JPH1148212A - Bamboo glued laminated floor material and floor structure using the same - Google Patents

Bamboo glued laminated floor material and floor structure using the same

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Publication number
JPH1148212A
JPH1148212A JP20465597A JP20465597A JPH1148212A JP H1148212 A JPH1148212 A JP H1148212A JP 20465597 A JP20465597 A JP 20465597A JP 20465597 A JP20465597 A JP 20465597A JP H1148212 A JPH1148212 A JP H1148212A
Authority
JP
Japan
Prior art keywords
bamboo
laminated
materials
flooring
floor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP20465597A
Other languages
Japanese (ja)
Inventor
Shigeru Murakami
村上  茂
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsuba Corp
Original Assignee
Mitsuba Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsuba Corp filed Critical Mitsuba Corp
Priority to JP20465597A priority Critical patent/JPH1148212A/en
Publication of JPH1148212A publication Critical patent/JPH1148212A/en
Pending legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To obtain naturally an effect with stepping on bamboo since an effective spot on the sole of a foot is pushed only by walking on a bamboo glued laminated floor by a method wherein a plurality of plates of bamboo material to which mildew proofing treatment and low temperature drying by removing moisture are applied, are arranged across, a plurality of plates of another bamboo materials are arranged in a width direction thereof thereon, and a joint between the bamboo materials is shifted across from the joint between the bamboo materials of the lower layer to laminate two or more layers, a surface of the bamboo materials of the uppermost layer is formed in a circular arcuated state, and joints and lamination piled parts of those bamboo materials are bonded with adhesives. SOLUTION: A bamboo glued laminated floor material is composed of a square laminate 30 wherein bamboo such as mosochiku or the like is across sawn and longitudinally sawn to form a square plate shape of several mm thickness and several cm width, bamboo material 1 to which mildew proofing treatment and low temperature drying by removing moisture are applied are arranged across by a plurality of plates, a plurality of plates of another bamboo material 1 are arranged in a width direction thereof thereon, a joint 2 between the bamboo materials 1 is shifted across from the joint 2 between the bamboo materials of the lower layer to laminate two or more layers, a surface of the bamboo material 1 of the uppermost layer is formed in a circular arcuated shape, and joints 2 and lamination piled up part 3 of those bamboo materials 1 are bonded with an adhesive. The floor structure is arranged so that arranged direction of two or more plates of the bamboo glued laminated floor material and the bamboo material of the uppermost layer become vertical-horizontal checkers.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は孟宗竹、真竹等の竹
から切り出した竹材を組合わせてなる竹集成床材であ
り、一般住宅、公共住宅、運動施設等の建物の床材の材
料として使用することができる竹集成床材と、それを用
いた床構造に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a bamboo laminated flooring made of a combination of bamboo cut out from bamboo such as Moso bamboo and bamboo, and is used as a flooring material for buildings such as general houses, public houses and sports facilities. The present invention relates to a bamboo laminated flooring material and a floor structure using the same.

【0002】[0002]

【従来の技術】従来より建築材、特に床材には各種のも
のがあり、天然の木材、合板等がある。合板にも各種形
状、構造のものがあり、竹を利用したものもある。竹は
古くから物差しとして使用されていることからも分かる
ように伸縮性が少なく、耐久性、強靭性に優れ、また脱
臭効果も高い。
2. Description of the Related Art Conventionally, there are various types of building materials, particularly floor materials, such as natural wood and plywood. Plywood has various shapes and structures, and there is also one using bamboo. As can be seen from the fact that bamboo has been used as a ruler since ancient times, it has low elasticity, excellent durability and toughness, and a high deodorizing effect.

【0003】そこで従来は孟宗竹を横挽き及び縦挽きし
て厚さ数mm、幅数cm、長さ数10cm〜1mの板状
に成形した竹材Aを図9の様に縦向きに並べ、隣接する
竹材A同士を接着剤を用いて加圧接着した竹積層板Bが
ある。この竹積層板Bは表面Cに竹の模様が表われるの
で竹特有の美観と風合いがあり、体裁が良く、また、竹
特有の弾力性があり、反ったり、割れたりしにくく、た
わみが少なく、振動幅も小さく、耐湿性に優れていると
いった利点がある。
Conventionally, bamboo materials A obtained by horizontally and vertically grinding Moso bamboo to form a plate having a thickness of several mm, a width of several cm, and a length of several 10 cm to 1 m are arranged vertically as shown in FIG. There is a bamboo laminate B in which bamboo materials A to be bonded are pressure-bonded to each other using an adhesive. Since the bamboo laminate B has a bamboo pattern on the surface C, it has the appearance and texture unique to bamboo, has a good appearance, has the elasticity unique to bamboo, is hard to bend or crack, and has little deflection. The advantage is that the vibration width is small and the moisture resistance is excellent.

【0004】また従来は図10に示す様にベニヤ板等の
合板Dの上に前記の様な竹材Aを重ねて張り付けた竹合
板Eもある。これも竹の模様が表面に出るので竹独自の
美観と風合いがある。
Conventionally, as shown in FIG. 10, there is also a bamboo plywood E in which the above-mentioned bamboo material A is superimposed and adhered on a plywood D such as a plywood. This also has a unique look and texture of bamboo because the bamboo pattern appears on the surface.

【0005】[0005]

【発明が解決しようとする課題】図9に示す竹積層板B
は多数枚の竹材Aの全てを同じ縦向きに並べてあるた
め、接着剤で接着されていても、縦向きの力に対する接
着強度は弱い。そのため、この竹積層板Bを床材として
使用すると、床に加わる縦向きの力で竹材Aの継ぎ目F
の接着が剥れたり、歪んだりし易くなる。特に、激しい
運動を行う体育館等の床板に使用すると激しい振動が加
わるのでより一層接着が剥れたり、歪んだりし易くな
り、歩きにくくなったり、場合によっては亀裂部分から
出ている竹のささくれが足に突き刺さったりする虞れが
あり危険でもあった。
The bamboo laminate B shown in FIG.
Since all of a large number of bamboo materials A are arranged in the same vertical direction, the adhesive strength against the vertical force is weak even if they are bonded with an adhesive. Therefore, when this bamboo laminate B is used as a flooring material, the seam F of the bamboo material A is applied by the vertical force applied to the floor.
Is easily peeled or distorted. In particular, when used on floors in gyms and other places where intense exercise is performed, intense vibrations are applied, so that the adhesive is more likely to be peeled off and distorted, making it difficult to walk, and in some cases, the bamboo projections coming out of the cracks There was a danger of sticking to the foot, which was also dangerous.

【0006】図10に示すものは竹材Aが竹とは異質の
合板(例えばベニヤ板)Dに接着されているため、接着
された竹材Aと合板Dの伸縮率や吸湿率等が異なる。こ
のため時の経過に伴って接着が剥れたり、歪んだりする
ことがあった。
In FIG. 10, since the bamboo material A is bonded to a plywood (for example, plywood) D different from bamboo, the bonded bamboo material A and the plywood D have different expansion ratios, moisture absorption rates, and the like. For this reason, the adhesive may be peeled off or distorted with the passage of time.

