JPH1180821A - Method for desulfurizing molten iron - Google Patents
Method for desulfurizing molten ironInfo
- Publication number
- JPH1180821A JPH1180821A JP25940997A JP25940997A JPH1180821A JP H1180821 A JPH1180821 A JP H1180821A JP 25940997 A JP25940997 A JP 25940997A JP 25940997 A JP25940997 A JP 25940997A JP H1180821 A JPH1180821 A JP H1180821A
- Authority
- JP
- Japan
- Prior art keywords
- desulfurization
- molten iron
- cao
- metallic
- hot metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Landscapes
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、溶銑の脱硫方法に
関するものである。The present invention relates to a method for desulfurizing hot metal.
【0002】[0002]
【従来の技術】近年、高級鋼製造に対する要請が増大す
るにつれて、低硫鋼を安く製造する方法が強く望まれて
いる。溶銑の脱硫法としては、CaO、CaC2 、ソー
ダ灰等が古くから用いられている。中でも、ソーダ灰
は、脱硫能が極めて高く、低硫鋼を安定的に製造する方
法として広く利用されきた。しかし、ソーダ灰を用いる
と、耐火物の溶損が激しいことや、生成スラグをセメン
ト原料や路盤材への有効利用が出来なくなるという欠点
を有していた。一方、金属Mgが優れた脱硫能を有する
ことが、古くから知られており、例えば特開平7−17
9919号公報に見られるような、金属Mg15〜20
%とCaOを混合した脱硫剤を用いる方法が提案されて
いる。2. Description of the Related Art In recent years, as the demand for producing high-grade steel has increased, there has been a strong demand for a method for producing low-sulfur steel at low cost. As a hot metal desulfurization method, CaO, CaC 2 , soda ash and the like have been used for a long time. Above all, soda ash has an extremely high desulfurization ability and has been widely used as a method for stably producing low-sulfur steel. However, the use of soda ash has disadvantages in that the refractory is severely eroded and the resulting slag cannot be effectively used as a cement raw material or a roadbed material. On the other hand, it has long been known that metallic Mg has an excellent desulfurization ability.
No. 9919, metal Mg 15-20
%, And a method using a desulfurizing agent in which CaO is mixed.
【0003】[0003]
【発明が解決しようとする課題】しかしながら、特開平
7−179919号公報に示される高金属Mg配合の脱
硫剤を用いて脱硫すると、大きな精錬効果は得られる
が、高価な金属Mgが多量に配合されているために、脱
硫処理コストが高くなり経済的な負担が大きくなってし
まう。本発明は、金属Mgの配合率の低い脱硫剤を用い
て従来と同等の脱硫率が得られる溶銑の脱硫方法を提供
することを課題とするものである。However, when desulfurization is carried out using a desulfurizing agent containing a high metal Mg as disclosed in JP-A-7-179919, a large refining effect can be obtained, but a large amount of expensive metal Mg is added. As a result, the desulfurization treatment cost increases and the economic burden increases. An object of the present invention is to provide a method for desulfurizing hot metal in which a desulfurization agent having a low compounding ratio of metallic Mg can be used to obtain a desulfurization ratio equivalent to that of the conventional art.
【0004】[0004]
【課題を解決するための手段】本発明は上記課題を解決
するためになされたものであり、その手段1は、溶銑中
のAl濃度が0.010〜0.040重量%となるよう
に金属Al源を溶銑中に吹き込み、引き続いて金属Mg
3〜10重量%と、CaO50〜70重量%と、CaF
2 5〜30重量%と、Al2O3 5〜20重量%とから
なる硫剤を溶銑中に吹き込んで溶銑を脱硫する方法であ
る。更に、手段2は、前記金属Al源としてAlドロス
を使用するものである。Means for Solving the Problems The present invention has been made to solve the above-mentioned problems. Means 1 of the present invention is to dissolve metal such that the Al concentration in the hot metal is 0.010 to 0.040% by weight. An Al source is blown into the hot metal, followed by metallic Mg
3 to 10% by weight, 50 to 70% by weight of CaO,
And 2 5 to 30 wt%, it is a method of desulfurizing molten iron by blowing agent consisting of Al 2 O 3 5 to 20 wt% in the hot metal. Further, the means 2 uses Al dross as the metal Al source.
