JPH11241713A - Metallic fastening member and manufacture thereof - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a T nut, equipped with a caulking-scheduled part and easily separable from a fixed object after a product is used, without detracting fixing strength to the fixed object in a caulking fixed condition. SOLUTION: This fastening member is equipped with a shaft part 32 compsed of an integral metallic material, and a flange part 33 extending outward from the first end part of the shaft part. The shaft part 32 includes a calking- scheduled and relatively thin portion 34 in a second end part opposite to the first end part, forms a female screw 36 on the inner peripheral surface except the calking-scheduled portion 34, and has an annular groove 50, provided into annularly so as to partially thin the thickness of the shaft part 32, on the outer peripheral surface of the shaft part 32, or on the inner peripheral surface of the calking-scheduled portion 34. The calking-scheduled part can be easily separated from a fixed object to realize effective recovery work of the calking- scheduled part for recycling the same part by breaking and vertically dividing the shaft part 32 in the portion 34 in the dismounting work of the shaft part 32 from the fixed object because the thickness of the shaft part 32 is thinned in the annular groove 50.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a metal fastening member such as a T-nut or a rivet having a flange portion extending outward from one end of a hollow shaft portion, and a metal fastening member such as this. More particularly, the present invention relates to a metal fastening member including a relatively thin portion that is to be swaged at an end of a shaft portion opposite to a flange portion, and a method of manufacturing the same.

[0002]

2. Description of the Related Art A conventional T-nut having a thin-walled portion to be caulked on a shaft portion is disclosed in, for example, JP-A-4-3416.
No. 06 or JP-A-6-323315.

The T-nut 11 described in Japanese Patent Application Laid-Open No. 4-341606 has a shape shown in FIGS. 40A and 40B, and is integrally obtained by, for example, sheet-metal working of an iron-based metal plate. A shaft portion 12 and a flange portion 13 extending outward from a first end of the shaft portion 12.

The shaft 12 has a hollow cylindrical shape with a uniform outer diameter, and has a second end opposite to the first end.
A portion to be swaged, and a portion to be swaged;
On the inner peripheral surface of the female screw forming portion 15 except for the female screw 15a,
Are formed. The portion 14 to be swaged is made thinner than the portion where the female screw forming portion 15 is formed. Thereby, when the female screw 15a is formed, the thread cutting is performed on the shaft 1
2 can be performed from either the first end side or the second end side.

On the flange portion 13, two claws 16 formed by crushing a part of the outer peripheral edge of the flange portion 13 from the outside toward the inside face 180 degrees, and It is provided so as to protrude toward the second end. A notch 17 having a substantially semicircular cross section is left on the outer peripheral edge of the flange portion 13 as a result of the formation of the claw 16.

[0006] Such a T-nut 11 is, for example, shown in FIG.
2 (a). That is, FIG.
Referring to (a), first, the shaft portion 12 is inserted into a fixing object 19 made of a resin material or wood in which a through-hole 18 is provided in advance, and in this state, the portion to be swaged 14 is swung by a swaging machine. The caulking process is performed, and a caulked portion 14a is formed on one surface side of the fixing object 19. At this time, at the same time, the claw 16 is in a state of biting into the other surface of the fixing object 19. Thus, the fixing of the T nut 11 to the fixing object 19 is completed.

[0007] The T described in JP-A-6-323315 is disclosed.
The nut 31 has a shape shown in FIGS.
Similarly to the T-nut 11, the shaft is formed integrally by, for example, sheet metal working of an iron-based metal plate.
And a flange portion 33 extending outward from a first end of the shaft portion 32, and a female screw 36 is provided on an inner periphery of the shaft portion 32.
Is formed, and has a portion 34 to be swaged. The structure of the T nut 31 is different from the structure of the T nut 11 in that two pairs of claws 37 and 38, 39 extending from the first end to the second end are provided on the outer periphery of the flange 33. 40 is the flange 33
In that the flange portion 33 has a substantially octagonal shape as a whole.

[0008] Such a T nut 31 is usually called a "hopper feed T nut". Because T
This is because the nut 1 can be smoothly moved along a supply track provided in a nut fixing machine for fixing the nut to an object to be fixed, and the T nut can be automatically supplied. The details of one type of the hopper feed T-nut are described in, for example, British Patent No. 1,157,734.

