JPH11276571A - Material for medical care and its manufacturing method - Google Patents

Material for medical care and its manufacturing method

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Publication number
JPH11276571A
JPH11276571A JP10079911A JP7991198A JPH11276571A JP H11276571 A JPH11276571 A JP H11276571A JP 10079911 A JP10079911 A JP 10079911A JP 7991198 A JP7991198 A JP 7991198A JP H11276571 A JPH11276571 A JP H11276571A
Authority
JP
Japan
Prior art keywords
medical material
gelatin
agent
nonwoven fabric
medical
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP10079911A
Other languages
Japanese (ja)
Inventor
Takamitsu Kuroyanagi
能光 黒柳
Michihiro Tajima
道弘 田島
Masato Izume
正人 井爪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Katakura Chikkarin Co Ltd
Original Assignee
Katakura Chikkarin Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Katakura Chikkarin Co Ltd filed Critical Katakura Chikkarin Co Ltd
Priority to JP10079911A priority Critical patent/JPH11276571A/en
Publication of JPH11276571A publication Critical patent/JPH11276571A/en
Pending legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To provide a method and material for medical care that is excellent in safety, close adhesiveness water absorbency, water-retentivity, durability, organism adaptability, managing convenience, preservability, ability to shut bacteria, easiness to suture and to be peeled from the surface of a affected part, strength, softness and permeability. SOLUTION: This material for medical care consists of a sponge layer composed of crosslinking material of N-succinyl chitosan and gelatin and a reinforcing layer made of non-woven cloth. The sponge layer is exposed to radioactive rays, and it may contains an anti-bacterial agent. Also, at least one sort of anti-bacterial agent should be selected as the antibacterial agent among sulfa drag, aminoglycoside, penicillin and inorganic anti-bacterial agent. The manufacturing method for this medical material is as follows; an aqueous solution which contains N-succinyl chitosan, gelatin and crosslinking agent and the non-woven cloth is made to be contacted, frozen and dried.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、N-サクシニルキト
サンとゼラチンとからなるスポンジ層が不織布で補強さ
れた生体適合性に優れた医用材料及び該医用材料の製造
方法に関し、詳しくは、創傷被覆材に応用可能な医用材
料及び該医用材料の製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a medical material excellent in biocompatibility in which a sponge layer composed of N-succinyl chitosan and gelatin is reinforced with a nonwoven fabric, and a method for producing the medical material. The present invention relates to a medical material applicable to a material and a method for producing the medical material.

【0002】[0002]

【従来の技術】従来、生体適合性に優れた医用材料とし
てキトサン誘導体及びコラーゲンからなるスポンジ層
と、特定のポリウレタン樹脂を製膜してなるフィルム層
との2層を有する創傷被覆材が知られている(特開平3-
289961号公報)。かかる創傷被覆材は、補強材として特
定のポリウレタン樹脂フィルムを有するものであるが、
柔軟性が十分ではないことから湾曲部等に適用する際に
密着性に劣る。特に、褥瘡等の深い創傷の治癒促進に
は、創傷被覆材の密着性が必要であり、その為にも創傷
被覆材には高い柔軟性が要求される。
2. Description of the Related Art As a medical material excellent in biocompatibility, a wound dressing material having a sponge layer composed of a chitosan derivative and collagen and a film layer formed of a specific polyurethane resin has been known. (Japanese Unexamined Patent Publication
No. 289961). Such a wound dressing has a specific polyurethane resin film as a reinforcing material,
Since the flexibility is not sufficient, the adhesiveness is poor when applied to a curved portion or the like. In particular, in order to promote healing of deep wounds such as pressure ulcers, the adhesion of the wound dressing is required, and therefore the wound dressing is required to have high flexibility.

【0003】また、ポリウレタン樹脂フィルムは透湿性
に劣るため、創傷被覆材下に浸出液が貯留して創傷部は
湿潤状態となり易く、浸出液の多い創傷においては創傷
被覆材としての機能を十分に果たすことができないとい
う問題がある。特に、褥瘡等の深い創傷は浸出液の発生
が多く、浸出液の貯留を防ぐには、効率の良いドレナー
ジ機能、すなわち、透湿性が要求される。透湿性を高め
るために、ドレナージ用の穴を被覆材上に機械的に開け
る方法が知られているが、顕著な改善は見られていな
い。さらに、コラーゲンは、その原料価格が高いため
に、これを使用して製造された医用材料の製品価格は非
常に高いものとなってしまう。
Further, since the polyurethane resin film is inferior in moisture permeability, the exudate is stored under the wound dressing, and the wound portion is likely to be in a wet state. In the case of a wound with a large amount of exudate, the polyurethane resin film sufficiently functions as a wound dressing. There is a problem that can not be. In particular, deep wounds such as pressure ulcers often generate exudate, and an efficient drainage function, that is, moisture permeability, is required to prevent the accumulation of exudate. A method of mechanically drilling a drainage hole in a coating material to increase moisture permeability is known, but no remarkable improvement has been found. Further, collagen has a high raw material price, so that the product price of a medical material manufactured using the same is very high.

【0004】一方、創傷被覆材に抗菌性を持たせるため
に、該創傷被覆材に抗菌剤を含ませる場合がある。この
場合、抗菌性を発揮させるために、効率よく抗菌剤が溶
出されることが要求される。上記の特開平3-289961号公
報に記載の創傷被覆材にも抗菌剤を含有させても良い旨
が記載されているが、該創傷被覆材において、抗菌剤は
ポリウレタン樹脂フィルム内に強固に保持されているた
め、溶出率が低く、その抗菌力を多く期待することは出
来ない。その他にも、ポリアミノ酸に抗菌剤を含浸させ
た創傷被覆材が知られているが(特開昭63-115566号公
報)、疎水性の高分子であるポリアミノ酸中に抗菌剤を
含浸させているため、抗菌剤の溶出に劣り、臨床中にお
ける抗菌力に期待できなかった。
[0004] On the other hand, in order to impart antibacterial properties to the wound dressing, the wound dressing may contain an antibacterial agent. In this case, it is required that the antibacterial agent is efficiently eluted in order to exhibit antibacterial properties. It is described that the wound dressing described in JP-A-3-289961 may also contain an antimicrobial agent, but in the wound dressing, the antimicrobial agent is firmly held in the polyurethane resin film. Therefore, the dissolution rate is low and its antibacterial activity cannot be expected to be high. In addition, a wound dressing material in which a polyamino acid is impregnated with an antibacterial agent is known (Japanese Patent Application Laid-Open No. 63-115566). Therefore, the dissolution of the antibacterial agent was inferior and the antibacterial activity during the clinical stage could not be expected.

【0005】また、上記の特開平3-289961号公報に掲載
の創傷被覆材は、キトサン誘導体及びコラーゲン溶液の
凍結乾燥工程、該凍結乾燥工程により得られたスポンジ
の架橋工程、洗浄工程、及び該架橋工程より得られた架
橋スポンジと特定のポリウレタン樹脂フィルムとの接着
工程の複数の工程により製造されるものである。従っ
て、作業工程が煩雑で、その製造においては多量の有機
溶媒を必要とするため、この製造方法は生産効率面、お
よびコスト面において改良が求められる。
[0005] Further, the wound dressing described in JP-A-3-289961 described above comprises a freeze-drying step of a chitosan derivative and a collagen solution, a crosslinking step of a sponge obtained by the freeze-drying step, a washing step, It is produced by a plurality of bonding steps of a crosslinked sponge obtained from the crosslinking step and a specific polyurethane resin film. Therefore, the operation steps are complicated, and a large amount of organic solvent is required for the production. Therefore, this production method requires improvement in production efficiency and cost.