【0007】[0007]

【課題を解決するための手段】そこで本件出願人は先に
前記従来の床材の課題を解決する竹集成床材を開発し、
既に特許出願(特願平7−197090号)している。
本件出願人が先に開発した竹集成床材は、図11
(a)、(b)に示す様に、孟宗竹等の竹を横挽き及び
縦挽きして厚さ数mm、幅数cmの方形板状に形成した
竹材aをかび止め処理してから低温除湿乾燥し、その竹
材aを同竹材aの幅方向に複数枚並べ、それらの上に前
記のかび止め処理及び低温除湿乾燥した竹材aをその幅
方向に数枚並べると共に竹材a間の継ぎ目bを下の層の
竹材a間の継ぎ目bから横にずらして複数層積層し、最
上層の竹材aは節目模様dが表面になるように積層し、
それらの継ぎ目b及び積層重合部eを接着剤で接着して
方形の積層板fを形成し、この積層板fのいずれかの外
周面gに同外周面gよりも竹材aの配列方向又は長手方
向外側に突出する嵌合突部hを形成し、他の外周面gに
同外周面gよりも竹材aの配列方向又は長手方向内側に
窪んで他の竹集成床材の嵌合突部hを嵌入可能な嵌合凹
部jを形成し、嵌合突部hと嵌合凹部jは竹材aの板厚
と同じ厚さにし、積層板fの最上層の竹材aの表面にU
V塗装を施してなるものである。
Accordingly, the present applicant has previously developed a bamboo laminated flooring material which solves the problems of the conventional flooring materials,
A patent application (Japanese Patent Application No. 7-197090) has already been filed.
The bamboo laminate flooring developed earlier by the applicant is shown in FIG.
As shown in (a) and (b), bamboo such as Moso bamboo is horizontally and vertically ground and formed into a square plate having a thickness of several mm and a width of several cm. After drying, a plurality of the bamboo materials a are arranged in the width direction of the bamboo materials a, and a plurality of the bamboo materials a which have been subjected to the antifungal treatment and low-temperature dehumidification and drying are arranged in the width direction thereof, and the seam b between the bamboo materials a is formed. A plurality of layers are laminated while being shifted laterally from the seam b between the bamboo materials a of the lower layer, and the bamboo material a of the uppermost layer is laminated so that the joint pattern d is on the surface,
The seam b and the laminated portion e are bonded with an adhesive to form a rectangular laminated plate f, and the outer peripheral surface g of any one of the laminated plates f is arranged in the direction of arrangement of the bamboo material a or longer than the outer peripheral surface g. A fitting protrusion h protruding outward in the direction is formed, and the fitting protrusion h of the other bamboo laminated floor material is depressed on the other outer peripheral surface g inward in the arrangement direction or the longitudinal direction of the bamboo material a with respect to the outer peripheral surface g. The fitting protrusion h and the fitting recess j are formed to have the same thickness as the bamboo material a, and a U is formed on the surface of the bamboo material a in the uppermost layer of the laminated board f.
It is made by applying V paint.

【0008】本件出願人が既に特許出願している上記竹
集成床材は、従来の床材の課題を十分に解決し、市場に
おいても好評を得ているものであり、特に問題はない。
本件出願の発明は、この竹集成床材の機能をさらに向上
させるべく改良を加えたものである。
The bamboo laminated flooring, to which the present applicant has already applied for a patent, sufficiently solves the problems of the conventional flooring and has been well received in the market, so there is no particular problem.
The invention of the present application has been improved to further improve the function of the bamboo laminated floor material.

【0009】本件発明の目的は、節目を持った竹独自の
美観と風合いがあり、歪んだり、伸縮したり、接着が剥
れたり、割れたりしにくく、湿度に強く、かびも生えに
くく、その上を歩くだけで足の裏が押圧されて自然に竹
踏み効果が得られる竹集成床材とそれを用いた床構造を
提供することにある。
It is an object of the present invention to provide a unique appearance and texture of bamboo having a knot, and it is difficult for the bamboo to be distorted, stretched, peeled or cracked, resistant to humidity, and resistant to mold growth. It is an object of the present invention to provide a bamboo laminated flooring material in which the sole of the foot is pressed simply by walking on the floor and a bamboo stepping effect can be naturally obtained, and a floor structure using the same.

【0010】本件出願の第1の発明は、孟宗竹等の竹を
横挽き及び縦挽きして厚さ数mm、幅数cmの方形板状
に形成し且つかび止め処理及び低温除湿乾燥した竹材を
幅方向に複数枚並べ、その上に別の竹材をその幅方向に
数枚並べると共に竹材間の継ぎ目を下層の竹材間の継ぎ
目から横にずらして2層以上積層し、最上層の竹材の表
面を円弧状に形成し、それら竹材の継ぎ目及び積層重合
部を接着剤で接着してなる方形の積層板からなるもので
ある。
The first invention of the present application relates to a bamboo material such as Moso bamboo which is horizontally and vertically ground to form a square plate having a thickness of several mm and a width of several cm, and which has been subjected to a fungicide treatment and a low-temperature dehumidifying and drying process. A plurality of bamboo materials are arranged in the width direction, another bamboo material is arranged in the width direction, and the seam between the bamboo materials is shifted laterally from the seam between the lower bamboo materials. Are formed in a circular arc shape, and the seam of the bamboo material and the laminated superposed portion are bonded with an adhesive to form a square laminated plate.

【0011】本件出願の第2の発明は、請求項1記載の
積層板の最上層の竹材を同竹材の節目模様が表面になる
ように並べたものである。
According to a second invention of the present application, the bamboo material of the uppermost layer of the laminate according to the first aspect is arranged such that the joint pattern of the bamboo material is on the surface.

【0012】本件出願の第3の発明は、請求項1又は請
求項2記載の積層板の外周面のいずれかの辺に、同外周
面よりも竹材の配列方向又は長手方向外側に突出する嵌
合突部を形成し、外周面の他の辺に同外周面よりも竹材
の配列方向又は長手方向内側に窪んで他の竹集成床材の
嵌合突部を嵌入可能な嵌合凹部を形成し、嵌合突部と嵌
合凹部は竹材の板厚と同じ又はほぼ同じ厚さに形成した
ものである。
According to a third aspect of the present invention, there is provided a fitting which protrudes from any one side of the outer peripheral surface of the laminated plate according to claim 1 or 2 outwardly in the arrangement direction or longitudinal direction of the bamboo material from the outer peripheral surface. A mating portion is formed, and the other side of the outer peripheral surface is depressed inward in the arrangement direction or the longitudinal direction of the bamboo material with respect to the outer peripheral surface to form a fitting concave portion into which a fitting protrusion of another bamboo laminated floor material can be fitted. The fitting projection and the fitting recess are formed to have the same or substantially the same thickness as the bamboo material.

【0013】本件出願の第4の発明は、請求項1乃至請
求項3記載の夫々の積層板の最上層の竹材の表面にUV
塗装を施したものである。
According to a fourth invention of the present application, the surface of the bamboo material on the uppermost layer of each of the laminated boards according to the first to third aspects is provided with a UV light.
It is painted.

【0014】本件出願の第5の発明は、請求項1乃至請
求項4記載の夫々の竹集成床材において、最上層の竹材
を下層の竹材より幅の広い一枚ものとしたものである。
According to a fifth invention of the present application, in each of the bamboo laminated floor materials according to the first to fourth aspects, the uppermost bamboo material is wider than the lower bamboo material.

【0015】本件出願の第6の発明は、請求項1乃至請
求項5記載の夫々の竹集成床材において、最下層の竹材
の幅方向中央部底面に、その両外側より一段浅い凹溝を
形成したものである。
According to a sixth invention of the present application, in each of the bamboo laminated flooring materials according to the first to fifth aspects, a groove which is one step shallower than both outer sides is formed on the bottom surface of the lowermost bamboo material in the width direction central portion. It is formed.

【0016】本件出願の第7の発明は、請求項1乃至請
求項6記載の夫々の竹集成床材において、最下層の竹材
の裏面に消音材を取付けたものである。
According to a seventh aspect of the present invention, in each of the bamboo laminated floor materials according to the first to sixth aspects, a sound absorbing material is attached to the back surface of the lowermost bamboo material.

【0017】本件出願の第8の発明は、請求項1乃至請
求項7記載の夫々の竹集成床材を2枚以上、最上層の竹
材の配列方向が縦横の市松模様になる様に配列したもの
である。
According to an eighth invention of the present application, two or more bamboo laminated floor members according to claims 1 to 7 are arranged so that the arrangement direction of the uppermost bamboo material is a checkerboard pattern of vertical and horizontal directions. Things.

