JPH11325326A - Manufacture of composite pipe - Google Patents

Manufacture of composite pipe

Info

Publication number
JPH11325326A
JPH11325326A JP10152224A JP15222498A JPH11325326A JP H11325326 A JPH11325326 A JP H11325326A JP 10152224 A JP10152224 A JP 10152224A JP 15222498 A JP15222498 A JP 15222498A JP H11325326 A JPH11325326 A JP H11325326A
Authority
JP
Japan
Prior art keywords
pipe
synthetic resin
composite
insulating member
composite pipe
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP10152224A
Other languages
Japanese (ja)
Other versions
JP2992508B2 (en
Inventor
Minoru Tanaka
穰 田中
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP10152224A priority Critical patent/JP2992508B2/en
Publication of JPH11325326A publication Critical patent/JPH11325326A/en
Application granted granted Critical
Publication of JP2992508B2 publication Critical patent/JP2992508B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To obtain uniform and stable sound insulation and heat insulation performance and easily perform an execution by performing extrusion molding for an internal pipe, an external pipe and equally spaced ribs connecting the internal pipe and the external pipe, filling a foaming synthetic resin material among the internal pipe, the external pipe and the ribs, and foaming the material. SOLUTION: An outer periphery of a synthetic resin cylindrical internal pipe 1 of a required inner diameter and thickness is concentrically coated with a foaming synthetic resin cylindrical sound insulation and heat insulation member 4 of required thickness and is integrated. Extrusion molding is performed for the internal pipe 1, and the sound insulation and heat insulation member 4 is molded and integrated by performing extrusion molding, foaming a foaming synthetic resin material on the outer periphery. Further, the outer periphery of the sound insulation and heat insulation member 4 is concentrically coated with synthetic resin cylindrical external pipe 2 of required thickness and is integrated. The internal pipe 1 and the external pipe 2 are connected by ribs 3 formed at equal intervals.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、複合管及びその製
造方法に関し、特に、発泡合成樹脂製の遮音断熱部材を
配することにより、遮音断熱性に優れ、かつ簡単に製造
することができるようした複合管及びその製造方法に関
するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a composite pipe and a method of manufacturing the same, and more particularly, to providing a sound insulating and heat insulating member made of a foamed synthetic resin. And a method of manufacturing the same.

【0002】[0002]

【従来の技術】従来、排水管、給水管や冷媒・熱媒等の
流体を流通するようにした配管は、内部を流通する流体
の通過音を遮断したり、寒冷地における凍結を防止した
りするために、配管を行った後、その外周にガラス繊維
又は発泡合成樹脂製の遮音断熱部材を巻き付けるように
している。
2. Description of the Related Art Conventionally, pipes through which a fluid such as a drain pipe, a water supply pipe, or a refrigerant or a heat medium is circulated block the passage noise of the fluid circulating therein or prevent freezing in a cold region. In order to do so, after the pipes are formed, a sound insulation member made of glass fiber or foamed synthetic resin is wound around the outer circumference.

【0003】[0003]

【発明が解決しようとする課題】このように、従来、排
水管、給水管や冷媒・熱媒等の流体を流通するようにし
た配管の遮音断熱部材は、配管を行った後、作業者が現
場施工で巻き付けるようにしているため、施工精度が作
業者の施工技術によって左右され、均一で安定した遮音
断熱性能が得られず、また、施工に手数を要して、施工
コストが上昇するという問題があった。
As described above, conventionally, the sound insulation and heat insulating member of the pipe through which the fluid such as the drain pipe, the water supply pipe and the refrigerant and the heat medium flows is provided to the worker after the pipe is formed. Because it is wound around on-site construction, the construction accuracy is affected by the construction technology of the worker, and it is not possible to obtain uniform and stable sound insulation and heat insulation performance, and it takes time and effort to complete the construction, which increases the construction cost There was a problem.

【0004】本発明は、上記従来の配管を行った後、そ
の外周にガラス繊維又は発泡合成樹脂製の遮音断熱部材
を巻き付けるようにした遮音断熱部材の施工方法の有す
る問題点に鑑み、均一で安定した遮音断熱性能を得るこ
とができるとともに、施工を簡易に行うことができる複
合管及びその製造方法を提供することを目的とする。
SUMMARY OF THE INVENTION The present invention has been made in consideration of the above-mentioned problems associated with a method of installing a sound insulating member made of glass fiber or a foamed synthetic resin around the outer periphery of the pipe after the conventional pipe has been formed. It is an object of the present invention to provide a composite pipe capable of obtaining stable sound insulation and heat insulating performance and being capable of easily performing construction, and a method of manufacturing the same.

【0005】[0005]

【課題を解決するための手段】上記目的を達成するた
め、本第1発明の複合管は、合成樹脂製の内管の外周
を、発泡合成樹脂製の遮音断熱部材にて同心的に被覆し
て、一体としたことを特徴とする。
In order to achieve the above object, a composite pipe according to the first aspect of the present invention is provided by concentrically covering the outer periphery of an inner pipe made of synthetic resin with a sound insulating member made of foamed synthetic resin. And are integrated.

【0006】この複合管は、合成樹脂製の内管の外周
を、発泡合成樹脂製の遮音断熱部材にて同心的に被覆し
て、一体としているので、現場施工による配管後の遮音
断熱作業が不要となり、内管と遮音断熱部材が製造時に
一体化されることと相俟って、均一で安定した遮音断熱
性能を得ることができるとともに、作業性がよく、施工
を簡易に行うことができる。
In this composite pipe, the outer circumference of the inner pipe made of synthetic resin is concentrically covered with a sound insulating member made of foamed synthetic resin, so that it is integrated. It becomes unnecessary, and together with the fact that the inner pipe and the sound insulation member are integrated at the time of manufacture, uniform and stable sound insulation insulation performance can be obtained, workability is good, and construction can be performed easily. .

【0007】同様に、本第2発明の複合管は、合成樹脂
製の内管の外周を、発泡合成樹脂製の遮音断熱部材にて
同心的に被覆するとともに、遮音断熱部材の外周を、合
成樹脂製の外管にて同心的に被覆して、一体としたこと
を特徴とする。
Similarly, in the composite pipe according to the second aspect of the present invention, the outer periphery of the inner pipe made of synthetic resin is concentrically covered with a sound insulating and heat insulating member made of a foamed synthetic resin, and the outer periphery of the sound insulating and heat insulating member is synthesized. It is characterized by being concentrically covered with an outer tube made of resin and integrated.

【0008】この複合管は、合成樹脂製の内管の外周
を、発泡合成樹脂製の遮音断熱部材にて同心的に被覆す
るとともに、遮音断熱部材の外周を、合成樹脂製の外管
にて同心的に被覆して、一体としているので、現場施工
による配管後の遮音断熱作業が不要となり、内管及び外
管と遮音断熱部材が製造時に一体化されることと相俟っ
て、均一で安定した遮音断熱性能を得ることができ、ま
た、強度的に優れているとともに、作業性がよく、施工
を簡易に行うことができる。
In this composite pipe, the outer periphery of the synthetic resin inner pipe is concentrically covered with a foamed synthetic resin sound insulating and heat insulating member, and the outer periphery of the sound insulating and heat insulating member is covered with a synthetic resin outer pipe. Concentrically covered and integrated, sound insulation and insulation work after piping by on-site construction is not required, and the inner and outer pipes and the sound insulation and insulation members are integrated at the time of manufacture, making it uniform. Stable sound insulation and heat insulation performance can be obtained, and the strength is excellent, the workability is good, and the construction can be easily performed.

【0009】この場合において、内管及び外管をリブに
て連結することができる。
In this case, the inner pipe and the outer pipe can be connected by a rib.