【0006】特開平8−196613号公報にはエポキシ系架
橋剤で架橋されたN-サクシニルキトサンを含むスポンジ
層と、不織布からなる補強材層とを有する医用材料が開
示されている。この医用材料はキトサン特有の強固さを
持つ為、柔軟性を必要とする湾曲した部分や、褥瘡など
のポケット状の創傷に対しては、当該医用材料の適用が
困難であり、深い創傷等に使用した際、材料の残存が認
められた。また、架橋剤としてエポキシ系の化合物を使
用するため、未開裂の架橋剤末端が残存する可能性が示
唆された。
JP-A-8-196613 discloses a medical material having a sponge layer containing N-succinyl chitosan cross-linked with an epoxy-based cross-linking agent and a reinforcing material layer made of a nonwoven fabric. Since this medical material has the inherent strength of chitosan, it is difficult to apply the medical material to curved parts requiring flexibility and pocket-shaped wounds such as pressure ulcers. Upon use, residual material was noted. In addition, it was suggested that an uncleaved terminal of the cross-linking agent may remain because an epoxy compound is used as the cross-linking agent.

【0007】[0007]

【発明が解決しようとする課題】本発明は安全性、密着
性、吸水性、保水性、耐久性、生体適合性、取り扱いの
簡便性、保存性、細菌の遮断性、縫合性、創傷面からの
剥離性、強度、柔軟性および透湿性に優れた医用材料及
び該医用材料の製造方法を提供することを目的とする。
すなわち、本発明は生体に危害を与えることなく、高い
柔軟性を有し、褥瘡などのポケット状の創傷面や湾曲部
への適用においても密着性を有し、適度な透湿性により
体液の貯留を防ぎ、適度な抗菌剤の溶出により抗菌性が
発揮され、また、破損、融解や剥離時の残存もない、強
度や取り扱いの簡便性に優れた医用材料、及び該医用材
料の製造方法を提供することを目的とする。また更に、
本発明は、生産効率が高く、環境衛生に優れ、生産コス
トの低い安価な該医用材料及び該医用材料の製造方法を
提供することを目的とする。
DISCLOSURE OF THE INVENTION The present invention relates to safety, adhesion, water absorption, water retention, durability, biocompatibility, easy handling, preservation, bacterial barrier, suture, and wound surface. An object of the present invention is to provide a medical material having excellent peelability, strength, flexibility and moisture permeability, and a method for producing the medical material.
That is, the present invention has high flexibility without causing any harm to a living body, has close adherence even when applied to a pocket-shaped wound surface such as a pressure ulcer or a curved portion, and retains bodily fluids by moderate moisture permeability. The present invention provides a medical material which exhibits excellent antibacterial properties by preventing the occurrence of antibacterial agents, dissolution of an appropriate antibacterial agent, and is free from breakage, melting or peeling during peeling, and excellent in strength and ease of handling, and a method for producing the medical material. The purpose is to do. Moreover,
An object of the present invention is to provide an inexpensive medical material having high production efficiency, excellent environmental hygiene, and low production cost, and a method for producing the medical material.

【0008】[0008]

【課題を解決するための手段】本願発明者等は、上記課
題を解決すべく、鋭意研究を重ねた結果、N-サクシニル
キトサンとゼラチンの架橋物からなるスポンジを、不織
布で補強した医用材料が安全性、密着性、吸水性、保水
性、耐久性、生体適合性、取り扱いの簡便性、保存性、
細菌の遮断性、縫合性、創傷面からの剥離性、強度、柔
軟性および透湿性に優れ、また、放射線を照射し未反応
架橋剤末端を完全に消失させることで、安全性、強度、
取り扱いの簡便性に優れた医用材料であることを見いだ
した。
Means for Solving the Problems The inventors of the present invention have conducted intensive studies in order to solve the above-mentioned problems, and as a result, a medical material in which a sponge made of a cross-linked product of N-succinyl chitosan and gelatin is reinforced with a nonwoven fabric. Safety, adhesion, water absorption, water retention, durability, biocompatibility, easy handling, storage,
Bacterial barrier, suture, exfoliation from wound surface, strength, flexibility and moisture permeability are excellent, and by irradiating radiation to completely eliminate unreacted crosslinker terminals, safety, strength,
It has been found that it is a medical material with excellent handling convenience.

【0009】すなわち、本発明は、N-サクシニルキトサ
ンとゼラチンの架橋化物からなるスポンジ層と、不織布
からなる補強材層とを有する医用材料である。ここでス
ポンジ層は、放射線照射されたものでもよく、さらにサ
ルファ剤系抗菌剤、アミノグリコシド系抗菌剤、ペニシ
リン系抗菌剤及び無機系抗菌剤からなる群から選ばれる
少なくとも1種の抗菌剤を含んでもよい。また、架橋
は、少なくとも2個のエポキシ基を有する化合物により
行われたものであってもよい。さらに、不織布は天然繊
維又は合成繊維からなるものであってもよい。
That is, the present invention is a medical material having a sponge layer made of a cross-linked product of N-succinyl chitosan and gelatin and a reinforcing material layer made of a nonwoven fabric. Here, the sponge layer may be irradiated, and may further contain at least one antibacterial agent selected from the group consisting of sulfa antibacterial agents, aminoglycoside antibacterial agents, penicillin antibacterial agents and inorganic antibacterial agents. . The cross-linking may be performed by a compound having at least two epoxy groups. Further, the nonwoven fabric may be made of natural fibers or synthetic fibers.

【0010】さらに、本発明は、N-サクシニルキトサ
ン、ゼラチン及び架橋剤を含有する水溶液と不織布とを
接触させて凍結乾燥することを特徴とする医用材料の製
造方法である。さらに、本発明は、N-サクシニルキトサ
ン、ゼラチン、架橋剤及び抗菌剤を含有する水溶液と不
織布とを接触させて凍結乾燥することを特徴とする医用
材料の製造方法である。
Further, the present invention is a method for producing a medical material, comprising contacting an aqueous solution containing N-succinylchitosan, gelatin and a crosslinking agent with a nonwoven fabric and freeze-drying the same. Further, the present invention is a method for producing a medical material, comprising contacting an aqueous solution containing N-succinylchitosan, gelatin, a crosslinking agent and an antibacterial agent with a nonwoven fabric and freeze-drying the same.

【0011】さらに、本発明は、N-サクシニルキトサ
ン、ゼラチン及び架橋剤を含有する水溶液と不織布とを
接触させて凍結乾燥し、得られる凍結乾燥品に、さらに
放射線を照射することを特徴とする医用材料の製造方法
である。さらに、本発明は、N-サクシニルキトサン、ゼ
ラチン、架橋剤及び抗菌剤を含有する水溶液と不織布と
を接触させて凍結乾燥し、得られる凍結乾燥品に、さら
に放射線を照射することを特徴とする医用材料の製造方
法である。以下、本発明を詳細に説明する。
Further, the present invention is characterized in that an aqueous solution containing N-succinylchitosan, gelatin and a crosslinking agent is brought into contact with a nonwoven fabric and freeze-dried, and the resulting freeze-dried product is further irradiated with radiation. This is a method for producing a medical material. Furthermore, the present invention is characterized in that an aqueous solution containing N-succinyl chitosan, gelatin, a crosslinking agent and an antibacterial agent is brought into contact with a nonwoven fabric and freeze-dried, and the resulting freeze-dried product is further irradiated with radiation. This is a method for producing a medical material. Hereinafter, the present invention will be described in detail.

【0012】[0012]

【発明の実施の形態】本発明の医用材料は、スポンジ層
と不織布からなる補強材層とを有する医用材料におい
て、該スポンジ層がN-サクシニルキトサンとゼラチンの
架橋化物を有することを特徴とするものである。N-サク
シニルキトサンとゼラチンの架橋化物を含むスポンジ層
を使用することによって、医用材料の強度、吸水性及び
風合いが向上する。また、本発明において、架橋スポン
ジ又は医用材料に、放射照射を行うことによって、架橋
スポンジ又は医用材料を滅菌することができ、しかも、
該医用材料中に残存する架橋剤を不活化することができ
る。
BEST MODE FOR CARRYING OUT THE INVENTION The medical material of the present invention has a sponge layer and a reinforcing material layer made of a nonwoven fabric, wherein the sponge layer has a crosslinked product of N-succinylchitosan and gelatin. Things. By using a sponge layer containing a crosslinked product of N-succinyl chitosan and gelatin, the strength, water absorption and texture of the medical material are improved. In the present invention, the cross-linked sponge or medical material can be sterilized by irradiating the cross-linked sponge or medical material, and
The crosslinking agent remaining in the medical material can be inactivated.