【0018】[0018]

【発明の実施の形態1】本発明の竹集成床材の実施の形
態の一例を図1に示す。この竹集成床材10は孟宗竹を
横挽き及び縦挽きして厚さ数mm、幅数cmの方形板状
に形成した竹材1(図8b)を後述するようにかび止め
処理した後、同竹材1の幅方向に二枚以上並べ、その上
に二枚以上の竹材1をその幅方向に並べ、このとき隣接
する竹材1同士の継ぎ目2を下層の竹材1間の継ぎ目2
から横にずらして所望数積層し、この上に前記と同様に
かび止め処理した後、面取りされて表面が円弧状に形成
された表面用竹材11(図8c)を前記竹材1と同数そ
の幅方向に並る。このときも隣接する表面用竹材11の
継ぎ目2を下層の竹材1の継ぎ目2から横にずらすと共
に節目模様16が表面になるように並べ、竹材1及び表
面用竹材11の継ぎ目2及びこれらの積層重合部3を接
着剤で接着して最上層が円弧面で形成される積層板30
を形成し、この積層板30の外周面20の所定の辺に嵌
合突部5と嵌合凹部6を形成し、積層板30の最上層に
UV塗装を施してなるものである。この実施例では積層
板30を形成する時の竹材1及び表面用竹材11の寸
法、その幅方向に並べる竹材1及び表面用竹材11の枚
数、積層数等は任意に選択することができる。その一例
としては例えば、竹材1及び表面用竹材11の寸法は厚
さ数mm、幅数cm、長さ数cm〜数10cmとし、こ
の竹材1と表面用竹材11を組合わせて製作される竹集
成床材10の寸法を厚さ15mmとすると竹材1を2層
又は4層に積層し、その上に表面用竹材11を一層積層
して縦横約20cm〜30cmの正方形にするとか、幅
7〜9cm、長さ約30cm程度の細長にするとかす
る。使用する複数枚の竹材1及び表面用竹材11は全て
同じ寸法のものでも異なる寸法のものでも良い。
FIG. 1 shows an embodiment of a bamboo laminated flooring material according to the present invention. The bamboo laminated flooring 10 is obtained by subjecting Moso bamboo to horizontal and vertical grinding and forming a bamboo 1 (FIG. 8b) having a thickness of several mm and a width of several cm to form a square plate, as described below, and then performing an antifungal treatment as described later. 1, two or more bamboo materials 1 are arranged in the width direction, and a seam 2 between the adjacent bamboo materials 1 is a seam 2 between the bamboo materials 1 in the lower layer.
The desired bamboo material 11 (FIG. 8c) is chamfered to form an arcuate surface, and the same number and width of the bamboo material 1 are applied. Line up in the direction. Also at this time, the seam 2 of the adjacent surface bamboo material 11 is shifted laterally from the seam 2 of the lower bamboo material 1 and the joint pattern 16 is arranged on the surface, and the seam 2 of the bamboo material 1 and the surface bamboo material 11 and the lamination thereof. A laminated plate 30 in which the uppermost layer is formed by an arcuate surface by bonding the overlapping portion 3 with an adhesive.
Are formed at predetermined sides of the outer peripheral surface 20 of the laminated plate 30 to form fitting projections 5 and fitting concave portions 6, and the uppermost layer of the laminated plate 30 is subjected to UV coating. In this embodiment, the dimensions of the bamboo material 1 and the surface bamboo material 11 when forming the laminated board 30, the number of the bamboo material 1 and the surface bamboo material 11 arranged in the width direction, and the number of layers can be arbitrarily selected. As an example, for example, the dimensions of the bamboo material 1 and the surface bamboo material 11 are several mm in thickness, several cm in width, several cm to several tens cm in length, and bamboo manufactured by combining the bamboo material 1 and the surface bamboo material 11. When the size of the laminated flooring material 10 is 15 mm, the bamboo material 1 is laminated in two or four layers, and the surface bamboo material 11 is further laminated thereon to form a square of about 20 cm to 30 cm in width and 7 to It may be 9cm long and about 30cm long. The plurality of bamboo materials 1 and surface bamboo materials 11 to be used may have the same size or different sizes.

【0019】図1の竹集成床材10は、積層板30の外
周面20のうち、竹材1の配列方向の辺に同外周面20
より外側に突出する嵌合突部5を形成し、反対側の辺に
外周面20より内側に窪んで他の竹集成床材の嵌合突部
5を嵌入可能とした嵌合凹部6を形成し、更に、竹材1
の長手方向一端の辺にも嵌合凹部6を形成してある。嵌
合突部5と嵌合凹部6の数とか形成する位置は図示した
ものに限らず、例えば、竹集成床材10の2辺に嵌合突
部5を、他の2辺に嵌合凹部6を形成する等してもよ
い。嵌合突部5と嵌合凹部6は、後述するサネ切り加工
によって形成する。
The bamboo laminated flooring 10 of FIG. 1 has an outer peripheral surface 20 of the outer peripheral surface 20 of the laminate 30 on the side of the bamboo material 1 in the arrangement direction.
A fitting projection 5 projecting outward is formed, and a fitting recess 6 is formed on the opposite side so as to be recessed inward from the outer peripheral surface 20 so that the fitting projection 5 of another bamboo laminated flooring can be fitted therein. And then bamboo 1
A fitting recess 6 is also formed on one side in the longitudinal direction. The positions where the number of the fitting protrusions 5 and the fitting recesses 6 are formed are not limited to those shown in the drawings. For example, the fitting protrusions 5 are provided on two sides of the bamboo laminated flooring 10 and the fitting recesses are provided on the other two sides. 6 may be formed. The fitting projection 5 and the fitting recess 6 are formed by a slicing process described later.

【0020】積層板30の最上層のUV塗料仕上げは、
最上層の表面用竹材11の表面を研磨した後に行なうの
がよい。このUV塗装には油変性一液型ポリウレタン樹
脂塗料や油変性二液型ポリウレタン樹脂塗料等のUV塗
料を使用する。
The UV paint finish of the uppermost layer of the laminate 30 is as follows:
It is preferable to perform the polishing after polishing the surface of the uppermost surface bamboo material 11. For this UV coating, a UV paint such as an oil-modified one-pack type polyurethane resin paint or an oil-modified two-pack type polyurethane resin paint is used.

【0021】図1に示す竹材1及び表面用竹材11の接
着方法は各種あるが、その一例として、側面22(図1
b)に接着剤を塗布した竹材1を横に並べながら一枚づ
つ接着し、その上に積層重合部3に接着剤を塗布した竹
材1を重ねながら積層重合部3を一枚づつ接着し、その
上に同じく積層重合部3に接着剤を塗布した表面用竹材
11を重ねて接着する方法があり、他の方法としては側
面22に接着剤を塗布した竹材1を横に並べ、その上に
側面22及び積層重合部3に接着剤をつけた竹材1を横
に並べ、この上に側面22及び積層重合部3に接着剤を
つけた表面用竹材11を横に並べ、これら竹材1及び表
面用竹材11をまとめて加圧接着する方法がある。ま
た、この他にも、側面22に接着剤を塗布した竹材1又
は表面用竹材11を横に並べ、それを配列方向に加圧接
着して一枚の集成板4又は表面用集成板44を形成し
(図3a、b)、この集成板4の上に裏面に接着剤を塗
布した他の集成板4を重ね、更にその上に、裏面に接着
剤を塗布した表面用集成板44を重ね、その状態で上下
に加圧して集成板4及び表面用集成板44を積層方向に
接着する方法もある。いずれの場合にも、接着剤の乾燥
を速めるために加圧と共に高周波加熱し、或は加圧せず
に単に高周波加熱する方法がある。
There are various methods of bonding the bamboo material 1 and the surface bamboo material 11 shown in FIG.
b) The bamboo materials 1 coated with the adhesive are adhered one by one while being arranged side by side, and the laminated superposed portions 3 are adhered one by one while the bamboo material 1 coated with the adhesive is stacked on the laminated superposed portions 3, There is also a method in which a surface bamboo material 11 coated with an adhesive is applied to the laminated superposed portion 3 and then stacked, and as another method, the bamboo materials 1 coated with an adhesive on the side surface 22 are arranged side by side, and The bamboo material 1 with the adhesive applied to the side surface 22 and the laminated superposed part 3 is arranged side by side, and the bamboo material 11 for the surface with the adhesive applied to the side surface 22 and the laminated superposed part 3 is arranged horizontally. There is a method of pressing and bonding the bamboo materials 11 for use together. In addition, the bamboo material 1 or the surface bamboo material 11 having an adhesive applied to the side surface 22 is arranged side by side, and the two are pressure-bonded in the arrangement direction to form one laminated plate 4 or the surface laminated plate 44. (FIGS. 3a and 3b), another laminated plate 4 coated with an adhesive on the back surface is laminated on the laminated plate 4, and a laminated plate 44 for the front surface coated with an adhesive on the rear surface is further laminated thereon. In this state, there is also a method in which the laminated plate 4 and the surface laminated plate 44 are adhered in the laminating direction by applying pressure vertically. In any case, there is a method in which high frequency heating is performed together with pressurization to accelerate drying of the adhesive, or simply high frequency heating is performed without pressurization.

