JPH1129876A - Chromium oxide coated part, and its production - Google Patents
Chromium oxide coated part, and its productionInfo
- Publication number
- JPH1129876A JPH1129876A JP18281097A JP18281097A JPH1129876A JP H1129876 A JPH1129876 A JP H1129876A JP 18281097 A JP18281097 A JP 18281097A JP 18281097 A JP18281097 A JP 18281097A JP H1129876 A JPH1129876 A JP H1129876A
- Authority
- JP
- Japan
- Prior art keywords
- chromium oxide
- coating layer
- base material
- chromic acid
- metal base
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- Chemical Treatment Of Metals (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は金属母材表面にクロ
ム酸化物を主成分とする被覆層を形成したクロム酸化物
被覆部品およびその製造方法に係り、特に良好な耐摩耗
性,耐食性,絶縁性などの諸特性を損うことなく極めて
短時間に製造することが可能な安価なクロム酸化物被覆
部品およびその製造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a chromium oxide coated component having a coating layer mainly composed of chromium oxide formed on the surface of a metal base material and a method for producing the same, and particularly to a good wear resistance, corrosion resistance and insulation. TECHNICAL FIELD The present invention relates to an inexpensive chromium oxide-coated component that can be manufactured in an extremely short time without deteriorating various properties such as properties, and a method for manufacturing the same.
【0002】[0002]
【従来の技術】耐摩耗性や耐熱性に優れたセラミックス
材料を各種機械部品等に応用することが従来から試行さ
れている。しかしながら、セラミックス材料は本来的に
脆性を有し、衝撃力に対して信頼性が乏しいことから、
部品全体をセラミックス材料で形成した部品の用途は、
衝撃作用が少ない狭い用途に限定されている。2. Description of the Related Art It has been attempted to apply a ceramic material having excellent wear resistance and heat resistance to various mechanical parts. However, ceramic materials are inherently brittle and have poor reliability against impact forces.
The use of parts made entirely of ceramic materials is
It is limited to narrow applications with little impact.
【0003】そこで高い構造強度や靭性を有する金属母
材表面に、部品の使用用途に応じた耐摩耗性,耐食性な
どの特性を付与するためにセラミックス材料や別種の金
属材料から成る被覆層を形成し表面改質を行った被覆部
品が多くの分野で使用されている。例えば、ピストン,
バルブ,ロッカーアーム,プッシュロッドなどのエンジ
ン部品や自動車用部品においては、耐熱性,耐摩耗性,
断熱性を付与するために金属母材表面にSi3 N4 (窒
化けい素),Cr2 O3 (クロミア),ZrO2 (ジル
コニア),TiO2 (チタニア)などのセラミックス材
料から成る被覆層をコーティング処理等によって形成し
た被覆部品が採用される傾向にある。Therefore, a coating layer made of a ceramic material or another type of metal material is formed on the surface of a metal base material having high structural strength and toughness in order to impart properties such as wear resistance and corrosion resistance according to the intended use of the component. Surface-modified coated parts are used in many fields. For example, a piston,
For engine parts such as valves, rocker arms, push rods and automotive parts, heat resistance, wear resistance,
A coating layer made of a ceramic material such as Si 3 N 4 (silicon nitride), Cr 2 O 3 (chromia), ZrO 2 (zirconia), and TiO 2 (titania) is provided on the surface of the metal base material to provide heat insulation. There is a tendency to use coated parts formed by coating or the like.
【0004】また、ポンプのプランジャー、シリンダ
ー,スリーブ,インペラなどのポンプ部品、軸受スライ
ド部品においても、金属母材表面に各種セラミックス材
料から成る被覆層を形成した被覆部品が普及しつつあ
る。[0004] Also, in pump parts such as plungers, cylinders, sleeves, and impellers of pumps, and bearing slide parts, coated parts in which a coating layer made of various ceramic materials is formed on the surface of a metal base material are becoming widespread.
【0005】さらに繊維ガイド部品などの繊維取扱い部
品では、糸が高速度で摺動するため部品の摩耗が激しい
一方で、製糸時に酸やアルカリが糸に付着しており部品
が腐食され易い使用環境であるため、特に耐摩耗性,耐
食性が優れた硬質クロムめっき層を被覆層として形成し
た被覆部品が使用されている。Further, in a fiber handling part such as a fiber guide part, the thread is slid at a high speed, so that the part is severely worn. On the other hand, an acid or an alkali adheres to the thread at the time of spinning, and the part is susceptible to corrosion. Therefore, a coated component having a hard chromium plating layer having excellent wear resistance and corrosion resistance formed as a coating layer is used.
【0006】上記各種材料から成る被覆層の中でも、特
にCr2 O3 などのクロム酸化物を主成分とする被覆層
は600〜1000℃程度までの高温度に耐える耐熱性
を有するとともに、熱衝撃サイクルを付加した場合でも
剥離を起こさないなどの優れた耐熱衝撃性と、各種薬品
化合物に対する優れた耐食性とを併せ持っているため、
広く採用されている。[0006] Among the coating layers made of the above-mentioned various materials, the coating layer mainly containing chromium oxide such as Cr 2 O 3 has heat resistance to withstand high temperatures up to about 600 to 1000 ° C. Because it has both excellent thermal shock resistance such as not peeling even when a cycle is added and excellent corrosion resistance to various chemical compounds,
Widely adopted.
【0007】上記のようなクロム酸化物を主成分とする
被覆層を形成した従来の被覆部品は、例えば以下のよう
な処理手順で製造されていた。すなわち、所定形状に成
形した金属母材を低濃度のクロム酸(CrO3 )水溶液
中に浸漬したり、または金属母材表面に上記クロム酸水
溶液を塗布する工程と、このクロム水溶液を塗布した金
属母材を温度500〜600℃で10分〜1時間加熱し
て焼成する工程とを15〜20回程度に亘って繰り返す
ことによってクロム酸化物(Cr2 O3 )などから成る
厚さ3〜5μm程度の被覆層を有する被覆部品が製造さ
れる。A conventional coated part having a coating layer mainly composed of chromium oxide as described above has been manufactured, for example, by the following processing procedure. That is, a step of immersing a metal base material formed into a predetermined shape in a low-concentration chromic acid (CrO 3 ) aqueous solution or applying the chromic acid aqueous solution to the surface of the metal base material; The step of heating and heating the base material at a temperature of 500 to 600 ° C. for 10 minutes to 1 hour is repeated about 15 to 20 times, whereby a thickness of 3 to 5 μm made of chromium oxide (Cr 2 O 3 ) or the like is obtained. A coated part having a degree of coating layer is produced.
