JPH1157517A - Crushing rotary blade - Google Patents
Crushing rotary bladeInfo
- Publication number
- JPH1157517A JPH1157517A JP24614797A JP24614797A JPH1157517A JP H1157517 A JPH1157517 A JP H1157517A JP 24614797 A JP24614797 A JP 24614797A JP 24614797 A JP24614797 A JP 24614797A JP H1157517 A JPH1157517 A JP H1157517A
- Authority
- JP
- Japan
- Prior art keywords
- crushing blade
- crushing
- blade
- tool
- super
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Crushing And Pulverization Processes (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、家庭から排出され
る粗大ゴミや産業廃棄物の処理に関わり、ゴミ焼却の前
工程として行なわれる破砕処理の際の破砕機に装着され
る破砕用回転刃に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to the treatment of oversized garbage and industrial waste discharged from homes, and a rotary blade for crushing mounted on a crusher for crushing performed as a pre-process of incineration of garbage. About.
【0002】[0002]
【従来の技術】破砕および粉砕に使用される刃具は、従
来より、耐摩耗性と耐欠損性とがバランスしていてある
程度の満足が得られる材料として、多くは合金工具鋼,
高速度工具鋼などの合金鋼が使用されている。殊に、産
業廃棄物処理のように、被破砕物の分別を行なっている
にしても異物混入を防げずにいる現状では、刃部の突発
的な破損の防止に合金鋼は適している。しかしながら合
金鋼は、硬い被破砕物に対しては耐摩耗の点で十分満足
できとはいえない。刃具寿命が短いために回転刃の交換
を頻繁に行なわなければならず、メンテナンスに要する
手間と費用が問題となっていた。2. Description of the Related Art Conventionally, cutting tools used for crushing and pulverizing have been conventionally used as a material which balances abrasion resistance and fracture resistance to a certain extent, and is often made of alloy tool steel,
Alloy steel such as high-speed tool steel is used. In particular, in the current situation where the crushed material is separated but the foreign matter cannot be prevented as in the case of industrial waste treatment, alloy steel is suitable for preventing sudden breakage of the blade. However, alloy steel is not sufficiently satisfactory in terms of wear resistance against hard crushed objects. Since the life of the cutting tool is short, the rotary blade must be replaced frequently, and the labor and cost required for maintenance have been a problem.
【0003】一方、超硬合金を代表とする超硬質工具材
料は、合金鋼より硬度が高くて耐摩耗に優れるので、工
具寿命が長く、たとえば岩石、鉱石、石炭など特定分野
の破砕または粉砕用の刃具としてすでに実用されている
ものもあるが、産業廃棄物の処理用としては常用にな
い。[0003] On the other hand, a super hard tool material represented by a super hard alloy has higher hardness and higher wear resistance than alloy steel, and therefore has a longer tool life and is suitable for crushing or crushing in a specific field such as rock, ore, coal and the like. Some of these tools are already in practical use, but are not commonly used for treating industrial waste.
【0004】[0004]
【発明が解決しようとする課題】超硬質工具材料は耐摩
耗性が高い反面、耐欠損性が低いという性質を持ってい
る。産業廃棄物の破砕機は基本的に剪断作用を利用する
破砕であり、異物混入が完全には防止できない状況で
は、破砕刃として超硬質工具材料を使用することは欠損
の心配がつきまとい、刃具としての安定性に不安が残
る。本発明は、超硬質工具材料がもつ高い耐摩耗性を生
かしつつ、欠損に対する安定性を向上させた破砕用の回
転刃を実現することを課題としたものである。The super hard tool material has high wear resistance, but low fracture resistance. Industrial waste crushers are basically crushers that use the shearing action.In situations where foreign matter cannot be completely prevented, the use of super-hard tool materials as crushing blades is not unusual for chipping. I'm worried about stability. An object of the present invention is to realize a rotary blade for crushing that has improved stability against chipping while utilizing the high wear resistance of a super-hard tool material.