FIG. 41 (b) shows the supply track 43 as described above by imaginary lines. Supply truck 43
Are symmetrically arranged to face each other,
It has a pair of guide rails 44 and 45 in the shape of a letter. The flange 33 is received by each of the guide rails 44 and 45, and the T nut 3 is positioned while the claws 37 to 40 are positioned between the guide rails 44 and 45.
1 is moved along the supply track 43 in a predetermined posture. The supply track 43 is not shown, but is often bent, thereby bringing the T-nut 1 to a desired position, so that the shaft 32 is aligned with a hole provided in a fixing object (not shown).

Such a T-nut 31 is used, for example, in a manner similar to that of the T-nut 11 as shown in FIG. That is, the shaft portion 32 of the T nut 31 is inserted into the through hole 18 of the fixing object 19, and in this state, the portion to be swaged 34 is swaged by a swaging machine, and the one side of the fixing object 19 is A swaged portion 34a is formed. At this time, at the same time, the claws 37 to 40 are in a state of biting into the other surface of the fixing object 19.

In the state where the T nut 31 is attached, the pawls 37 to 40 prohibit the rotation of the T nut 31 with respect to the fixing object 19 and the flange portion 33.
The T-nut 31 is prevented from falling out of the through-hole 18 by sandwiching the fixing object 19 between the crimping portion 34a and the fixing portion 34a. Therefore, the T nut 31 is firmly fixed to the fixation target 19, and the fixed state is maintained semipermanently.

[0012]

(1) In both of the conventional T-nuts 11 and T-nuts 31, once crimped and fixed to the fixing object 19, the fixing strength is extremely high. It becomes difficult to release the sticking to 19 and remove it. This is preferable in terms of maintaining high strength of a product to which the T nut 11 or the T nut 31 is applied.

However, in order to collect and recycle the material constituting the fixing object 19 after the product itself has been used, the T nut 11 or the T nut 31 is removed from the fixing object 19 and separated. There is a need to. This recycling use is particularly strongly required when the material constituting the fixed symmetrical object 19 is a resin. In the recycling use after use of the product once caulked and fixed to the fixed object 19, the fixed symmetrical material 19 is used. It has been desired to realize a T-nut capable of easily separating and recovering T.

[0014] Such a demand for facilitating separation and recovery for recycling use is not limited to a T-nut, but may be a metal fastening member that is caulked and fixed to an object to be fixed. A member having no female screw on the peripheral surface was similarly present.

[0015] In order to solve the above-mentioned conventional problems, the present invention provides a caulking which can be easily separated from an object to be fixed after use of a product without impairing the fixing strength to the object to be fixed in a caulked state. An object of the present invention is to provide a structure of a metal fastening member having a predetermined portion and a method of manufacturing the same.

[0016]

A metal fastening member according to the present invention for solving the above-mentioned conventional problems includes a shaft portion of a tubular member and a flange portion extending outward from a first end of the shaft portion. The shaft portion includes a portion to be caulked at a second end portion opposite to the first end portion, and a shaft body extending to the second end side, the shaft portion being continuous with the caulking portion. Portion, a metal fastening member made of an integral metal material, wherein the flange portion side of the region to be swaged by swaging of the portion to be swaged, in a substantially annular region around the shaft portion In addition, while maintaining the strength that does not break against the axial force acting in the use state in the caulked and fixed state to the member to be fixed, it breaks by applying a tensile force of a predetermined magnitude or more in the axial direction. To separate the shaft into two To ability in which the thickness of the shaft portion provided with a thin portion which is thinner partially.

According to the metal fastening member of the present invention having such a structure, when the metal fastening member is caulked and fixed to an object to be fixed, the thin portion provided on the shaft portion has a tensile stress in the central axis direction of the shaft portion. By using a jig that acts on the metal, the metal fastening member can be easily broken by breaking at this portion.
Can be separated into two. As a result, the metal fastening member sandwiched and fixed from the upper and lower surfaces of the fixed object by the flange portion and the caulked portion can be easily removed from the fixed object.

As described above, since the product to which the metal fastening member according to the present invention is caulked and fixed can be easily removed from the object to be fixed, after the product has been used up, the fixed symmetrical object constituting the product can be used. Has a unique effect that it can be easily separated and recovered, and recycling can be promoted.