【0008】[0008]
【発明が解決しようとする課題】しかしながら、上記の
ようなクロム酸化物を主成分とする被覆層を形成した従
来のクロム酸化物被覆部品においては、金属母材の表面
粗さの影響については考慮されておらず、概して粗い表
面状態のままで被覆層が成形されていたため、被覆層形
成後においても部品表面の平滑性が悪く摺動特性が不良
となったり、耐摩耗性が不十分になる問題点があった。
また、金属母材と被覆層との密着強度が低くいため、被
覆層の剥離が生じ易く被覆部品としての耐久性が劣る欠
点もあった。However, in the conventional chromium oxide-coated parts having the above-mentioned coating layer mainly composed of chromium oxide, the influence of the surface roughness of the metal base material is taken into consideration. In general, the coating layer was formed with a rough surface state, so even after the formation of the coating layer, the smoothness of the component surface was poor, the sliding characteristics were poor, and the wear resistance was insufficient. There was a problem.
In addition, since the adhesion strength between the metal base material and the coating layer is low, the coating layer is liable to peel off and the durability of the coated component is poor.
【0009】さらに上記金属母材の表面状態の影響を緩
和するために被覆層を3〜10μmと厚く形成する必要
があった。加えて、上記被覆層を形成するための原料ク
ロム酸水溶液としては、常温常圧条件下で調製した比較
的に低濃度のクロム酸水溶液を使用していたため、この
水溶液の1回の塗布・焼成操作によって形成できる被覆
層の厚さは極めて小さい。したがって、厚さが3〜10
μmと厚い被覆層を有する被覆部品を製造するために
は、上記クロム酸水溶液を金属母材に塗布・焼成する操
作を15〜20回と多数回繰り返して製造されていた。
そのため、被覆部品の製造工数が膨大になり、製造原価
が大幅に増加する問題点があった。Further, in order to reduce the influence of the surface state of the metal base material, it is necessary to form the coating layer as thick as 3 to 10 μm. In addition, since a relatively low-concentration chromic acid aqueous solution prepared under normal temperature and normal pressure conditions was used as a raw material chromic acid aqueous solution for forming the coating layer, a single application and firing of this aqueous solution was performed. The thickness of the coating layer that can be formed by the operation is extremely small. Therefore, when the thickness is 3 to 10
In order to produce a coated part having a coating layer as thick as μm, the operation of applying and baking the above-described chromic acid aqueous solution to a metal base material has been repeated many times, such as 15 to 20 times.
Therefore, there has been a problem that the man-hours for manufacturing the coated parts are enormous, and the manufacturing cost is significantly increased.
【0010】本発明は上記問題点を解決するためになさ
れたものであり、金属母材表面にクロム酸化物を主成分
とする被覆層を有する被覆部品について、その良好な耐
摩耗性,摺動特性,平滑性,耐食性,耐熱性,絶縁性,
密着強度などの特性を損うことなく極めて短時間に製造
することが可能な安価なクロム酸化物被覆部品およびそ
の製造方法を提供することを目的とする。SUMMARY OF THE INVENTION The present invention has been made to solve the above-mentioned problems, and it is an object of the present invention to provide a coated part having a coating layer mainly composed of chromium oxide on the surface of a metal base material, which has good wear resistance and sliding properties. Characteristics, smoothness, corrosion resistance, heat resistance, insulation,
It is an object of the present invention to provide an inexpensive chromium oxide-coated component that can be manufactured in an extremely short time without deteriorating properties such as adhesion strength, and a method for manufacturing the same.
【0011】[0011]
【課題を解決するための手段】上記目的を達成するため
本願発明者らは、特に金属母材の表面粗さや被覆層の厚
さが被覆部品の諸特性に及ぼす影響について実験により
比較調査した。その結果、特に金属母材の表面粗さを所
定の範囲に規定したときに、耐摩耗性などの特性を損う
ことなく、極めて短時間に被覆部品を製造できるという
知見を得た。すなわち、金属母材の表面粗さを中心線平
均粗さ(Ra)基準で0.1〜0.3μmと正確に制御
することにより、クロム酸化物を主体とする被覆層の厚
さを1〜2μmと極めて薄くした場合においても表面の
摺動特性,耐摩耗性,平滑性および被覆層の密着強度な
どの特性が低下しないクロム酸化物被覆部品が初めて得
られるという知見を得た。Means for Solving the Problems In order to achieve the above object, the inventors of the present invention have conducted a comparative study on the effects of the surface roughness of a metal base material and the thickness of a coating layer on various characteristics of a coated part. As a result, it has been found that a coated part can be manufactured in a very short time without deteriorating properties such as abrasion resistance, particularly when the surface roughness of the metal base material is defined in a predetermined range. That is, by accurately controlling the surface roughness of the metal base material to 0.1 to 0.3 μm on the basis of the center line average roughness (Ra), the thickness of the coating layer mainly composed of chromium oxide is reduced to 1 to It has been found that even when the thickness is as thin as 2 μm, it is possible to obtain, for the first time, a chromium oxide-coated component in which characteristics such as surface sliding characteristics, abrasion resistance, smoothness, and adhesion strength of the coating layer are not reduced.
【0012】また、被覆層の原料となるクロム酸水溶液
として、特に常温常圧下におけるクロム酸飽和水溶液よ
り高いクロム酸濃度を有するクロム酸水溶液を使用する
ことにより、クロム酸水溶液の1回あたりの塗布・焼成
によって形成されるクロム酸化物被覆層の厚さを大幅に
増加させることが可能となり、所定厚さの被覆層を形成
するために必要な塗布・焼成の繰返し回数を3回以下に
低減できることが判明した。In addition, by using a chromic acid aqueous solution having a higher chromic acid concentration than that of a saturated chromic acid aqueous solution at normal temperature and normal pressure as a raw material of the coating layer, the chromic acid aqueous solution can be coated once.・ The thickness of the chromium oxide coating layer formed by firing can be greatly increased, and the number of times of application and firing required to form a coating layer of a predetermined thickness can be reduced to three or less. There was found.
【0013】また上記のような高濃度のクロム酸水溶液
を金属母材表面に塗布・焼成した場合においても、耐摩
耗性などの特性が優れた被覆部品が効率的に得られると
いう知見を得た。本発明は上記知見に基づいて完成され
たものである。Further, it has been found that even when the above-described high-concentration chromic acid aqueous solution is applied to the surface of the metal base material and fired, a coated part having excellent properties such as wear resistance can be efficiently obtained. . The present invention has been completed based on the above findings.
【0014】すなわち、本発明に係るクロム酸化物被覆
部品は、金属母材表面にクロム酸化物を主成分とする被
覆層が形成されているクロム酸化物被覆部品において、
上記金属母材表面の表面粗さが中心線平均粗さ(Ra)
基準で0.1〜0.3μmであるとともに、上記クロム
酸化物を主成分とする被覆層の厚さが1〜2μmである
ことを特徴する。That is, a chromium oxide-coated component according to the present invention is a chromium oxide-coated component in which a coating layer mainly composed of chromium oxide is formed on the surface of a metal base material.
