a curved surface can be manufactured. Even when a panel is required, a profile frame that can be attached along the curved peripheral edge of the curved panel body can be easily formed.

Further, according to the profile frame integrated panel of the present invention, even if the panel main body is curved, the curved frame panel is formed by two parts of the profile frame attached to the peripheral edge of the panel main body. Curved panel by providing a large number of slits in the legs that can be thinned only in the support section of the frame section directly attached to the curved peripheral edge of the main body and that cannot be bent especially for the mounted section It can be easily bent along the curved peripheral edge of the main body, and as a result, a profile frame to be attached to the curved peripheral edge of the curved panel main body can be easily manufactured.

[Brief description of the drawings]

FIG. 1 is a cross-sectional view showing a part of a profiled frame integrated panel according to an embodiment of the present invention having a flat surface.

FIG. 2 is a cross-sectional view partially showing a profile frame integrated panel including other shapes of mounting profiles in another embodiment of the present invention having a flat surface.

FIG. 3 is a cross-sectional view partially showing a profile frame integrated panel including other shapes of mounting profiles in another embodiment of the present invention having a flat surface.

FIG. 4 shows still another embodiment of the present invention having a flat surface, in which a profile frame integrated panel having still another shape of mounting profile is interconnected and partially attached to a base angle material. It is sectional drawing shown in FIG.

FIG. 5 is a fragmentary perspective view showing a profile frame integrated panel according to yet another embodiment of the present invention, with a part broken and showing the upper end of the curve.

FIG. 6 is a cross-sectional view showing a mounting profile constituting an upper profile frame in the profile frame integrated panel of the embodiment shown in FIG. 5;

FIG. 7 is a fragmentary perspective view of the profiled frame integrated panel according to the embodiment shown in FIG.

FIG. 8 is a cross-sectional view showing a mounting profile constituting a lower profile frame in the profile frame integrated panel of the embodiment shown in FIG. 7;

9 is a perspective view showing a state in which an upper profile frame of the profile frame integrated panel shown in FIG. 5 is fixed to a base angle material of a building.

FIG. 10 is a perspective view showing a state in which a lower profile frame of the profile frame integrated panel shown in FIG. 7 is fixed to a base angle material of a building.

[Explanation of symbols]

10, 20, 30, 40 Shaped frame integrated panel 11, 41 Curved panel body 12 Substrate 13 Metal sheet 14, 21, 31, 36, 38, 42, 52 Shaped frame 15, 43 Framed shape 15a, 43a, 53a Supporting portions 15b, 43b, 53b Holding portion 15c Fitting holes 15d Stoppers 16, 22, 32, 37, 39, 44, 54 Mounting profiles 16a, 22a, 32a, 44a, 54a Mounting portions 16b, 22b, 32b, 44b , 54b Leg 16c Groove 16d Flange 17 Blind rivet 45 Slit 55 Slit

Claims (6)

[Claims] 1. A profile frame integrated panel attached to a building frame to form a wall surface, wherein the profile frame integrated panel is attached to a panel body and each peripheral edge of the panel body to support the panel body. A support portion fixed to the panel body by being fixed to the back surface of the peripheral edge portion of the panel body, the support portion being integrally formed with the support portion; A frame member formed of a holding portion for holding the peripheral edge of the panel body, and a frame member formed separately from the frame member, and any one of the frame member and the panel body. A profile frame integrated panel comprising: a mounting portion fixed to one or both of the mounting portions; and a mounting profile including a leg portion extending from the mounting portion. 2. The panel body is formed in a curved shape, and the holding portion of the frame shape material surrounds a curved peripheral edge of the curved panel body, and is formed separately from the frame shape material. A number of slits are provided in the leg portion of the mounting shape member fixed to one or both of the frame shape member and the panel main body in the longitudinal direction at intervals from each other. 2. The method according to claim 1, wherein the leg is bent together with the mounting portion along the curved edge of the curved panel body, and a tip of the leg is fixed to a frame of the building. Panel with integrated frame. 3. A panel integrated with a frame member according to claim 2, wherein said slit terminates near the tip of said leg portion across said mounting portion of said mounting profile. 4. The mounting member and the frame member have positioning means for locking the former mounting part to the latter supporting part, and the positioning means is formed on one of the former and the latter. The profiled frame integrated panel according to any one of claims 1, 2 and 3, comprising a recessed portion formed on the other side and a protruding portion formed on the other side and fitted into the recessed portion. 5. A fixing means for fixing the mounting portion of the mounting profile to one or both of the curved panel main body and the frame profile is a rivet, and the fixing portion of the mounting portion on which the rivet is struck is provided. The profile frame integrated panel according to any one of claims 1 to 4, wherein a concave portion is formed on a back surface facing the panel body. 6. The profile frame integrated panel according to claim 2, wherein the curved panel body is curved around at least one virtual axis parallel to one side thereof. .