【0010】これにより、強度の大きい複合管を得るこ
とができる。
As a result, a composite tube having high strength can be obtained.

【0011】また、本発明の複合管の製造方法は、上記
第2発明の複合管を製造する方法に関し、内管及び外管
を押出成形するとともに、内管及び外管の間に発泡性合
成樹脂材料を充填して、これを発泡させて遮音断熱部材
を成形することを特徴とする。この場合、複合管が内管
及び外管を連結するリブを備えているときは、内管及び
外管並びにリブを押出成形するとともに、内管及び外管
並びにリブの間に発泡性合成樹脂材料を充填して、これ
を発泡させて遮音断熱部材を成形するようにする。
[0011] The method of manufacturing a composite pipe according to the present invention relates to the method of manufacturing the composite pipe of the second invention, wherein the inner pipe and the outer pipe are extruded and a foamable synthetic pipe is formed between the inner pipe and the outer pipe. It is characterized in that a resin material is filled and foamed to form a sound insulation member. In this case, when the composite pipe has a rib connecting the inner pipe and the outer pipe, the inner pipe, the outer pipe, and the rib are extruded, and a foamable synthetic resin material is interposed between the inner pipe, the outer pipe, and the rib. And foamed to form a sound insulation member.

【0012】この複合管の製造方法は、内管及び外管を
押出成形するとともに、内管及び外管の間に発泡性合成
樹脂材料を充填して、これを発泡させて遮音断熱部材を
成形することにより、合成樹脂製の内管の外周を、発泡
合成樹脂製の遮音断熱部材にて同心的に被覆するととも
に、遮音断熱部材の外周を、合成樹脂製の外管にて同心
的に被覆して、一体とした複合管を、簡易に製造するこ
とができる。
In the method of manufacturing a composite pipe, an inner pipe and an outer pipe are extruded, a foamable synthetic resin material is filled between the inner pipe and the outer pipe, and the foamed resin material is foamed to form a sound insulating and heat insulating member. By doing so, the outer periphery of the inner tube made of synthetic resin is concentrically covered with the sound insulating member made of foamed synthetic resin, and the outer periphery of the sound insulating member is covered concentrically with the outer tube made of synthetic resin. Thus, an integrated composite pipe can be easily manufactured.

【0013】[0013]

【発明の実施の形態】以下、本発明の複合管及びその製
造方法の実施の形態を図面に基づいて説明する。
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view of a composite pipe according to an embodiment of the present invention.

【0014】図1に、本発明の複合管の第1実施例を示
す。この複合管は、排水管、給水管又は冷媒・熱媒等の
流体を流通するようにした配管として用いるのに適した
所要の内径と肉厚を有する合成樹脂製の円筒状の内管1
の外周を、目的とする遮音断熱性能を得ることができる
ように所要の肉厚を有する発泡合成樹脂製の円筒状の遮
音断熱部材4にて同心的に被覆して、一体としたもので
ある。
FIG. 1 shows a first embodiment of a composite pipe according to the present invention. This composite pipe is a synthetic resin cylindrical inner pipe 1 having a required inner diameter and wall thickness suitable for use as a drain pipe, a water supply pipe, or a pipe through which a fluid such as a refrigerant and a heat medium flows.
Is concentrically covered with a cylindrical sound-insulating and heat-insulating member 4 made of a foamed synthetic resin having a required thickness so that the desired sound-insulating and heat-insulating performance can be obtained. .

【0015】この場合において、内管1は、その用途に
応じて、塩化ビニル、ポリエチレン、ポリプロピレン、
ポリエステル等の任意の合成樹脂材料からなる。
In this case, the inner tube 1 is made of vinyl chloride, polyethylene, polypropylene,
It is made of any synthetic resin material such as polyester.

【0016】また、遮音断熱部材4は、その用途に応じ
て、ポリスチレン、ポリウレタン、ポリエチレン等の任
意の発泡合成樹脂材料からなる。
The sound-insulating and heat-insulating member 4 is made of any foamed synthetic resin material such as polystyrene, polyurethane, and polyethylene, depending on its use.

【0017】この複合管は、内管1を押出成形するとと
もに、その外周に発泡性合成樹脂材料を発泡させながら
押出成形することにより遮音断熱部材4を成形し、一体
としたものである。
The composite pipe is formed by extruding the inner pipe 1 and extruding the foamed synthetic resin material on the outer periphery thereof while foaming the foamed synthetic resin material to form the sound insulating and heat insulating member 4 to be integrated.

【0018】図2に、本発明の複合管の第2実施例を示
す。この複合管は、排水管、給水管又は冷媒・熱媒等の
流体を流通するようにした配管として用いるのに適した
所要の内径と肉厚を有する合成樹脂製の円筒状の内管1
の外周を、目的とする遮音断熱性能を得ることができる
ように所要の肉厚を有する発泡合成樹脂製の円筒状の遮
音断熱部材4にて同心的に被覆するとともに、遮音断熱
部材4の外周を、目的とする強度を得ることができるよ
うに所要の肉厚を有する合成樹脂製の円筒状の外管2に
て同心的に被覆して、一体としたものである。
FIG. 2 shows a second embodiment of the composite pipe of the present invention. This composite pipe is a synthetic resin cylindrical inner pipe 1 having a required inner diameter and wall thickness suitable for use as a drain pipe, a water supply pipe, or a pipe through which a fluid such as a refrigerant and a heat medium flows.
Is concentrically covered with a cylindrical synthetic sound insulation member 4 made of a foamed synthetic resin having a required thickness so as to obtain a desired sound insulation insulation performance. Is concentrically covered with a cylindrical outer tube 2 made of a synthetic resin having a required thickness so as to obtain a desired strength, and integrated.

【0019】そして、本実施例の複合管においては、内
管1及び外管2を、等間隔、例えば、60°、90°、
120°の間隔(本実施例においては、120°の間
隔)で形成したリブ3にて連結するようにしている。
In the composite pipe of this embodiment, the inner pipe 1 and the outer pipe 2 are arranged at equal intervals, for example, at 60 °, 90 °,
The ribs 3 are connected at intervals of 120 ° (in this embodiment, intervals of 120 °).

【0020】また、内管1は、その用途に応じて、塩化
ビニル、ポリエチレン、ポリプロピレン、ポリエステル
等の任意の合成樹脂材料からなる。
The inner tube 1 is made of an arbitrary synthetic resin material such as vinyl chloride, polyethylene, polypropylene, polyester or the like, depending on its use.

【0021】また、遮音断熱部材4は、その用途に応じ
て、ポリスチレン、ポリウレタン、ポリエチレン等の任
意の発泡合成樹脂材料からなる。
The sound insulation and heat insulating member 4 is made of an arbitrary synthetic resin material such as polystyrene, polyurethane, polyethylene or the like, depending on its use.

【0022】また、外管1は、その用途に応じて、内管
1と同種又は異種の塩化ビニル、ポリエチレン、ポリプ
ロピレン、ポリエステル等の任意の合成樹脂材料からな
る。
The outer tube 1 is made of an arbitrary synthetic resin material such as vinyl chloride, polyethylene, polypropylene, polyester or the like, which is the same or different from the inner tube 1, depending on the use.

【0023】さらに、リブ3は、その用途に応じて、内
管1及び外管2と同種又は異種の塩化ビニル、ポリエチ
レン、ポリプロピレン、ポリエステル等の任意の合成樹
脂材料からなる。
Further, the rib 3 is made of an arbitrary synthetic resin material such as vinyl chloride, polyethylene, polypropylene, polyester or the like or different from the inner tube 1 and the outer tube 2 depending on the use.