【0022】図1の竹集成床材10は最下層の竹材1の
うち幅方向中央の竹材1の肉厚をその両側の竹材1の肉
厚より薄くして、その底面に凹溝7を形成してある。こ
の凹溝7を形成することにより、それを敷く床が多少凸
凹していても水平に敷き易くなり、床に布設した後に通
気路となり、通気性が良くなって、竹材1にかびが生え
にくくなる。
In the bamboo laminated flooring 10 shown in FIG. 1, the thickness of the bamboo 1 at the center in the width direction of the lowermost bamboo 1 is made thinner than the thickness of the bamboo 1 on both sides thereof, and a concave groove 7 is formed on the bottom surface thereof. I have. By forming the concave groove 7, even if the floor on which the floor is laid is somewhat uneven, it is easy to lay horizontally, and after laying on the floor, it becomes a ventilation path, the air permeability is improved, and the bamboo material 1 is hardly moldy. Become.

【0023】竹集成床材10には図4に示す様に釘孔2
1が形成されている。この釘孔21は竹集成床材10を
床に敷設する時に釘を打ち込んで床に固定するためのも
のである。この釘孔21は嵌合突部5から内側に向けて
斜めに開口されている(図4b)。釘孔21の数、間隔
は竹集成床材10の長さにもよるが、竹集成床材10の
長さが910mmのときは、290mm間隔で3個形成
するのが作業性の面からも竹集成床材10の固定の安定
性の面からも望ましい。釘孔21は釘を打ち込むときに
竹材1又は表面用竹材11が割れない様にするためのも
のである。釘をエアガンで打込む場合は釘孔21が無く
とも竹材1又は表面用竹材11は割れないので、この場
合は釘孔21は必ずしも必要無い。尚、図1(a)の1
6は竹の節目模様である。
The bamboo laminated flooring 10 has nail holes 2 as shown in FIG.
1 is formed. The nail holes 21 are used for driving nails to fix the bamboo laminated floor material 10 to the floor when the bamboo laminated floor material 10 is laid on the floor. The nail hole 21 is opened obliquely inward from the fitting protrusion 5 (FIG. 4B). The number and interval of the nail holes 21 depend on the length of the bamboo laminated flooring 10, but when the length of the bamboo laminated flooring 10 is 910 mm, it is preferable to form three at 290 mm intervals from the viewpoint of workability. It is also desirable from the viewpoint of the stability of fixing the bamboo laminated flooring 10. The nail hole 21 is for preventing the bamboo material 1 or the surface bamboo material 11 from breaking when the nail is driven. When nails are driven by an air gun, the bamboo material 1 or the bamboo material 11 for the surface does not break even if there is no nail hole 21, so the nail hole 21 is not necessarily required in this case. In addition, 1 in FIG.
6 is a bamboo joint pattern.

【0024】[0024]

【発明の実施の形態2】本発明の竹集成床材の実施の形
態の他例を図2に示す。この竹集成床材10も竹材1及
び表面用竹材11を組合わせて形成されており、最上層
に配置される表面用竹材11を幅の広い一枚ものにし、
更に、最下層の竹材1の裏面にシート状の消音材8を貼
り付けたものである。消音材8には種々のものがある
が、本発明で使用される消音材8は汎用されているどの
消音材8であってもよい。この竹集成床材10は二階の
床材に使用すると階下に音が響きにくくなる。
Second Embodiment FIG. 2 shows another embodiment of the bamboo laminated flooring material according to the present invention. The bamboo laminated flooring 10 is also formed by combining the bamboo 1 and the surface bamboo 11, and the surface bamboo 11 disposed on the uppermost layer is made to be one wide,
Further, a sheet-shaped sound-absorbing material 8 is attached to the back surface of the bamboo material 1 at the lowermost layer. There are various types of the silencing material 8, but the silencing material 8 used in the present invention may be any commonly used silencing material. When this bamboo laminated flooring 10 is used for the flooring of the second floor, the sound is less likely to be heard downstairs.

【0025】[0025]

【発明の実施の形態3】本発明の竹集成床材10を用い
た床構造の実施の形態の一例を図6に示す。この床構造
には例えば、図5に示すように縦及び横が20cm程度
の正方形の竹集成床材10を使用し、この竹集成床材1
0の最上層の表面用竹材11の竹の繊維方向が縦横にな
る様に組み合わせて全体で市松模様になるように配列し
てある。
Third Embodiment FIG. 6 shows an example of an embodiment of a floor structure using the bamboo laminated flooring material 10 of the present invention. For this floor structure, for example, as shown in FIG. 5, a square bamboo laminated flooring 10 having a length and width of about 20 cm is used.
The bamboo fibers of the top surface bamboo material 11 of the top layer 0 are combined so that the fiber directions of the bamboo are vertical and horizontal, and are arranged in a checkered pattern as a whole.

【0026】[0026]

【本発明の竹集成床材の製造方法の説明】本発明の竹集
成床材の製造方法は各種考えられるが、その一例として
次の様な方法がある。本発明の竹材1及び表面用竹材1
1の原料としては孟宗竹、真竹、剛竹、柱竹等種々のも
のが考えられるが、これらのうちの孟宗竹が望ましい。
また孟宗竹のなかでも3〜4年産の若いものは含水量が
多く反りが発生し易く、さらに糖分が残存しているため
かびや虫が発生することがある。逆に古過ぎるものは耐
久性、強靭性が劣る。従って、5年産の孟宗竹を使用す
るのが最も望ましい。以下では孟宗竹を例として説明す
る。
[Explanation of the method for producing the bamboo laminated flooring material of the present invention] There are various methods for producing the bamboo laminated flooring material of the present invention, and the following method is an example. Bamboo material 1 of the present invention and bamboo material 1 for surface
Various materials such as Moso bamboo, Shin bamboo, Go bamboo, pillar bamboo and the like are conceivable as the raw material of 1, but of these, Moso bamboo is desirable.
Also, among the Moso bamboos, young ones produced for 3 to 4 years have a high water content and are liable to warp. Further, since sugar remains, molds and insects may occur. Conversely, those that are too old have poor durability and toughness. Therefore, it is most desirable to use Moso bamboo that has been produced for 5 years. In the following, a description will be given of Moso bamboo as an example.

