JPH11293888A - Method for forming pattern - Google Patents

Abstract

PROBLEM TO BE SOLVED: To easily form a plurality of equal or different checkered patterns on a wide cover surface by use of a basic pattern sheet which has one kind of pattern. SOLUTION: Unit patterns M1, M2... (differing in rectangle A of each step), in each of which rectangles A1, A2... each having a Y-axis width (y) and an X-axis width (x) are arranged in a number of steps along the direction of Y- axis, are arranged in a number of steps along time direction of the Y-axis to form a basic pattern sheet P on a base. The basic pattern sheet P is cut in the direction of the Y-axis into X-axis widths (s) to obtain a plurality of unit decorative members N. The unit decorative members N are arranged in a large number on a cover surface in such a way that the unit decorative members N deviate from one another by the Y-axis width (y) of the rectangle A or an integer multiple thereof in the direction of the Y-axis and adjoin to one another.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an improved pattern forming method effective for forming a checkerboard pattern on floors and walls.

[0002]

2. Description of the Related Art Building interior surfaces such as floors, walls, and ceilings include:
Usually, surface makeup is applied. If the desired makeup is a so-called checkered pattern, a square or rectangular tile (in addition to ceramics, wood or resin material) may be applied to the surface to be adhered with cement or an appropriate adhesive to form a pattern. That is often done. As another method, a checkerboard pattern is made in advance, and a decorative material on which a pattern is printed on a base material using the platemaking is attached to an adherend surface.

[0003]

In the conventional method for obtaining a checkered pattern, the method of attaching tiles is troublesome, and it is not easy to construct each tile at a desired position without displacement. Requires skill. The method using printed matter is easy to construct without fear of misalignment, but can print only one kind of checkered pattern from one kind of plate. For this reason, the pattern of the interior surface tends to be monotonous, and if it is desired to obtain various types of checkerboard patterns in order to have changes, it is necessary to prepare a corresponding number of plates, which increases the cost of plate making. Also, a place for storing a large number of plates is required.

An object of the present invention is to eliminate the above-mentioned inconvenience caused when forming a two-dimensionally arranged repetitive pattern (for example, a checkered pattern). Using a single basic pattern sheet having a certain repetition pattern prepared, a repetition pattern (checker pattern) of a single pattern or a plurality of different patterns can be easily formed on a wide covering surface. It is to provide a pattern forming method.

[0005]

According to the present invention, there is provided a pattern forming method for forming a rectangular pattern A having a width y in the Y-axis direction and a width x in the X-axis direction on the substrate. The basic pattern sheet P is formed by arranging the unit patterns M (the pattern of the rectangular pattern A of each step is different) arranged in multiple steps in the Y-axis direction. Cutting in the Y-axis direction with the axial width s to produce a plurality of unit cosmetic materials N extending in the Y-axis direction, and dividing the unit cosmetic materials N by the Y-axis direction width y of the rectangular pattern A or an integral multiple thereof. Displaced in the Y-axis direction, and at least between adjacent unit decorative materials N, the same rectangular pattern portion is arranged so as not to be continuous in the X-axis direction, and is arranged adjacently on the covering surface. I do.

More specifically, first, as shown in FIG. 1, a width y, X
A unit pattern in which rectangular patterns A having an axial width x are arranged in multiple stages in the Y-axis direction (the number of stages is arbitrary, and in this example, there are two stages, A1 and A2, and each stage has a different pattern). M
Are further arranged in multiple stages in the Y-axis direction (the number of stages is arbitrary; in this example, two stages of M1 and M2), the basic pattern sheet P
To form A required number of the basic pattern sheets P are produced. The size of the base material is desirably the same size as the multi-tiered basic pattern, but after forming the multi-tiered basic pattern on a somewhat larger one, the extra portion is cut. You may.