【0024】この複合管は、内管1及び外管2並びにリ
ブ3を押出成形するとともに、内管1及び2並びにリブ
3の間に発泡性合成樹脂材料を充填して、これを発泡さ
せて遮音断熱部材4を成形し、一体としたものである。
In this composite tube, the inner tube 1, the outer tube 2 and the ribs 3 are extruded, and a foamable synthetic resin material is filled between the inner tubes 1 and 2 and the ribs 3 to form a foam. The sound insulation and heat insulating member 4 is formed and integrated.

【0025】図3に、本発明の複合管の第3実施例を示
す。この複合管は、排水管、給水管又は冷媒・熱媒等の
流体を流通するようにした配管として用いるのに適した
所要の内径と肉厚を有する合成樹脂製の四角筒状の内管
1の外周を、目的とする遮音断熱性能を得ることができ
るように所要の肉厚を有する発泡合成樹脂製の四角筒状
の遮音断熱部材4にて同心的に被覆するとともに、遮音
断熱部材4の外周を、目的とする強度を得ることができ
るように所要の肉厚を有する合成樹脂製の四角筒状の外
管2にて同心的に被覆して、一体としたものである。な
お、この複合管の内管1、外管2及び遮音断熱部材4の
材質、内管1及び外管2を連結するリブ3の形状等の構
成は、上記第2実施例と同様である。
FIG. 3 shows a third embodiment of the composite pipe of the present invention. This composite pipe is a square tubular inner pipe 1 made of synthetic resin having a required inner diameter and wall thickness suitable for use as a drain pipe, a water supply pipe, or a pipe through which a fluid such as a refrigerant or a heat medium flows. Of the sound insulating and heat insulating member 4 is concentrically covered with a square cylindrical sound insulating and insulating member 4 made of a foamed synthetic resin having a required thickness so as to obtain the desired sound insulating and heat insulating performance. The outer periphery is concentrically covered with a synthetic resin square tubular outer tube 2 having a required thickness so as to obtain a desired strength, and is integrally formed. The material of the inner tube 1, the outer tube 2 and the sound insulating member 4 of this composite tube, the shape of the rib 3 connecting the inner tube 1 and the outer tube 2, and the like are the same as those of the second embodiment.

【0026】以上、本発明の複合管及びその製造方法の
実施の形態を図面に基づいて説明したが、この複合管
は、排水管、給水管や冷媒・熱媒等の流体を流通するよ
うにした配管の用途に広く使用することができ、また、
その用途に応じて、複合管を構成する内管1、外管2及
び遮音断熱部材4の材質、内径、肉厚等の寸法、断面形
状(例えば、円筒状、三角筒状、四角筒状、六角筒状
等)を適宜変更することができるものである。
The embodiments of the composite pipe and the method for producing the same according to the present invention have been described above with reference to the drawings. The composite pipe is designed so that a fluid such as a drain pipe, a water supply pipe or a refrigerant / heat medium flows. Can be widely used for piping applications,
Depending on the application, the dimensions, such as the material, inner diameter, and wall thickness of the inner pipe 1, the outer pipe 2, and the sound insulating member 4 constituting the composite pipe, and the cross-sectional shape (for example, cylindrical, triangular cylindrical, square cylindrical, Hexagonal tubular shape) can be changed as appropriate.

【0027】[0027]

【発明の効果】請求項1に係る発明の複合管によれば、
合成樹脂製の内管の外周を、発泡合成樹脂製の遮音断熱
部材にて同心的に被覆して、一体としているので、排水
管、給水管や冷媒・熱媒等の流体を流通するようにした
配管として設置するだけで、現場施工による配管後の遮
音断熱作業が不要となり、内管と遮音断熱部材が製造時
に一体化されることと相俟って、均一で安定した遮音断
熱性能を得ることができるとともに、作業性がよく、施
工を簡易に行うことができる。
According to the composite pipe of the first aspect,
The outer circumference of the inner tube made of synthetic resin is concentrically covered with a sound insulating member made of foamed synthetic resin and integrated, so that fluids such as drain pipes, water supply pipes, and refrigerants and heat medium flow. By simply installing the pipe as an insulated pipe, there is no need for sound insulation and heat insulation work after the pipe is installed at the site, and the uniform and stable sound insulation and heat insulation performance is obtained in conjunction with the integration of the inner pipe and the sound insulation and heat-insulating member during manufacturing. And workability is good, and construction can be performed easily.

【0028】また、請求項2に係る発明の複合管によれ
ば、合成樹脂製の内管の外周を、発泡合成樹脂製の遮音
断熱部材にて同心的に被覆するとともに、遮音断熱部材
の外周を、合成樹脂製の外管にて同心的に被覆して、一
体としているので、排水管、給水管や冷媒・熱媒等の流
体を流通するようにした配管として設置するだけで、現
場施工による配管後の遮音断熱作業が不要となり、内管
及び外管と遮音断熱部材が製造時に一体化されることと
相俟って、均一で安定した遮音断熱性能を得ることがで
き、また、強度的に優れているとともに、作業性がよ
く、施工を簡易に行うことができる。
According to the composite pipe of the present invention, the outer circumference of the inner pipe made of synthetic resin is concentrically covered with the sound insulating and heat insulating member made of foamed synthetic resin, and the outer circumference of the sound insulating and heat insulating member is also provided. Is concentrically covered with an outer pipe made of synthetic resin and integrated, so it can be installed on site simply by installing it as a drain pipe, a water supply pipe, or a pipe through which fluids such as refrigerant and heat medium flow. This eliminates the need for sound insulation and heat insulation work after piping, and in conjunction with the fact that the inner and outer pipes and the sound insulation and heat insulating members are integrated at the time of manufacture, uniform and stable sound insulation and heat insulation performance can be obtained. In addition, the workability is good and the construction can be easily performed.

【0029】さらに、請求項3に係る発明の複合管によ
れば、内管及び外管をリブにて連結することにより、強
度の大きい複合管を得ることができる。
Further, according to the composite pipe of the third aspect of the present invention, a composite pipe having high strength can be obtained by connecting the inner pipe and the outer pipe with the rib.

【0030】そして、請求項4に係る発明の複合管の製
造方法によれば、内管及び外管を押出成形するととも
に、内管及び外管の間に発泡性合成樹脂材料を充填し
て、これを発泡させて遮音断熱部材を成形することによ
り、合成樹脂製の内管の外周を、発泡合成樹脂製の遮音
断熱部材にて同心的に被覆するとともに、遮音断熱部材
の外周を、合成樹脂製の外管にて同心的に被覆して、一
体とした複合管を、簡易に製造することができる。
According to the method for manufacturing a composite pipe according to the fourth aspect of the present invention, the inner pipe and the outer pipe are extruded and the foamable synthetic resin material is filled between the inner pipe and the outer pipe. By foaming this to form a sound insulating and heat insulating member, the outer periphery of the inner tube made of synthetic resin is concentrically covered with a sound insulating and heat insulating member made of foamed synthetic resin, and the outer periphery of the sound insulating and heat insulating member is made of synthetic resin. A composite tube that is concentrically covered with an outer tube made of stainless steel and integrated can be easily manufactured.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の複合管の第1実施例を示し、(A)は
横断面図、(B)は縦断面図である。
1A and 1B show a first embodiment of a composite pipe of the present invention, wherein FIG. 1A is a transverse sectional view and FIG. 1B is a longitudinal sectional view.

【図2】本発明の複合管の第2実施例を示し、(A)は
横断面図、(B)は縦断面図である。
FIGS. 2A and 2B show a second embodiment of the composite pipe of the present invention, wherein FIG. 2A is a transverse sectional view and FIG. 2B is a longitudinal sectional view.

【図3】本発明の複合管の第3実施例の横断面図であ
る。
FIG. 3 is a cross-sectional view of a third embodiment of the composite pipe of the present invention.