【0005】[0005]
【発明の実施の形態】本発明者らは、Mgの含有量を少
なくしても高い脱硫能を持つフラックスについて種々検
討を重ねた。先ず、脱硫反応を促進するために、脱硫を
阻害する酸素分を溶銑から除去する目的で、溶銑を脱酸
した後に脱硫することを考えた。すなわち、先ず溶銑を
金属Alで脱酸したのち、脱硫剤を溶銑中に吹き込み、
溶銑を効率的に脱硫する方法である。BEST MODE FOR CARRYING OUT THE INVENTION The present inventors have conducted various studies on a flux having a high desulfurization ability even with a low Mg content. First, in order to promote the desulfurization reaction, in order to remove oxygen that inhibits desulfurization from the hot metal, it was considered that the hot metal was desulfurized after being deoxidized. That is, after the hot metal is first deoxidized with metal Al, a desulfurizing agent is blown into the hot metal,
This is a method for desulfurizing hot metal efficiently.
【0006】溶銑をAlにより脱酸し、溶銑中の酸素濃
度を下げると、Mgが酸素に消費されてロスすることが
抑制され、Mgの有効分が増大する。さらには、CaO
による脱硫反応も、次式に示した反応式からも分かるよ
うに、反応生成物側の酸素Oが除去されるために、脱硫
反応は右側に進行し脱硫は促進される。この効果は、金
属Alの添加量が多いほど、溶銑の脱酸が強化されて平
衡Oが低下することにより、有効に発揮される。 CaO + S → CaS + O When the hot metal is deoxidized with Al and the oxygen concentration in the hot metal is reduced, Mg is prevented from being consumed and lost due to oxygen, and the effective content of Mg is increased. Furthermore, CaO
As can be seen from the reaction formula shown in the following formula, the oxygen O on the reaction product side is removed, so that the desulfurization reaction proceeds rightward and desulfurization is accelerated. This effect is more effectively exhibited as the addition amount of metal Al increases, the deoxidation of the hot metal is strengthened and the equilibrium O decreases. CaO + S → CaS + O
【0007】溶銑の脱酸剤としては、金属Al以外に金
属Si,金属Tiが存在する。しかし、金属Siで脱酸
した場合は、CaOの表面に2CaO・SiO2 からな
る強固な反応層が生じ、それ以上の反応を阻害して効果
的な脱硫は望めない。また、金属Tiを使用するとコス
トが高くつき、現実的ではない。なお、金属Alを使用
する場合、コストを考慮すると、Al源としてはコスト
が安いAlドロス(Al精錬時に生成する産業廃棄物:
Al含有量10〜55% )を活用するのが有利である。As a deoxidizing agent for hot metal, there are metal Si and metal Ti in addition to metal Al. However, in the case of deoxidation with metallic Si, a strong reaction layer of 2CaO.SiO 2 is formed on the surface of CaO, and further reaction is inhibited, so that effective desulfurization cannot be expected. Also, the use of metal Ti is costly and not practical. When metal Al is used, the cost is taken into consideration, and as an Al source, low cost Al dross (industrial waste generated during Al refining:
It is advantageous to utilize an Al content of 10-55%).
【0008】次に、Al脱酸に引き続いて溶銑に吹き込
む脱硫剤については、Mgと同時に添加するCaOによ
る脱硫を促進するため、CaO系フラックスの脱硫能向
上とCaOの滓化の両方の効果を有するCaF2 と、滓
化に有効なAl2O3を脱硫剤に配合することを考えた。
すなわち、低コストで有効な脱硫効果を得るフラックス
として、Mg脱硫とCaO脱硫を同時に最大限活かし
た、少量Mg−CaO−Al2O3−CaF2 系脱硫剤に
着眼した。Next, the desulfurizing agent blown into the hot metal subsequent to the Al deoxidation promotes desulfurization by CaO added simultaneously with Mg. It was conceived to mix CaF 2 and Al 2 O 3 effective for slagging into a desulfurizing agent.
That is, as a flux to obtain effective desulfurization effect at low cost, the Mg desulfurization and CaO desulfurization utilizing full at the same time, and focusing on a small amount Mg-CaO-Al 2 O 3 -CaF 2 desulfurization agent.