Next, as shown in FIG. 2, the basic pattern sheet P is cut in the X-axis direction width s in the Y-axis direction, and a plurality of unit decorative materials N (in this example, N1 in this example) extending in the Y-axis direction. To N5). Here, a broken line indicates a cutting line (a virtual line indicating a cutting portion or a scheduled portion thereof). Preferably, the width x in the X-axis direction of the basic pattern sheet P (that is, the width x in the X-axis direction of the rectangular pattern A) is set so as not to be an integral multiple of the width s in the X-axis direction of the unit decorative material N. . Thereby, after cutting out the required number (5 in this example) of the unit decorative materials N, a surplus of the width Δx is generated. By setting the width in which the surplus portion is generated as described above, it is possible to absorb the sum of the positional deviation errors at the time of cutting the unit decorative material N, so that a predetermined number of unit decorative materials N can be always obtained from one basic pattern sheet P. Obtainable. When a surplus of the width Δx finally occurs, even if it is discarded, waste of the material can be totally reduced.

The planned cutting line is formed on the surface of the basic pattern sheet P by Y.
It can also be provided in the axial direction. However, when an error in the cutting position occurs during cutting of the unit decorative material N, a cut line provided in advance may remain on the surface of the unit decorative material N, which impairs design. Therefore, it is preferable to cut out a predetermined width under the control of the cutting device without providing a planned cutting line on the surface of the basic pattern sheet P. The surplus of the width Δx described above effectively absorbs the cutting position error that tends to occur in such a case.

The unit cosmetic material N made as described above is
Place it on the surface to be patterned. At the time of arrangement, as shown in FIG. 3, a large number of unit decorative materials N are formed by the width y in the Y-axis direction of the rectangular pattern A, that is, the rectangular pattern A
At least one width y or an integral multiple of Y
The same rectangular pattern (in the illustrated example, a part of the rectangular pattern A1 and a part of the rectangular pattern A2 in the illustrated example) is shifted in the axial direction and at least between adjacent unit decorative materials N.
Are arranged adjacent to each other so as not to be continuous in the X-axis direction. In other words, the number of the shifted patterns is at most -1 times the number of steps of the rectangular pattern A forming the unit pattern M.
In FIG. 3, Pa indicates five unit decorative materials N1 to N5 made from one basic pattern sheet P shown in FIG. A large number of unit decorative materials N .. are arranged in the same manner.

FIG. 4 shows a state after a large number of unit decorative materials N .. are actually attached to the covering surface in this manner. A so-called checkerboard pattern Q, in which two kinds of rectangular patterns A1a and A2a are stuck alternately without a gap, and the patterns inside each of the adjacent lattices of a square lattice (or a rectangular lattice) are different from each other. Are formed on the coated surface.

As described above, in the present invention, the number of rectangular patterns A constituting the unit pattern M in the Y-axis direction (multi-stage,
A1, A2,... Am, that is, the type of pattern. However,
m ≧ 2) is arbitrary, and one basic pattern sheet P
The number of unit cosmetic materials N to be obtained from the above, that is, the width s of the unit cosmetic material N in the X-axis direction is also arbitrary. Then, as the number of types of the rectangular pattern A increases (the value of m increases), the number of types of shift patterns in the Y-axis direction of the unit decorative material N at the time of pattern configuration increases (any of m-1 types of patterns). Can be selected), and the types of patterns (checkered patterns) obtained are abundant.

FIG. 5 shows a case where m = 3, wherein a rectangular pattern A is arranged in three steps (A1, A2, A3, patterns of each step are different) in the Y-axis direction to constitute one unit pattern M. Then, they are arranged in two steps (M1, M2) in the Y-axis direction to form the basic pattern sheet P. This basic pattern sheet P is cut in the X-axis direction width s in the Y-axis direction, and four unit decorative materials N are made. In this example, when a cutting position error occurs during the cutting process and four unit cosmetic materials N are cut out,
All the excess of the width Δx prepared in advance is consumed (absorbed).

FIGS. 6 and 7 show different checkered patterns Q1 and Q2 formed using the unit decorative material N.
In the checkered pattern Q1 shown in FIG. 6, a large number of unit decorative materials N are arranged adjacent to each other while being shifted in the Y-axis direction by the width of two rectangular patterns A (A1 + A2), as shown in FIG. In the checkered pattern Q2, a large number of unit decorative materials N are arranged adjacent to each other while being shifted in the Y-axis direction by the width of one rectangular pattern A (A1). Thus, one with the same pattern
A checkerboard pattern having a different pattern can be easily formed only by using the kinds of basic pattern sheets P.