【符号の説明】[Explanation of symbols]

1 内管 2 外管 3 リブ 4 遮音断熱部材 DESCRIPTION OF SYMBOLS 1 Inner pipe 2 Outer pipe 3 Rib 4 Sound insulation heat insulation member

【手続補正書】[Procedure amendment]

【提出日】平成11年4月16日[Submission date] April 16, 1999

【手続補正1】[Procedure amendment 1]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】全文[Correction target item name] Full text

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【書類名】 明細書[Document Name] Statement

【発明の名称】 複合管の製造方法[Title of the Invention] Method of manufacturing composite pipe

【特許請求の範囲】[Claims]

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、複合管の製造方法
に関し、特に、発泡合成樹脂製の遮音断熱部材を配する
ことにより、遮音断熱性に優れ、かつ簡単に製造するこ
とができるようした複合管の製造方法に関するものであ
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of manufacturing a composite pipe, and more particularly to a method of manufacturing a composite pipe, which is excellent in sound insulation and heat insulation and can be easily manufactured by disposing a sound insulation member made of a foamed synthetic resin. The present invention relates to a method for manufacturing a composite pipe.

【0002】[0002]

【従来の技術】従来、排水管、給水管や冷媒・熱媒等の
流体を流通するようにした配管は、内部を流通する流体
の通過音を遮断したり、寒冷地における凍結を防止した
りするために、配管を行った後、その外周にガラス繊維
又は発泡合成樹脂製の遮音断熱部材を巻き付けるように
している。
2. Description of the Related Art Conventionally, pipes through which a fluid such as a drain pipe, a water supply pipe, or a refrigerant or a heat medium is circulated block the passage noise of the fluid circulating therein or prevent freezing in a cold region. In order to do so, after the pipes are formed, a sound insulation member made of glass fiber or foamed synthetic resin is wound around the outer circumference.

【0003】[0003]

【発明が解決しようとする課題】このように、従来、排
水管、給水管や冷媒・熱媒等の流体を流通するようにし
た配管の遮音断熱部材は、配管を行った後、作業者が現
場施工で巻き付けるようにしているため、施工精度が作
業者の施工技術によって左右され、均一で安定した遮音
断熱性能が得られず、また、施工に手数を要して、施工
コストが上昇するという問題があった。
As described above, conventionally, the sound insulation and heat insulating member of the pipe through which the fluid such as the drain pipe, the water supply pipe and the refrigerant and the heat medium flows is provided to the worker after the pipe is formed. Because it is wound around on-site construction, the construction accuracy is affected by the construction technology of the worker, and it is not possible to obtain uniform and stable sound insulation and heat insulation performance, and it takes time and effort to complete the construction, which increases the construction cost There was a problem.

【0004】本発明は、上記従来の配管を行った後、そ
の外周にガラス繊維又は発泡合成樹脂製の遮音断熱部材
を巻き付けるようにした遮音断熱部材の施工方法の有す
る問題点に鑑み、均一で安定した遮音断熱性能を得るこ
とができるとともに、施工を簡易に行うことができる複
合管の製造方法を提供することを目的とする。
SUMMARY OF THE INVENTION The present invention has been made in consideration of the above-mentioned problems associated with a method of installing a sound insulating member made of glass fiber or a foamed synthetic resin around the outer periphery of the pipe after the conventional pipe has been formed. An object of the present invention is to provide a method of manufacturing a composite pipe that can achieve stable sound insulation and heat insulation performance and can be easily performed.

【0005】[0005]

【課題を解決するための手段】上記目的を達成するた
め、本発明の複合管の製造方法は、内管及び外管並びに
該内管と外管を連結するリブを押出成形するとともに、
内管及び外管並びにリブの間に発泡性合成樹脂材料を充
填して、これを発泡させて、内管及び外管並びにリブ
と、その製造時に同心的に一体化される遮音断熱部材を
成形することを特徴とする。
In order to achieve the above object, a method of manufacturing a composite pipe according to the present invention comprises: extruding an inner pipe, an outer pipe, and a rib connecting the inner pipe and the outer pipe;
A foamable synthetic resin material is filled between the inner tube, the outer tube and the ribs, and foamed to form a sound insulating and heat insulating member that is concentrically integrated with the inner tube, the outer tube and the ribs at the time of manufacture. It is characterized by doing.

【0006】この複合管の製造方法は、合成樹脂製の内
管の外周を、発泡合成樹脂製の遮音断熱部材にて同心的
に被覆するとともに、遮音断熱部材の外周を、合成樹脂
製の外管にて同心的に被覆して、一体とした複合管を、
簡易に製造することができる。
[0006] In this method of manufacturing a composite pipe, the outer periphery of a synthetic resin inner pipe is concentrically covered with a sound insulating and heat insulating member made of a foamed synthetic resin, and the outer periphery of the sound insulating and heat insulating member is covered with a synthetic resin outer tube. A composite pipe that is concentrically covered with a pipe and integrated
It can be easily manufactured.

【0007】[0007]

【発明の実施の形態】以下、本発明の複合管及びその製
造方法の実施の形態を図面に基づいて説明する。
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view of a composite pipe according to an embodiment of the present invention.

【0008】図1に、複合管の参考例を示す。この複合
管は、排水管、給水管又は冷媒・熱媒等の流体を流通す
るようにした配管として用いるのに適した所要の内径と
肉厚を有する合成樹脂製の円筒状の内管1の外周を、目
的とする遮音断熱性能を得ることができるように所要の
肉厚を有する発泡合成樹脂製の円筒状の遮音断熱部材4
にて同心的に被覆して、一体としたものである。
FIG. 1 shows a reference example of a composite pipe. This composite pipe has a cylindrical inner pipe 1 made of synthetic resin having a required inner diameter and wall thickness suitable for being used as a drain pipe, a water supply pipe, or a pipe through which a fluid such as a refrigerant or a heat medium flows. A cylindrical sound insulating and heat insulating member 4 made of a foamed synthetic resin having a required thickness so that the desired sound insulating and heat insulating performance can be obtained.
Are concentrically covered with a single piece.

【0009】この場合において、内管1は、その用途に
応じて、塩化ビニル、ポリエチレン、ポリプロピレン、
ポリエステル等の任意の合成樹脂材料から構成する。
In this case, the inner tube 1 is made of vinyl chloride, polyethylene, polypropylene,
It is composed of any synthetic resin material such as polyester.

【0010】また、遮音断熱部材4は、その用途に応じ
て、ポリスチレン、ポリウレタン、ポリエチレン等の任
意の発泡合成樹脂材料から構成する。
The sound insulation and heat insulating member 4 is made of any foamed synthetic resin material such as polystyrene, polyurethane, polyethylene or the like, depending on its use.

【0011】この複合管は、内管1を押出成形するとと
もに、その外周に発泡性合成樹脂材料を発泡させながら
押出成形することにより遮音断熱部材4を成形し、一体
としたものである。
The composite tube is formed by extruding the inner tube 1 and extruding the outer periphery of the inner tube 1 while foaming a foamable synthetic resin material, thereby forming the sound insulating and heat insulating member 4 to be integrated.