In the state where the metal fastening member of the present invention is caulked and fixed to the object to be fixed, the claw provided on the flange portion is firmly fixed by being embedded in the object to be fixed. In a state where the male screw is screwed and fastened when using the product in which the object is a component, the fastening force of the male screw mainly acts as a compressive stress on the female screw forming portion. Therefore, a large tensile stress does not normally occur in the shaft portion of the metal fastening member. Therefore, there is no substantial deterioration in the fixing strength due to the decrease in strength due to the provision of the thin portion on the shaft portion.

As means for providing the thin portion, for example, at least one of the outer peripheral surface and the inner peripheral surface in the substantially annular region of the shaft portion is formed so that the thickness of the shaft portion is partially reduced. It has a groove provided to extend in the circumferential direction. Such a groove may be provided continuously over the entire circumference, or may be provided so as to have a discontinuous portion at least in part. As another means for providing the thin portion, dents intermittently scattered in the circumferential direction may be provided on at least one of the outer peripheral surface and the inner peripheral surface in the substantially annular region of the shaft portion.

It is preferable that the groove is provided in at least one of an inner periphery and an outer periphery of the shaft near a boundary between the portion to be caulked and the shaft main body. Further, the groove is
Both the inner circumference and the outer circumference of the shaft near the boundary between the caulked portion and the shaft main body may be provided so as to substantially oppose each other.

As described above, the thin portion is provided on the outer periphery of the shaft near the boundary between the portion to be caulked and the female screw forming portion. By having such a structure, it is possible to bend for caulking over substantially the entire length of the portion to be swaged. Further, since the thinnest portion is formed at the step portion at the boundary between the caulked portion and the female screw forming portion, it is relatively easy to break when detached from the fixing object, and for recycling. Separation work at the time of recovery is facilitated, which is convenient.

Furthermore, since the thin portion is provided at such a position, the metal fastening member can be removed from the object to be fixed by the following method in a state of being caulked and fixed to the object to be fixed. . That is, the swaged second
By pressing a cylindrical jig from the end of the jig and pressing the upper end of the jig with a hammer or the like, the lower end of the jig presses the upper end of the female screw forming portion. Due to the tension applied to the shaft portion by the pressing force, a large tensile stress acts on the thinnest portion where the thin portion is provided, and a break occurs at this portion to separate the metal fastening member into two. . As a result, the separated first end side half, that is, the portion including the female screw forming portion and the flange portion is pushed down by the lower end portion of the jig, and is removed from the object to be fixed. Thereafter, by pulling the jig upward, the second end side half that is in an interference fit with the jig is separated from the object to be fixed together with the jig.

The thin-walled portion of the metal fastening member of the present invention may be any one of an outer periphery and an inner periphery of the portion to be caulked at a position closer to the female screw forming portion than a portion where bending deformation occurs in a caulked state. It is also possible to provide one or both. By providing a thin portion at such a position, the metal fastening member is removed from the object to be fixed by using a columnar jig in the same manner as in the structure of the above-described claim 2. be able to.

Further, the thin portion of the metal fastening member of the present invention can be provided on the outer periphery of the shaft portion of the female screw forming portion. In this case, in a state of being fixed by caulking to the object to be fixed, by inserting a wedge-shaped jig into a contact portion between the caulked portion or the flange portion and the surface of the object to be fixed,
By applying a tensile stress to the shaft portion, the concave portion is broken, so that the metal fastening member can be separated into two and removed from the object to be fixed.

In this case, a part of the inner periphery of the female screw forming portion is provided with a relatively thin region in which no female screw is formed, which is depressed over a predetermined width in a direction in which the shaft portion extends, A thin portion may be formed on the outer periphery of the relatively thin region. In this case, even if the thin portion is relatively shallow and thin, the minimum thickness of the portion can be made sufficiently small, so that it is possible to achieve the object of enabling easy removal at the time of collection for recycling. is there.

Also, instead of providing the thin portion as described above, the inner and outer diameters of the portion to be swaged are formed so as to be reduced or enlarged relative to the female screw forming portion.
Even with the structure having an annular thin portion extending over the entire circumference of the boundary between the portion to be caulked and the female screw forming portion formed by being stretched in the radial direction of the shaft portion, in a state of being caulked and fixed to the object to be fixed, By causing a wedge-shaped jig to bite into the contact portion between the caulked portion or the flange portion and the surface of the object to be fixed, a tensile stress is applied to the shaft portion, and the annular thin-walled portion is broken, thereby causing the metal thin plate to break. The fastening member can be separated into two parts and removed from the object to be fixed.

