JPH11343552A - Hot dip aluminum-zinc alloy plated steel sheet excellent in corrosion resistance - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a hot dip Al-Zn alloy plated steel sheet capable of stably containing excellent corrosion resistance. SOLUTION: In this hot dip Al-Zn alloy plated steel sheet containing 20 to 95 wt.% Al in a plating film, the ratio d/i of Al conc. (d) in the dendrite parts to that (i) in the inter-dendrite parts in the plated film is 1.5. Preferably, the coating weight of the plated film is regulated to >=45 g/m<2> per one side.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION The present invention relates to a method for producing a plating film, comprising:
The present invention relates to a hot-dip Al-Zn-based alloy-plated steel sheet that contains 20 to 95% by weight of l and is generally used after being subjected to chemical conversion treatment, painting, or the like.

[0002]

2. Description of the Related Art Al is 20 to 95% by weight in a plating film.
The hot-dip Al-Zn alloy-plated steel sheet contained is
As shown in No. 6-7161, since it shows superior corrosion resistance as compared with a hot-dip galvanized steel sheet, its demand has been increasing in recent years mainly in the field of building materials. This hot-dip Al-Zn-based alloy-plated steel sheet is hot-rolled, and then hot-rolled steel sheet pickled and descaled, or a cold-rolled steel sheet obtained by further cold-rolling the hot-rolled steel sheet as a base sheet, and is used in a continuous hot-dip plating facility. It is manufactured by the following process.

[0003] A steel sheet as a plating base sheet first enters an annealing furnace maintained in a reducing atmosphere, is heated to a predetermined temperature, and at the same time as the annealing, the rolling oil and the like adhering to the steel sheet surface are removed and the oxide film is reduced and removed. After that, the lower end passes through the snout immersed in the plating bath and is immersed in the hot-dip galvanizing bath containing a predetermined amount of Al. The steel sheet subjected to predetermined plating in this plating bath is pulled up above the plating bath via a sink roll, and after the amount of plating is adjusted by gas wiping by a wiping nozzle arranged on the plating bath, It becomes a hot-dip Al-Zn-based alloy-plated steel sheet on which a predetermined plating film is formed by cooling by a cooling device.

[0004] In continuous hot-dip plating equipment for producing hot-dip Al-Zn alloy-plated steel sheets, operating conditions such as heat treatment conditions in an annealing furnace, atmospheric conditions, plating bath composition, and cooling rate after plating are determined by the desired plating conditions. In order to ensure the quality and material, it is precisely controlled within a predetermined management range. The hot-dip Al-Zn-based alloy-plated steel sheet thus manufactured has an interface alloy layer having a thickness of about 1 to 2 μm at the interface between the plating film and the base steel sheet. And the remaining dendrite gap. The dendrite portion and the dendrite gap portion have different compositions, and generally the dendrite portion has a higher Al content than the dendrite gap portion.

[0005]

The hot-dip Al-Zn alloy-coated steel sheet containing 20 to 95% by weight of Al in the plating film exhibits excellent corrosion resistance due to the characteristic plating film structure described above. The film structure changes due to various conditions and the like in the actual manufacturing process, and sufficient corrosion resistance may not always be obtained. Therefore, an object of the present invention is to solve the above-mentioned problems of the prior art and to provide a hot-dip Al-Zn-based alloy-plated steel sheet capable of stably obtaining excellent corrosion resistance.

[0006]

Means for Solving the Problems The present inventors have made intensive studies to obtain a hot-dip Al-Zn-based alloy-plated steel sheet capable of stably obtaining excellent corrosion resistance.
By setting the Al concentration ratio d / i between the dendrite part [d] and the dendrite gap part [i] in the plating film of the hot-dip Al-Zn-based alloy-coated steel sheet containing 5% by weight to 1.5 or more, the corrosion resistance is improved. I found that it improved dramatically.