【0012】図2に、本発明の複合管の製造方法により
製造された複合管の第1実施例を示す。この複合管は、
排水管、給水管又は冷媒・熱媒等の流体を流通するよう
にした配管として用いるのに適した所要の内径と肉厚を
有する合成樹脂製の円筒状の内管1の外周を、目的とす
る遮音断熱性能を得ることができるように所要の肉厚を
有する発泡合成樹脂製の円筒状の遮音断熱部材4にて同
心的に被覆するとともに、遮音断熱部材4の外周を、目
的とする強度を得ることができるように所要の肉厚を有
する合成樹脂製の円筒状の外管2にて同心的に被覆し
て、一体としたものである。
FIG. 2 shows a first embodiment of a composite pipe manufactured by the method for manufacturing a composite pipe according to the present invention. This composite tube is
The outer circumference of a cylindrical inner pipe 1 made of a synthetic resin having a required inner diameter and wall thickness suitable for use as a drain pipe, a water supply pipe, or a pipe through which a fluid such as a refrigerant or a heat medium flows is intended. In order to obtain the desired sound insulation and heat insulating performance, the insulation cover is concentrically covered with a cylindrical sound insulation and heat insulation member 4 made of a foamed synthetic resin having a required thickness, and the outer periphery of the sound insulation and heat insulation member 4 has the desired strength. Is concentrically covered with a cylindrical outer tube 2 made of a synthetic resin having a required thickness so as to obtain a uniform thickness.

【0013】そして、本実施例の複合管においては、内
管1及び外管2を、等間隔、例えば、60°、90°、
120°の間隔(本実施例においては、120°の間
隔)で形成したリブ3にて連結するようにしている。
In the composite pipe of this embodiment, the inner pipe 1 and the outer pipe 2 are arranged at equal intervals, for example, 60 °, 90 °,
The ribs 3 are connected at intervals of 120 ° (in this embodiment, intervals of 120 °).

【0014】また、内管1は、その用途に応じて、塩化
ビニル、ポリエチレン、ポリプロピレン、ポリエステル
等の任意の合成樹脂材料から構成する。
The inner tube 1 is made of an arbitrary synthetic resin material such as vinyl chloride, polyethylene, polypropylene, polyester or the like, depending on its use.

【0015】また、遮音断熱部材4は、その用途に応じ
て、ポリスチレン、ポリウレタン、ポリエチレン等の任
意の発泡合成樹脂材料から構成する。
The sound insulating and heat insulating member 4 is made of any foamed synthetic resin material such as polystyrene, polyurethane, polyethylene or the like, depending on its use.

【0016】また、外管1は、その用途に応じて、内管
1と同種又は異種の塩化ビニル、ポリエチレン、ポリプ
ロピレン、ポリエステル等の任意の合成樹脂材料から構
成する。
The outer tube 1 is made of an arbitrary synthetic resin material such as vinyl chloride, polyethylene, polypropylene, polyester, or the like, which is the same or different from the inner tube 1, depending on its use.

【0017】さらに、リブ3は、その用途に応じて、内
管1及び外管2と同種又は異種の塩化ビニル、ポリエチ
レン、ポリプロピレン、ポリエステル等の任意の合成樹
脂材料から構成する。
Further, the rib 3 is made of an arbitrary synthetic resin material such as vinyl chloride, polyethylene, polypropylene, polyester, etc., which is the same or different from the inner tube 1 and the outer tube 2, depending on the application.

【0018】この複合管は、内管1及び外管2並びにリ
ブ3を押出成形するとともに、内管1及び外管2並びに
リブ3の間に発泡性合成樹脂材料を充填して、これを発
泡させて遮音断熱部材4を成形し、一体としたものであ
る。
In this composite tube, an inner tube 1, an outer tube 2, and a rib 3 are extruded, and a foamable synthetic resin material is filled between the inner tube 1, the outer tube 2, and the rib 3, and this is foamed. Thus, the sound insulating and heat insulating member 4 is formed and integrated.

【0019】図3に、本発明の複合管の製造方法により
製造された複合管の第2実施例を示す。この複合管は、
排水管、給水管又は冷媒・熱媒等の流体を流通するよう
にした配管として用いるのに適した所要の内径と肉厚を
有する合成樹脂製の四角筒状の内管1の外周を、目的と
する遮音断熱性能を得ることができるように所要の肉厚
を有する発泡合成樹脂製の四角筒状の遮音断熱部材4に
て同心的に被覆するとともに、遮音断熱部材4の外周
を、目的とする強度を得ることができるように所要の肉
厚を有する合成樹脂製の四角筒状の外管2にて同心的に
被覆して、一体としたものである。なお、この複合管の
内管1、外管2及び遮音断熱部材4の材質、内管1及び
外管2を連結するリブ3の形状等の構成は、上記第1実
施例と同様である。
FIG. 3 shows a second embodiment of a composite pipe manufactured by the method for manufacturing a composite pipe according to the present invention. This composite tube is
The outer circumference of a square tubular inner pipe 1 made of a synthetic resin having a required inner diameter and wall thickness suitable for use as a drain pipe, a water supply pipe, or a pipe through which a fluid such as a refrigerant or a heat medium flows is used. In order to obtain the desired sound insulation and heat insulation performance, the cover is concentrically covered with a rectangular synthetic sound insulation member 4 made of a foamed synthetic resin having a required thickness, and the outer periphery of the sound insulation member 4 It is concentrically covered with a rectangular outer tube 2 made of a synthetic resin having a required thickness so as to obtain the required strength, and is integrally formed. The material of the inner pipe 1, the outer pipe 2 and the sound insulating member 4 of the composite pipe, the configuration of the rib 3 connecting the inner pipe 1 and the outer pipe 2, and the like are the same as those in the first embodiment.

【0020】以上、本発明の複合管及びその製造方法の
実施の形態を図面に基づいて説明したが、この複合管
は、排水管、給水管や冷媒・熱媒等の流体を流通するよ
うにした配管の用途に広く使用することができ、また、
その用途に応じて、複合管を構成する内管1、外管2及
び遮音断熱部材4の材質、内径、肉厚等の寸法、断面形
状(例えば、円筒状、三角筒状、四角筒状、六角筒状
等)を適宜変更することができるものである。
The embodiments of the composite pipe and the method for producing the same according to the present invention have been described above with reference to the drawings. This composite pipe is designed to allow a fluid such as a drain pipe, a water supply pipe or a refrigerant / heat medium to flow therethrough. Can be widely used for piping applications,
Depending on the application, the dimensions, such as the material, inner diameter, and wall thickness of the inner pipe 1, the outer pipe 2, and the sound insulating member 4 constituting the composite pipe, and the cross-sectional shape (for example, cylindrical, triangular cylindrical, square cylindrical, Hexagonal tubular shape) can be changed as appropriate.

【0021】[0021]

【発明の効果】本発明の複合管の製造方法によれば、合
成樹脂製の内管の外周を、発泡合成樹脂製の遮音断熱部
材にて同心的に被覆するとともに、遮音断熱部材の外周
を、合成樹脂製の外管にて同心的に被覆して、一体とし
た複合管を、簡易に製造することができる。そして、こ
のようにして製造された複合管は、合成樹脂製の内管の
外周を、発泡合成樹脂製の遮音断熱部材にて同心的に被
覆するとともに、遮音断熱部材の外周を、合成樹脂製の
外管にて同心的に被覆して、一体としているので、排水
管、給水管や冷媒・熱媒等の流体を流通するようにした
配管として設置するだけで、現場施工による配管後の遮
音断熱作業が不要となり、内管及び外管と遮音断熱部材
が製造時に一体化されることと相俟って、均一で安定し
た遮音断熱性能を得ることができ、また、強度的に優れ
ているとともに、作業性がよく、施工を簡易に行うこと
ができる。また、内管及び外管をリブにて連結するよう
にしているので、強度の大きい複合管を得ることができ
る。
According to the composite pipe manufacturing method of the present invention, the outer periphery of the synthetic resin inner pipe is concentrically covered with the foamed synthetic resin sound insulating and heat insulating member, and the outer periphery of the sound insulating and heat insulating member is coated. It is possible to easily manufacture a composite pipe which is concentrically covered with an outer pipe made of a synthetic resin and integrated. Then, the composite pipe manufactured in this manner covers the outer circumference of the inner pipe made of synthetic resin concentrically with a sound insulating and heat insulating member made of foamed synthetic resin, and the outer circumference of the sound insulating and heat insulating member is made of synthetic resin. The pipes are concentrically covered with the outer pipes and are integrated, so they can be installed simply as drain pipes, water supply pipes, or pipes that allow fluids such as refrigerants and heat medium to flow. Heat insulation work is not required, and the inner and outer pipes and the sound insulating and heat insulating member are integrated at the time of manufacture, so that uniform and stable sound insulating and heat insulating performance can be obtained, and the strength is excellent. At the same time, workability is good and construction can be performed easily. Further, since the inner pipe and the outer pipe are connected by the rib, a composite pipe having high strength can be obtained.