As described above, in the pattern forming method according to the present invention, one unit pattern M is formed by arranging different rectangular patterns A in m steps in the Y-axis direction, and the unit pattern M is arranged in an arbitrary number of steps Y By preparing only one type of basic pattern sheet P arranged in the axial direction, at least m-1
Individual checkerboard patterns can be easily formed. The unit lattice of the checkered pattern (vertical distance y × horizontal distance s) is generally a square (y = s), but may be a rectangle (y ≠ s). In this case, the checkered pattern is a brick-like pattern.

In the present invention, the base material of the basic pattern sheet P may be a sheet or a plate, and the material thereof is thin paper,
Wood such as fine paper, latex-impregnated paper, resin-coated paper, Japanese paper, woven or non-woven fabric made of fibers such as vinylon and polyester, wood veneer, wood plywood, wood fiber board such as MDF, particle board, Impregnating resin such as polyolefin resin, polyvinyl chloride, ABS, etc., paper or non-woven fabric with thermosetting resin such as melamine resin, unsaturated thermosetting polyester resin, diallyl phthalate resin, epoxy resin, and curing the resin by hot pressing (FRP in a broad sense), metals such as iron and aluminum, ceramics such as glass and ceramics, non-ceramic ceramic materials such as cement and calcium silicate, or a laminate of two or more of these.

Forming a pattern on a base material, that is, as a decoration method, printing a picture by gravure printing, silk screen printing, gravure offset printing, or the like;
Forming by deposition of metal thin film, kneading or adding coloring agents such as dyes and pigments to base material, shaping of uneven pattern by embossing, pasting of natural wood veneer, paper or resin sheet on which pattern is formed By using a method such as pasting, a pattern in a rectangular (square or rectangular) unit as described above is formed. Wood patterns, stone patterns,
Various types such as a grain pattern, a cloth pattern, a geometric pattern, and a solid surface are used.

The object to be covered is typically a building interior surface such as a floor, a wall or a ceiling, but is not limited to this. In addition, as for the method of bonding or bonding the unit decorative materials N together or these and the object to be coated, known bonding and bonding methods for decorative materials can be applied. For example, a method such as bonding with an adhesive, actual joining using female and male seeds as shown in FIG. 10, nailing, and thermal fusion are used.

[0018]

DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below based on actual examples. A wood grain pattern as shown in FIG. 8 is applied to gravure printing using an ink obtained by adding a pigment mainly composed of a red stalk to a binder mainly composed of nitrified cotton, on a titanium paper having a rice basis weight of 100 g / m ² . After impregnating with melamine resin,
The rectangular patterns A and B shown in FIG. 8 are obtained by superimposing the melamine resin-impregnated paper and the phenol resin-impregnated paper in this order, and further overlaying the overlay paper obtained by impregnating the transparent paper with the melamine resin and hot pressing. Was created.

The rectangular pattern A is a grain whose annual ring runs in the X direction, and the rectangular pattern B is a grain whose annual ring runs in the Y direction. The rectangular pattern A and the rectangular pattern B were the same size, and had a length in the longitudinal direction (X-axis direction) of 700 mm and a length in the short direction (Y-axis direction) of 100 mm. What connects the rectangular pattern A and the rectangular pattern B in the Y-axis direction is a unit pattern M,
It is further connected in three steps (M1, M2, M3) in the Y-axis direction, and the length (Y direction) is 600 mm x the width (X direction) is 710 mm
The basic pattern sheet P having a size of

A large number of the basic pattern sheets P are prepared and cut at intervals of 100 mm in width in parallel with the Y axis (broken lines are cutting lines), and as shown in FIG.
Of the seven unit cosmetic materials N1 to N7 were obtained. Cutting was performed accurately, and a surplus Nw having a width of 10 mm was discharged. Each of the obtained unit decorative materials N was coated with a rectangular wooden base material (600 mm × 10 mm) having male and female nuts 11 and 12 formed on both sides in the longitudinal direction.
0 mm) to provide a flooring material 20 for floor construction as shown in FIG.