【0013】N-サクシニルキトサンは、キチンのN-アセ
チル基の一部又は全部を脱アセチル化する事により得ら
れるキトサンのアミノ基(-NH2)がサクシニル化された
ものである。キチンは、例えば、カニ、エビなどの甲殻
を希塩酸で脱炭酸カルシウム処理し、ついで希水酸化ナ
トリウム溶液で脱タンパク処理することにより得られ
る。得られた粗キチンはそのまま用いても精製処理して
用いても良い。キチンの脱アセチル化は、キチンを濃水
酸化ナトリウム溶液のような濃アルカリで処理すること
により行うことができる。得られるキトサンは、酸に溶
解するものであればいかなるものであってもこれを使用
することができるが、脱アセチル化度が65%以上のもの
を使用するのが好ましく、さらに85%以上のものが好ま
しい。キトサンのアミノ基のサクシニル化は無水コハク
酸を用いて行う。N-サクシニルキトサンは、水溶性のも
のであればいかなるものであっても使用することができ
るが、サクシニル化前のキトサンのアミノ基(-NH2)量
(mol)に対するサクシニル化後のサクシニル基の量(m
ol)の割合(サクシニル化度)が40%以上のものが好ま
しい。
N-succinyl chitosan is obtained by deacetylating a part or all of the N-acetyl group of chitin, in which the amino group (-NH 2 ) of chitosan is succinylated. Chitin is obtained, for example, by subjecting crusts such as crabs and shrimps to decalcium carbonate treatment with dilute hydrochloric acid and then deproteinizing with dilute sodium hydroxide solution. The obtained crude chitin may be used as it is or may be used after purification treatment. Deacetylation of chitin can be performed by treating chitin with a concentrated alkali such as a concentrated sodium hydroxide solution. The obtained chitosan can be used as long as it dissolves in an acid, but it is preferable to use those having a degree of deacetylation of 65% or more, and more preferably 85% or more. Are preferred. Succinylation of the amino group of chitosan is performed using succinic anhydride. Any water-soluble N-succinyl chitosan can be used, but the succinyl group after succinylation relative to the amount (mol) of amino group (-NH 2 ) of chitosan before succinylation is used. Quantity (m
ol) (succinylation degree) is preferably 40% or more.

【0014】ゼラチンは、例えば、牛骨、牛皮もしくは
豚皮からアルカリ法または酸性法によって工業的に得ら
れる通常の市販ゼラチン、またはコラーゲンを熱変性さ
せて調製したゼラチンが使用可能である。なかでも、日
本薬局方に規定されるゼラチンもしくは精製ゼラチン、
またはこれらと同等の規格を満足するゼラチンが好まし
い。
As the gelatin, there can be used, for example, ordinary commercially available gelatin obtained from cattle bone, cow skin or pig skin by an alkali method or an acid method, or gelatin prepared by heat denaturing collagen. Among them, gelatin specified in the Japanese Pharmacopoeia or purified gelatin,
Alternatively, gelatin satisfying the same standard as these is preferable.

【0015】また、本発明においては、N-サクシニルキ
トサンとゼラチンの架橋スポンジを使用する。また、N-
サクシニルキトサンとゼラチンスポンジの架橋度は通
常、0.01〜100%であり、好ましくは0.1〜30%の範囲であ
る。ここでN-サクシニルキトサンとゼラチンスポンジの
架橋度とは、架橋前のN-サクシニルキトサン及びゼラチ
ンに含まれるアミノ基(-NH2)及びカルボキシル基(-C
OOH)の合計量(mol)に対する架橋後の架橋されている
基の割合をいう。架橋度が高すぎると、柔軟性が低下
し、架橋の割合が低すぎると医用材料を形成した場合
に、N-サクシニルキトサンやゼラチンの溶出が生じる場
合がある。N-サクシニルキトサンとゼラチンスポンジを
架橋するのに使用する架橋剤としては、N-サクシニルキ
トサン及びゼラチンと反応する化合物であればいかなる
ものも使用することができ、具体的には、4,4メチレン-
ビス-(2-クロロアニリン)、ヒドロキシプロピル化エチ
レンジアミン等のアミノ基を有する化合物、グルタール
アルデヒド等のアルデヒド基を有する化合物、ヘキサメ
チレンジイソシアナート等のイソシアナート類、グリセ
リン-1,3-ジグリシジルエーテル、1,6ヘキサンジオール
ジグリシジルエーテル等の少なくとも2個のエポキシ基
を有する化合物、無水酢酸、無水コハク酸等の酸無水物
類等が例示され、これらは1種単独でも2種以上を組み
合わせても使用可能である。これらの中で好ましいもの
は、反応基として少なくとも2個のエポキシ基を有する
化合物である。
In the present invention, a crosslinked sponge of N-succinylchitosan and gelatin is used. Also, N-
The degree of crosslinking between the succinyl chitosan and the gelatin sponge is usually from 0.01 to 100%, preferably from 0.1 to 30%. Here, the degree of crosslinking of N- succinyl chitosan and gelatin sponge, amino (-NH 2) and a carboxyl group contained in the N- succinyl chitosan and gelatin before crosslinking (-C
OOH) relative to the total amount (mol) of the crosslinked group after crosslinking. If the degree of cross-linking is too high, the flexibility is reduced, and if the ratio of cross-linking is too low, when a medical material is formed, elution of N-succinylchitosan or gelatin may occur. As the cross-linking agent used for cross-linking N-succinyl chitosan and gelatin sponge, any compound that reacts with N-succinyl chitosan and gelatin can be used, and specifically, 4,4 methylene -
Bis- (2-chloroaniline), compounds having an amino group such as hydroxypropylated ethylenediamine, compounds having an aldehyde group such as glutaraldehyde, isocyanates such as hexamethylene diisocyanate, glycerin-1,3-diamine Examples thereof include compounds having at least two epoxy groups such as glycidyl ether and 1,6 hexanediol diglycidyl ether, and acid anhydrides such as acetic anhydride and succinic anhydride. These may be used alone or in combination of two or more. It can be used in combination. Preferred among these are compounds having at least two epoxy groups as reactive groups.

【0016】又、本発明の医用材料は、その強度を向上
させるために、不織布からなる補強材層を有している。
不織布としては、天然繊維又は合成繊維などが使用され
る。天然繊維としては、具体的には、セルロース系繊
維、タンパク系繊維等が例示され、合成繊維としては、
具体的にはポリアミド系繊維、ポリエステル系繊維、ポ
リウレタン系繊維、ポリ尿素系繊維、ポリオレフィン系
繊維、ポリスチレン系繊維、ポリ塩化ビニル系繊維、ポ
リ塩化ビニリデン系繊維、ポリフッ化カエチレン系繊
維、ポリアクリロニトリル系繊維、ポリビニルアルコー
ル系繊維、ポリシアン化ビニリデン系繊維等が例示され
る。これらの中でも、セルロース系繊維が好ましい。
Further, the medical material of the present invention has a reinforcing material layer made of a nonwoven fabric in order to improve its strength.
Natural fibers or synthetic fibers are used as the nonwoven fabric. As the natural fiber, specifically, cellulosic fiber, protein fiber and the like are exemplified, and as the synthetic fiber,
Specifically, polyamide fiber, polyester fiber, polyurethane fiber, polyurea fiber, polyolefin fiber, polystyrene fiber, polyvinyl chloride fiber, polyvinylidene chloride fiber, polyfluoroethylene fiber, polyacrylonitrile fiber Examples thereof include fibers, polyvinyl alcohol-based fibers, and polyvinylidene cyanide-based fibers. Among these, cellulosic fibers are preferred.