【図面の簡単な説明】[Brief description of the drawings]

【図1】複合管の参考例を示し、(A)は横断面図、
(B)は縦断面図である。
1A and 1B show a reference example of a composite pipe, and FIG.
(B) is a longitudinal sectional view.

【図2】本発明の複合管の製造方法による複合管の第1
実施例を示し、(A)は横断面図、(B)は縦断面図で
ある。
FIG. 2 is a first view of a composite pipe according to the method for producing a composite pipe of the present invention.
Examples are shown, in which (A) is a cross-sectional view and (B) is a longitudinal cross-sectional view.

【図3】本発明の複合管の製造方法による複合管の第2
実施例の横断面図である。
FIG. 3 shows a second example of a composite pipe according to the method for producing a composite pipe of the present invention.
It is a cross section of an example.

【符号の説明】 1 内管 2 外管 3 リブ 4 遮音断熱部材
─────────────────────────────────────────────────────
[Description of Signs] 1 Inner pipe 2 Outer pipe 3 Rib 4 Sound insulation and heat insulating member ───────────────────────────────── ────────────────────

【手続補正書】[Procedure amendment]

【提出日】平成11年8月18日[Submission date] August 18, 1999

【手続補正1】[Procedure amendment 1]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】全文[Correction target item name] Full text

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【書類名】 明細書[Document Name] Statement

【発明の名称】 複合管の製造方法[Title of the Invention] Method of manufacturing composite pipe

【特許請求の範囲】[Claims]

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、複合管の製造方法
に関し、特に、発泡合成樹脂製の遮音断熱部材を配する
ことにより、遮音断熱性に優れ、かつ簡単に製造するこ
とができるようした複合管の製造方法に関するものであ
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of manufacturing a composite pipe, and more particularly to a method of manufacturing a composite pipe, which is excellent in sound insulation and heat insulation and can be easily manufactured by disposing a sound insulation member made of a foamed synthetic resin. The present invention relates to a method for manufacturing a composite pipe.

【0002】[0002]

【従来の技術】従来、排水管、給水管や冷媒・熱媒等の
流体を流通するようにした配管は、内部を流通する流体
の通過音を遮断したり、寒冷地における凍結を防止した
りするために、配管を行った後、その外周にガラス繊維
又は発泡合成樹脂製の遮音断熱部材を巻き付けるように
している。
2. Description of the Related Art Conventionally, pipes through which a fluid such as a drain pipe, a water supply pipe, or a refrigerant or a heat medium is circulated block the passage noise of the fluid circulating therein or prevent freezing in a cold region. In order to do so, after the pipes are formed, a sound insulation member made of glass fiber or foamed synthetic resin is wound around the outer circumference.

【0003】[0003]

【発明が解決しようとする課題】このように、従来、排
水管、給水管や冷媒・熱媒等の流体を流通するようにし
た配管の遮音断熱部材は、配管を行った後、作業者が現
場施工で巻き付けるようにしているため、施工精度が作
業者の施工技術によって左右され、均一で安定した遮音
断熱性能が得られず、また、施工に手数を要して、施工
コストが上昇するという問題があった。
As described above, conventionally, the sound insulation and heat insulating member of the pipe through which the fluid such as the drain pipe, the water supply pipe and the refrigerant and the heat medium flows is provided to the worker after the pipe is formed. Because it is wound around on-site construction, the construction accuracy is affected by the construction technology of the worker, and it is not possible to obtain uniform and stable sound insulation and heat insulation performance, and it takes time and effort to complete the construction, which increases the construction cost There was a problem.

【0004】本発明は、上記従来の配管を行った後、そ
の外周にガラス繊維又は発泡合成樹脂製の遮音断熱部材
を巻き付けるようにした遮音断熱部材の施工方法の有す
る問題点に鑑み、均一で安定した遮音断熱性能を得るこ
とができるとともに、施工を簡易に行うことができる複
合管の製造方法を提供することを目的とする。
SUMMARY OF THE INVENTION The present invention has been made in consideration of the above-mentioned problems associated with a method of installing a sound insulating member made of glass fiber or a foamed synthetic resin around the outer periphery of the pipe after the conventional pipe has been formed. An object of the present invention is to provide a method of manufacturing a composite pipe that can achieve stable sound insulation and heat insulation performance and can be easily performed.

【0005】[0005]

【課題を解決するための手段】上記目的を達成するた
め、本発明の複合管の製造方法は、内管及び外管並びに
該内管と外管を連結する等間隔のリブを押出成形すると
ともに、内管及び外管並びにリブの間に発泡性合成樹脂
材料を充填して、これを発泡させて、内管及び外管並び
にリブと、その製造時に同心的に一体化される遮音断熱
部材を成形することを特徴とする。
In order to achieve the above object, a method of manufacturing a composite pipe according to the present invention comprises extruding an inner pipe and an outer pipe and equally spaced ribs connecting the inner pipe and the outer pipe. Filling a foamable synthetic resin material between the inner tube, the outer tube and the rib, foaming the same, and forming the inner tube, the outer tube and the rib, and the sound insulating and heat insulating member concentrically integrated at the time of production. It is characterized by being molded.

【0006】この複合管の製造方法は、合成樹脂製の内
管の外周を、発泡合成樹脂製の遮音断熱部材にて同心的
に被覆するとともに、遮音断熱部材の外周を、合成樹脂
製の外管にて同心的に被覆して、一体とした複合管を、
簡易に製造することができる。
[0006] In this method of manufacturing a composite pipe, the outer periphery of a synthetic resin inner pipe is concentrically covered with a sound insulating and heat insulating member made of a foamed synthetic resin, and the outer periphery of the sound insulating and heat insulating member is covered with a synthetic resin outer tube. A composite pipe that is concentrically covered with a pipe and integrated
It can be easily manufactured.

【0007】[0007]

【発明の実施の形態】以下、本発明の複合管及びその製
造方法の実施の形態を図面に基づいて説明する。
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view of a composite pipe according to an embodiment of the present invention.

【0008】図1に、複合管の参考例を示す。この複合
管は、排水管、給水管又は冷媒・熱媒等の流体を流通す
るようにした配管として用いるのに適した所要の内径と
肉厚を有する合成樹脂製の円筒状の内管1の外周を、目
的とする遮音断熱性能を得ることができるように所要の
肉厚を有する発泡合成樹脂製の円筒状の遮音断熱部材4
にて同心的に被覆して、一体としたものである。
FIG. 1 shows a reference example of a composite pipe. This composite pipe has a cylindrical inner pipe 1 made of synthetic resin having a required inner diameter and wall thickness suitable for being used as a drain pipe, a water supply pipe, or a pipe through which a fluid such as a refrigerant or a heat medium flows. A cylindrical sound insulating and heat insulating member 4 made of a foamed synthetic resin having a required thickness so that the desired sound insulating and heat insulating performance can be obtained.
Are concentrically covered with a single piece.