The surface roughness of the metal base material surface is the center line average roughness (Ra)
The thickness is 0.1 to 0.3 μm on a standard basis, and the thickness of the coating layer containing chromium oxide as a main component is 1 to 2 μm.
【0015】また、上記クロム酸化物被覆部品は繊維取
扱い部品として好適である。The chromium oxide-coated part is suitable as a fiber handling part.
【0016】さらに、本発明に係るクロム酸化物被覆部
品の製造方法は、金属母材の表面粗さが中心線平均粗さ
(Ra)基準で0.1〜0.3μmとなるように研磨調
整した後に、上記金属母材の表面にクロム酸水溶液を塗
布する工程とクロム酸水溶液を塗布した金属母材を焼成
する工程とを複数回繰り返すことにより、クロム酸化物
を主成分とする厚さ1〜2μmの被覆層を形成すること
を特徴とする。Further, in the method for producing a chromium oxide-coated part according to the present invention, the polishing is adjusted so that the surface roughness of the metal base material is 0.1 to 0.3 μm based on the center line average roughness (Ra). After that, the step of applying a chromic acid aqueous solution to the surface of the metal base material and the step of baking the metal base material coated with the chromic acid aqueous solution are repeated a plurality of times, so that a thickness of 1 It is characterized in that a coating layer of up to 2 μm is formed.
【0017】さらに上記クロム酸化水溶液が、常温,常
圧下におけるクロム酸飽和水溶液より高いクロム酸濃度
を有することが好ましい。特に、クロム酸化水溶液が、
40℃常圧下におけるクロム酸飽和水溶液より高いクロ
ム酸濃度を有することが、さらに好ましい。Further, it is preferable that the chromium oxide aqueous solution has a higher chromic acid concentration than a saturated chromic acid aqueous solution at normal temperature and normal pressure. In particular, the chromium oxidation aqueous solution
It is more preferable to have a chromic acid concentration higher than a saturated aqueous solution of chromic acid at 40 ° C. and normal pressure.
【0018】そして、上記のような高濃度のクロム酸水
溶液を使用することにより、所定厚さの被覆層を形成す
る工程で、金属母材の表面にクロム酸水溶液を塗布する
工程とクロム酸水溶液を塗布した金属母材を焼成する工
程との繰返し回数を3回以下に低減することができる。In the step of forming a coating layer having a predetermined thickness by using the above-mentioned high-concentration chromic acid aqueous solution, the step of applying the chromic acid aqueous solution to the surface of the metal base material includes the steps of: The number of repetitions of the step of baking the metal base material coated with is reduced to three or less.
【0019】ここで上記金属母材としては、特に限定さ
れず、汎用の構造用鋼材やステンレス鋼などの耐食耐熱
鋼や各種鉄系合金,炭素鋼,チタン合金,アルミニウム
合金,インコネル等が使用できる。また金属母材の形状
は部品の用途に対応して決定される。Here, the metal base material is not particularly limited, and general-purpose structural steel materials, corrosion-resistant heat-resistant steels such as stainless steels, various iron-based alloys, carbon steels, titanium alloys, aluminum alloys, Inconel and the like can be used. . The shape of the metal base material is determined according to the use of the component.
【0020】また上記クロム酸化物は、平均粒径が0.
1〜1.0μmの酸化第二クロム(Cr2 O3 )微粒子
である。このクロム酸化物を主成分とする被覆層は深い
暗緑色を呈している。The chromium oxide has an average particle size of 0.1.
1 to 1.0 μm chromic oxide (Cr 2 O 3 ) fine particles. This coating layer mainly composed of chromium oxide has a deep dark green color.
【0021】さらに被覆層を構成するクロム酸化物の平
均粒径は上記のように0.1〜1.0μmと微細である
ため、被覆層は、表面粗さが中心線平均粗さ(Ra)基
準で0.1〜0.3μmの範囲である金属母材表面に形
成することが好ましい。具体的には、被覆層を形成する
前に、金属母材表面を研磨後にバレル処理やバフ仕上げ
を行うことによりRa基準で0.1〜0.3μmとなる
ように調整し、この後に被覆層を形成する。このように
金属母材表面をRa基準で0.1〜0.3μmの範囲に
調整することにより、被覆層の厚さが1〜2μmと薄い
場合でも、摺動特性や耐摩耗性が良好であり、また被覆
層との接合強度を高めると同時に、被覆層形成後のクロ
ム酸化物被覆部品の表面粗さをも低減し、平滑性を改善
することができる。但し、Ra基準での表面粗さが0.
3μmを超えると被覆層を均一に形成しにくくなるた
め、0.3μm以下であることが好ましい。Further, since the average particle size of the chromium oxide constituting the coating layer is as fine as 0.1 to 1.0 μm as described above, the surface roughness of the coating layer has a center line average roughness (Ra). It is preferably formed on the surface of the metal base material having a range of 0.1 to 0.3 μm on a standard basis. Specifically, before forming the coating layer, the surface of the metal base material is polished and then subjected to barrel processing or buffing to adjust the Ra base to 0.1 to 0.3 μm, and thereafter the coating layer is formed. To form By adjusting the surface of the metal base material to the range of 0.1 to 0.3 μm on the basis of Ra in this manner, even if the thickness of the coating layer is as thin as 1 to 2 μm, the sliding characteristics and wear resistance are good. In addition, at the same time as increasing the bonding strength with the coating layer, the surface roughness of the chromium oxide-coated component after the formation of the coating layer can be reduced, and the smoothness can be improved. However, the surface roughness on the basis of Ra is 0.
If it exceeds 3 μm, it becomes difficult to form a coating layer uniformly, so that it is preferably 0.3 μm or less.
【0022】ここで詳細には、金属母材が鉄系金属であ
る場合、金属母材とクロム酸化物を主成分とする被覆層
との間に、鉄化合物とクロム酸化物との反応層を形成す
ることが好ましい。この反応層の形成により、クロム酸
化物を主成分とする被覆層と金属母材との接合強度をさ
らに強固なものとすることができる。なお、本発明での
“金属母材表面にクロム酸化物を主成分とする被覆層が
形成されている”とは、この反応層を介して形成されて
いても本発明の範囲内であることは言うまでもない。ま
た金属母材表面には、界面が明確か否かは別として実質
的には上記反応層と、クロム酸化物を主成分とする被覆
層との二層の被覆層が形成されていることになる。More specifically, when the metal base material is an iron-based metal, a reaction layer of an iron compound and chromium oxide is provided between the metal base material and the coating layer containing chromium oxide as a main component. Preferably, it is formed. By forming this reaction layer, the bonding strength between the coating layer containing chromium oxide as a main component and the metal base material can be further increased. In the present invention, "the coating layer mainly composed of chromium oxide is formed on the surface of the metal base material" means that even if the coating layer is formed via the reaction layer, it is within the scope of the present invention. Needless to say. Also, on the surface of the metal base material, apart from whether the interface is clear or not, substantially a two-layer coating layer of the reaction layer and a coating layer mainly composed of chromium oxide is formed. Become.