【0027】1.横挽き、縦挽き 例えば5年産の1本の孟宗竹(内径15cm、円周47
cm、肉厚8mm程度の竹)を長さ約1mの間隔で横挽
きして数本(通常は3〜4本)にする。 2.横挽きした竹を竹割り機にて幅約3.3cmに縦挽
きする。これにより複数の竹材1(図8b)が形成され
る。この竹材1のうちから一部を取り出し、これを面取
加工して表面を円弧状に形成する。これにより複数の表
面用竹材11(図8c)が形成される。竹材1及び表面
用竹材11を検品して不良品を排除する。 3.漂白及び殺菌、カビ止め 本来、竹材はカビが発生する欠点を持ち合わせている。
そこで前記竹材1及び表面用竹材11を漂白、殺菌する
と共にカビ止め処理も行なう。漂白は前記の竹材1及び
表面用竹材11を次亜塩素酸ソーダ液に常温(30℃〜
40℃)で5分間浸漬して行う。漂白は過酸化水素ナト
リウム内で煮沸して行うこともできる。漂白と同時に寄
生虫の殺菌、カビ止めをする。次亜塩素酸ソーダ液は強
い酸化作用を示すアルカリ溶液なので、それから引き揚
げた竹材1及び表面用竹材11は良く水洗いして拭き取
る。この後に選別検査を行うと共に素材の表面色を揃え
る。尚、漂白に過酸化水素ナトリウムを使用した場合に
は、残留過酸化水素を十分に除去しないと漂白、酸化作
用が残留して漂白が過剰に進行したり、その後の加工に
悪影響がでることがある。そこでこのような弊害を防止
するためには短時間で残留過酸化水素を完全に除去でき
る過酸化水素分解酵素(カタラーゼ)を主成分とする分
解剤を用いて残留過酸化水素を完全に除去することが望
ましい。 4.竹材の寸法選定 竹材1及び表面用竹材11が乾燥する前にその側面及び
表面の無駄な部分を剃り落とす。これにより竹材1及び
表面用竹材11の幅、厚さ等が決まる。 5.表面研磨 前記の様に形成された竹材1及び表面用竹材11の表面
を研磨する。研磨は粗研磨した後に微研磨を行う。この
研磨は必ずしも行う必要はない。 6.低温除湿乾燥 前記の様に研磨処理した竹材1及び表面用竹材11を低
温除湿方式により乾燥して仕上げをする。この乾燥はボ
イラーを併用した除湿方式により90℃〜100℃に温
度を維持し、竹材1及び表面用竹材11の100%ある
含水率を38時間以内で7〜8%を限度に乾燥する。こ
の場合、内部から乾燥し始めて外部へと乾燥が拡大す
る。これにより、竹材1及び表面用竹材11は水に触れ
ても常に含水率を7〜8%に維持可能となる。この仕上
げ後に、竹材1及び表面用竹材11の再検査を行なう。 7.竹はぎ機による竹材同士の接着 前記の様に乾燥させた竹材1の周面に自動糊付機にて接
着剤を塗付し、その竹材1を所望枚数だけ横に並べ、そ
の上に別の竹材1を重ねて図1に示す様に2層にし、さ
らにその上に自動糊付機にて底面及び側面に接着剤を塗
布した表面用竹材11を横に並べ、その後、6面竹はぎ
機にて20分以内に位置を設定し、圧力9Kg/cm2
以上かけて竹材1及び表面用竹材11を接着する。この
接着剤は取扱いが容易な水性であること、初期接着性・
冷圧接着性に優れていること、高周波特性に優れ短時間
で接着可能であること、木材の汚染を防ぐためにpH値
が中性領域にあること、硬化剤添加後の泡立ちが少な
く、粘度上昇も低いこと、人体への悪影響が懸念される
ホルマリンを含有しないこと等の条件を満たしたものを
使用するのが望ましく、具体的には変性ビニル樹脂を主
成分とし、硬化剤にポリインシアネートを使用し、引張
り強度10kg/cm2 以上にした水性高分子−イソシ
アネート系接着剤を使用するのが最適である。尚、引張
り強度は7kg/cm2 以下では使用できない。 8.冷圧プレス 前記の様にはぎ合わせた竹材1及び表面用竹材11を高
周波加熱しながら冷圧プレス(コールドプレス)する。
このプレスは20分間、10kg/cm2 、27℃で行
う。この後、接着強度の検査及び選別を行う。尚、ホッ
トプレスは表面の焦付きを防止するため水分を吹き付け
ながら行う必要があるが、この水分が後にそりの原因と
なるため適さない。 9.サネ切り加工 前記の様に3層に接着された積層板30の外周面20の
所望の辺をサネ切り機によりサネ切り加工して、積層板
30の外周面20に嵌合突部5と嵌合凹部6とを形成す
る。その後に、積層板30の段差及び継ぎ目部分の点検
及び選別を行う。 10.研磨加工 前記点検及び選別の後、積層板30の表面を木地研磨
(粗研磨)し、更に、その後に塗面研磨(微研磨)を行
う。 11.前記研磨後に塗装仕上げを行なう。この塗装には
油変性一液型ポリウレタン樹脂塗料(UV塗料)を使用
する。この場合の加工色調は所望の色にすることができ
るが、竹の色調を生かすためにはホワイト又はブラウン
とするのが望ましい。いずれの色の場合も艶あり又は艶
消し仕上げとすることができる。この塗料は紫外線を照
射することにより硬化し、硬度4H程度となり、表面に
傷が付きにくくなる。塗装仕上げには油変性二液型ポリ
ウレタン樹脂塗料を使用することもできる。
1. Horizontal grinding, vertical grinding For example, one Moso bamboo produced for 5 years (inner diameter 15cm, circumference 47)
cm, bamboo with a thickness of about 8 mm) is horizontally ground at intervals of about 1 m into several pieces (usually 3 to 4 pieces). 2. The bamboo that has been horizontally ground is vertically ground to a width of about 3.3 cm using a bamboo splitter. Thereby, a plurality of bamboo materials 1 (FIG. 8b) are formed. A part of the bamboo material 1 is taken out and chamfered to form an arcuate surface. As a result, a plurality of surface bamboo materials 11 (FIG. 8C) are formed. The bamboo material 1 and the surface bamboo material 11 are inspected and defective products are eliminated. 3. Bleaching, disinfection and mold control Bamboo has inherently the drawback of mold.
Therefore, the bamboo material 1 and the surface bamboo material 11 are bleached and sterilized, and a fungicide treatment is performed. In the bleaching, the bamboo material 1 and the surface bamboo material 11 described above are added to sodium hypochlorite solution at room temperature (30 ° C.
(40 ° C.) for 5 minutes. Bleaching can also be carried out by boiling in sodium hydrogen peroxide. At the same time as bleaching, it kills parasites and stops mold. Since the sodium hypochlorite solution is an alkaline solution exhibiting a strong oxidizing effect, the bamboo material 1 and the bamboo material 11 for the surface which have been pulled up therefrom are thoroughly washed with water and wiped off. After that, a sorting inspection is performed and the surface colors of the materials are made uniform. If sodium hydrogen peroxide is used for bleaching, the bleaching and oxidizing action will remain and bleaching will proceed excessively unless the residual hydrogen peroxide is sufficiently removed, or adverse effects may be exerted on subsequent processing. is there. Therefore, in order to prevent such adverse effects, the residual hydrogen peroxide is completely removed using a decomposing agent containing hydrogen peroxide decomposing enzyme (catalase) as a main component, which can completely remove the residual hydrogen peroxide in a short time. It is desirable. 4. Bamboo Dimension Selection Before the bamboo 1 and the surface bamboo 11 are dried, useless portions of the side surfaces and the surface are shaved off. Thereby, the width, thickness, and the like of the bamboo material 1 and the surface bamboo material 11 are determined. 5. Surface Polishing The surfaces of the bamboo material 1 and the surface bamboo material 11 formed as described above are polished. In the polishing, fine polishing is performed after rough polishing. This polishing need not always be performed. 6. Low temperature dehumidification drying The bamboo material 1 and the surface bamboo material 11 polished as described above are dried and finished by a low temperature dehumidification method. In this drying, the temperature is maintained at 90 ° C. to 100 ° C. by a dehumidifying method using a boiler in combination, and the bamboo material 1 and the surface bamboo material 11 are dried to a moisture content of 100% within 7 hours to 7 to 8%. In this case, the drying starts from the inside and spreads to the outside. Thereby, the bamboo material 1 and the surface bamboo material 11 can always maintain the water content at 7 to 8% even if they come into contact with water. After this finishing, the bamboo material 1 and the surface bamboo material 11 are inspected again. 7. Adhesion of bamboo materials to each other by bamboo peeling machine Adhesive is applied to the peripheral surface of bamboo material 1 dried as described above by an automatic sizing machine, and the desired number of bamboo materials 1 are arranged side by side. The bamboo material 1 is superimposed into two layers as shown in FIG. 1, and the surface bamboo material 11 with the adhesive applied to the bottom and side surfaces by an automatic sizing machine is arranged side by side, and then the 6-surface bamboo cutter Set the position within 20 minutes with pressure 9 kg / cm 2
Thus, the bamboo material 1 and the surface bamboo material 11 are bonded. This adhesive is easy to handle, water-based,
Excellent cold pressure adhesion, excellent high frequency characteristics, can be bonded in a short time, pH value is in the neutral range to prevent wood contamination, little bubbling after adding hardener, viscosity increase It is also desirable to use a material that satisfies the conditions such as being low and not containing formalin, which has a risk of adversely affecting the human body.Specifically, a modified vinyl resin as the main component and polyinocyanate as the curing agent are used. It is most preferable to use an aqueous polymer-isocyanate adhesive having a tensile strength of 10 kg / cm 2 or more. In addition, it cannot be used at a tensile strength of 7 kg / cm 2 or less. 8. Cold-Pressing The above-combined bamboo material 1 and surface bamboo material 11 are subjected to cold-pressing (cold pressing) while heating by high frequency.
The press is performed for 20 minutes at 10 kg / cm 2 at 27 ° C. Thereafter, inspection and sorting of the adhesive strength are performed. It is necessary to perform hot pressing while spraying moisture in order to prevent the surface from burning, but it is not suitable because this moisture causes warpage later. 9. Rip-cutting process A desired side of the outer peripheral surface 20 of the laminated plate 30 bonded to the three layers as described above is subjected to the lip-cutting process by a pliers, and fitted to the outer peripheral surface 20 of the laminated plate 30 with the fitting projection 5. A combined recess 6 is formed. After that, inspection and sorting of the steps and joints of the laminate 30 are performed. 10. Polishing After the inspection and sorting, the surface of the laminated plate 30 is polished (coarse polished), and then the coated surface (fine polished). 11. After the polishing, a paint finish is performed. For this coating, an oil-modified one-pack type polyurethane resin paint (UV paint) is used. The processing color tone in this case can be a desired color, but it is desirable to use white or brown in order to make use of the color tone of bamboo. Either color can be glossy or matte finish. This coating material is cured by irradiating ultraviolet rays, has a hardness of about 4H, and is hardly scratched on the surface. An oil-modified two-pack type polyurethane resin paint can be used for the paint finish.