【0009】そこで、本発明者らは、上記Al脱酸およ
びその後に溶銑に吹き込む脱硫フラックスの最適配合組
成を明らかにするため、種々の基礎実験を行った。いず
れの実験も脱硫剤添加前に溶銑中に吹き込むAl源とし
てAlドロスを使用し、そのAl含有量は32%であ
る。また、溶銑の初期〔S〕濃度は0.028〜0.0
32%に設定した。また、実験温度は全て1300℃と
した。Therefore, the present inventors conducted various basic experiments in order to clarify the above-mentioned Al deoxidation and the optimum composition of the desulfurization flux to be subsequently blown into the hot metal. In each experiment, Al dross was used as an Al source to be blown into the hot metal before adding the desulfurizing agent, and the Al content was 32%. The initial [S] concentration of the hot metal is 0.028 to 0.0
It was set to 32%. The experimental temperatures were all set to 1300 ° C.
【0010】先ず、金属Al源による溶銑の脱酸の適正
な程度を明らかにするため、脱硫剤を吹き込む前の金属
Al源(Alドロス使用)の量を変えて脱硫処理を行っ
た。脱硫剤の組成としては、Mgは7%、CaOは55
〜65%、CaF2 は10〜20%、Al2O3は10〜
15%に揃えた。その結果を図1に示す。図から明らか
なように、脱硫剤を吹き込む前の溶銑中のAl濃度が
0.01%以上で高い脱硫率が得られている。また、A
l濃度が0.04%以上では脱硫率は飽和しており、こ
れを超すAl濃度の添加は、コスト的に不利である。First, in order to clarify the appropriate degree of deoxidation of hot metal by the metal Al source, desulfurization treatment was performed by changing the amount of the metal Al source (using Al dross) before blowing the desulfurizing agent. As for the composition of the desulfurizing agent, Mg is 7% and CaO is 55%.
To 65%, CaF 2 is 10~20%, Al 2 O 3 is 10 to
It was adjusted to 15%. The result is shown in FIG. As is clear from the figure, a high desulfurization rate was obtained when the Al concentration in the hot metal before the desulfurizing agent was blown was 0.01% or more. Also, A
If the 1 concentration is 0.04% or more, the desulfurization rate is saturated, and adding an Al concentration exceeding this is disadvantageous in cost.
【0011】次に、Al脱酸後に添加する脱硫剤の組成
の最適化について検討した。先ず、少量で脱硫効果を得
るMgの適正量を明らかにするために、脱硫剤添加前の
溶銑中のAl濃度を0.02〜0.03%に調整した上
で、脱硫剤の組成をCaOを60〜65%,CaF2 を
10〜20%,Al2O3 を5〜15%として、Mgの
配合比率を変化させて均一混合したフラツクスを溶銑に
吹き込む実験を行った。Next, the optimization of the composition of the desulfurizing agent added after Al deoxidation was examined. First, in order to clarify the appropriate amount of Mg for obtaining a desulfurizing effect with a small amount, the Al concentration in the hot metal before adding the desulfurizing agent was adjusted to 0.02 to 0.03%, and the composition of the desulfurizing agent was changed to CaO. 60-65% of CaF 2 10 to 20 percent, for Al 2 O 3 5-15%, an experiment was conducted to blow Furatsukusu were uniformly mixed by changing the mixing ratio of Mg to the molten iron.
【0012】その結果を図2に示す。図から明らかなよ
うに、Mgが3%より少なければ、Mg自身による脱硫
効果が不十分で、脱硫率は低い値にとどまっている。ま
た、Mg10%以上では、脱硫率は飽和しており、Mg
10%を超える量の配合は、コストが高くなるだけで意
味がない。したがって、フラックス中のMgの適正配合
比率は3〜10%である。FIG. 2 shows the results. As is clear from the figure, if Mg is less than 3%, the desulfurization effect by Mg itself is insufficient, and the desulfurization rate remains at a low value. When the Mg content is 10% or more, the desulfurization rate is saturated.
Formulations in excess of 10% are only meaningful at the expense of cost. Therefore, the proper mixing ratio of Mg in the flux is 3 to 10%.