【0023】また、上記クロム酸化物を主成分とする被
覆層は、例えば以下のような手順で形成することができ
る。すなわち、まず、濃度50〜90重量%のクロム酸
(CrO3 )水溶液を調製する。このクロム酸水溶液と
しては、常温,常圧下におけるクロム酸飽和水溶液より
高いクロム酸濃度、特に、40℃常圧下におけるクロム
酸飽和水溶液より高いクロム酸濃度を有する高濃度のク
ロム酸水溶液を使用することが好ましい。The coating layer containing chromium oxide as a main component can be formed by, for example, the following procedure. That is, first, to prepare a concentration of 50 to 90% by weight of chromic acid (CrO 3) solution. As this chromic acid aqueous solution, use a high concentration chromic acid aqueous solution having a higher chromic acid concentration than a saturated aqueous solution of chromic acid at normal temperature and normal pressure, particularly a higher chromic acid concentration than a saturated aqueous solution of chromic acid at 40 ° C. and normal pressure. Is preferred.
【0024】すなわち、常圧で温度40℃における飽和
クロム酸濃度は、常温(25℃)常圧下における飽和ク
ロム酸濃度と比較して1.5倍以上となる。そして、こ
のような高濃度のクロム酸水溶液を使用することによ
り、1回のクロム酸水溶液の塗布・焼成操作によって形
成されるクロム酸化物被覆層の厚さを大きくすることが
可能になる。そのために、所定厚さのクロム酸化物被覆
層を形成するために必要とされるクロム酸水溶液の塗布
・焼成操作の繰返し回数を大幅に低減することが可能に
なる。That is, the saturated chromic acid concentration at a normal pressure and a temperature of 40 ° C. is 1.5 times or more the saturated chromic acid concentration at a normal temperature (25 ° C.) and normal pressure. By using such a high-concentration chromic acid aqueous solution, it is possible to increase the thickness of the chromium oxide coating layer formed by a single application and firing operation of the chromic acid aqueous solution. Therefore, the number of repetitions of the application and firing operations of the aqueous solution of chromic acid required to form the chromium oxide coating layer having a predetermined thickness can be significantly reduced.
【0025】ちなみに上記のような高濃度のクロム酸水
溶液を使用して本願発明で規定する厚さの被覆層を形成
する場合においては、金属母材の表面にクロム酸水溶液
を塗布する工程とクロム酸水溶液を塗布した金属母材を
焼成する工程との繰返し回数を3回以下に低減でき、被
覆部品の製造工数(製造コスト)を大幅に低減すること
ができる。Incidentally, in the case of forming a coating layer having the thickness specified in the present invention by using a high-concentration chromic acid aqueous solution as described above, a step of applying a chromic acid aqueous solution to the surface of the metal base material and The number of repetitions of the step of firing the metal base material coated with the acid aqueous solution can be reduced to three times or less, and the number of man-hours (manufacturing cost) for manufacturing coated parts can be greatly reduced.
【0026】次に上記のように調製したクロム酸(Cr
O3 )水溶液を予め表面粗さを調整した鉄系金属等の金
属母材表面に塗布したり、浸漬したりすることによって
金属母材表面にクロム酸水溶液を付着または含浸させ
る。次に400〜600℃程度の低温度で加熱焼成する
ことにより水分が蒸発すると同時に、酸化クロムと金属
母材の表層とが化学反応して生成した反応層が形成さ
れ、また平均粒径が0.1〜1.0μmの微粒子からな
るクロム酸化物(酸化第二クロム:Cr2 O3 )を主成
分とする被覆層が形成される。上記付着含浸操作と加熱
焼成操作とを複数回繰り返すことにより所定厚さの被覆
層が形成され、表面部が緻密で平滑な被覆層を有するク
ロム酸化物被覆部品が得られる。Next, the chromic acid (Cr
An O 3 ) aqueous solution is applied or immersed on the surface of a metal base material such as an iron-based metal whose surface roughness has been adjusted in advance, thereby adhering or impregnating the surface of the metal base material with a chromic acid aqueous solution. Next, by heating and baking at a low temperature of about 400 to 600 ° C., water is evaporated, and at the same time, a reaction layer formed by a chemical reaction between chromium oxide and the surface layer of the metal base material is formed. chromium oxide comprising fine particles of .1~1.0Myuemu (chromic oxide: Cr 2 O 3) coating layer mainly composed of are formed. By repeating the adhesion impregnation operation and the heating and firing operation a plurality of times, a coating layer having a predetermined thickness is formed, and a chromium oxide coated part having a dense and smooth coating layer on the surface is obtained.
【0027】上記被覆層の厚さが1μm未満では、耐摩
耗性,摺動特性,平滑性,接合強度を向上させる効果に
乏しく、一方2μmを超えるとクロム酸水溶液の塗布・
含浸操作およびその焼成操作の繰返し回数が多くなり、
被覆部品の製造工数が急激に増大するため経済的ではな
い。If the thickness of the coating layer is less than 1 μm, the effect of improving abrasion resistance, sliding characteristics, smoothness and bonding strength is poor.
The number of repetitions of the impregnation operation and the firing operation increases,
It is not economical because the number of man-hours for manufacturing coated parts increases rapidly.
【0028】なお、上記クロム酸水溶液の塗布・含浸操
作および焼結操作が1回のみである場合には被覆層内に
微小な気孔が残存し易いため、通常は上記水溶液の塗布
・含浸操作および焼成操作を複数回繰り返すとよい。被
覆層の厚さは上記塗布・含浸操作および焼成操作の繰り
返し回数を制御することによって調整できる。If the operation of applying and impregnating the chromic acid aqueous solution and the sintering operation are performed only once, fine pores are likely to remain in the coating layer. The firing operation may be repeated a plurality of times. The thickness of the coating layer can be adjusted by controlling the number of repetitions of the application / impregnation operation and the baking operation.
【0029】上記のように形成した被覆層は、金属母材
に対して高い接合強度を有し、高硬度,無気孔で耐摩耗
性,低摩擦性(摺動特性),耐熱性,平滑性,耐食性,
絶縁性などに優れている。ちなみにステンレス鋼を金属
母材とした場合の表面硬さは、1500〜2000Hv
(0.1)と高く、超硬合金と同程度の硬度が得られ
る。The coating layer formed as described above has high bonding strength to the metal base material, high hardness, no pores, wear resistance, low friction (sliding characteristics), heat resistance, and smoothness. , Corrosion resistance,
It has excellent insulation properties. Incidentally, the surface hardness when stainless steel is used as the metal base material is 1500 to 2000 Hv.
(0.1) and a hardness similar to that of a cemented carbide can be obtained.