【0028】12.竹集成床材10の仕上げ寸法の一例
は厚さT=15mm、幅W=90mm、長さL=910
mm程度とすることができる。長さは455mm、60
6mm、758mm、910mm、1820mmにする
と用途が広がる。勿論これ以外の寸法でも良い。
12. An example of the finishing dimensions of the bamboo laminated flooring 10 is a thickness T = 15 mm, a width W = 90 mm, and a length L = 910.
mm. Length is 455mm, 60
When it is set to 6 mm, 758 mm, 910 mm, or 1820 mm, the use is expanded. Of course, other dimensions may be used.

【0029】他の製造方法として予め表面用竹材11を
形成することなく、竹材1を前記と同様に所望数積層し
て積層板30を形成した後、同積層板30の最上層の竹
材1の表面を円弧状に面取りする方法もある。また、竹
材1を幅方向に複数枚並べて接着して集成板4を形成し
(図3a)、表面用竹材11を幅方向に複数枚並べて接
着して表面用集成板44を形成し(図3b)、集成板4
を上下の集成板4の竹材1間の継ぎ目2を横にずらして
所望枚数積層し、この上に表面用集成板44をその表面
用竹材11の継ぎ目2を下層の集成板4の竹材1間の継
ぎ目2から横にずらして積層する方法もある(図4)。
いずれの方法においてもこれ以外の工程は前記と同様で
ある。
As another manufacturing method, a desired number of the bamboo materials 1 are laminated in the same manner as described above without forming the surface bamboo material 11 in advance, and a laminated board 30 is formed. There is also a method of chamfering the surface in an arc shape. Also, a plurality of bamboo materials 1 are arranged and bonded in the width direction to form a laminated plate 4 (FIG. 3A), and a plurality of bamboo materials 11 for the surface are arranged and bonded in the width direction to form a surface laminated plate 44 (FIG. 3B). ), Glued board 4
The required number of seams 2 between the bamboo materials 1 of the upper and lower laminated boards 4 are shifted laterally, and a desired number of the seams 2 are laminated. (See FIG. 4).
The other steps in each method are the same as described above.

【0030】[0030]

【本発明の竹集成床材の使用例】本発明の竹集成床材は
床材として使用することができる。以下に、床暖房シス
テムと組合わせて床材として使用する場合について図7
に基づいて説明する。
[Use example of bamboo laminated flooring material of the present invention] The bamboo laminated flooring material of the present invention can be used as a flooring material. FIG. 7 shows a case in which a floor material is used in combination with a floor heating system.
It will be described based on.

【0031】図7に示すものは厚さ12mm程度の防炎
合板を用いた床ベース12に、深さ4mm程度の凹部1
3を形成し、その凹部13の上に厚さ2〜3mmの断熱
材14を敷き、その上にポリエステルフィルムに導電性
発熱塗料をコーティングした厚さ1mm程度の面状発熱
体15を敷き、更にその上に本発明の竹集成床材10を
敷いてある。面状発熱体15は幅25cm、長さ70c
m或は160cmのものが使用されており、図示されて
いないがリード線が取付けられている。この場合の竹集
成床材10には例えば縦及び横が20cm程度の正方形
のものを使用し、それを竹の繊維方向が縦横になる様に
交互に配列して全体で図6のように市松模様になるよう
にしてある。竹集成床材10の配列はこれ以外の配列と
することもできる。また本発明の竹集成床材は表面が連
続する円弧面となるため、その上を歩くだけで足の裏の
ツボが刺激されて、自然に竹踏み効果が得られるので、
浴室や脱衣室等の人が通常裸足で歩く場所の床材として
使用するのに特に適する。但し、浴室や脱衣室等の特に
湿気の多い場所で使用する場合には表面を水性ビニル樹
脂で被覆する等の防水処理を施すことが望ましい。
FIG. 7 shows a floor base 12 made of flameproof plywood having a thickness of about 12 mm and a recess 1 having a depth of about 4 mm.
3 is formed, a heat insulating material 14 having a thickness of 2 to 3 mm is laid on the concave portion 13, and a sheet heating element 15 having a thickness of about 1 mm obtained by coating a conductive heating paint on a polyester film is laid thereon. The bamboo laminated flooring 10 of the present invention is laid thereon. The sheet heating element 15 has a width of 25 cm and a length of 70 c.
m or 160 cm is used, and leads (not shown) are attached. In this case, the bamboo laminated flooring 10 used is, for example, a square having a length and width of about 20 cm, which are alternately arranged so that the bamboo fiber direction is lengthwise and widthwise, and as a whole, as shown in FIG. It has a pattern. The arrangement of the bamboo laminated floor members 10 can be other arrangements. Also, since the bamboo laminated flooring of the present invention has a continuous arc surface, the acupoints on the soles of the feet are stimulated just by walking on the floor, and the bamboo stepping effect can be obtained naturally,
It is particularly suitable for use as flooring in places where people usually walk barefoot, such as bathrooms and undressing rooms. However, when used in a particularly humid place such as a bathroom or a dressing room, it is desirable to perform a waterproof treatment such as coating the surface with an aqueous vinyl resin.

【0032】[0032]

【発明の効果】本件出願の第1の発明には次の様な効果
がある。 .表面が連続する円弧面で形成されているため、その
上を歩くだけで足の裏のツボが押圧され、自然に竹踏み
効果を得ることができる。 .竹材1を横に並べる際に、下層の竹材1同士の継ぎ
目2から横にずらしたので竹材1の接合が強固になる。 .竹材1が厚さ数mm、幅数cmの方形板状であるた
め、手に持ち易い大きさであり、積層し易い。また、数
層積層するだけで床材として十分な厚さとなる。 .自然に竹踏み効果を得ることができるため、人が通
常裸足であるく浴室や脱衣室の床材として使用するのに
適し、また竹は脱臭効果があるのでサウナ等の床材とし
て使用するのに特に適する。 .竹材1をかび止め処理してあるため防かび性に優
れ、湿度、水分等の多い箇所へ敷設しても腐食しない。 .低温除湿乾燥した竹材1を使用するので、床に敷設
した後の乾燥により竹材1が歪んだり、ひび割れしたり
しにくくなり、敷設後も変形しにくい。
The first invention of the present application has the following effects. . Since the surface is formed by a continuous arc surface, the acupressure points on the soles of the feet are pressed just by walking on the surface, and a bamboo stepping effect can be obtained naturally. . When the bamboo materials 1 are arranged side by side, the bamboo materials 1 are firmly joined because they are shifted laterally from the seam 2 between the lower bamboo materials 1. . Since the bamboo material 1 is a square plate having a thickness of several mm and a width of several cm, it is easy to hold and easy to stack. Moreover, it becomes sufficient thickness as a flooring material only by laminating several layers. . It is possible to naturally use the bamboo stomping effect, so it is suitable for people who are usually barefoot to use as flooring in bathrooms and undressing rooms, and because bamboo has a deodorizing effect, it is used as a flooring for saunas etc. Particularly suitable for. . Since the bamboo material 1 has been treated for fungicide, it has excellent fungicidal properties and does not corrode even when laid in places with high humidity and moisture. . Since the bamboo material 1 dried and dehumidified at a low temperature is used, the bamboo material 1 is hardly distorted or cracked due to drying after laying on the floor, and is hardly deformed even after laying.