【0017】さらに、本発明の医用材料は放射線照射を
行うことにより、滅菌し、かつ未反応の架橋剤残基を不
活化することができる。放射線照射は、コバルト60若し
くはセシウム137を用いるガンマ線、電子線又はX線の
連続式照射又はバッチ式照射のいずれを用いても行うこ
とができる。又、照射線量は通常、1kGy〜50kGyであ
り、好ましくは5kGy〜25kGyの範囲である。照射線量が
高すぎると、原料の分解を引き起こす原因となり、照射
線量が低すぎると、架橋剤残基の不活化が十分に行われ
ない。
Further, the medical material of the present invention can be sterilized by irradiation with radiation, and can inactivate unreacted crosslinking agent residues. Irradiation can be performed using either continuous irradiation or batch irradiation of gamma rays, electron beams or X-rays using cobalt 60 or cesium 137. The irradiation dose is usually 1 kGy to 50 kGy, preferably 5 kGy to 25 kGy. If the irradiation dose is too high, it may cause decomposition of the raw material, while if the irradiation dose is too low, the crosslinker residue is not sufficiently inactivated.

【0018】本発明の医用材料は、柔軟性を考慮する
と、スポンジ層の厚さが、1〜20mmの範囲であるのが好
ましく、補強材不織布層の厚さが、0.1〜1mmの範囲がよ
り好ましい。また、本発明の医用材料は、スポンジ層に
抗菌剤を含有させることが可能である。抗菌剤として
は、従来公知の抗菌剤を特に制限されることなく使用す
ることができる。例えば、スルファジアジン銀、スルフ
ァジアジン亜鉛、スルファジアジンセリウム等のサルフ
ァ剤系抗菌剤;硫酸ゲンタマイシン、硫酸ストレプトマ
イシン、硫酸フラジオマイシン等のアミノグリコシド系
抗菌剤;アンピシリン、メチシリンナトリウム等のペニ
シリン系抗菌剤;硝酸銀等の無機系抗菌剤等が挙げら
れ、これらは1種単独でも2種類以上の組合せでも使用
可能である。これらの中でも、抗菌性や耐性菌の抑制な
どが効果的に行われる点で少なくともサルファ剤系抗菌
剤を含むものが好ましい。
In the medical material of the present invention, in consideration of flexibility, the thickness of the sponge layer is preferably in the range of 1 to 20 mm, and the thickness of the reinforcing nonwoven fabric layer is more preferably in the range of 0.1 to 1 mm. preferable. In the medical material of the present invention, an antibacterial agent can be contained in the sponge layer. As the antibacterial agent, a conventionally known antibacterial agent can be used without particular limitation. For example, sulfadiamine antibacterial agents such as silver sulfadiazine, zinc sulfadiazine and cerium sulfadiazine; aminoglycoside antibacterial agents such as gentamicin sulfate, streptomycin sulfate and fradiomycin sulfate; penicillin antibacterial agents such as ampicillin and sodium methicillin; inorganic antibacterial agents such as silver nitrate Agents and the like, which can be used alone or in combination of two or more. Among them, those containing at least a sulfa drug-based antibacterial agent are preferable in that the antibacterial property and suppression of resistant bacteria are effectively performed.

【0019】本発明の医用材料は、以下のようにして製
造することができる。すなわち、N-サクシニルキトサ
ン、ゼラチン及び架橋剤を含有する水溶液と、不織布と
を接触させて層状に重ね、凍結乾燥する。凍結乾燥は、
一般的に行われている方法、例えば、トレイに分注した
水溶液及び不織布を−40℃で凍結した後、真空又は減圧
乾燥することにより行う。該凍結乾燥品に放射線を照射
してもよい。このようにして、片面がN-サクシニルキト
サンとゼラチンの架橋スポンジ層からなり、もう一方の
面が不織布からなる補強材層である二重構造の医用材料
を容易に製造することができる。
The medical material of the present invention can be manufactured as follows. That is, an aqueous solution containing N-succinylchitosan, gelatin and a cross-linking agent is brought into contact with a nonwoven fabric, layered thereon, and freeze-dried. Lyophilization is
It is carried out by a commonly used method, for example, by freezing an aqueous solution and a nonwoven fabric dispensed in a tray at -40 ° C, and then drying them under vacuum or reduced pressure. The freeze-dried product may be irradiated with radiation. In this way, it is possible to easily produce a double-layered medical material in which one surface is composed of a cross-linked sponge layer of N-succinylchitosan and gelatin and the other surface is a reinforcing material layer composed of a nonwoven fabric.

【0020】ここで、N-サクシニルキトサンとゼラチン
の水溶液中の濃度は特に制限されないが、得られるスポ
ンジ層の柔軟性や強度を向上させることを考慮すれば、
0.1〜4.0%w/vの範囲が好ましく、1.0〜2.0%w/vの範囲が
さらに好ましい。また、N-サクシニルキトサンとゼラチ
ンの割合は通常、1:9〜9:1であり、好ましくは4:6〜7:3
である。架橋剤の添加量は、N-サクシニルキトサンとゼ
ラチンの架橋度が前記範囲となるような量を添加すれば
良く、具体的には、アミノ基及びカルボキシル基の1モ
ル当たり、架橋剤を0.01〜1モルの範囲で添加するのが
好ましく、さらに、0.01〜 0.3モルの範囲で添加するの
が好ましい。なお、N-サクシニルキトサンとゼラチンと
が架橋されたか否かは、スポンジ層の不溶化の程度によ
り確認することができる。確認法としては、例えば、ス
ポンジ溶出液の過マンガン酸カリウム消費量の測定や、
グルコサミン又はヒドロキシプロリンの測定等がある。
Here, the concentration of N-succinyl chitosan and gelatin in the aqueous solution is not particularly limited, but considering the improvement of the flexibility and strength of the sponge layer obtained,
The range is preferably from 0.1 to 4.0% w / v, more preferably from 1.0 to 2.0% w / v. Also, the ratio of N-succinyl chitosan and gelatin is usually 1: 9 to 9: 1, preferably 4: 6 to 7: 3
It is. The amount of the crosslinking agent to be added may be such that the degree of crosslinking between N-succinyl chitosan and gelatin falls within the above range.Specifically, the amount of the crosslinking agent is 0.01 to 0.01 mol per mol of amino group and carboxyl group. It is preferably added in the range of 1 mol, and more preferably in the range of 0.01 to 0.3 mol. Whether or not N-succinylchitosan and gelatin have been crosslinked can be confirmed by the degree of insolubilization of the sponge layer. As a confirmation method, for example, measurement of potassium permanganate consumption of the sponge eluate,
Measurement of glucosamine or hydroxyproline and the like.

【0021】不織布は、例えば、上記のN-サクシニルキ
トサン及びゼラチンを含有する水溶液を容器に入れ、該
水溶液の表面を覆うような状態で層状に重ねればよい。
また、放射線は得られた凍結乾燥スポンジに直接照射す
ればよい。また、N-サクシニルキトサン、ゼラチン及び
架橋剤並びに抗菌剤を含有する水溶液と不織布とを接触
させ凍結乾燥し、さらに放射線を照射することにより、
片面がN-サクシニルキトサン、ゼラチン及び抗菌剤を含
む架橋されたスポンジ層からなり、もう一方の面が不織
布からなる補強剤層である二重構造で、抗菌性を発揮す
る本発明の医用材料を製造することが出来る。抗菌剤の
添加量は、使用する抗菌剤の抗菌力により異なるが、得
られるスポンジ層1cm2当たり0.1〜500μgとなるような
量が好ましく、0.1〜10μgとなるような量がさらに好ま
しい。当該発明の医用材料を創傷被覆材として使用した
場合に、抗菌剤が患部に徐放され、創傷面に存在する細
菌の繁殖を効果的に阻止することができ、また、外部か
らの細菌の侵入を阻止することができる。
The nonwoven fabric may be, for example, placed in an aqueous solution containing the above-mentioned N-succinylchitosan and gelatin in a container, and may be layered in such a manner as to cover the surface of the aqueous solution.
Radiation may be directly applied to the obtained freeze-dried sponge. Further, by contacting an aqueous solution containing N-succinyl chitosan, gelatin and a crosslinking agent and an antibacterial agent with the nonwoven fabric, freeze-drying, and further irradiating radiation,
The medical material of the present invention, which exhibits antibacterial properties, has a double structure in which one side is a crosslinked sponge layer containing N-succinylchitosan, gelatin and an antibacterial agent, and the other side is a reinforcing layer made of a nonwoven fabric. Can be manufactured. The amount of the antibacterial agent to be added varies depending on the antibacterial activity of the antibacterial agent used, but is preferably from 0.1 to 500 μg, more preferably from 0.1 to 10 μg, per cm 2 of the obtained sponge layer. When the medical material of the present invention is used as a wound dressing, the antibacterial agent is slowly released to the affected area, and the growth of bacteria existing on the wound surface can be effectively prevented. Can be prevented.