【0030】また特に鉄系の金属母材を使用した場合に
は、被覆層と金属母材との境界に、酸化クロムと金属
(鉄)とが化学反応して反応層が生成され、この反応層
の存在によって両者の接合強度が700kgf/cm2 (68
MPa)以上となる。In particular, when an iron-based metal base material is used, chromium oxide and metal (iron) undergo a chemical reaction at the boundary between the coating layer and the metal base material to form a reaction layer. Due to the presence of the layer, the joint strength between the two is 700 kgf / cm 2 (68 kgf / cm 2 ).
MPa) or more.
【0031】さらに被覆層を構成するクロム酸化物(C
r2 O3 )微粒子の平均粒径が0.1〜0.5μm程度
と超微細であるため、固体潤滑剤としての作用が強い。
そのため、部品表面の摩擦係数が小さくなり摺動特性を
高める効果も顕著である。特に水溶液から析出させて被
覆層を形成しているため、構成粒子が超微細であり、従
来の溶射法よって形成した多孔質セラミックス被膜と異
なり耐食性や耐摩耗性が不足することはない。Further, the chromium oxide (C
Since the average particle size of r 2 O 3) fine particles are 0.1~0.5μm about and ultrafine, strong action as a solid lubricant.
For this reason, the coefficient of friction on the component surface is reduced, and the effect of improving the sliding characteristics is remarkable. In particular, since the coating layer is formed by precipitation from an aqueous solution, the constituent particles are ultrafine, and unlike a porous ceramic coating formed by a conventional thermal spraying method, corrosion resistance and wear resistance do not become insufficient.
【0032】また被覆層全体が緻密に形成されるため耐
熱性および耐熱衝撃性に優れ、繰り返しの熱サイクルが
クロム酸化物被覆部品に作用した場合においても、被覆
層の剥離を引き起こすことが少なく、剥離による発塵も
少ない。Further, since the entire coating layer is formed densely, it is excellent in heat resistance and thermal shock resistance. Even when repeated thermal cycling acts on the chromium oxide coated part, the coating layer is hardly peeled off. There is little dusting due to peeling.
【0033】さらに被覆層は、硫酸などの酸性溶液、ア
ンモニア水などの塩基性溶液およびアルコール,アセト
ン,ガソリンなどの有機溶剤に対しても優れた耐食性を
有しており、過酷な雰囲気下においても優れた耐久性を
有している。本発明に係るクロム酸化物被覆部品は、化
学薬品等が付着した繊維と長期間に亘って摺接するヘル
ドなどの繊維取扱い部品に適用した場合に優れた耐久性
を発揮する。Further, the coating layer has excellent corrosion resistance to acidic solutions such as sulfuric acid, basic solutions such as aqueous ammonia, and organic solvents such as alcohol, acetone, and gasoline. Has excellent durability. The chromium oxide-coated component according to the present invention exhibits excellent durability when applied to a fiber handling component such as a heald that slides over a long period of time with a fiber to which a chemical agent or the like has adhered.
【0034】また、被覆層を形成することにより、金属
母材の機能を大幅に高めることができ、このクロム酸化
物被覆部品を、特にダイボンダ装置の吸着筒やワイヤー
ボンディング装置のリードフレーム押え等の半導体部品
固定治具の構成材として使用した場合においても優れた
効果が発揮される。Further, by forming the coating layer, the function of the metal base material can be greatly enhanced, and this chromium oxide-coated component can be used especially for an adsorption cylinder of a die bonder device or a lead frame presser of a wire bonding device. Excellent effects are exhibited even when used as a constituent material of a semiconductor component fixing jig.
【0035】また被覆層は暗緑色を呈しているため、こ
のクロム酸化物被覆部品を、例えばダイボンダ装置の吸
着筒として使用した場合には、半導体素子と、その背景
部となる吸着筒とのコントラストが高くなり、TVカメ
ラなどのモニタ装置によって半導体素子の形状および位
置が明瞭に認識される。したがって、モニタ装置による
半導体素子の認識ミスが減少し、半導体部品を高い精度
で組み立てることができる。Further, since the coating layer has a dark green color, when this chromium oxide-coated component is used, for example, as an adsorption cylinder of a die bonder, the contrast between the semiconductor element and the adsorption cylinder serving as the background thereof is increased. And the shape and position of the semiconductor element are clearly recognized by a monitor device such as a TV camera. Therefore, the recognition error of the semiconductor element by the monitor device is reduced, and the semiconductor component can be assembled with high accuracy.
【0036】上記構成に係るクロム酸化物被覆部品によ
れば、金属母材の表面粗さを中心線平均粗さ(Ra)基
準で0.1〜0.3μmに調整しているため、クロム酸
化物を主体とする被覆層の厚さを1〜2μmと極めて薄
くした場合においても表面の摺動特性,耐摩耗性,平滑
性および被覆層の密着強度などの特性が低下しないクロ
ム酸化物被覆部品が短時間で得られる。According to the chromium oxide-coated component having the above structure, the surface roughness of the metal base material is adjusted to 0.1 to 0.3 μm on the basis of the center line average roughness (Ra). Oxide coated parts that do not decrease in properties such as surface sliding properties, wear resistance, smoothness, and adhesion strength of the coating layer even when the thickness of the coating layer mainly composed of a material is extremely thin as 1 to 2 μm. Can be obtained in a short time.
【0037】また、被覆層の原料となるクロム酸水溶液
として、特に常温常圧下におけるクロム酸飽和水溶液よ
り高いクロム酸濃度を有するクロム酸水溶液を使用する
ことにより、クロム酸水溶液の1回あたりの塗布・焼成
によって形成されるクロム酸化物被覆層の厚さを大幅に
増加させることが可能となり、所定厚さの被覆層を形成
するために必要な塗布・焼成の繰返し回数を3回以下に
低減でき、被覆部品の製造工数が大幅に低減され、製造
コストが低い安価な被覆部品を量産することができる。In addition, by using a chromic acid aqueous solution having a higher chromic acid concentration than a saturated chromic acid aqueous solution at normal temperature and normal pressure as a raw material of the coating layer, it is possible to apply the chromic acid aqueous solution at one time. -The thickness of the chromium oxide coating layer formed by firing can be greatly increased, and the number of times of application and firing required to form a coating layer of a predetermined thickness can be reduced to 3 or less. In addition, the number of man-hours for manufacturing coated parts is greatly reduced, and low-cost, low-cost coated parts can be mass-produced.
【0038】[0038]
【発明の実施の形態】次に本発明に係るクロム酸化物被
覆部品の実施形態について添付図面を参照して説明す
る。特にクロム酸化物被覆部品を織機に用いるヘルドに
適用した実施例について説明する。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of a chromium oxide coated part according to the present invention will be described below with reference to the accompanying drawings. Particularly, an embodiment in which a chromium oxide coated part is applied to a heald used in a loom will be described.