【0033】本件出願の第2の発明には上記効果に加え
て次の様な効果がある。 .最上層の竹材1を節目模様16が表面になるように
並べたため、竹の模様が表面に出て竹独特の美観と風合
いがある。
The second invention of the present application has the following effects in addition to the above effects. . Since the bamboo material 1 of the uppermost layer is arranged so that the knot patterns 16 are on the surface, the bamboo pattern appears on the surface, and the bamboo has a unique appearance and texture.

【0034】本件出願の第3の発明には上記効果に加え
て次の様な効果がある。 .積層板30の外周面20のいずれかの辺に嵌合突部
5を、他の辺に他の竹集成床材の嵌合突部5を嵌入可能
な嵌合凹部6を形成したので、多数枚の竹集成床材を手
軽に連結して敷設することができ、しかも敷設後に竹集
成床材が位置ずれしにくくなる。 .嵌合突部5も嵌合凹部6も、竹材1の配列方向又は
肉厚方向に形成したので、それらを形成しても、竹材1
が2つに分断されるとか、竹材1の肉が薄くなるといっ
たこともない。 .嵌合突部5も嵌合凹部6も竹材1の肉厚と同じであ
るかほぼ同じにしてあるため、嵌合突部5も嵌合凹部6
も形成し易い。
The third invention of the present application has the following effects in addition to the above effects. . Since the fitting protrusion 5 is formed on one side of the outer peripheral surface 20 of the laminate 30 and the fitting protrusion 5 of another bamboo laminated floor material is formed on the other side, a large number of fitting recesses 6 are formed. The bamboo laminated flooring can be easily connected and laid, and the bamboo laminated flooring is less likely to be displaced after the laying. . Since both the fitting projection 5 and the fitting recess 6 are formed in the direction of arrangement or the thickness of the bamboo material 1, even if they are formed, the bamboo material 1
Is not divided into two or the thickness of the bamboo material 1 is not thinned. . Since both the fitting projection 5 and the fitting recess 6 are the same or almost the same in thickness as the bamboo material 1, the fitting projection 5 and the fitting recess 6 are also used.
Is also easy to form.

【0035】本件出願の第4の発明には上記効果に加え
て次の様な効果がある。 .最上層の竹材1の表面にUV塗装を施してなるた
め、表面が硬くなって傷がつきにくくなり、ささくれも
立ちにくくなるので、床材に使用しても安全である。
The fourth invention of the present application has the following effects in addition to the above effects. . Since the surface of the uppermost bamboo material 1 is subjected to UV coating, the surface is hard and hard to be scratched, and it is hard to stand up, so it is safe to use as a floor material.

【0036】本件出願の第5の発明には上記効果に加え
て次の様な効果がある。 .最上層の竹材1をそれより下層の竹材1より幅の広
い一枚ものとしてなるので、一枚ものの竹材1が表面に
表われて体裁が良くなり、また、一枚ものであるため接
合がより一層強固になる。
The fifth invention of the present application has the following effects in addition to the above effects. . Since the bamboo material 1 in the uppermost layer is made to be a single piece wider than the bamboo material 1 in the lower layer, one piece of the bamboo material 1 is exposed on the surface to improve the appearance, and since it is one piece, the joining is more efficient. It will be even stronger.

【0037】本件出願の第6の発明には上記効果に加え
て次の様な効果がある。 .最下層の竹材1の中央部底面に凹溝7を形成してな
るので、それを敷く床が多少凸凹していても水平に敷き
易くなる。 .床に布設した後は凹溝7が通気路となり、通気性が
良くなって、竹材1にかびが生えにくくなる。
The sixth invention of the present application has the following effects in addition to the above effects. . Since the groove 7 is formed on the bottom surface of the central portion of the lowermost bamboo material 1, it can be easily laid horizontally even if the floor on which it is laid is somewhat uneven. . After laying on the floor, the concave groove 7 becomes a ventilation path, so that the air permeability is improved and the bamboo material 1 is hardly moldy.

【0038】本件出願の第7の発明には上記効果に加え
て次の様な効果がある。 .最下層の竹材1の裏面に消音材8が取付けられてな
るので、建物の二階の床材として使用すれば防音効果が
発揮される。
The seventh invention of the present application has the following effects in addition to the above effects. . Since the muffling material 8 is attached to the back surface of the bamboo material 1 in the lowermost layer, the soundproofing effect is exhibited when used as a floor material on the second floor of the building.

【0039】本件出願の第8の発明には上記効果に加え
て次の様な効果がある。 .竹集成床材を2枚以上、最上層の竹材1の配列方向
が縦横の市松模様になる様に配列したものであるため、
見た目が奇麗で、体裁が良い。 .自然に竹踏み効果を得ることができるため、人が通
常裸足であるく浴室や脱衣室の床材として使用するのに
適し、また竹は脱臭効果があるのでサウナ等の床材とし
て使用するのに特に適する。
The eighth invention of the present application has the following effects in addition to the above effects. . Since the bamboo laminated flooring materials are two or more, and the arrangement direction of the topmost bamboo materials 1 is a vertical and horizontal checkered pattern,
It looks beautiful and looks good. . It is possible to naturally use the bamboo stomping effect, so it is suitable for people who are usually barefoot to use as flooring in bathrooms and undressing rooms, and because bamboo has a deodorizing effect, it is used as a flooring for saunas etc. Particularly suitable for.

【図面の簡単な説明】[Brief description of the drawings]

【図1】(a)は本発明の竹集成床材の第1の実施形態
を示す斜視図、(b)は竹集成床材の端面図。
FIG. 1A is a perspective view showing a first embodiment of a bamboo laminated flooring material of the present invention, and FIG. 1B is an end view of the bamboo laminated flooring material.

【図2】本発明の竹集成床材の第2の実施形態を示す説
明図。
FIG. 2 is an explanatory view showing a second embodiment of the bamboo laminated flooring material of the present invention.

【図3】(a)は本発明の竹集成床材における集成板4
の形成過程を示す説明図、(b)は同表面用集成板44
の形成過程を示す説明図。
FIG. 3 (a) is a laminated board 4 in the bamboo laminated flooring material of the present invention.
FIG. 7B is an explanatory view showing the formation process of the surface, and FIG.
Explanatory drawing which shows the formation process of.

【図4】(a)は本発明の竹集成床材の他の実施形態を
示す一部切欠きの斜視図、(b)は(a)のX−X断面
図。
FIG. 4 (a) is a partially cutaway perspective view showing another embodiment of the bamboo laminated flooring material of the present invention, and FIG. 4 (b) is a sectional view taken along line XX of FIG. 4 (a).

【図5】本発明の竹集成床材の組立て説明図。FIG. 5 is an explanatory view for assembling the bamboo laminated flooring material of the present invention.

【図6】本発明の竹集成床材の組立て後の一例を示す説
明図。
FIG. 6 is an explanatory view showing an example of the bamboo laminated floor material of the present invention after assembly.

【図7】本発明の竹集成床材を床暖房システムと組合わ
せて使用する場合の縦断説明図。
FIG. 7 is an explanatory longitudinal sectional view when the bamboo laminated floor material of the present invention is used in combination with a floor heating system.

【図8】(a)、(b)、(c)は本発明の竹集成床材
に使用される竹材1又は表面用竹材11の形成過程を示
す説明図。
8 (a), (b), and (c) are explanatory views showing a process of forming the bamboo material 1 or the surface bamboo material 11 used for the bamboo laminated flooring material of the present invention.

【図9】竹材を使用した従来の積層材の説明図。FIG. 9 is an explanatory view of a conventional laminated material using a bamboo material.