【0022】[0022]

【実施例】以下本発明の実施例を詳細に説明するが、本
発明はこれらの例に限定されるものではない。参考例1 キトサンの調製 紅ズワイガニの甲殻の粉砕品400gを5%塩酸4Lに入れて、
室温において5時間撹拌した後、溶液を濾過し、残さの
固形物を水洗した。この固形物を5%水酸化ナトリウム水
溶液4Lに入れ、90℃で2.5時間加熱した後、溶液を濾過
し、残さの固形物を水洗することによりキチンを得た。
ここに得られたキチンを50%水酸化ナトリウム水溶液4L
に入れ、攪拌しながら90℃に2.5時間加熱した後、溶液
を濾過し、沈降した固形物を十分に水洗し、そして95℃
において乾燥し、脱アセチル化度99%のキトサン82gを得
た。
EXAMPLES Examples of the present invention will be described below in detail, but the present invention is not limited to these examples. Reference Example 1 Preparation of Chitosan 400 g of crushed red snow crab shell was placed in 4 L of 5% hydrochloric acid.
After stirring at room temperature for 5 hours, the solution was filtered and the remaining solid was washed with water. The solid was placed in 4 L of a 5% aqueous sodium hydroxide solution, heated at 90 ° C. for 2.5 hours, filtered, and the remaining solid was washed with water to obtain chitin.
4% of 50% aqueous sodium hydroxide solution of chitin obtained here
And heated with stirring to 90 ° C. for 2.5 hours, then the solution was filtered, the solid which had settled out was thoroughly washed with water, and heated to 95 ° C.
And 82 g of chitosan having a degree of deacetylation of 99% was obtained.

【0023】N-サクシニルキトサンの調製 上記キトサン50gを脱塩水2.4Lに分散させた後、酢酸50g
を加えて溶解させた。この溶液にメタノール2.5Lを徐々
に加えよく撹拌した後、無水コハク酸のアセトン溶液40
0ml(59.0g/400ml)を加え一晩撹拌した。反応後沈殿物
を分離し、これに脱塩水2.5L及び5mol/L水酸化ナトリウ
ム800mlを加え、一晩撹拌溶解した。溶液を透析した
後、濃縮して1.5%N-サクシニルキトサン溶液4.5Lを得
た。尚、N-サクシニルキトサンのサクシニル化度は50%
であった。
Preparation of N-Succinyl Chitosan 50 g of the above chitosan was dispersed in 2.4 L of deionized water, and then 50 g of acetic acid was added.
And dissolved. 2.5 L of methanol was gradually added to this solution, and the mixture was stirred well.
0 ml (59.0 g / 400 ml) was added and stirred overnight. After the reaction, the precipitate was separated, and 2.5 L of demineralized water and 800 ml of 5 mol / L sodium hydroxide were added thereto, and the mixture was stirred and dissolved overnight. After dialysis, the solution was concentrated to obtain 4.5 L of a 1.5% N-succinyl chitosan solution. The degree of succinylation of N-succinyl chitosan is 50%
Met.

【0024】製造例1 医用材料Iの製造 参考例1で調製した1.5%N-サクシニルキトサン溶液100g
に、架橋剤としてグリセリン-1,3-ジグリシジルエーテ
ルを、N-サクシニルキトサンのアミノ基及びカルボキシ
ル基の1モルに対して0.1モル(0.18g)となるように添
加した。得られた混合溶液を十分撹拌した後、11cm×10
cm角の容器に溶液22gを分注した。次に、容器中の混合
溶液の表面に厚さ0.3mmのセルロース系不織布を層状に
乗せた後、メタノールバス中で急速に凍結し、24時間真
空凍結乾燥を行った。このようにしてスポンジ層と、不
織布からなる補強材層とから構成される医用材料Xを得
た。
Production Example 1 Production of Medical Material I 100 g of 1.5% N-succinyl chitosan solution prepared in Reference Example 1
Glycerin-1,3-diglycidyl ether as a crosslinking agent was added so as to be 0.1 mol (0.18 g) with respect to 1 mol of amino groups and carboxyl groups of N-succinylchitosan. After sufficiently stirring the obtained mixed solution, 11 cm × 10
22 g of the solution was dispensed into a cm square container. Next, a 0.3 mm-thick cellulose-based nonwoven fabric was layered on the surface of the mixed solution in the container, and then rapidly frozen in a methanol bath, followed by vacuum freeze-drying for 24 hours. Thus, a medical material X composed of the sponge layer and the reinforcing material layer made of the nonwoven fabric was obtained.

【0025】医用材料IIの製造 ゼラチン(宮城化学(株)製ES-290)1.5gに、蒸留水10
0gを加えて室温で4時間放置後、40℃に加温し、撹拌溶
解して1.5%ゼラチン溶液を調製した。これに架橋剤とし
てグリセリン-1,3-ジグリシジルエーテル0.18gを添加
した。この後の処理は医用材料Iの製造方法と同様の方
法で医用材料IIを得た。
Production of Medical Material II 1.5 g of gelatin (ES-290 manufactured by Miyagi Chemical Co., Ltd.) was added to 10 g of distilled water.
After 0 g was added and left at room temperature for 4 hours, the mixture was heated to 40 ° C. and dissolved by stirring to prepare a 1.5% gelatin solution. To this, 0.18 g of glycerin-1,3-diglycidyl ether was added as a crosslinking agent. In the subsequent treatment, a medical material II was obtained in the same manner as in the method for producing the medical material I.

【0026】医用材料IIIの製造 1.5%ゼラチン溶液10gと1.5%N-サクシニルキトサン溶液9
0gとを良く混合し、これに架橋剤としてグリセリン-1,3
-ジグリシジルエーテルを、N-サクシニルキトサンのア
ミノ基及びカルボキシル基の1モルに対して0.1モル(0.
16g)を添加した。この後の処理は医用材料Iの製造方
法と同様の方法で医用材料IIIを得た。
Production of Medical Material III 10 g of 1.5% gelatin solution and 1.5% N-succinyl chitosan solution 9
And glycerin-1,3 as a crosslinking agent.
-Diglycidyl ether is used in an amount of 0.1 mole (0.1 mole) to 1 mole of amino group and carboxyl group of N-succinylchitosan.
16 g) was added. In the subsequent treatment, a medical material III was obtained in the same manner as in the method for producing the medical material I.

【0027】医用材料IVの製造 1.5%ゼラチン溶液50gと1.5%N-サクシニルキトサン溶液5
0gとを良く混合し、これに架橋剤としてグリセリン-1,3
-ジグリシジルエーテルを、N-サクシニルキトサンのア
ミノ基及びカルボキシル基の1モルに対して0.1モル(0.
09g)となるように添加した。この後の処理は医用材料
Iの製造方法と同様の方法で医用材料IVを得た。
Preparation of medical material IV 50% 1.5% gelatin solution and 1.5% N-succinyl chitosan solution 5
And glycerin-1,3 as a crosslinking agent.
-Diglycidyl ether is used in an amount of 0.1 mole (0.1 mole) to 1 mole of amino group and carboxyl group of N-succinylchitosan.
09g). In the subsequent treatment, a medical material IV was obtained in the same manner as in the method for producing the medical material I.