【0013】次に、Mg脱硫と同時に期待しているCa
Oによる脱硫効果を高めるための、適正なCaF2 (上
記したようにCaOとの混合により脱硫能を高めると同
時にCaOの滓化を促進する効果を有する)の配合量を
明らかにするため、CaF2の配合比率を変えて、図2
と同一実験手法で脱硫実験を行った。この際、フラック
スの配合は、Mgは8%,CaOは50〜65%,Al
2O3 は10〜15%に揃えた。実験結果を、図3に示
す。図から分かる通り、CaF2 の配合比率が5%より
低くなると、上記CaF2 の脱硫促進効果が十分に得ら
れず、低脱硫率にとどまっている。一方、CaF2 の配
合比率が30%を超えると、CaOの配合比率そのもの
が減ることによる脱硫率の低下が生じる。したがって、
CaF2の適正配合比率は5〜30%である。Next, the Ca expected from the Mg desulfurization
In order to clarify the compounding amount of CaF 2 (which has an effect of increasing desulfurization ability by mixing with CaO and at the same time promoting slagging of CaO) to enhance the desulfurizing effect of O, changing the second mixing ratio, 2
A desulfurization experiment was performed using the same experimental method as that described above. At this time, the composition of the flux was Mg 8%, CaO 50-65%, Al
2 O 3 was adjusted to 10 to 15%. The experimental results are shown in FIG. As can be seen from the figure, when the mixing ratio of CaF 2 is lower than 5%, the desulfurization accelerating effect of CaF 2 cannot be sufficiently obtained, and the desulfurization rate remains low. On the other hand, if the compounding ratio of CaF 2 exceeds 30%, the desulfurization rate decreases due to the decrease in the compounding ratio of CaO itself. Therefore,
Proper blending ratio of CaF 2 is 5-30%.
【0014】さらに、フラックスの滓化促進に寄与する
Al2O3 の適正な配合量を明らかにするため、Al2O
3 の配合比率を変えて、図2と図3と同一実験手法で脱
硫実験を行った。この際、フラックスの配合は、Mgは
8%,CaOは50〜65%,CaF2 は10〜20%
に揃えた。実験結果を、図4に示す。図から分かる通
り、Al2O3 の配合比率が5%より低くなると、上記
Al2O3 の脱硫促進効果が十分に得られず、低脱硫率
にとどまっている。一方、Al2O3 の配合比率が20
%を超えると、CaOの配合比率そのものが減ることに
よる脱硫率の低下に加えて、過剰Al2O3 によるフラ
ックスの脱硫能の低下が生じる。したがって、Al2O3
の適正配合比率は5〜20%である。一方、CaOの
配合比率については、上記したCaF2 およびAl2O3
の適正配合比率に規定されて、CaO50〜70%が
適正な配合比率である。Furthermore, to clarify the proper amount of contributing Al 2 O 3 in the slag formation promoting flux, Al 2 O
The desulfurization experiment was performed by changing the compounding ratio of No. 3 and using the same experimental method as in FIGS. At this time, the composition of the flux was 8% for Mg, 50 to 65% for CaO, and 10 to 20% for CaF 2.
Aligned. The experimental results are shown in FIG. As can be seen from the figure, when the blending ratio of Al 2 O 3 is lower than 5%, the effect of promoting the desulfurization of Al 2 O 3 cannot be sufficiently obtained, and the desulfurization rate remains low. On the other hand, when the mixing ratio of Al 2 O 3 is 20
%, The desulfurization rate decreases due to the decrease in the CaO blend ratio itself, and the flux desulfurization ability decreases due to excess Al 2 O 3 . Therefore, Al 2 O 3
Is 5 to 20%. On the other hand, regarding the mixing ratio of CaO, the above-mentioned CaF 2 and Al 2 O 3
Is specified as an appropriate mixing ratio, and 50 to 70% of CaO is an appropriate mixing ratio.
【0015】[0015]
1.溶銑中A濃度 表1に記す。 2.溶銑温度 1300〜1330℃ 3.反応容器および溶銑量 溶銑鍋 350t 4.Al源および脱硫剤添加方法 浸漬ランスによるインジェクション 5.フラックスのキャリヤーガス 窒素ガス 6.操業条件の詳細および結果 表1にまとめて記す。 1. A concentration in hot metal It is described in Table 1. 2. Hot metal temperature 1300-1330 ° C 3. Reaction vessel and amount of hot metal Hot metal pot 350t 4. 4. Method of adding Al source and desulfurizing agent Injection by immersion lance 5. Flux carrier gas Nitrogen gas Details and results of operating conditions are summarized in Table 1.