【0005】[0005]
【課題を解決するための手段】この発明は、上記の如き
課題に鑑みなされたもので、円形平板状をなす工具本体
の外周部には破砕片ポケットが切り欠きされ、前記工具
本体の外周縁に沿って破砕刃が形成されるとともに、前
記破砕刃には超硬質工具材料が使用されてなる破砕用の
回転刃において、前記超硬質工具材料からなる破砕刃を
覆うことなく前記工具本体の外周面を合金鋼で覆うよう
にして、超硬質工具材料に主破砕刃、合金鋼の主破砕刃
に沿う辺稜に副破砕刃を形成させたことを特徴とする。SUMMARY OF THE INVENTION The present invention has been made in view of the above problems, and has a circular flat plate-shaped tool body in which a crushed piece pocket is cut off at an outer peripheral portion, and an outer peripheral edge of the tool body. A crushing blade is formed along the crushing blade, and the crushing blade is a rotary blade for crushing using a super-hard tool material, and the outer periphery of the tool body without covering the crushing blade made of the super-hard tool material. The surface is covered with an alloy steel, and a main crushing blade is formed on the super hard tool material, and a sub-crushing blade is formed on a side ridge along the main crushing blade of the alloy steel.
【0006】また、合金鋼からなる工具本体の外周縁を
副破砕刃とし、前記副破砕刃に沿って前記工具本体の側
面に超硬質工具材料チップを埋設するとともに、このチ
ップの端面が前記工具本体の側面より僅かに突出するよ
うにし、突出した前記チップの外周縁を主破砕刃とした
ことを特徴とする。[0006] An outer peripheral edge of a tool body made of alloy steel is used as a sub-crushing blade, and a super-hard tool material chip is buried on the side surface of the tool body along the sub-crushing blade, and an end face of the chip is formed by the tool. The tip is slightly protruded from the side surface of the main body, and an outer peripheral edge of the protruded tip is used as a main crushing blade.
【0007】さらに、前記超硬質工具材料チップには取
付け穴が穿設されて、工具本体に締付けねじにより着脱
自在に装着されるようにしたことを特徴とする。[0007] Further, a mounting hole is formed in the super hard tool material chip, and the chip is detachably mounted on a tool body by a tightening screw.
【0008】前記のような構成により本発明破砕用の回
転刃は、超硬質工具材料からなる主破砕刃と、主破砕刃
より外周方向に若干外側にあって幅方向に若干幅狭に位
置する副破砕刃とのいわば2段の破砕刃構造となる。被
破砕物は瞬時には1回の剪断で破砕されるようにみえる
が、詳しくは副破砕刃と主破砕刃との2段階で剪断が作
用することになり、特に2段目の剪断となる超硬質工具
材料製破砕刃が受ける衝撃が緩和される。また破砕処理
の最中に、処理することのできない異物が混入した場
合、副破砕刃が異物と接触した状態で異常が認知できる
ので、機械を停止させたり逆転させたりして異物を取り
除くことができるようになる。その結果、主破砕刃は副
破砕刃によって強い衝撃から保護されたことになる。With the above construction, the rotary blade for crushing of the present invention is located at a position slightly outward in the outer circumferential direction and slightly narrower in the width direction than the main crushing blade made of a super-hard tool material. It has a so-called two-stage crushing blade structure with a sub-crushing blade. The object to be crushed appears to be crushed by a single shear instantaneously, but in detail, the shearing acts in two stages, the sub-crushing blade and the main crushing blade, and particularly the second-stage shearing. The impact on the crushing blade made of ultra-hard tool material is reduced. Also, if foreign matter that cannot be processed is mixed during the crushing process, the abnormality can be recognized while the sub-crushing blade is in contact with the foreign matter.Therefore, the machine can be stopped or reversed to remove the foreign matter. become able to. As a result, the main crushing blade is protected from the strong impact by the sub-crushing blade.