【0039】ここで織機に用いるヘルド1は、一般に図
1に示すように中央部に経糸(たて糸)を挿通するため
の通称目孔と呼ばれる糸挿通孔2を設ける一方、両端部
には枠体を取り付けるヘルドバーを挿通するための取付
孔3,3をそれぞれ設けて構成される。The heald 1 used for the loom is provided with a thread insertion hole 2 generally called a perforated hole for inserting a warp (warp) at the center as shown in FIG. 1, and a frame body at both ends. Mounting holes 3 and 3 for inserting a heald bar for mounting the
【0040】そして上記ヘルド1はフレームに対して多
数平行に並べてヘルドバーを介して取り付けられ、上記
フレームの上下動によりヘルド1を一体に動作して前記
糸挿通孔2に通した経糸に上下振動を与える。この時、
ヘルド1の両端部に設けた取付孔3,3が金属製のヘル
ドバーと摺接する一方、中央部に設けた糸挿通孔2が経
糸と摺接する。このため、ヘルド1の取付孔3,3部は
ヘルドバーとの摩擦によって著しく摩耗し、ついては破
断してしまい、ヘルドバーからヘルドが脱落することも
ある。A plurality of healds 1 are arranged in parallel with the frame and attached via a heald bar. The heald 1 is moved integrally by the up and down movement of the frame to cause up and down vibration to the warp passing through the thread insertion hole 2. give. At this time,
The mounting holes 3, 3 provided at both ends of the heald 1 are in sliding contact with the metal heald bar, while the thread insertion holes 2 provided in the central portion are in sliding contact with the warp. For this reason, the attachment holes 3 and 3 of the heald 1 are significantly worn due to friction with the heald bar, and then are broken, so that the heald may fall off the heald bar.
【0041】また、ヘルド1の糸挿通部2部は、ここを
通る経糸との摩擦により表面に傷がつき、この傷によっ
てたて糸に“けば立ち”が発生して織布の風合いを低下
させる場合もある。さらに、ヘルド1の表面には、よこ
糸を動かすために採用されているウォータジェット方式
に用いる水の飛沫が付着し、この水に含まれる異物がヘ
ルド1を構成する金属材と反応してヘルド表面に異物層
として付着し易い。そして、この異物層は異物の付着の
増大により厚肉となり、隣接する他のヘルドの異物層と
接触し、ヘルドの動作を阻害する原因となっていた。The surface of the thread insertion portion 2 of the heald 1 is scratched by friction with the warp passing therethrough, and the scratches cause "warping" of the warp yarn to lower the texture of the woven fabric. In some cases. Further, on the surface of the heald 1, water droplets used for the water jet method adopted for moving the weft thread adhere, and foreign matters contained in the water react with the metal material constituting the heald 1 to cause the heald surface Easily adheres to the surface as a foreign material layer. Then, the foreign material layer becomes thick due to an increase in the attachment of the foreign material, comes into contact with the foreign material layer of another adjacent heald, and causes a hindrance of the operation of the heald.
【0042】そこで、従来は鉄系金属母材表面に、めっ
き法,PVD(物理蒸着)法,CVD(化学蒸着)法,
溶射法などを利用して被覆層を一体に形成したヘルドが
多用されていたが、耐久性や製造コストにおいて十分に
満足できるものは得られていなかった。Therefore, conventionally, a plating method, a PVD (physical vapor deposition) method, a CVD (chemical vapor deposition) method,
Healds in which a coating layer is integrally formed by using a thermal spraying method or the like have been frequently used, but those which are sufficiently satisfactory in durability and manufacturing cost have not been obtained.
【0043】本発明に係るクロム酸化物被覆部品をヘル
ドに応用した例を以下の実施例について具体的に説明す
る。An example in which the chromium oxide-coated part according to the present invention is applied to a heald will be specifically described with reference to the following examples.
【0044】実施例1〜6 所定量のクロム酸(CrO3 )を秤量し、水に配合した
後に撹拌溶解処理を実施し、それぞれ表1に示す濃度を
有するクロム酸水溶液をそれぞれ調製した。 Examples 1 to 6 A predetermined amount of chromic acid (CrO 3 ) was weighed, mixed with water, and then subjected to stirring dissolution treatment to prepare chromic acid aqueous solutions having the concentrations shown in Table 1, respectively.
【0045】一方、図1に示すような、長302mm,幅
2mm,厚さ0.3mmのステンレス鋼を金属母材とするヘ
ルド本体を多数用意し、ヘルド本体表面を研磨加工した
後にバフ仕上げ加工を行い表面粗さを表1に示すように
調整した。次にヘルド本体表面に浸漬法により、前記の
各クロム酸水溶液を付着せしめた後に、温度550℃で
焼成を行った。そして上記クロム酸水溶液の付着工程お
よび焼成工程を1サイクルとする付着・焼成処理を表1
に示す回数だけ実施することにより、表1に示す厚さを
有する被覆層を一体に形成し、それぞれ実施例1〜6に
係るクロム酸化物被覆部品としてのヘルドを製造した。On the other hand, as shown in FIG. 1, a large number of heald bodies made of stainless steel having a length of 302 mm, a width of 2 mm and a thickness of 0.3 mm as a metal base material are prepared, and the surface of the heald body is polished and then buffed. And the surface roughness was adjusted as shown in Table 1. Next, after each of the above-mentioned chromic acid aqueous solutions was adhered to the surface of the heald body by a dipping method, firing was performed at a temperature of 550 ° C. Table 1 shows the adhesion / firing treatment in which the above-described chromic acid aqueous solution adhering step and firing step are one cycle.
By carrying out the number of times shown in Table 1, a coating layer having a thickness shown in Table 1 was integrally formed, and healds as chromium oxide coated parts according to Examples 1 to 6 were manufactured.
【0046】各実施例に係るヘルド1の表面部は、図2
に示すように金属母材4表面に被覆層5が一体に形成さ
れて成り、被覆層5は平均粒径が0.1〜0.5μmと
微細な酸化クロム(Cr2 O3 )粒子から成るクロム酸
化物層6と、酸化クロムと金属母材4の鉄成分とが化学
反応して生成した反応層7とから構成されていた。The surface of the heald 1 according to each embodiment is shown in FIG.
As shown in FIG. 2, a coating layer 5 is integrally formed on the surface of the metal base material 4, and the coating layer 5 is made of fine chromium oxide (Cr 2 O 3 ) particles having an average particle size of 0.1 to 0.5 μm. The chromium oxide layer 6 and the reaction layer 7 formed by a chemical reaction between chromium oxide and the iron component of the metal base material 4 were formed.