[0007] The present invention has been made based on such findings, and has the following features. [1] In a hot-dip Al—Zn alloy plated steel sheet containing 20 to 95% by weight of Al in a plating film, an Al concentration ratio d / i between a dendrite part [d] and a dendrite gap part [i] in the plating film. Is a hot-dip Al-Zn-based alloy plated steel sheet having excellent corrosion resistance. [2] The corrosion resistance of the hot-dip Al-Zn alloy-coated steel sheet according to [1], wherein the coating weight of the plating film containing 20 to 95% by weight of Al is 45 g / m ² or more per one surface. Excellent hot-dip Al-Zn alloy plated steel sheet.

[3] The molten Al—Zn alloy plated steel sheet according to the above [1] or [2], characterized in that the surface of the plating film has a chemical conversion treatment film, and the molten Al is excellent in corrosion resistance.
-Zn alloy plated steel sheet. [4] The hot-dip Al-Zn-based alloy-coated steel sheet according to [1] or [2], wherein the hot-dip Al-Zn-based alloy-coated steel sheet having excellent corrosion resistance, characterized in that it has a coating film on the surface of the plating film.

[5] The corrosion resistance of the hot-dip Al-Zn-based alloy-coated steel sheet according to the above [1] or [2], wherein the steel sheet has a chemical conversion coating on the surface of the coating and a coating thereon. Excellent hot-dip Al-Zn alloy plated steel sheet. [6] The hot-dip Al-Zn-based alloy-plated steel sheet according to [1] or [2], further comprising a chemical conversion treatment film on a surface of the plating film,
A hot-dip Al-Zn-based alloy-plated steel sheet having excellent corrosion resistance, comprising an organic resin film as an upper layer.

[7] In any one of the above-mentioned [3], [5], and [6], the chemical conversion coating film has a hexavalent Cr / total Cr weight ratio of 0.3. A chromate film formed by applying and drying a chromate treatment solution containing chromic acid of about 1.0 to 1.0, wherein the chromate film has an adhesion amount of metal chromium equivalent of 3 to 80 mg / m ^2. Hot-dip Al-Zn alloy plated steel sheet with excellent corrosion resistance.

[0011]

DESCRIPTION OF THE PREFERRED EMBODIMENTS The details of the present invention will be described below.
FIG. 1 shows the cross-sectional structure and the corrosion mechanism of a plating film of a conventionally manufactured hot-dip Al—Zn alloy plated steel sheet (Al content: 20 to 95% by weight), and FIG. Zn-based alloy plated steel sheet (Al content: 20-95
(% By weight) schematically shows the cross-sectional structure of the plating film and its corrosion mechanism.

Conventionally manufactured hot-dip Al-Zn alloy plated steel sheets have an Al concentration ratio d / i between the dendrite part [d] and the dendrite gap part [i] in the plating film of 1.
There are not a few cases where it is less than 5. Al is 20 to 95
In the hot-dip galvanized steel sheet containing Al by weight, the dendrite gap tends to be a corrosion progress path, but the Al concentration ratio d / i between the dendrite part [d] and the dendrite gap [i] is less than 1.5. In this case, the tendency is weakened, and the dendrite portion also becomes a progressing path of the corrosion as shown in FIG. 1, so that the corrosion tends to take a linear path from the surface of the plating film to the interface alloy layer. For this reason, corrosion is apt to progress, and stable corrosion resistance cannot be obtained.

On the other hand, as in the hot-dip Al—Zn alloy plated steel sheet of the present invention, the Al concentration ratio d / d between the dendrite portion [d] and the dendrite gap portion [i] in the plating film is expressed as d /
When i is set to 1.5 or more, the tendency of the dendrite gap to become a path of corrosion progresses as shown in FIG. 2, and a complicated path from the surface of the plating film to the interface alloy layer is formed. Therefore, the progress of corrosion is suppressed, and as a result, significantly superior corrosion resistance can be stably obtained as compared with the conventional plating film structure. For the above reasons, in the present invention, the Al concentration ratio d / i between the dendrite part [d] and the dendrite gap part [i] in the plating film is specified to be 1.5 or more.