【0009】[0009]
【発明の実施の形態】次に、この発明の一実施形態につ
いて、図を参照しながら説明する。Next, an embodiment of the present invention will be described with reference to the drawings.
【0010】図1ないし図3は第1の実施形態を示すも
ので、図1は回転刃1の斜視図、図2は正面図、図3は
その側面図である。工具本体2はもともとは円形平板状
をなすものであるが、その外周部に複数の破砕片ポケッ
ト3が等間隔に切り欠きされて、結果として略多角形平
板状に形成されている。工具本体2の中心にはスプライ
ン穴が穿設されて、破砕機の回転軸に係合する取付穴4
となっている。1 to 3 show a first embodiment. FIG. 1 is a perspective view of a rotary blade 1, FIG. 2 is a front view, and FIG. 3 is a side view thereof. Although the tool body 2 originally has a circular flat plate shape, a plurality of crushed piece pockets 3 are cut out at equal intervals on an outer peripheral portion thereof, and as a result, are formed in a substantially polygonal flat plate shape. A spline hole is formed in the center of the tool body 2 so that a mounting hole 4 for engaging with the rotation shaft of the crusher is provided.
It has become.
【0011】工具本体2の外周縁が主破砕刃5となる
が、主破砕刃5の全長のほとんどが、たとえば超硬合金
などの超硬質工具材料6によって置換される。すなわ
ち、破砕片排出のために設けられた破砕片ポケット3に
関し、その外周に面する辺稜部には超硬質工具材料6か
らなる短冊形のチップ7がろう付け接合され、破砕片ポ
ケット3のすくい面側の辺稜および工具本体2の最外に
ある辺稜は、超硬質工具材料6からなる三角形平板のチ
ップ8の2辺でもって形成するようにろう付け接合され
る。The outer peripheral edge of the tool body 2 is the main crushing blade 5, and most of the entire length of the main crushing blade 5 is replaced by a super hard tool material 6 such as a hard metal. That is, with respect to the crushed piece pocket 3 provided for discharging the crushed piece, a strip-shaped chip 7 made of a super-hard tool material 6 is brazed and joined to a side ridge facing the outer periphery thereof. The edge on the rake face side and the outermost edge on the tool body 2 are brazed and joined so as to be formed by two sides of a triangular flat plate tip 8 made of a super-hard tool material 6.
【0012】次に、破砕片ポケット3を形成する2つの
面および工具本体2の最外の面を、主破砕刃5が隠れな
い程度に若干幅狭となった薄板9で覆うようにする。薄
板9には貫通穴が穿設されていて、締付けボルト10に
よって工具本体2にねじ締め固定される。この薄板9に
は合金工具鋼などの合金鋼が使用され、幅を形成する辺
稜に副破砕刃11が形成されるようにする。したがっ
て、副破砕刃11は主破砕刃5より幅方向に若干内側の
位置にあり、また外周方向には薄板9の板厚分だけ外側
の位置にあることになる。Next, the two surfaces forming the crushed piece pocket 3 and the outermost surface of the tool main body 2 are covered with a thin plate 9 slightly narrower than the main crushing blade 5 can hide. A through hole is formed in the thin plate 9, and the thin plate 9 is screwed and fixed to the tool body 2 by a tightening bolt 10. An alloy steel such as an alloy tool steel is used for the thin plate 9, and the sub-crushing blade 11 is formed on the edge forming the width. Accordingly, the sub-crushing blade 11 is located at a position slightly inward in the width direction of the main crushing blade 5 and is located at a position outside in the outer circumferential direction by the thickness of the thin plate 9.