【図10】竹材をベニヤ板と組合わせて使用した従来の
竹合板の説明図。
FIG. 10 is an explanatory view of a conventional bamboo plywood using a bamboo material in combination with a plywood.

【図11】(a)は本件出願人が先に開発した竹集成床
材の一例を示す斜視図、(b)は(a)の幅方向断面
図。
11A is a perspective view showing an example of a bamboo laminated flooring material developed earlier by the present applicant, and FIG. 11B is a cross-sectional view in the width direction of FIG.

【符号の説明】[Explanation of symbols]

1は竹材 2は継ぎ目 3は積層重合部 5は嵌合突部 6は嵌合凹部 7は凹溝 8は消音材 10は竹集成床材 20は外周面 30は積層板 1 is a bamboo material 2 is a seam 3 is a laminated overlapping portion 5 is a fitting projection 6 is a fitting concave portion 7 is a concave groove 8 is a sound deadening material 10 is a bamboo laminated floor material 20 is an outer peripheral surface 30 is a laminated plate

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】孟宗竹等の竹を横挽き及び縦挽きして厚さ
数mm、幅数cmの方形板状に形成し且つかび止め処理
及び低温除湿乾燥した竹材(1)を幅方向に複数枚並
べ、その上に別の竹材(1)をその幅方向に数枚並べる
と共に竹材(1)間の継ぎ目(2)を下層の竹材(1)
間の継ぎ目(2)から横にずらして2層以上積層し、最
上層の竹材(1)の表面を円弧状に形成し、それら竹材
(1)の継ぎ目(2)及び積層重合部(3)を接着剤で
接着してなる方形の積層板(30)からなることを特徴
とする竹集成床材。
1. A bamboo material (1) having a thickness of several mm and a width of several cm formed by horizontally and vertically grinding bamboo, such as Moso bamboo, and having been subjected to antifungal treatment and low-temperature dehumidification and drying. A plurality of bamboo materials (1) are arranged in the width direction, and the seam (2) between the bamboo materials (1) is placed on the lower bamboo material (1).
Two or more layers are shifted laterally from the seam (2) between them, and the surface of the uppermost bamboo material (1) is formed in an arc shape, and the seam (2) and the laminated portion (3) of the bamboo material (1) are formed. A bamboo laminated flooring comprising a square laminated plate (30) obtained by adhering a bamboo laminate with an adhesive.
【請求項2】請求項1記載の積層板(30)の最上層の
竹材(1)を同竹材(1)の節目模様(16)が表面に
なるように並べてなることを特徴とする竹集成床材。
2. The bamboo assemblage according to claim 1, wherein the bamboo material (1) of the uppermost layer of the laminate (30) according to claim 1 is arranged such that the joint pattern (16) of the bamboo material (1) is on the surface. Flooring.
【請求項3】請求項1又は請求項2記載の積層板(3
0)の外周面(20)のいずれかの辺に、同外周面(2
0)よりも竹材(1)の配列方向又は長手方向外側に突
出する嵌合突部(5)が形成され、外周面(20)の他
の辺に同外周面(20)よりも竹材(1)の配列方向又
は長手方向内側に窪んで他の竹集成床材の嵌合突部
(5)を嵌入可能な嵌合凹部(6)が形成され、嵌合突
部(5)と嵌合凹部(6)は竹材(1)の板厚と同じ又
はほぼ同じ厚さに形成されてなることを特徴とする竹集
成床材。
3. The laminate (3) according to claim 1 or 2,
0) on any side of the outer peripheral surface (20).
0), a fitting projection (5) projecting outward in the arrangement direction or the longitudinal direction of the bamboo material (1) is formed, and the bamboo material (1) is formed on the other side of the outer peripheral surface (20) than the outer peripheral surface (20). ), A fitting recess (6) is formed which is recessed inward in the arrangement direction or longitudinal direction and into which the fitting protrusion (5) of another bamboo laminated floor material can be fitted, and the fitting protrusion (5) and the fitting recess are formed. (6) A bamboo laminated floor material characterized in that it is formed to have the same or substantially the same thickness as the bamboo material (1).
【請求項4】請求項1乃至請求項3記載の夫々の積層板
(30)の最上層の竹材(1)の表面にUV塗装が施さ
れてなることを特徴とする竹集成床材。
4. A bamboo laminated flooring material, wherein the surface of the uppermost bamboo material (1) of each of the laminated boards (30) according to claim 1 is subjected to UV coating.
【請求項5】請求項1乃至請求項4記載の夫々の竹集成
床材において、最上層の竹材(1)を下層の竹材(1)
より幅の広い一枚ものとしたことを特徴とする竹集成床
材。
5. The bamboo laminated flooring according to claim 1, wherein the uppermost bamboo (1) is a lower bamboo (1).
Bamboo laminated flooring characterized by a wider sheet.
【請求項6】請求項1乃至請求項5記載の夫々の竹集成
床材において、最下層の竹材(1)の幅方向中央部底面
に、その両外側より一段浅い凹溝(7)を形成したこと
を特徴とする竹集成床材。
6. The bamboo laminated flooring material according to claim 1, wherein the lowermost bamboo material (1) has a groove (7) which is one step deeper than both outer sides in a widthwise central bottom surface. Bamboo laminated flooring characterized by doing.
【請求項7】請求項1乃至請求項6記載の夫々の竹集成
床材において、最下層の竹材(1)の裏面に消音材
(8)を取付けてなることを特徴とする竹集成床材。
7. A bamboo laminated flooring material according to claim 1, wherein a sound absorbing material (8) is attached to the back surface of the lowermost bamboo material (1). .
【請求項8】請求項1乃至請求項7記載の夫々の竹集成
床材(10)を2枚以上、最上層の竹材(1)の配列方
向が縦横の市松模様になる様に配列したことを特徴とす
る竹集成床材を用いた床構造。
8. The bamboo laminated flooring (10) according to claim 1 or 2, wherein at least two bamboo laminated floors (1) are arranged so that the arrangement direction of the uppermost bamboo (1) is a vertical and horizontal checkered pattern. Floor structure using bamboo laminated flooring characterized by the following.
JP20465597A 1997-07-30 1997-07-30 Bamboo glued laminated floor material and floor structure using the same Pending JPH1148212A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP20465597A JPH1148212A (en) 1997-07-30 1997-07-30 Bamboo glued laminated floor material and floor structure using the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP20465597A JPH1148212A (en) 1997-07-30 1997-07-30 Bamboo glued laminated floor material and floor structure using the same

Publications (1)

Publication Number Publication Date
JPH1148212A true JPH1148212A (en) 1999-02-23

Family

ID=16494103

Family Applications (1)

Application Number Title Priority Date Filing Date
JP20465597A Pending JPH1148212A (en) 1997-07-30 1997-07-30 Bamboo glued laminated floor material and floor structure using the same

Country Status (1)

Country Link
JP (1) JPH1148212A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007016862A1 (en) * 2005-08-09 2007-02-15 Bo Hu A color bamboo floor
CN103600380A (en) * 2013-11-25 2014-02-26 南京林业大学 Plasticized scrimber made of bamboo and wood with mould self-generation treatment
CN104416637A (en) * 2013-09-06 2015-03-18 郑永如 Paint-free bamboo floor and production method thereof
CN106945135A (en) * 2017-03-10 2017-07-14 安吉远峰竹木有限公司 Core plate, bamboo compound floor and its production technology
CN112814326A (en) * 2019-11-16 2021-05-18 杰里米·布里顿 Connectable brick for covering surfaces

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007016862A1 (en) * 2005-08-09 2007-02-15 Bo Hu A color bamboo floor
CN104416637A (en) * 2013-09-06 2015-03-18 郑永如 Paint-free bamboo floor and production method thereof
CN103600380A (en) * 2013-11-25 2014-02-26 南京林业大学 Plasticized scrimber made of bamboo and wood with mould self-generation treatment
CN106945135A (en) * 2017-03-10 2017-07-14 安吉远峰竹木有限公司 Core plate, bamboo compound floor and its production technology
CN112814326A (en) * 2019-11-16 2021-05-18 杰里米·布里顿 Connectable brick for covering surfaces

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