The Al concentration ratio d / i between the dendrite part [d] and the dendrite gap part [i] in the plating film is determined by scanning the cross section of the plating film of the hot-dip Al—Zn alloy plated steel sheet with a scanning electron microscope or EPMA. It can be measured by observation. Note that the vicinity of both edges of the steel sheet, particularly the 100 mm width portions at both ends in the width direction of the steel sheet, is a unique part when viewed from the entire steel sheet, and the sheet temperature and the amount of plating applied during manufacturing are unstable. The specified Al concentration ratio d / i is an Al concentration ratio measured at a portion excluding both end portions in the plate width direction.

The Al concentration ratio d / i between the dendrite part [d] and the dendrite gap part [i] in the plating film depends on the coating weight, the plating bath composition and the plating bath temperature, the thickness of the base steel sheet, It changes due to the effects of cooling conditions, etc.
In order to make the Al concentration ratio d / i between the dendrite part [d] and the dendrite gap part [i] in the plating film 1.5 or more, it is advantageous to have a large amount of plating. It is preferably 45 g / m ² or more.

The hot-dip Al-Zn alloy coated steel sheet of the present invention contains 20 to 95% by weight of Al in a plating film, and is a coated steel sheet represented by a so-called hot-dip 55% Al-Zn alloy coated steel sheet. is there. Usually, the plating film of the hot-dip Al-Zn-based alloy-plated steel sheet contains about 0.3 to 3.0% by weight of Si in addition to Al and Zn, and an appropriate amount of Fe, Ti, Sr, V, Cr, M
g, Mn, etc., and other unavoidable impurities.

The hot-rolled Al—Zn alloy-coated steel sheet of the present invention is cast and hot-rolled in a conventional manner, then pickled and descaled, and then cold-rolled. A steel sheet is charged into a continuous hot-dip coating apparatus, and Al
It is manufactured by applying hot-dip Al-Zn-based plating containing 95% by weight.

When producing a hot-dip Al-Zn alloy plated steel sheet, the Al concentration ratio d / i between the dendrite part [d] and the dendrite gap part [i] in the plating film is stably set to 1.5 or more. In order to do so, various methods can be adopted, for example, by installing a heat retaining device or a heating device or a cooling device directly above the plating bath of a continuous hot-dip plating facility,
There is a method of controlling the solidification of the plating film by appropriately adjusting the cooling rate of the plating film. When the time during which the coating is maintained in the solid-liquid coexisting temperature range when the plating coating solidifies is prolonged, the separation of Al and Zn in the coating is promoted, and the composition of the dendrite part [d] and the dendrite gap part [i] is increased. The difference tends to be large, and therefore, the Al concentration ratio d / i tends to be large. Further, when the solidification rate from the solid-liquid coexisting temperature range is reduced, the substance diffusion is promoted, and the Al concentration ratio d / i tends to increase.

Further, the Al concentration ratio d / d between the dendrite part [d] and the dendrite gap part [i] in the plating film.
Since i changes depending on the plating bath composition, the plating bath temperature, the bath penetration plate temperature and the like, the Al concentration ratio d / i can be controlled by appropriately adjusting these. Further, as described above, the Al concentration ratio d / i between the dendrite portion [d] and the dendrite gap portion [i] in the plating film is set to 1.
In order to achieve a value of 5 or more, the coating weight should be 45 g /
Although it is advantageous to set it to m ² or more, it is not always possible to make the Al concentration ratio d / i 1.5 or more by this alone.
Although the hot-dip Al-Zn-based alloy-plated steel sheet of the present invention has excellent corrosion resistance regardless of the sheet thickness, it is preferable that the sheet thickness be less than 1.0 mm from the viewpoint of the corrosion resistance at the cut end.