【0013】図4は、回転刃1の使用状態を説明する簡
単な概略図である。破砕機の回転軸は平行に2軸あっ
て、一方の回転軸にスペーサ12と回転刃1とが交互に
組込まれて、回転刃1が一定の間隔でもって並置される
ようにする。他方の回転軸も同様にスペーサ12を介し
て一定間隔に回転刃1が組込まれるが、このとき、双方
の回転刃1のすくい面が相対して組込みこまれるととも
に、双方の回転刃1が相手のスペーサ12の間に一定の
クリアランスを保って噛み合うように配設される。2つ
の回転軸は中央に巻き込む方向にそれぞれ逆勝手に回転
し、双方の破砕刃が交錯する箇所に起きる剪断作用によ
って被破砕物が破砕される。以上のように構成された破
砕機において、2段破砕刃を特徴とする本発明回転刃1
は、靭性の高い副破砕刃11でもってまず衝撃を負担
し、硬さが高く耐摩耗に優れるが耐欠損に対する安定性
に欠ける主破砕刃5でもって剪断させることにより、寿
命延長と耐欠損安定性を図ったものである。FIG. 4 is a simplified schematic diagram illustrating the use state of the rotary blade 1. The crusher has two rotation axes in parallel, and spacers 12 and the rotation blades 1 are alternately incorporated into one of the rotation shafts so that the rotation blades 1 are juxtaposed at regular intervals. Similarly, the other rotary shaft has the rotary blades 1 incorporated at regular intervals via the spacers 12. At this time, the rake faces of the two rotary blades 1 are incorporated facing each other, and both the rotary blades 1 The spacers 12 are arranged so as to mesh with each other while maintaining a certain clearance. The two rotating shafts rotate in opposite directions in which they are wound around the center, and the object to be crushed is crushed by a shearing action that occurs at a location where both crushing blades intersect. In the crusher configured as described above, the rotary blade 1 of the present invention characterized by a two-stage crushing blade
First, the secondary crushing blade 11 having a high toughness bears impact, and is sheared by the main crushing blade 5 having high hardness and excellent abrasion resistance but lacking stability against fracture, thereby extending the life and stabilizing the fracture resistance. It is intended to be sex.
【0014】図5ないし図7は、第2の実施形態を示す
もので、図5は回転刃1の斜視図、図6は正面図、図7
はその側面図である。工具本体1の外周部に複数の破砕
片ポケット3が等間隔に切り欠きされ、中心には取付穴
4が穿設されるのは、第1の実施形態と変わりない。工
具本体2には合金工具鋼などの合金鋼を使用し、その外
周縁を副破砕刃11とする。工具本体2の側面に、前記
副破砕刃11に沿って座掘りを施し、この座掘り部分に
超硬質工具材料製のチップを埋設する。チップは、四角
形平板状のチップ13と台形平板状のチップ14の2種
類で構成され、チップ13,14に穿設された貫通穴に
通した締付けボルト15でもって工具本体2にねじ締め
固定される。チップ13,14は超硬質工具材料6のみ
の一体物として形成することもできるが、チップ14に
ついては本実施形態では図8に示すように、鋼製の板材
に超硬質工具材料6をろう付けしたブレードタイプとし
て超硬質工具材料6を節約している。5 to 7 show a second embodiment. FIG. 5 is a perspective view of the rotary blade 1, FIG. 6 is a front view, and FIG.
Is a side view thereof. It is the same as the first embodiment that a plurality of crushed piece pockets 3 are cut out at equal intervals on the outer peripheral portion of the tool body 1 and a mounting hole 4 is formed at the center. An alloy steel such as an alloy tool steel is used for the tool body 2, and an outer peripheral edge thereof is used as a sub-crushing blade 11. The side surface of the tool body 2 is dug along the sub-crushing blade 11, and a chip made of a super-hard tool material is embedded in the dug portion. The chip is composed of two kinds of chips, that is, a square plate-shaped chip 13 and a trapezoidal plate-shaped chip 14. The chip is fixed to the tool body 2 by a tightening bolt 15 that is passed through a through hole formed in the chips 13, 14. You. Although the chips 13 and 14 can be formed as an integral body of only the super-hard tool material 6, in the present embodiment, the super-hard tool material 6 is brazed to a steel plate as shown in FIG. The super hard tool material 6 is saved as a blade type.