【0016】[0016]
【表1】 [Table 1]
【0017】表1は、本発明の実施例および比較例を示
したものであり、実施例では、いずれも81〜89%と
高い脱硫率が得られている。一方。比較例1では溶銑の
Al濃度不足、比較例2ではMg不足、比較例3ではC
aO不足、比較例4ではCaF2 不足、比較例5ではA
l2O3 不足の配合となり、本発明の適正範囲を外れて
いるため、脱硫率が65〜71%と低い値にとどまって
いる。Table 1 shows Examples and Comparative Examples of the present invention. In Examples, high desulfurization rates of 81 to 89% were obtained. on the other hand. Comparative Example 1 lacks Al concentration in the hot metal, Comparative Example 2 lacks Mg, Comparative Example 3 contains C
aO deficiency, CaF 2 deficiency in Comparative Example 4, A
It becomes l 2 O 3 of insufficient compounding, since out of the proper range of the present invention, the desulfurization rate has remained 65 to 71% and low.
【0018】[0018]
【発明の効果】本発明によれば、低コストで効率的な溶
銑脱硫処理が出来るため、脱硫処理コストの大幅低減と
同時に、容易に低硫鋼等の高級鋼を製造できるので、本
発明がこの種の産業分野にもたらす効果は極めて大き
い。According to the present invention, low-cost and efficient hot metal desulfurization can be performed, so that high-grade steel such as low-sulfurized steel can be easily produced at the same time as drastic reduction in desulfurization processing cost. The effect on this type of industrial field is extremely large.
【図1】溶銑中のAl濃度と脱硫率の関係を示す図。FIG. 1 is a graph showing the relationship between the Al concentration in hot metal and the desulfurization rate.
【図2】Mg配合比率と脱硫率の関係を示す図。FIG. 2 is a diagram showing a relationship between a Mg compounding ratio and a desulfurization rate.
【図3】CaF2 の配合比率と脱硫率の関係を示す図。FIG. 3 is a diagram showing the relationship between the mixing ratio of CaF 2 and the desulfurization rate.
【図4】Al2O3 の配合比率と脱硫率の関係を示す
図。FIG. 4 is a diagram showing the relationship between the mixing ratio of Al 2 O 3 and the desulfurization rate.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 森口 誠 大分県大分市大字西ノ洲1番地 新日本製 鐵株式会社大分製鐵所内 ──────────────────────────────────────────────────続 き Continued on the front page (72) Inventor Makoto Moriguchi 1 Nishinosu, Oita, Oita City, Oita Prefecture Nippon Steel Corporation Oita Works
Claims (2)
40重量%となるように金属Al源を溶銑中に吹き込
み、引き続いて金属Mg3〜10重量%と,CaO50
〜70重量%と,CaF2 5〜30重量%と、Al2O3
5〜20重量%とからなる脱硫剤を溶銑中に吹き込む
ことを特徴とする溶銑の脱硫方法。1. The method according to claim 1, wherein the hot metal has an Al concentration of 0.010 to 0.0
A metal Al source was blown into the hot metal so as to be 40% by weight, and subsequently, 3 to 10% by weight of metal Mg and CaO 50
And 70 wt%, and CaF 2 5 to 30 wt%, Al 2 O 3
A method for desulfurizing hot metal, comprising blowing a desulfurizing agent of 5 to 20% by weight into hot metal.
することを特徴とする請求項1記載の脱硫方法。2. The desulfurization method according to claim 1, wherein Al dross is used as said metal Al source.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP25940997A JPH1180821A (en) | 1997-09-09 | 1997-09-09 | Method for desulfurizing molten iron |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP25940997A JPH1180821A (en) | 1997-09-09 | 1997-09-09 | Method for desulfurizing molten iron |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH1180821A true JPH1180821A (en) | 1999-03-26 |
Family
ID=17333723
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP25940997A Withdrawn JPH1180821A (en) | 1997-09-09 | 1997-09-09 | Method for desulfurizing molten iron |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH1180821A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012026012A (en) * | 2010-07-26 | 2012-02-09 | Nippon Steel Corp | Method for desulfurizing molten iron |
-
1997
- 1997-09-09 JP JP25940997A patent/JPH1180821A/en not_active Withdrawn
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012026012A (en) * | 2010-07-26 | 2012-02-09 | Nippon Steel Corp | Method for desulfurizing molten iron |
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