Normally, the hot-dip Al-Zn-based alloy-coated steel sheet of the present invention is subjected to a chemical conversion treatment such as a phosphate treatment or a chromate treatment on its plated surface, or a coating is applied to the plated surface or the chemical conversion treated film surface. And may be a product. When a hot-dip Al-Zn-based alloy-plated steel sheet is left outdoors, for example, for a long period of time while the surface of the steel sheet is wet due to condensation or rain, the surface may be discolored black (a so-called black discoloration phenomenon). In order to prevent this, it is preferable to form a chromate film on the surface of the plating film. This chromate film contains trivalent Cr and hexavalent Cr, and the amount of deposited Cr (the amount of deposited metal chromium) is preferably ³ to 80 mg / m ² , more preferably 10 to 50 mg / m ² . Blackening can be effectively prevented by forming such a chromate film. If the amount of Cr attached is less than 3 mg / m ² , the effect of preventing blackening cannot be sufficiently obtained. On the other hand, if the amount of Cr exceeds 80 mg / m ² , an effect commensurate with the amount of attached Cr cannot be obtained. It is not preferable because it becomes easy.

The chromate film is formed by applying a chromate treatment solution containing chromic acid to the surface of the plating film and drying the chromate treatment solution. Chromic acid contained in the chromate treatment solution is hexavalent Cr / total Cr. Weight ratio 0.3 ~
It is preferably 1.0, and when the weight ratio of hexavalent Cr / total Cr is less than 0.3, blackening resistance may be reduced. This is considered to be because the passivation effect of the chromate film on the plating film surface is reduced. From the above viewpoints, the weight ratio of hexavalent Cr in chromic acid / total Cr is preferably in the range of 0.4 to 1.0, particularly preferably 0.5 to 1.0. Before performing the chromate treatment, it is also possible to wash the plating surface with hot water, water, or an alkaline solution.

The chromate film formed on the plating film surface includes, for example, an organic resin dispersible in water, silica,
Anions such as mineral acids, fluorides and the like can be added. Among these, it is possible to impart scratch resistance during processing or the like by adding an organic resin, and it is possible to improve corrosion resistance by adding silica. Further, by adding an anion or a fluoride, the coloring of the chromate film can be suppressed or the reactivity with the plating film can be adjusted. However, these additives may lower the blackening resistance depending on the type and amount of the additive, and thus the type and the amount of the additive must be appropriately selected.

Usually, the chromate film is formed by applying a treatment liquid to the surface of the plating film by spraying, dipping, roll coater or the like, and drying at a plate temperature of about 60 to 250 ° C. At this time, some hexavalent Cr in the processing solution
Reacts on the plating surface to produce trivalent Cr, so that even if a treatment solution containing no trivalent Cr is used, the coating contains trivalent Cr. In addition, the upper layer of the chromate film is 0.1.
It is also possible to form an organic resin film having a thickness of about 1 to 5 μm.

The hot-dip Al—Zn alloy-plated steel sheet of the present invention can also be used as a base steel sheet for coating materials. When using the hot-dip Al-Zn-based alloy-plated steel sheet of the present invention as a coated steel sheet, it is usually subjected to a degreasing treatment before applying the coating and, if necessary, further to an acid pickling, followed by a chromate treatment or a phosphate treatment. And the like. The chromate treatment is as described above. In particular, the processability can be improved by adding an aqueous resin to the chromate film.

The paint can be applied directly on the above-mentioned chemical conversion treatment film. However, in order to further improve the corrosion resistance, an undercoat paint (so-called primer) which is usually used for a coated steel sheet is applied and baked. Painting on top of it,
That is, it is desirable to have a coating film composed of an undercoating film and an upper coating film on the undercoating film. As the resin for the undercoat paint, a resin mainly composed of an epoxy resin, a polyester resin, a polyester resin modified with epoxy, an epoxy resin modified with polyester, or the like is preferable from the viewpoint of corrosion resistance. Further, as the curing agent, one or more of melamine, isocyanate and the like can be used.

When a high degree of corrosion resistance is required, it is preferable to add a chromate compound as a rust preventive pigment in the undercoating film. As the chromate compound, zinc chromate, strontium chromate, calcium chromate, barium chromate and the like are preferable, and the content thereof is 1 to 6 in terms of the solid content in the coating film.
Suitably, it is 0% by weight. The thickness of the undercoating film is preferably about 5 to 20 μm in order to obtain the above-described effects.