【0015】チップ13およびチップ14の端面は同一
高さに形成し、その外端面が工具本体2の側面より僅か
に突出するように配設する。この突出したチップ13,
14の外周縁が主破砕刃5となり、副破砕刃11との間
で2段階の破砕刃の関係が形成される。なお、チップ1
3,14は着脱自在なので、損傷時あるいは寿命到達時
にその箇所だけの交換が可能である。The end faces of the tip 13 and the tip 14 are formed at the same height, and are disposed such that the outer end faces slightly protrude from the side face of the tool body 2. This protruding chip 13,
The outer peripheral edge of 14 becomes the main crushing blade 5, and a two-stage crushing blade relationship is formed with the sub-crushing blade 11. Note that chip 1
Since the parts 3 and 14 are detachable, they can be replaced only at the time of damage or at the end of their service life.
【0016】[0016]
【発明の効果】本発明破砕用の回転刃は主破砕刃と副破
砕刃との2段階に構成したことを特徴とするものであ
り、それぞれに好適な工具材料が適用されることによっ
て、耐欠損性に優れる材料特性をもった副破砕刃が破砕
時の衝撃を和らげ、耐摩耗性に優れる材料特性をもった
主破砕刃が実質的に被破砕物を剪断することになるの
で、工具としての寿命と耐欠損の向上が同時に図られ
て、結果的にランニングコストの低減に寄与する。The rotary blade for crushing according to the present invention is characterized in that it is constituted in two stages of a main crushing blade and a sub-crushing blade, and the suitable tool material is applied to each of them so that the crushing resistance is improved. As a secondary crushing blade with material properties with excellent chipping properties cushions the impact during crushing, and a main crushing blade with material properties with excellent wear resistance will substantially shear the material to be crushed. The life and fracture resistance are improved at the same time, and as a result, the running cost is reduced.
【図1】本発明破砕用の回転刃の第1の実施形態を示す
斜視図である。FIG. 1 is a perspective view showing a first embodiment of a rotary blade for crushing of the present invention.
【図2】図1に示す回転刃の正面図である。FIG. 2 is a front view of the rotary blade shown in FIG.
【図3】図2の側面図である。FIG. 3 is a side view of FIG. 2;
【図4】破砕用の回転刃の使用状態を説明するための概
略図である。FIG. 4 is a schematic diagram for explaining a use state of a crushing rotary blade.
【図5】本発明破砕用の回転刃の第2の実施形態を示す
斜視図である。FIG. 5 is a perspective view showing a second embodiment of the rotary blade for crushing of the present invention.
【図6】図5に示す回転刃の正面図である。6 is a front view of the rotary blade shown in FIG.
【図7】図6の側面図である。FIG. 7 is a side view of FIG. 6;
【図8】図5に使われているチップの(a)は平面図、
(b)は正面図である。8A is a plan view of a chip used in FIG. 5, FIG.
(B) is a front view.
1 回転刃 2 工具本体 3 破砕片ポケット 5 主破砕刃 6 超硬質工具材料 7,8,13,14 チップ 11 副破砕刃 DESCRIPTION OF SYMBOLS 1 Rotary blade 2 Tool main body 3 Fragment piece pocket 5 Main crushing blade 6 Super hard tool material 7, 8, 13, 14 Tip 11 Secondary crushing blade
Claims (3)
破砕片ポケットが切り欠きされ、前記工具本体の外周縁
に沿って破砕刃が形成されるとともに、前記破砕刃には
超硬質工具材料が使用されてなる破砕用の回転刃におい
て、前記超硬質工具材料からなる破砕刃を覆うことなく
前記工具本体の外周面を合金鋼で覆うようにして、超硬
質工具材料に主破砕刃、合金鋼の主破砕刃に沿う辺稜に
副破砕刃を形成させたことを特徴とする破砕用の回転
刃。1. A crushing piece pocket is cut out at an outer peripheral portion of a tool body having a circular flat plate shape, a crushing blade is formed along an outer peripheral edge of the tool body, and a super hard tool is provided on the crushing blade. In the rotary blade for crushing in which the material is used, the outer peripheral surface of the tool body is covered with alloy steel without covering the crushing blade made of the super-hard tool material, and the main crushing blade is used for the super-hard tool material. A rotary crushing blade characterized in that a sub-crushing blade is formed on a side ridge along a main crushing blade of alloy steel.