【0028】医用材料Vの製造1.5%ゼラチン溶液90gと
1.5%N-サクシニルキトサン溶液10gとを良く混合し、こ
れに架橋剤としてグリセリン-1,3-ジグリシジルエーテ
ルを、N-サクシニルキトサンのアミノ基及びカルボキシ
ル基の1モルに対して0.1モル(0.02g)となるように添
加した。この後の処理は医用材料Vの製造方法と同様の
方法で医用材料Vを得た。
Preparation of Medical Material V 90% of 1.5% gelatin solution
10 g of a 1.5% N-succinyl chitosan solution was mixed well, and glycerin-1,3-diglycidyl ether as a cross-linking agent was added thereto in an amount of 0.1 mol (0.02 mol) relative to 1 mol of amino groups and carboxyl groups of N-succinyl chitosan. g). In the subsequent processing, the medical material V was obtained in the same manner as the method for manufacturing the medical material V.

【0029】〔実施例1〕得られた医用材料I〜Vを成
形性及び柔軟性について比較観察した。結果を表1に示
す。医用材料I及びIIIは成形性には優れるが柔軟性に
欠け、やや硬直感が認められた。また、医用材料II及び
Vはやや成形性に劣り、製品として得るにはやや不十分
であった。一方、医用材料IVは創面に適用するに十分な
形状を備え、さらに屈曲や引っ張りにも強い柔軟なシー
トとなった。
Example 1 The obtained medical materials I to V were compared and observed for moldability and flexibility. Table 1 shows the results. Medical materials I and III were excellent in moldability but lacked in flexibility, and a little stiffness was recognized. Further, the medical materials II and V were somewhat inferior in moldability and were somewhat insufficient to obtain as products. On the other hand, the medical material IV had a shape sufficient to be applied to the wound surface, and became a flexible sheet that was resistant to bending and pulling.

【0030】[0030]

【表1】 [Table 1]

【0031】製造例2医用材料VIの製造 1.5%ゼラチン溶液50gと1.5%N-サクシニルキトサン溶液5
0gとを良く混合し、これに架橋剤としてグリセリン-1,3
-ジグリシジルエーテルを、N-サクシニルキトサンのア
ミノ基及びカルボキシル基の1モルに対して0.5モル(0.
45g)となるように添加した。この後の処理は医用材料
Iの製造方法と同様の方法で医用材料VIを得た。
Production Example 2 Production of Medical Material VI 50 g of 1.5% gelatin solution and 1.5% N-succinyl chitosan solution 5
And glycerin-1,3 as a crosslinking agent.
-Diglycidyl ether is used in an amount of 0.5 mol (0.1 mol) to 1 mol of amino group and carboxyl group of N-succinylchitosan.
45 g). In the subsequent treatment, a medical material VI was obtained in the same manner as in the method for producing the medical material I.

【0032】医用材料VIIの製造 1.5%ゼラチン溶液50gと1.5%N-サクシニルキトサン溶液5
0gとを良く混合し、これに架橋剤としてグリセリン-1,3
-ジグリシジルエーテルを、N-サクシニルキトサンのア
ミノ基及びカルボキシル基の1モルに対して0.05モル
(0.05g)となるように添加した。この後の処理は医用材
料Iの製造方法と同様の方法で医用材料VIIを得た。
Preparation of Medical Material VII 50 g of 1.5% gelatin solution and 1.5% N-succinyl chitosan solution 5
And glycerin-1,3 as a crosslinking agent.
-Diglycidyl ether is used in an amount of 0.05 mol per 1 mol of amino group and carboxyl group of N-succinyl chitosan.
(0.05 g). In the subsequent processing, a medical material VII was obtained in the same manner as in the method for producing the medical material I.

【0033】医用材料VIIIの製造 1.5%ゼラチン溶液50gと1.5%N-サクシニルキトサン溶液5
0gとを良く混合し、これに架橋剤としてグリセリン-1,3
-ジグリシジルエーテルを、N-サクシニルキトサンのア
ミノ基及びカルボキシル基の1モルに対して0.01モル
(0.01g)となるように添加した。この後の処理は医用材
料Iの製造方法と同様の方法で医用材料VIIIを得た。
Preparation of Medical Material VIII 50 g of 1.5% gelatin solution and 1.5% N-succinyl chitosan solution 5
And glycerin-1,3 as a crosslinking agent.
-Diglycidyl ether is used in an amount of 0.01 mol per 1 mol of amino group and carboxyl group of N-succinyl chitosan.
(0.01 g). In the subsequent treatment, a medical material VIII was obtained in the same manner as in the method for producing the medical material I.

【0034】〔実施例2〕医用材料IV、得られた医用材
料VI〜VIIIを比較観察した結果、医用材料VIのスポンジ
層は剛直で、柔軟性に劣っていたが、医用材料IV、VI
I、VIIIのスポンジ層は柔軟で、曲げても折れず、吸水
性も良好であった。さらに、スポンジ層の不溶化の程度
を測定することを目的として、各医用材料からの基材の
溶出量を測定した。まず、医用材料を一定時間脱塩水中
に浸漬し、該浸漬液中に溶出した基材を、過マンガン酸
カリウムにより酸化し、その過マンガン酸カリウム消費
量を指標として各医用材料からの基材の溶出量を示し
た。具体的には、医用材料IV、VI〜VIII1gを脱塩水10
0mlに浸漬し、37℃で24時間振盪抽出し、その浸漬液100
mlを輸液用ゴム栓試験法(3)溶出物試験(V)過マンガン
酸カリウム還元性物質の測定法(第十三改正、日本薬局
方、176〜177頁、1996年)に従い、 0.002mol/l過マンガ
ン酸カリウムで酸化し、消費された過マンガン酸カリウ
ム量を0.01mol/lチオ硫酸ナトリウム溶液を用い逆滴定
することにより定量した。別に空試験用として100mlの
脱イオン水を用い、同様に操作した。表2に医用材料I
V、VI〜VIIIの過マンガン酸カリウム消費量を示した。
Example 2 As a result of comparative observation of the medical material IV and the obtained medical materials VI to VIII, the sponge layer of the medical material VI was rigid and inferior in flexibility.
The sponge layers I and VIII were soft, did not break even when bent, and had good water absorption. Further, for the purpose of measuring the degree of insolubilization of the sponge layer, the elution amount of the base material from each medical material was measured. First, the medical material is immersed in demineralized water for a certain period of time, the base material eluted in the immersion liquid is oxidized by potassium permanganate, and the base material from each medical material is used as an index based on the potassium permanganate consumption. Was shown. Specifically, 1 g of the medical materials IV, VI to VIII was added to 10 ml of deionized water.
0 ml, and extracted by shaking at 37 ° C for 24 hours.
In accordance with the rubber stopper test method for infusion (3) eluate test (V) potassium permanganate reducing substance measurement method (13th revision, Japanese Pharmacopoeia, 176-177, 1996), 0.002mol / Oxidized with potassium permanganate and the amount of consumed potassium permanganate was quantified by back titration with a 0.01 mol / l sodium thiosulfate solution. Separately, the same operation was performed using 100 ml of deionized water for a blank test. Table 2 shows medical materials I
V, VI-VIII potassium permanganate consumption was shown.

【0035】[0035]

【表2】 [Table 2]

【0036】医用材料IV及びVIの溶出物は少量であった
が、VII、VIIIの消費量値はグリセリン-1,3-ジグリシジ
ルエーテルの添加量の減少に従い増加し、溶解しやすく
なることが確認された。
Although the amount of the eluate of the medical materials IV and VI was small, the consumption value of VII and VIII increased with the decrease in the amount of glycerin-1,3-diglycidyl ether, and it became easy to dissolve. confirmed.