As the paint for forming the top coat, there can be used a usual paint such as a polyester resin paint, a fluororesin paint, an acrylic resin paint, a PVC paint, a silicone paint and the like. The thickness of the overcoat film is preferably 5 to 40 μm. If the thickness of the coating film is less than 5 μm, the weather resistance of the coating film is reduced (UV transmittance is increased), and the ability of the coating film to suppress white rust exposure is undesirably reduced. Meanwhile, 4
If it exceeds 0 μm, the coating workability and the appearance of the coating film will be reduced, and the cost will be increased.

The undercoating film and the topcoating film may contain additives such as coloring pigments, extender pigments, and anti-scratch agents, if necessary. Examples of the coloring pigment include titanium oxide, carbon black, iron oxide, lead chromate, metal powder, calcined pigment, and pearl pigment. As extender pigments, for example, calcium carbonate, clay, talc,
Examples include antimony trioxide, barium sulfate, and kaolin. As the scratch preventing agent, ceramic beads such as silica and alumina, glass beads, glass fibers, resin beads, fluorine beads and the like are preferable from the viewpoint of processability.

Examples of the solvent used for the undercoat or topcoat include toluene, xylene, ethyl acetate, butyl acetate, cellosolve solvents, methyl isobutyl ketone, methyl ethyl ketone, diisobutyl ketone, and the like.
Isophorone, cyclohexanone and the like. Also,
For example, an antifoaming agent, a pigment dispersant, an anti-sagging agent and the like can be added to the paint.

There are no particular restrictions on the method of coating the paint, and conventional coating methods such as a roll coater method, a curtain flow coater method, spray coating and brushing can be applied. The roll coater method is most common. When the roll coater method is used, the baking treatment after the coating is applied is usually 20 times.
It is performed by heating for ~ 180 seconds to reach a plate temperature of 150 ° C or higher. If the baking time is less than 20 seconds, the resin component is insufficiently melt-cured. On the other hand, if it exceeds 180 seconds, thermal degradation including the undercoat paint component starts, and the original performance of the paint cannot be exhibited in any case. Not preferred. There is no particular limitation on the heating method of the baking treatment, and a method such as a hot air heating method or a high frequency heating method can be applied.

[0031]

[Example 1] A cold-rolled steel sheet obtained by casting, hot rolling, pickling and cold rolling by a conventional method was charged into a continuous hot-dip plating facility, and 55 wt% Al-1. 5wt% S
i-Molten Al by plating bath consisting essentially of Zn
-Zn plating was performed to produce a hot-dip 55% Al-Zn-based alloy-plated steel sheet. In the production of this hot-dip Al-Zn alloy-plated steel sheet, the plating bath temperature and the penetration plate temperature and the capability of a heat retaining device or a cooling device installed above the plating bath of the continuous hot-dip plating equipment are changed to change the plating film. The Al concentration ratio d / i between the dendrite part [d] and the dendrite gap part [i] was adjusted.

The cross section of the plating film of the hot-dip Al—Zn alloy plated steel sheet thus obtained was observed by EPMA.
The Al concentration ratio d / i between the dendrite part [d] and the dendrite gap part [i] in the plating film was measured. In this measurement, a sample was arbitrarily sampled from a range excluding a portion having a width of 100 mm at both ends in the width direction of the hot-dip Al-Zn alloy-plated steel sheet, and the Al concentration ratio d / i of the plating film cross section was measured by EPMA every 100 μm. The minimum value measured at 10 locations was taken as the value of the Al concentration ratio d / i. In the measurement of the Al concentration ratio d / i by EPMA, EPM manufactured by JEOL Ltd.
A Using JXA-8600MX, acceleration voltage 15 kV,
Observation was performed under the conditions of an irradiation current of 3 × 1/10 ⁷ A and a beam diameter of 1 μmφ, and a point analysis was performed at an acquisition time of 10 sec.