In a preferred embodiment of the metal fastening member of the present invention, the groove has a substantially flat bottom surface having a predetermined width. As described above, since the groove has a substantially flat bottom surface having a predetermined width, the width of the bottom surface of the groove slightly varies even if the processing operation is slightly changed in press forming, and the depth is almost the same. There is no variation. As a result, a desired minimum wall thickness of the shaft portion can be stably obtained. In addition, in the state where the portion to be swaged is swaged, it is easy to set the end position on the flange side of the portion bent by swaging so as to overlap the position of the bottom surface of the groove. As described above, by overlapping the end position on the flange side of the portion bent by swaging and the position of the bottom surface of the groove, there is an advantage that separation can be performed relatively easily in the separation work at the time of collection. is there.

The present invention is suitably applied to a so-called T-nut in which a female screw is formed in at least a part of the inner periphery of the shaft main body. In the case of such a T nut,
In a part of the inner periphery of the shaft main body portion, a structure having a relatively thin region in which a female screw is not formed, which is depressed over a predetermined width in a direction in which the shaft portion extends, It is also possible to provide the outer periphery or the inner periphery of the shaft portion in a region of extremely thin thickness.

As still another means for forming a thin portion in the shaft portion, the inner and outer diameters of the portion to be caulked are formed so as to be at least partially reduced or enlarged relative to the shaft main body portion. A structure may be provided having a thin portion formed to extend in the radial direction at the boundary between the portion to be caulked and the shaft main portion, which is formed by being extended in the radial direction of the shaft portion.

A method of manufacturing a metal fastening member according to the present invention includes a shaft portion of a cylindrical strip and a flange portion extending outward from a first end of the shaft portion, wherein the shaft portion is provided with the first shaft portion. An integral metal material having a portion to be swaged at a second end opposite to the end, and a shaft body continuous to the portion to be swaged and extending toward the second end; A metal portion of the metal plate, the center portion of the portion to be the flange portion is bulged toward one main surface side of the metal plate, thereby expanding the shaft portion to be the shaft portion. Forming a protruding portion, forming a through hole in a front end surface portion of the bulging portion, and setting a thickness of a front end portion of the bulging portion corresponding to a portion for forming the swaging portion to the shaft main body. The thickness of the base portion corresponding to the portion forming the portion is made thinner, and the inner diameter of the tip portion is made smaller than the base portion. (A) making the outer diameter of the tip smaller than the inner diameter of at least one of the tip and the base such that the outer diameter of the tip is closer to the outer diameter of the base while substantially maintaining the thickness of the base. (B) for radially deforming.

In a preferred embodiment of the present invention, in the step (B), a groove extending in a circumferential direction is formed at least on an inner periphery of a substantially annular region near a boundary between the tip and the base. It is performed. In another preferred embodiment of the present invention, in the step (B), grooves extending in the circumferential direction are provided on both the inner circumference and the outer circumference of a substantially annular region near the boundary between the distal end portion and the base portion. Performed as formed.

[0033] The step (A) preferably includes a step of reducing the outer diameter and the inner diameter of the distal end while restricting the deformation of the base. Further, the step (B) preferably includes a step of reducing the outer diameter and the inner diameter of the base while restricting the deformation of the distal end. Preferably, after the step (B), the method further comprises a step of applying a pressing force in the central axis direction of the shaft portion to the tip portion.

According to the method for manufacturing a metal fastening member of the present invention having such steps, a metal fastening member having a thin portion for facilitating removal during recycling is manufactured. It enables efficient production without increasing costs and without compromising mass productivity.

[0035]

Embodiments of the present invention will be described below with reference to the drawings.

(Embodiment 1) As shown in FIGS. 1 (a) and 1 (b), a T-nut 51 according to Embodiment 1 of the present invention has a shaft portion 12 and a flange portion 13 as shown in FIG.
0, which is basically the same as the conventional T-nut 11 described in JP-A-4-341606 described using
The same components are denoted by the same reference numerals, and a detailed description thereof will be omitted.