砕刃とし、前記副破砕刃に沿って前記工具本体の側面に
超硬質工具材料チップを埋設するとともに、このチップ
の端面が前記工具本体の側面より僅かに突出するように
し、突出した前記チップの外周縁を主破砕刃としたこと
を特徴とする請求項1に記載の破砕用の回転刃。2. An outer peripheral edge of a tool body made of an alloy steel is used as a sub-crushing blade, and a super-hard tool material chip is buried in a side surface of the tool body along the sub-crushing blade, and an end face of the chip is formed by the tool. 2. The crushing rotary blade according to claim 1, wherein the tip is slightly protruded from a side surface of the main body, and an outer peripheral edge of the protruding tip is a main crushing blade.
が穿設されて、工具本体に締付けねじにより着脱自在に
装着されるようにしたことを特徴とする請求項1または
請求項2に記載の破砕用の回転刃。3. The tool tip according to claim 1, wherein a mounting hole is formed in the super-hard tool material tip so that the chip can be detachably mounted on the tool body with a tightening screw. Rotary blade for crushing.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP24614797A JPH1157517A (en) | 1997-08-26 | 1997-08-26 | Crushing rotary blade |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP24614797A JPH1157517A (en) | 1997-08-26 | 1997-08-26 | Crushing rotary blade |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH1157517A true JPH1157517A (en) | 1999-03-02 |
Family
ID=17144194
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP24614797A Pending JPH1157517A (en) | 1997-08-26 | 1997-08-26 | Crushing rotary blade |
Country Status (1)
Country | Link |
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JP (1) | JPH1157517A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2002058851A3 (en) * | 2000-10-30 | 2003-05-01 | Badger Bite Co | Comminution blade |
JP2008073650A (en) * | 2006-09-22 | 2008-04-03 | Nakajima Jidosha Denso:Kk | Cutting and crushing apparatus for gas can |
CN107486312A (en) * | 2017-09-28 | 2017-12-19 | 浙江华莎驰机械有限公司 | A kind of mechanical tooth of waste disposal pulverizer |
CN108787107A (en) * | 2018-08-27 | 2018-11-13 | 吉林大学 | A kind of corrosion-resistant branch crushing knife tool of imitative beaver front tooth structure |
-
1997
- 1997-08-26 JP JP24614797A patent/JPH1157517A/en active Pending
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2002058851A3 (en) * | 2000-10-30 | 2003-05-01 | Badger Bite Co | Comminution blade |
JP2008073650A (en) * | 2006-09-22 | 2008-04-03 | Nakajima Jidosha Denso:Kk | Cutting and crushing apparatus for gas can |
CN107486312A (en) * | 2017-09-28 | 2017-12-19 | 浙江华莎驰机械有限公司 | A kind of mechanical tooth of waste disposal pulverizer |
CN108787107A (en) * | 2018-08-27 | 2018-11-13 | 吉林大学 | A kind of corrosion-resistant branch crushing knife tool of imitative beaver front tooth structure |
CN108787107B (en) * | 2018-08-27 | 2019-05-21 | 吉林大学 | A kind of corrosion-resistant branch crushing knife tool of imitative beaver front tooth structure |
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