【0037】〔実施例3〕6〜8週令の2匹のラットの
背部片側に欠損層(3cm×2.5cm)を外科的に作成し、そ
れぞれ、製造例1で得られた医用材料Iと、医用材料IV
とを縫合した後エラスチックバンドで包帯した。2週間
後、ラットの創面から医用材料を剥離したところ、医用
材料Iで得られた創面は肉芽形成に劣り、創面の収縮が
少なかった。一方医用材料IVで得られた創面は医用材料
IVが柔軟で創面に密着したために、良好な肉芽を形成
し、十分な収縮を示し、治癒促進効果があることがうか
がえた。
Example 3 A defect layer (3 cm × 2.5 cm) was surgically formed on one side of the back of two rats aged 6 to 8 weeks, and the medical material I obtained in Production Example 1 was used. , Medical Materials IV
After the sutures were sutured, they were bandaged with an elastic band. Two weeks later, when the medical material was peeled from the wound surface of the rat, the wound surface obtained with the medical material I was inferior in granulation formation and the wound surface contracted little. On the other hand, the wound surface obtained with Medical Material IV
It was found that the IV was soft and adhered to the wound surface, formed good granulation, showed sufficient shrinkage, and had a healing promoting effect.

【0038】製造例3 医用材料IXの製造 医用材料IVに更にコバルト60を線源としたガンマー線を
1kGy照射して医用材料IXを得た。医用材料Xの製造 医用材料IVに更にコバルト60を線源としたガンマー線を
5kGy照射して医用材料Xを得た。
Production Example 3 Production of Medical Material IX Gamma rays using cobalt 60 as a radiation source were further added to medical material IV.
Irradiation at 1 kGy yielded medical material IX. Manufacture of medical material X Further gamma rays using cobalt 60 as a source were added to medical material IV.
Irradiation at 5 kGy gave medical material X.

【0039】医用材料XIの製造 医用材料IVに更にコバルト60を線源としたガンマー線を
10kGy照射して医用材料XIを得た。医用材料XIIの製造 医用材料IVに更にコバルト60を線源としたガンマー線を
20kGy照射して医用材料XIIを得た。医用材料XIIIの製造 医用材料IVに更にコバルト60を線源としたガンマー線を
100kGy照射して医用材料XIIIを得た。
Production of Medical Material XI Further gamma rays using cobalt 60 as a radiation source were added to medical material IV.
Irradiation at 10 kGy yielded medical material XI. Manufacture of medical material XII Further gamma rays using cobalt 60 as a source were added to medical material IV.
Irradiation at 20 kGy yielded medical material XII. Manufacture of medical material XIII In addition to medical material IV, gamma rays using cobalt 60 as a radiation source
Irradiation at 100 kGy yielded medical material XIII.

【0040】〔実施例4〕製造例3で製造した医用材料
IX〜XIIIを純水100mlでホモジナイズし、清澄液に含ま
れるエポキシ量を以下の方法により測定した。すなわ
ち、清澄液0.3mlに試薬0.15ml、試薬0.6mlを加え、
80℃で10分間加熱した。室温に冷却後、試薬0.5mlを
加え、直ちに600nmにて測定した。 結果を表3に示す。
Example 4 Medical material produced in Production Example 3
IX to XIII were homogenized with 100 ml of pure water, and the amount of epoxy contained in the clarified solution was measured by the following method. That is, 0.15 ml of the reagent and 0.6 ml of the reagent were added to 0.3 ml of the clear solution,
Heated at 80 ° C. for 10 minutes. After cooling to room temperature, 0.5 ml of the reagent was added and immediately measured at 600 nm. Table 3 shows the results.

【0041】[0041]

【表3】 [Table 3]

【0042】医用材料IXでわずかにエポキシ残量が確認
されたが、医用材料X、XI、XII、XIIIではエポキシの
残留は認められなかった。医用材料XIIIは硬直感を感じ
させたが、医用材料IX、X、XI、XIIでは凍結乾燥後の
スポンジ同様、柔軟で、曲げても折れず、吸水性も良好
であった。
Although a small amount of epoxy was confirmed in the medical material IX, no epoxy residue was observed in the medical materials X, XI, XII and XIII. The medical material XIII showed a sense of rigidity, but the medical materials IX, X, XI, and XII, like the sponge after freeze-drying, were soft, did not break even when bent, and had good water absorption.

【0043】製造例4 医用材料XIVの製造 ゼラチン(宮城化学(株)製ES-290)1.5gに、蒸留水10
0gを加えて室温で4時間放置後、40℃に加温し撹拌して
溶解した。製造例1で調製した1.5%N-サクシニルキトサ
ン溶液100gとゼラチン溶液を良く混合し、これに架橋剤
としてグリセリン-1,3-ジグリシジルエーテルを、N-サ
クシニルキトサンのアミノ基及びカルボキシル基の1モ
ルに対して0.1モル(0.18g)となるように添加し、さら
にスルファジアジン銀200μgを加えて混合した。この後
の処理は医用材料Iの製造方法と同様の方法で凍結乾燥
した後、コバルト60を線源としたガンマー線を10kGy照
射して医用材料XIVを得た。
Production Example 4 Production of Medical Material XIV 1.5 g of gelatin (ES-290 manufactured by Miyagi Chemical Co., Ltd.) was added to 10 g of distilled water.
After 0 g was added and left at room temperature for 4 hours, the mixture was heated to 40 ° C., stirred and dissolved. 100 g of the 1.5% N-succinyl chitosan solution prepared in Production Example 1 and a gelatin solution were mixed well, and glycerin-1,3-diglycidyl ether was added as a cross-linking agent to the amino group and carboxyl group of N-succinyl chitosan. It was added so as to be 0.1 mol (0.18 g) with respect to mol, and further 200 μg of silver sulfadiazine was added and mixed. The subsequent treatment was performed by freeze-drying in the same manner as in the method for producing the medical material I, and then irradiating with 10 kGy of gamma rays using cobalt 60 as a radiation source to obtain a medical material XIV.

【0044】〔実施例5〕寒天培地(Nutrient agar栄研
35g/1000ml)上に、生理食塩水を含ませた製造例3で製
造した医用材料Xと製造例4で製造した医用材料XIV5cm
×5cmをのせ、さらにその上方に1×104個/cm2の緑膿菌
を含有した滅菌生理食塩水2mlを含ませたガーゼ5cm×5c
mを乗せて37℃で3日間培養した。医用材料下の寒天1cm
×1cmを切り出し、該寒天を10mlの滅菌水に入れ超音波
洗浄機(38kHz)で30秒間処理して寒天面上の菌を振るい
落として母液を調製した。この母液を滅菌水で希釈して
1/10〜1/10倍の濃度の希釈液を調製した。こ
れらの希釈液0.1mlを寒天培地上に接種して30℃で1日
間培養後、形成されたコロニー数を測定して被覆材下の
寒天上に存在していた細菌数を測定した。結果を表4に
示す。
Example 5 Agar Medium (Nutrient agar Eiken)
(35 g / 1000 ml), and a medical material X produced in Production Example 3 containing physiological saline and a medical material XIV5 cm produced in Production Example 4
A gauze 5 cm × 5c containing 2 × 5 cm of sterile physiological saline containing 1 × 10 4 cells / cm 2 of Pseudomonas aeruginosa
m for 3 days at 37 ° C. 1cm agar under medical materials
× 1 cm was cut out, and the agar was placed in 10 ml of sterilized water and treated with an ultrasonic cleaner (38 kHz) for 30 seconds to shake off bacteria on the agar surface to prepare a mother liquor. This mother liquor was diluted with sterile water to prepare a diluted solution having a concentration of 1/10 to 1/10 6 times. 0.1 ml of these dilutions were inoculated on an agar medium and cultured at 30 ° C. for 1 day, and the number of colonies formed was measured to determine the number of bacteria existing on the agar under the covering material. Table 4 shows the results.