【0047】比較例1 一方、ヘルド本体の表面粗さを従来のように中心線平均
粗さ(Ra)基準で3μmと粗大にする一方、低濃度の
クロム酸水溶液を使用して塗布・焼成処理を表1に示す
ように多数回繰り返して厚い被覆層を形成した点以外
は、前記実施例1〜6と同一条件でスラリーの付着・焼
成処理を繰り返すことにより、比較例1に係るヘルドを
調製した。 Comparative Example 1 On the other hand, the surface roughness of the heald body was made as large as 3 μm on the basis of the center line average roughness (Ra) as in the prior art, while the coating and baking treatment was performed using a low-concentration chromic acid aqueous solution. Was repeated a number of times to form a thick coating layer as shown in Table 1, except that the slurry was applied and fired under the same conditions as in Examples 1 to 6 to prepare a heald according to Comparative Example 1. did.
【0048】比較例2〜5 また、ステンレス鋼を金属母材とするヘルド本体表面
に、表1に示す厚さを有するCrめっき層(比較例
2),Niめっき層(比較例3),Zrめっき層(比較
例4),およびZnめっき層(比較例5)をそれぞれ形
成することにより、比較例2〜5に係る被覆部品として
のヘルドを調製した。 Comparative Examples 2 to 5 A Cr plating layer (Comparative Example 2), a Ni plating layer (Comparative Example 3), and a Zr layer having the thicknesses shown in Table 1 were formed on the surface of a heald body made of stainless steel as a metal base material. By forming a plating layer (Comparative Example 4) and a Zn plating layer (Comparative Example 5), healds as coated parts according to Comparative Examples 2 to 5 were prepared.
【0049】こうして調製した各実施例および比較例の
各ヘルドについて、その被覆層の接合強度(ピール強
度)を測定するとともに、これらのヘルドの取付孔にヘ
ルドバーを通して枠体に取り付け、この枠体を実際に織
機に装着し、織機を延べ2000時間運転した後におけ
る各ヘルドの孔部の摩耗量を測定した。また、上記運転
時間中にヘルドの摩耗によって発生した織布の不良発生
率を測定した。また各ヘルドについて被覆層の構成材の
準備段階から被覆層を一体に形成する完成段階までに要
する製造工数を測定して、下記表1に示す結果を得た。
なお上記製造工数は比較例1の場合を基準値(100)
として相対的に表示した。With respect to each heald of each of the examples and comparative examples thus prepared, the bonding strength (peel strength) of the covering layer was measured, and the heald was attached to the frame through a heddle bar in the mounting hole of each heddle. After actually mounting the loom on the loom and operating the loom for a total of 2,000 hours, the wear amount of the holes of each heald was measured. In addition, the defect occurrence rate of the woven fabric caused by the wear of the heald during the operation time was measured. In addition, for each heald, the number of manufacturing steps required from the preparation stage of the constituent material of the coating layer to the completion stage of integrally forming the coating layer was measured, and the results shown in Table 1 below were obtained.
Note that the above man-hours are reference values (100) for Comparative Example 1.
As relative display.
【0050】[0050]
【表1】 [Table 1]
【0051】上記表1に示す結果から明らかなように、
各実施例に係るヘルドによれば、金属母材の表面粗さを
中心線平均粗さ(Ra)基準で0.1〜0.3μmに調
整しているため、クロム酸化物を主体とする被覆層の厚
さを1〜2μmと極めて薄くした場合においても表面の
摺動特性,耐摩耗性,平滑性および被覆層の密着強度な
どの特性が低下しないヘルドが得られている。As is clear from the results shown in Table 1 above,
According to the heald according to each embodiment, since the surface roughness of the metal base material is adjusted to 0.1 to 0.3 μm based on the center line average roughness (Ra), the coating mainly composed of chromium oxide is used. Even when the thickness of the layer is extremely thin as 1 to 2 [mu] m, a heald is obtained in which characteristics such as surface sliding properties, abrasion resistance, smoothness and adhesion strength of the coating layer are not reduced.
【0052】また、被覆層の原料となるクロム酸水溶液
として、特に高濃度のクロム酸水溶液を使用することに
より、クロム酸水溶液の1回あたりの塗布・焼成によっ
て形成されるクロム酸化物被覆層の厚さを大幅に増加さ
せることが可能となり、所定厚さの被覆層を形成するた
めに必要な塗布・焼成の繰返し回数を3回以下に低減で
きるため、クロム酸化物(Cr2 O3 )を主成分とする
被覆層を容易迅速に形成することが可能であり、ヘルド
の製造コストを大幅に削減できることが判明した。In addition, by using a chromic acid aqueous solution as a raw material of the coating layer, particularly a high concentration chromic acid aqueous solution, the chromic oxide coating layer formed by one application and firing of the chromic acid aqueous solution is used. The thickness can be greatly increased, and the number of repetitions of coating and firing required to form a coating layer having a predetermined thickness can be reduced to 3 or less, so that chromium oxide (Cr 2 O 3 ) can be reduced. It has been found that the coating layer containing the main component can be easily and quickly formed, and the manufacturing cost of the heald can be greatly reduced.
【0053】また各実施例に係るヘルドの被覆層は、微
細なクロム酸化物(Cr2 O3 )が入り込んだ緻密な構
造を有するため、被覆層自体の構造強度も高く、ピール
強度にも優れており、耐久性が良好であることが判明し
た。Further, the heald coating layer according to each embodiment has a dense structure containing fine chromium oxide (Cr 2 O 3 ), so that the coating layer itself has high structural strength and excellent peel strength. It was found that the durability was good.
【0054】一方、従来の比較例1のようにヘルド本体
(金属母材)の表面粗さを粗大にしたものは、所定の耐
摩耗性や摺動性を得るためには厚い被覆層が必要とな
り、クロム酸水溶液の塗布・焼成の繰返し回数が大きく
なるため、製造コストが高騰することが改めて確認でき
た。On the other hand, in the case where the surface roughness of the heald body (metal base material) is large as in the conventional comparative example 1, a thick coating layer is required to obtain predetermined wear resistance and slidability. It was again confirmed that the number of repetitions of the application and baking of the chromic acid aqueous solution was increased, so that the production cost increased.
【0055】また、各実施例に係るヘルドによれば、比
較例2〜5に示す従来のヘルドと比較して、経糸のけば
の発生率が格段に減少し、織物の品位が良好になり、歩
留りが向上した。さらに各実施例のヘルドは、耐摩耗性
に優れており、製造時に設定した平滑さを長期間維持で
きるとともに、異物の付着を効果的に防止できることも
判明した。Further, according to the heald according to each of the examples, as compared with the conventional healds shown in Comparative Examples 2 to 5, the occurrence rate of the warp fuzz is significantly reduced, and the quality of the woven fabric is improved. , The yield improved. Further, it was also found that the healds of the examples were excellent in abrasion resistance, could maintain the smoothness set at the time of manufacture for a long period of time, and could effectively prevent the attachment of foreign substances.
【0056】さらに各実施例のヘルドに用いた被覆層
は、金属母材との密着性が良好であり、ヘルドの運動に
よって割れや剥離を発生することが少なかった。また、
被覆層は極めて薄いために金属母材の剛性を損うことが
なく、織り上った織布の品位は従来のものと同等以上で
あった。Furthermore, the coating layer used for the heald in each of the examples had good adhesion to the metal base material, and the occurrence of cracks and peeling due to the movement of the heald was small. Also,
Since the coating layer was extremely thin, the rigidity of the metal base material was not impaired, and the quality of the woven fabric was equal to or higher than that of the conventional one.