Further, the corrosion resistance of each hot-dip Al—Zn alloy plated steel sheet was evaluated by the following test method. (1) Corrosion resistance (red rust resistance) Seal the cut end face of a 150 mm x 70 mm test piece,
Combined cycle test specified in JIS-K5621 (50
0 cycle) and an outdoor air exposure test (3 months in coastal area, 3 months in inland residential area) were performed, and evaluation was made on the occurrence of red rust on the surface of the test piece after the test. The evaluation criteria are as follows. ◎: No discoloration, no red rust generated ○: Partially discolored △: Discolored all over ×: Red rust generated

(2) Corrosion resistance of cut end (red rust resistance) Using a sample similar to the corrosion resistance evaluation test described above, an air exposure test was performed on an inland residential area for a test piece that does not seal only one side of the cut end. After 3 months, the occurrence of red rust at the cut end of the test piece was evaluated. The evaluation criteria are as follows. ◎: No occurrence of red rust was observed even when observed with a 20-power loupe. ：: Red rust generation was observed by observation with a 20 × magnifier, but no red rust was observed by visual observation. Δ: Discontinuous spot-like red rust is observed by visual observation.

The results of these tests were used to determine the thickness of the plated steel sheet,
Tables 1 to 3 together with the coating weight and the Al concentration ratio d / i
Shown in According to this, the Al concentration ratio d / d between the dendrite part [d] and the dendrite gap part [i] in the plating film was obtained.
The plated steel sheet of the present invention example where i is 1.5 or more has the same Al
Corrosion resistance is greatly improved as compared with the plated steel sheet of the comparative example in which the concentration ratio d / i is less than 1.5. Further, the corrosion resistance of the cut end is better in a plated steel sheet having a thickness of less than 1.0 mm than in a plated steel sheet having a thickness of 1.0 mm or more.

[0036]

[Table 1]

[0037]

[Table 2]

[0038]

[Table 3]

Example 2 Molten Al produced in Example 1
-Coating type chromate treatment on a part of Zn-based alloy plated steel sheet (weight ratio of hexavalent Cr / total Cr in chromic acid of the treatment liquid:
0.5, liquid temperature: 50 ° C., coating method: spraying method), and immediately dried to form a chromate film to obtain a chromate-treated hot-dip Al—Zn alloy-plated steel sheet. The blackening resistance of these chromate-treated hot-dip Al-Zn alloy-plated steel sheets was evaluated by the following test method.

(1) Resistance to blackening 0.5 k
g / cm ^{2 at} a surface pressure of 60 ° C, 98%
Changes in the external surface after being left in a humid environment of RH or higher for 240 hours were visually evaluated according to the following evaluation criteria. 5: No change at all 4: A slight change (blackening) at an area of 1 to 5% 3: A clear blackening at an area of 1 to 5% 2: A clear blackening at an area of 6 to 25% 1 : Clear blackening was observed in an area of 26% or more. Table 4 shows the test results. In any case, the chromate-treated hot-dip Al-Zn-based alloy-plated steel sheet of the present invention exhibits good blackening resistance.

[0041]

[Table 4]

Example 3 Molten Al produced in Example 1
-Apply a coating-type chromate treatment to a Zn-based alloy-plated steel sheet to form a chromate film having a Cr adhesion amount of 30 mg / m ² , and then apply an epoxy-melamine resin-based paint as an undercoat so that the dry coating thickness becomes 5 μm. After application, baking was performed at about 200 ° C. for 60 seconds, and a polyester resin paint was further applied as a top coating so that the dry coating film thickness became 20 μm, and then baked at about 250 ° C. for 60 seconds, followed by water cooling to obtain a coated steel sheet. .

The corrosion resistance of these coated steel sheets was evaluated by the following test methods. (1) Corrosion resistance (red rust resistance) Seal the cut end face of a 150 mm x 70 mm test piece,
Combined cycle test specified in JIS-K5621 (20
00 cycle) and outdoor exposure test (10 coastal areas)
And inland residential area for 10 years), and evaluated by the area ratio of red rust occurrence on the surface of the test piece after the test. The evaluation criteria are as follows. ：: Red rust generation area rate 0% ○: Red rust generation area rate 1% or more and less than 20% △: Red rust generation area rate 20% or more and less than 50% ×: Red rust generation area rate 50% or more

(2) Corrosion resistance of cut end (red rust resistance) Using a sample similar to the above corrosion resistance evaluation test, an air exposure test in an inland residential area was performed on a test piece that was not sealed on only one side of the cut end. Ten years later, the occurrence of red rust at the cut end of the test piece was evaluated. The evaluation criteria are as follows. ◎: No occurrence of red rust was observed even when observed with a 20-power loupe. ：: Red rust generation was observed by observation with a 20 × magnifier, but no red rust was observed by visual observation. Δ: Discontinuous spot-like red rust is observed by visual observation.