【0009】この場合において、内管1は、その用途に
応じて、塩化ビニル、ポリエチレン、ポリプロピレン、
ポリエステル等の任意の合成樹脂材料から構成する。
In this case, the inner tube 1 is made of vinyl chloride, polyethylene, polypropylene,
It is composed of any synthetic resin material such as polyester.

【0010】また、遮音断熱部材4は、その用途に応じ
て、ポリスチレン、ポリウレタン、ポリエチレン等の任
意の発泡合成樹脂材料から構成する。
The sound insulation and heat insulating member 4 is made of any foamed synthetic resin material such as polystyrene, polyurethane, polyethylene or the like, depending on its use.

【0011】この複合管は、内管1を押出成形するとと
もに、その外周に発泡性合成樹脂材料を発泡させながら
押出成形することにより遮音断熱部材4を成形し、一体
としたものである。
The composite tube is formed by extruding the inner tube 1 and extruding the outer periphery of the inner tube 1 while foaming a foamable synthetic resin material, thereby forming the sound insulating and heat insulating member 4 to be integrated.

【0012】図2に、本発明の複合管の製造方法により
製造された複合管の第1実施例を示す。この複合管は、
排水管、給水管又は冷媒・熱媒等の流体を流通するよう
にした配管として用いるのに適した所要の内径と肉厚を
有する合成樹脂製の円筒状の内管1の外周を、目的とす
る遮音断熱性能を得ることができるように所要の肉厚を
有する発泡合成樹脂製の円筒状の遮音断熱部材4にて同
心的に被覆するとともに、遮音断熱部材4の外周を、目
的とする強度を得ることができるように所要の肉厚を有
する合成樹脂製の円筒状の外管2にて同心的に被覆し
て、一体としたものである。
FIG. 2 shows a first embodiment of a composite pipe manufactured by the method for manufacturing a composite pipe according to the present invention. This composite tube is
The outer circumference of a cylindrical inner pipe 1 made of a synthetic resin having a required inner diameter and wall thickness suitable for use as a drain pipe, a water supply pipe, or a pipe through which a fluid such as a refrigerant or a heat medium flows is intended. In order to obtain the desired sound insulation and heat insulating performance, the insulation cover is concentrically covered with a cylindrical sound insulation and heat insulation member 4 made of a foamed synthetic resin having a required thickness, and the outer periphery of the sound insulation and heat insulation member 4 has the desired strength. Is concentrically covered with a cylindrical outer tube 2 made of a synthetic resin having a required thickness so as to obtain a uniform thickness.

【0013】そして、本実施例の複合管においては、内
管1及び外管2を、等間隔、例えば、60°、90°、
120°の間隔(本実施例においては、120°の間
隔)で形成したリブ3にて連結するようにしている。
In the composite pipe of this embodiment, the inner pipe 1 and the outer pipe 2 are arranged at equal intervals, for example, 60 °, 90 °,
The ribs 3 are connected at intervals of 120 ° (in this embodiment, intervals of 120 °).

【0014】また、内管1は、その用途に応じて、塩化
ビニル、ポリエチレン、ポリプロピレン、ポリエステル
等の任意の合成樹脂材料から構成する。
The inner tube 1 is made of an arbitrary synthetic resin material such as vinyl chloride, polyethylene, polypropylene, polyester or the like, depending on its use.

【0015】また、遮音断熱部材4は、その用途に応じ
て、ポリスチレン、ポリウレタン、ポリエチレン等の任
意の発泡合成樹脂材料から構成する。
The sound insulating and heat insulating member 4 is made of any foamed synthetic resin material such as polystyrene, polyurethane, polyethylene or the like, depending on its use.

【0016】また、外管1は、その用途に応じて、内管
1と同種又は異種の塩化ビニル、ポリエチレン、ポリプ
ロピレン、ポリエステル等の任意の合成樹脂材料から構
成する。
The outer tube 1 is made of an arbitrary synthetic resin material such as vinyl chloride, polyethylene, polypropylene, polyester, or the like, which is the same or different from the inner tube 1, depending on its use.

【0017】さらに、リブ3は、その用途に応じて、内
管1及び外管2と同種又は異種の塩化ビニル、ポリエチ
レン、ポリプロピレン、ポリエステル等の任意の合成樹
脂材料から構成する。
Further, the rib 3 is made of an arbitrary synthetic resin material such as vinyl chloride, polyethylene, polypropylene, polyester, etc., which is the same or different from the inner tube 1 and the outer tube 2, depending on the application.

【0018】この複合管は、内管1及び外管2並びにリ
ブ3を押出成形するとともに、内管1及び外管2並びに
リブ3の間に発泡性合成樹脂材料を充填して、これを発
泡させて遮音断熱部材4を成形し、一体としたものであ
る。
In this composite tube, an inner tube 1, an outer tube 2, and a rib 3 are extruded, and a foamable synthetic resin material is filled between the inner tube 1, the outer tube 2, and the rib 3, and this is foamed. Thus, the sound insulating and heat insulating member 4 is formed and integrated.

【0019】図3に、本発明の複合管の製造方法により
製造された複合管の第2実施例を示す。この複合管は、
排水管、給水管又は冷媒・熱媒等の流体を流通するよう
にした配管として用いるのに適した所要の内径と肉厚を
有する合成樹脂製の四角筒状の内管1の外周を、目的と
する遮音断熱性能を得ることができるように所要の肉厚
を有する発泡合成樹脂製の四角筒状の遮音断熱部材4に
て同心的に被覆するとともに、遮音断熱部材4の外周
を、目的とする強度を得ることができるように所要の肉
厚を有する合成樹脂製の四角筒状の外管2にて同心的に
被覆して、一体としたものである。なお、この複合管の
内管1、外管2及び遮音断熱部材4の材質、内管1及び
外管2を連結するリブ3の形状等の構成は、上記第1実
施例と同様である。
FIG. 3 shows a second embodiment of a composite pipe manufactured by the method for manufacturing a composite pipe according to the present invention. This composite tube is
The outer circumference of a square tubular inner pipe 1 made of a synthetic resin having a required inner diameter and wall thickness suitable for use as a drain pipe, a water supply pipe, or a pipe through which a fluid such as a refrigerant or a heat medium flows is used. In order to obtain the desired sound insulation and heat insulation performance, the cover is concentrically covered with a rectangular synthetic sound insulation member 4 made of a foamed synthetic resin having a required thickness, and the outer periphery of the sound insulation member 4 It is concentrically covered with a rectangular outer tube 2 made of a synthetic resin having a required thickness so as to obtain the required strength, and is integrally formed. The material of the inner pipe 1, the outer pipe 2 and the sound insulating member 4 of the composite pipe, the configuration of the rib 3 connecting the inner pipe 1 and the outer pipe 2, and the like are the same as those in the first embodiment.

【0020】以上、本発明の複合管及びその製造方法の
実施の形態を図面に基づいて説明したが、この複合管
は、排水管、給水管や冷媒・熱媒等の流体を流通するよ
うにした配管の用途に広く使用することができ、また、
その用途に応じて、複合管を構成する内管1、外管2及
び遮音断熱部材4の材質、内径、肉厚等の寸法、断面形
状(例えば、円筒状、三角筒状、四角筒状、六角筒状
等)を適宜変更することができるものである。
The embodiments of the composite pipe and the method for producing the same according to the present invention have been described above with reference to the drawings. This composite pipe is designed to allow a fluid such as a drain pipe, a water supply pipe or a refrigerant / heat medium to flow therethrough. Can be widely used for piping applications,
Depending on the application, the dimensions, such as the material, inner diameter, and wall thickness of the inner pipe 1, the outer pipe 2, and the sound insulating member 4 constituting the composite pipe, and the cross-sectional shape (for example, cylindrical, triangular cylindrical, square cylindrical, Hexagonal tubular shape) can be changed as appropriate.