【0057】[0057]
【発明の効果】以上説明の通り、本発明に係るクロム酸
化物被覆部品によれば、金属母材の表面粗さを中心線平
均粗さ(Ra)基準で0.1〜0.3μmに調整してい
るため、クロム酸化物を主体とする被覆層の厚さを1〜
2μmと極めて薄くした場合においても表面の摺動特
性,耐摩耗性,平滑性および被覆層の密着強度などの特
性が低下しないクロム酸化物被覆部品が短時間で得られ
る。As described above, according to the chromium oxide coated part of the present invention, the surface roughness of the metal base material is adjusted to 0.1 to 0.3 μm on the basis of the center line average roughness (Ra). Therefore, the thickness of the coating layer mainly composed of chromium oxide is 1 to
Even when the thickness is as thin as 2 μm, a chromium oxide-coated part in which characteristics such as surface sliding properties, abrasion resistance, smoothness, and adhesion strength of the coating layer are not deteriorated can be obtained in a short time.
【0058】また、被覆層の原料となるクロム酸水溶液
として、特に常温常圧下におけるクロム酸飽和水溶液よ
り高いクロム酸濃度を有するクロム酸水溶液を使用する
ことにより、クロム酸水溶液の1回あたりの塗布・焼成
によって形成されるクロム酸化物被覆層の厚さを大幅に
増加させることが可能となり、所定厚さの被覆層を形成
するために必要な塗布・焼成の繰返し回数を3回以下に
低減でき、被覆部品の製造工数が大幅に低減され、製造
コストが低い安価な被覆部品を量産することができる。Further, by using a chromic acid aqueous solution having a higher chromic acid concentration than that of a saturated chromic acid aqueous solution at normal temperature and normal pressure as a raw material of the coating layer, the chromic acid aqueous solution can be applied once. -The thickness of the chromium oxide coating layer formed by firing can be greatly increased, and the number of times of application and firing required to form a coating layer of a predetermined thickness can be reduced to 3 or less. In addition, the number of man-hours for manufacturing coated parts is greatly reduced, and low-cost, low-cost coated parts can be mass-produced.
【図1】本発明に係るクロム酸化物被覆部品の一実施例
であり、製織機械のヘルドに適用した例を示す正面図。FIG. 1 is a front view showing an embodiment of a chromium oxide-coated component according to the present invention, which is applied to a heald of a weaving machine.
【図2】図1におけるII部の拡大断面図。FIG. 2 is an enlarged sectional view of a portion II in FIG.
1 クロム酸化物被覆部品(ヘルド) 2 糸挿通孔 3 取付孔 4 金属母材(ステンレス鋼) 5 被覆層 6 クロム酸化物層 7 反応層 DESCRIPTION OF SYMBOLS 1 Chromium oxide coating part (held) 2 Thread insertion hole 3 Mounting hole 4 Metal base material (stainless steel) 5 Coating layer 6 Chromium oxide layer 7 Reaction layer
Claims (6)
する被覆層が形成されているクロム酸化物被覆部品にお
いて、上記金属母材表面の表面粗さが中心線平均粗さ
(Ra)基準で0.1〜0.3μmであるとともに、上
記クロム酸化物を主成分とする被覆層の厚さが1〜2μ
mであることを特徴するクロム酸化物被覆部品。In a chromium oxide-coated component having a coating layer mainly composed of chromium oxide formed on the surface of a metal base material, the surface roughness of the surface of the metal base material is determined by a center line average roughness (Ra). 0.1 to 0.3 μm as standard, and the thickness of the coating layer containing chromium oxide as a main component is 1 to 2 μm.
m.
であることを特徴とする請求項1記載のクロム酸化物被
覆部品。2. The chromium oxide coated part according to claim 1, wherein the chromium oxide coated part is a fiber handling part.
(Ra)基準で0.1〜0.3μmとなるように研磨調
整した後に、上記金属母材の表面にクロム酸水溶液を塗
布する工程とクロム酸水溶液を塗布した金属母材を焼成
する工程とを複数回繰り返すことにより、クロム酸化物
を主成分とする厚さ1〜2μmの被覆層を形成すること
を特徴とするクロム酸化物被覆部品の製造方法。3. After polishing and adjusting the surface roughness of the metal base material to be 0.1 to 0.3 μm based on the center line average roughness (Ra), an aqueous solution of chromic acid is applied to the surface of the metal base material. A step of repeating the step of applying and the step of firing the metal base material to which the aqueous chromic acid solution has been applied a plurality of times to form a coating layer having a thickness of 1 to 2 μm containing chromium oxide as a main component; A method for producing an oxide-coated part.
けるクロム酸飽和水溶液より高いクロム酸濃度を有する
ことを特徴とする請求項3記載のクロム酸化物被覆部品
の製造方法。4. The method for producing a chromium oxide-coated component according to claim 3, wherein the chromium oxide aqueous solution has a higher chromic acid concentration than a saturated chromic acid aqueous solution at normal temperature and normal pressure.
けるクロム酸飽和水溶液より高いクロム酸濃度を有する
ことを特徴とする請求項3記載のクロム酸化物被覆部品
の製造方法。5. The method for producing a chromium oxide-coated component according to claim 3, wherein the chromium oxide aqueous solution has a higher chromic acid concentration than a saturated chromic acid aqueous solution at 40 ° C. and normal pressure.
する工程とクロム酸水溶液を塗布した金属母材を焼成す
る工程との繰返し回数が3回以下であることを特徴とす
る請求項3記載のクロム酸化物被覆部品の製造方法。6. The method according to claim 3, wherein the step of applying a chromic acid aqueous solution to the surface of the metal base material and the step of firing the metal base material coated with the chromic acid aqueous solution are repeated three times or less. A method for producing the chromium oxide-coated part as described above.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP18281097A JPH1129876A (en) | 1997-07-08 | 1997-07-08 | Chromium oxide coated part, and its production |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP18281097A JPH1129876A (en) | 1997-07-08 | 1997-07-08 | Chromium oxide coated part, and its production |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH1129876A true JPH1129876A (en) | 1999-02-02 |
Family
ID=16124844
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP18281097A Pending JPH1129876A (en) | 1997-07-08 | 1997-07-08 | Chromium oxide coated part, and its production |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH1129876A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9810298B2 (en) * | 2015-05-14 | 2017-11-07 | Microtecnica S.R.L. | Rotary seals |
-
1997
- 1997-07-08 JP JP18281097A patent/JPH1129876A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9810298B2 (en) * | 2015-05-14 | 2017-11-07 | Microtecnica S.R.L. | Rotary seals |
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