The test results are shown in Tables 5 to 7. According to this, the coated steel sheet based on the plated steel sheet of the present invention has significantly improved corrosion resistance as compared with the coated steel sheet based on the plated steel sheet of the comparative example. In addition, the corrosion resistance of the cut end is 1.0 mm thicker than a plated steel sheet having a thickness of 1.0 mm or more.
A plated steel sheet of less than mm is better.

[0046]

[Table 5]

[0047]

[Table 6]

[0048]

[Table 7]

[0049]

As described above, the molten Al-Z of the present invention
The n-based alloy plated steel sheet has much better corrosion resistance than the conventional hot-dip Al-Zn-based alloy plated steel sheet.

[Brief description of the drawings]

FIG. 1 is a schematic diagram showing a cross-sectional structure of a plating film of a conventionally manufactured hot-dip Al—Zn alloy-plated steel sheet (Al content: 20 to 95% by weight) and its corrosion mechanism.

FIG. 2 is a hot-dip Al—Zn-based alloy plated steel sheet (A
(Content: 20-95% by weight) Schematic diagram showing the cross-sectional structure of the plating film and its corrosion mechanism

 ──────────────────────────────────────────────────続 き Continued on the front page (72) Inventor Nobuyuki Ishida 1-1-2 Marunouchi, Chiyoda-ku, Tokyo Inside Nihon Kokan Co., Ltd. (72) Inventor Kazumi Jiromaru 1-1-2 Marunouchi, Chiyoda-ku, Tokyo Inside Nippon Kokan Co., Ltd. (72) Inventor Toshiyuki Okuma 1-2-1 Marunouchi, Chiyoda-ku, Tokyo Nippon Kokan Co., Ltd.

Claims (7)

[Claims] 1. A plating film containing 20 to 95% by weight of Al.
In the hot-dip Al-Zn-based alloy-coated steel sheet, the corrosion resistance characterized in that the Al concentration ratio d / i between the dendrite part [d] and the dendrite gap part [i] in the plating film is 1.5 or more. Excellent hot-dip Al-Zn alloy plated steel sheet. 2. The molten Al—Zn excellent in corrosion resistance according to claim 1, wherein the plating adhesion amount of the plating film containing 20 to 95% by weight of Al is 45 g / m ² or more per one surface. Alloy plated steel sheet. 3. The hot-dip Al-Zn alloy plated steel sheet having excellent corrosion resistance according to claim 1, further comprising a chemical conversion treatment film on the surface of the plating film. 4. The hot-dip Al-Zn alloy plated steel sheet having excellent corrosion resistance according to claim 1 or 2, having a coating film on the surface of the plating film. 5. A coating film having a chemical conversion treatment film on a surface of the plating film, and a coating film on an upper layer thereof.
Or a hot-dip Al-Zn-based alloy-plated steel sheet excellent in corrosion resistance according to 2. 6. The molten Al-Z having excellent corrosion resistance according to claim 1, wherein a chemical conversion treatment film is provided on the surface of the plating film, and an organic resin film is provided thereon.
n-based alloy plated steel sheet. 7. The chemical conversion coating film is a chromate coating film formed by applying and drying a chromate treatment solution containing chromic acid having a weight ratio of hexavalent Cr / total Cr of 0.3 to 1.0, and molten Al-Zn adhesion amount of metal chromium conversion of the chromate film is excellent in corrosion resistance according to claim 3, 5 or 6, characterized in that a 3~80mg / m ²
Alloy plated steel sheet.