【0021】[0021]

【発明の効果】本発明の複合管の製造方法によれば、合
成樹脂製の内管の外周を、発泡合成樹脂製の遮音断熱部
材にて同心的に被覆するとともに、遮音断熱部材の外周
を、合成樹脂製の外管にて同心的に被覆して、一体とし
た複合管を、簡易に製造することができる。そして、こ
のようにして製造された複合管は、合成樹脂製の内管の
外周を、発泡合成樹脂製の遮音断熱部材にて同心的に被
覆するとともに、遮音断熱部材の外周を、合成樹脂製の
外管にて同心的に被覆して、一体としているので、排水
管、給水管や冷媒・熱媒等の流体を流通するようにした
配管として設置するだけで、現場施工による配管後の遮
音断熱作業が不要となり、内管及び外管と遮音断熱部材
が製造時に一体化されることと相俟って、均一で安定し
た遮音断熱性能を得ることができ、また、強度的に優れ
ているとともに、作業性がよく、施工を簡易に行うこと
ができる。また、内管及び外管を等間隔のリブにて連結
するようにしているので、強度の大きい複合管を得るこ
とができる。
According to the composite pipe manufacturing method of the present invention, the outer periphery of the synthetic resin inner pipe is concentrically covered with the foamed synthetic resin sound insulating and heat insulating member, and the outer periphery of the sound insulating and heat insulating member is coated. It is possible to easily manufacture a composite pipe which is concentrically covered with an outer pipe made of a synthetic resin and integrated. Then, the composite pipe manufactured in this manner covers the outer circumference of the inner pipe made of synthetic resin concentrically with a sound insulating and heat insulating member made of foamed synthetic resin, and the outer circumference of the sound insulating and heat insulating member is made of synthetic resin. The pipes are concentrically covered with the outer pipes and are integrated, so they can be installed simply as drain pipes, water supply pipes, or pipes that allow fluids such as refrigerants and heat medium to flow. Heat insulation work is not required, and the inner and outer pipes and the sound insulating and heat insulating member are integrated at the time of manufacture, so that uniform and stable sound insulating and heat insulating performance can be obtained, and the strength is excellent. At the same time, workability is good and construction can be performed easily. In addition, since the inner pipe and the outer pipe are connected by equally spaced ribs, a composite pipe having high strength can be obtained.

【図面の簡単な説明】[Brief description of the drawings]

【図1】複合管の参考例を示し、(A)は横断面図、
(B)は縦断面図である。
1A and 1B show a reference example of a composite pipe, and FIG.
(B) is a longitudinal sectional view.

【図2】本発明の複合管の製造方法による複合管の第1
実施例を示し、(A)は横断面図、(B)は縦断面図で
ある。
FIG. 2 is a first view of a composite pipe according to the method for producing a composite pipe of the present invention.
Examples are shown, in which (A) is a cross-sectional view and (B) is a longitudinal cross-sectional view.

【図3】本発明の複合管の製造方法による複合管の第2
実施例の横断面図である。
FIG. 3 shows a second example of a composite pipe according to the method for producing a composite pipe of the present invention.
It is a cross section of an example.

【符号の説明】 1 内管 2 外管 3 リブ 4 遮音断熱部材[Description of reference numerals] 1 inner pipe 2 outer pipe 3 rib 4 sound insulation and heat insulating member

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 合成樹脂製の内管の外周を、発泡合成樹
脂製の遮音断熱部材にて同心的に被覆して、一体とした
ことを特徴とする複合管。
1. A composite pipe, wherein the outer circumference of an inner pipe made of synthetic resin is concentrically covered with a sound insulating member made of foamed synthetic resin to be integrated.
【請求項2】 合成樹脂製の内管の外周を、発泡合成樹
脂製の遮音断熱部材にて同心的に被覆するとともに、遮
音断熱部材の外周を、合成樹脂製の外管にて同心的に被
覆して、一体としたことを特徴とする複合管。
2. The outer periphery of a synthetic resin inner tube is concentrically covered with a foamed synthetic resin sound insulating and heat insulating member, and the outer periphery of the sound insulating and heat insulating member is concentrically covered with a synthetic resin outer tube. A composite tube characterized by being coated and integrated.
【請求項3】 内管及び外管をリブにて連結したことを
特徴とする請求項2記載の複合管。
3. The composite pipe according to claim 2, wherein the inner pipe and the outer pipe are connected by a rib.
【請求項4】 内管及び外管を押出成形するとともに、
内管及び外管の間に発泡性合成樹脂材料を充填して、こ
れを発泡させて遮音断熱部材を成形することを特徴とす
る複合管の製造方法。
4. Extrusion molding of the inner tube and the outer tube,
A method for manufacturing a composite pipe, comprising filling a foamable synthetic resin material between an inner pipe and an outer pipe, and foaming the foamed synthetic resin material to form a sound insulating member.
JP10152224A 1998-05-15 1998-05-15 Manufacturing method of composite pipe Expired - Fee Related JP2992508B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10152224A JP2992508B2 (en) 1998-05-15 1998-05-15 Manufacturing method of composite pipe

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10152224A JP2992508B2 (en) 1998-05-15 1998-05-15 Manufacturing method of composite pipe

Publications (2)

Publication Number Publication Date
JPH11325326A true JPH11325326A (en) 1999-11-26
JP2992508B2 JP2992508B2 (en) 1999-12-20

Family

ID=15535807

Family Applications (1)

Application Number Title Priority Date Filing Date
JP10152224A Expired - Fee Related JP2992508B2 (en) 1998-05-15 1998-05-15 Manufacturing method of composite pipe

Country Status (1)

Country Link
JP (1) JP2992508B2 (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20030015915A (en) * 2001-08-18 2003-02-26 김흥대 A plastics pipe
JP2010269584A (en) * 2009-04-24 2010-12-02 Sekisui Chem Co Ltd Fireproof sound insulation pipe
CN102748541A (en) * 2012-06-25 2012-10-24 江苏京元节能环保有限公司 Polyethylene (PE)-sheathed polyurethane (PU) heat-insulation steel pipe for coal-mine downholes
WO2013084940A1 (en) * 2011-12-09 2013-06-13 本田技研工業株式会社 Battery pack for electric vehicle
CN104786419A (en) * 2015-05-14 2015-07-22 吴江市宏宇机械有限公司 Special equipment for filling polyurethane for double-layered sound-proof tube
CN105805436A (en) * 2016-05-11 2016-07-27 四川行之智汇知识产权运营有限公司 Thermal insulating anti-corrosion petroleum pipeline

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20030015915A (en) * 2001-08-18 2003-02-26 김흥대 A plastics pipe
JP2010269584A (en) * 2009-04-24 2010-12-02 Sekisui Chem Co Ltd Fireproof sound insulation pipe
WO2013084940A1 (en) * 2011-12-09 2013-06-13 本田技研工業株式会社 Battery pack for electric vehicle
JPWO2013084940A1 (en) * 2011-12-09 2015-04-27 本田技研工業株式会社 Battery pack for electric vehicles
CN102748541A (en) * 2012-06-25 2012-10-24 江苏京元节能环保有限公司 Polyethylene (PE)-sheathed polyurethane (PU) heat-insulation steel pipe for coal-mine downholes
CN104786419A (en) * 2015-05-14 2015-07-22 吴江市宏宇机械有限公司 Special equipment for filling polyurethane for double-layered sound-proof tube
CN105805436A (en) * 2016-05-11 2016-07-27 四川行之智汇知识产权运营有限公司 Thermal insulating anti-corrosion petroleum pipeline

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