【0045】[0045]

【表4】 [Table 4]

【0046】医用材料Xでは医用材料下の寒天に緑膿菌
が浸透していたが、医用材料XIVでは医用材料下の寒天
に緑膿菌は認められず、外部からの菌の進入を阻止して
いる事が確認された。
In the case of the medical material X, Pseudomonas aeruginosa permeated the agar under the medical material, but in the case of the medical material XIV, no Pseudomonas aeruginosa was found in the agar under the medical material, and the invasion of bacteria from the outside was prevented. It was confirmed that.

【0047】[0047]

【発明の効果】本発明によりN-サクシニルキトサンとゼ
ラチンの架橋化物からなるスポンジ層と、不織布からな
る補強材層とを有する医用材料及び該医用材料の製造方
法が提供される。本発明の医用材料は、安全性、密着
性、吸水性、保水性、耐久性、生体適合性、取り扱いの
簡便性、保存性、細菌の遮断性、縫合性、創傷面からの
剥離性等を有し、しかも、強度が高く、柔軟性に優れ、
透湿性に優れる。したがって、本発明の医用材料は、例
えば、創傷被覆材などの医用材料として適合している。
また、本発明の医用材料の製造方法によれば、工程が単
純化され、効率的であり、製造コストも低減することが
可能である。また、有機溶剤を使用しないため、より安
全性の高い医用材料を製造することができる。
According to the present invention, there is provided a medical material having a sponge layer composed of a crosslinked product of N-succinyl chitosan and gelatin and a reinforcing material layer composed of a nonwoven fabric, and a method for producing the medical material. The medical material of the present invention has safety, adhesion, water absorption, water retention, durability, biocompatibility, easy handling, preservability, bacterial barrier, suture, releasability from the wound surface, etc. Has high strength, excellent flexibility,
Excellent moisture permeability. Therefore, the medical material of the present invention is suitable as a medical material such as a wound dressing.
Further, according to the method for producing a medical material of the present invention, the steps are simplified, the process is efficient, and the production cost can be reduced. Further, since an organic solvent is not used, a safer medical material can be manufactured.

Claims (10)

【特許請求の範囲】[Claims] 【請求項1】 N-サクシニルキトサンとゼラチンの架橋
化物からなるスポンジ層と、不織布からなる補強材層と
を有する医用材料。
1. A medical material having a sponge layer composed of a crosslinked product of N-succinylchitosan and gelatin and a reinforcing material layer composed of a nonwoven fabric.
【請求項2】 スポンジ層が、放射線照射されたもので
ある請求項1に記載の医用材料。
2. The medical material according to claim 1, wherein the sponge layer has been irradiated.
【請求項3】 架橋が少なくとも2個のエポキシ基を有
する化合物により行われたものである請求項1又は2に
記載の医用材料。
3. The medical material according to claim 1, wherein the crosslinking is performed by a compound having at least two epoxy groups.
【請求項4】 不織布が天然繊維又は合成繊維からなる
ものである請求項1〜3のいずれか一つに記載の医用材
料。
4. The medical material according to claim 1, wherein the nonwoven fabric is made of a natural fiber or a synthetic fiber.
【請求項5】 スポンジ層が抗菌剤を含むものである請
求項1〜4のいずれか一つに記載の医用材料。
5. The medical material according to claim 1, wherein the sponge layer contains an antibacterial agent.
【請求項6】 抗菌剤が、サルファ剤系抗菌剤、アミノ
グリコシド系抗菌剤、ペニシリン系抗菌剤及び無機系抗
菌剤からなる群から選ばれる少なくとも1種である請求
項5に記載の医用材料。
6. The medical material according to claim 5, wherein the antimicrobial agent is at least one selected from the group consisting of a sulfa antimicrobial agent, an aminoglycoside antimicrobial agent, a penicillin antimicrobial agent, and an inorganic antimicrobial agent.
【請求項7】 N-サクシニルキトサン、ゼラチン及び架
橋剤を含有する水溶液と不織布とを接触させて凍結乾燥
することを特徴とする医用材料の製造方法。
7. A method for producing a medical material, comprising bringing an aqueous solution containing N-succinylchitosan, gelatin and a crosslinking agent into contact with a nonwoven fabric and freeze-drying the same.
【請求項8】 N-サクシニルキトサン、ゼラチン、架橋
剤及び抗菌剤を含有する水溶液と不織布とを接触させて
凍結乾燥することを特徴とする医用材料の製造方法。
8. A method for producing a medical material, comprising bringing an aqueous solution containing N-succinylchitosan, gelatin, a crosslinking agent and an antibacterial agent into contact with a nonwoven fabric and freeze-drying the same.
【請求項9】 N-サクシニルキトサン、ゼラチン及び架
橋剤を含有する水溶液と不織布とを接触させて凍結乾燥
し、得られる凍結乾燥品に、さらに放射線を照射するこ
とを特徴とする医用材料の製造方法。
9. A method for producing a medical material, comprising contacting an aqueous solution containing N-succinylchitosan, gelatin and a cross-linking agent with a nonwoven fabric, freeze-drying the resulting solution, and further irradiating the resulting freeze-dried product with radiation. Method.
【請求項10】 N-サクシニルキトサン、ゼラチン、架
橋剤及び抗菌剤を含有する水溶液と不織布とを接触させ
て凍結乾燥し、得られる凍結乾燥品に、さらに放射線を
照射することを特徴とする医用材料の製造方法。
10. A medical product comprising contacting an aqueous solution containing N-succinylchitosan, gelatin, a cross-linking agent and an antibacterial agent with a nonwoven fabric and freeze-drying the resultant, and further irradiating the resulting freeze-dried product with radiation. Material manufacturing method.
JP10079911A 1998-03-26 1998-03-26 Material for medical care and its manufacturing method Pending JPH11276571A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2808195A1 (en) * 2000-04-28 2001-11-02 Lyophilisation Alimentaire LYOPHILIZED COSMETIC OR DERMATOLOGICAL PATCH
KR100391781B1 (en) * 2000-12-14 2003-07-16 주식회사 제닉 Soft gel comprising chitosan and gelatin
JP2004065780A (en) * 2002-08-08 2004-03-04 Gunze Ltd Biomaterial and antiadhesive material using it
US7563940B2 (en) 2003-06-26 2009-07-21 Zuiko Corporation Wound dressing and wound dressing kit
CN103690989A (en) * 2013-12-10 2014-04-02 徐广苓 Medical chitosan haemostatic wound dressing
CN114010835A (en) * 2021-10-28 2022-02-08 安徽同力新材料有限公司 Production process of ultrahigh-filtration medical breathable bag beneficial to healing

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2808195A1 (en) * 2000-04-28 2001-11-02 Lyophilisation Alimentaire LYOPHILIZED COSMETIC OR DERMATOLOGICAL PATCH
WO2001082886A1 (en) * 2000-04-28 2001-11-08 Lyophilisation Alimentaire Cosmetic or dermatological product comprising a freeze-dried hydrocolloid composition
KR100391781B1 (en) * 2000-12-14 2003-07-16 주식회사 제닉 Soft gel comprising chitosan and gelatin
JP2004065780A (en) * 2002-08-08 2004-03-04 Gunze Ltd Biomaterial and antiadhesive material using it
US7563940B2 (en) 2003-06-26 2009-07-21 Zuiko Corporation Wound dressing and wound dressing kit
JP2010179131A (en) * 2003-06-26 2010-08-19 Zuiko Corp Wound dressing and wound dressing kit
JP2013013743A (en) * 2003-06-26 2013-01-24 Zuiko Corp Wound dressing and wound dressing kit
CN103690989A (en) * 2013-12-10 2014-04-02 徐广苓 Medical chitosan haemostatic wound dressing
CN114010835A (en) * 2021-10-28 2022-02-08 安徽同力新材料有限公司 Production process of ultrahigh-filtration medical breathable bag beneficial to healing

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