As shown in FIG. 11, the flooring materials 20 to which the seven unit decorative materials N1 to N7 are respectively attached are placed on a concrete slab, as shown in FIG. While shifting the width of the rectangular pattern B in the short direction (Y-axis direction: 100 mm) in the Y-axis direction,
They were arranged sequentially in the X-axis direction. In addition, each unit cosmetic material N1-N
7 at the front end and the rear end in the Y-axis direction so that the repetition order of the pattern A and the pattern B matches (that is, the pattern B follows the pattern A, and the pattern A follows the pattern B). In this way, other unit decorative materials N1 to N7 were connected. As a result, a checkered pattern as shown in FIG. 11 was formed on the concrete slab.

In FIGS. 8 to 11, the marks at both ends of each of the unit decorative materials N1 to N7 are marked with ◆ marks so that the arrangement can be easily understood. Not attached. In the illustrated example, the unit cosmetic material N
Although 1 to N7 are arranged in that order, the order may be arbitrary, provided that they are shifted in the Y-axis direction by a half distance of the unit pattern M.

[0023]

As described above, in the pattern forming method according to the present invention, the different rectangular patterns A,.
One unit pattern M is configured by arranging m stages in the axial direction, and an arbitrary number of units of the unit pattern M are further arranged in the Y-axis direction. It is possible to easily form at least m-1 checkered patterns on the covering surface. Thereby, the cost required to form a checkered pattern on the desired coated surface is also reduced.

The width of the basic pattern sheet P in the X-axis direction is
In the case of setting so as not to be an integral multiple of the width of the unit cosmetic material N in the X-axis direction, it is possible to absorb the sum of the cutting position deviation errors at the time of cutting the unit cosmetic material N in the surplus part. Thus, a predetermined number of unit decorative materials N can always be obtained from one basic pattern sheet P.

[Brief description of the drawings]

FIG. 1 is a diagram illustrating an example of a basic pattern sheet P according to the present invention.

FIG. 2 is a diagram illustrating a state in which a unit decorative material N is cut out from the basic pattern sheet P in FIG.

FIG. 3 is a diagram illustrating a state in which a large number of unit cosmetic materials N are arranged according to the rules of the present invention.

FIG. 4 is a view showing an example of a checkered pattern formed using the basic pattern sheet P shown in FIG.

FIG. 5 is a view for explaining another example of the basic pattern sheet P according to the present invention.

FIG. 6 is a diagram showing an example of a checkered pattern formed using the basic pattern sheet P shown in FIG.

FIG. 7 is a view showing another example of a checkered pattern formed using the basic pattern sheet P shown in FIG. 5;

FIG. 8 is a diagram showing a basic pattern sheet P as an example.

9 is a diagram illustrating a state in which a unit decorative material N is cut out from the basic pattern sheet P in FIG.

FIG. 10 is a diagram in which a unit cosmetic material N is attached to a wooden base material for flooring.

FIG. 11 is a diagram showing an example of a checkered pattern formed using the basic pattern sheet P shown in FIG.

[Explanation of symbols]

P: basic pattern sheet, M: unit pattern, A: rectangular pattern,
N: unit cosmetic material, Q: checkered pattern formed

Claims (2)

[Claims] 1. A width y in the Y-axis direction and a width x in the X-axis direction on a base material.
Is a unit pattern M in which the rectangular pattern A is arranged in multiple stages in the Y-axis direction (however, the rectangular pattern A in each stage is different).
Furthermore, a basic pattern sheet P is formed by arranging in multiple stages in the Y-axis direction, and the basic pattern sheet P is cut in the Y-axis direction with a width s in the X-axis direction, and a plurality of unit decorative materials extending in the Y-axis direction N, the unit decorative material N is shifted in the Y-axis direction by the Y-axis width y of the rectangular pattern A or an integral multiple thereof, and at least a portion of the same rectangular pattern between adjacent unit decorative materials N A plurality of sheets are arranged adjacent to each other on the coated surface so that the patterns are not continuous in the X-axis direction. 2. The pattern forming method according to claim 1, wherein the width x of the rectangular pattern A in the X-axis direction is set so as not to be an integral multiple of the width s of the unit decorative material N in the X-axis direction.