The T nut 51 of the present embodiment is different from the conventional T nut 11 in that the T nut 51 has an annular shape on the outer periphery of the shaft portion 12 at the boundary between the caulked portion 14 and the female screw forming portion 15 over the entire circumference. The point is that the annular groove 20 is provided. The cross-sectional shape of the annular groove 20 is, for example, as shown in FIGS.
Appropriately selected according to the material of the T-nut, such as U-shape, V-shape, or U-shape, as shown in enlarged form in (c), the processing characteristics involved, or mechanical properties such as tensile strength 6. Is done.

As shown in FIG. 4 (a), the T-nut 51 of the present invention having such a structure can be attached to a fixing object 19 made of a resin material or wood in which a through-hole 18 is provided in advance.
First, the shaft portion 12 is inserted. In this state, the caulking portion 14 is caulked by the caulking machine to form the caulked portion 14 a on one surface side of the fixing object 19. At this time, at the same time, the claw 16 is cut into the other surface of the fixing object 19, and the T nut 51 is firmly fixed to the fixing object 19.

In a product in which the object 19 to be fixed is a constituent element, an external thread is screwed into an internal thread of the internal thread forming portion 15 in a state where the T-nut 51 is caulked and fixed, so that other members are connected. It is joined to the fixing object 19.
With a male screw fastened to the female screw of the female screw forming part 15,
The fastening force of the male screw mainly acts on the female screw forming portion 15 as a compressive force. Therefore, a large tensile stress does not normally occur on the shaft portion of the T nut. Therefore, there is no substantial deterioration in the fixing strength due to the reduction in strength due to the provision of the annular groove in the shaft portion.

Next, when the product constituted by the fixing object 19 to which the T nut 51 has been caulked and fixed is used or expired, and is collected for recycling, the T nut 51 is fixed to the fixing object 19. The method of separating from is described with reference to FIG.

First, as shown in FIG. 5A, a cylindrical jig having an outer shape slightly larger than the inner diameter of the T-nut 51 from the side of the caulking portion 14a before the caulking portion 14 is caulked. The lower end of 170 is press-fitted. Jig 170
5A is applied to the upper end of the jig 170 with a hammer or the like so that the lower end of the jig 170 is in contact with the step at the boundary between the caulked portion 14 and the female screw forming portion 15 to apply a force F shown in FIG. . Due to this force F, stress concentration occurs at the thinnest portion of the shaft portion outer peripheral position where the annular groove 20 is provided at the boundary between the caulked portion 14 and the female screw forming portion 15, and a large tensile stress is generated. To do. As a result, a break occurs in the annular groove 20, and the T nut 51 is divided into two as shown in FIG. 5B, and the T nut 51 including the female screw forming portion 15 and the flange portion 13 is formed by the lower end of the jig 170. The lower half is pushed down and removed from the object 19 to be fixed. When the jig 170 is pulled upward, the upper half of the T-nut 51 including the caulked portion 14a is detached from the through hole 18 of the fixing object 19 while being fitted to the jig 170.

As described above, the T-nut 51 according to the present embodiment is
According to this, since the product from which the T-nut 51 has been caulked and fixed is used up, the separation and collection of the fixed symmetric object constituting the product can be easily performed after the product to which the T-nut 51 is caulked and fixed can be easily removed. It is possible to promote the recycle use of the fixing object 19.

Further, in the T-nut 51 of the present embodiment, the annular groove 20 has the portion 14 to be swaged and the female screw forming portion 1.
5, the above-described removal method using the jig 170 can be applied even when the swaging is performed over substantially the entire length of the swaging unit 14. Further, since the thinnest portion is formed at the step portion at the boundary between the caulked portion and the female screw forming portion, at the time of removal from the object to be fixed,
This is advantageous because the stress concentration on the portion becomes more remarkable and relatively easy to break, and the separation work at the time of collection for recycling becomes easy. Such recovery for recycle use is more strongly required, especially when the object to be fixed 19 is made of plastic.

(Embodiment 2) As shown in FIGS. 2 (a) and 2 (b), a T-nut 61 according to Embodiment 2 of the present invention has a shaft portion 32 and a flange portion 33 each having the shape shown in FIG.
1 is basically the same as the conventional T-nut 31 described in JP-A-6-323315 described using FIG.
The same components are denoted by the same reference numerals, and a detailed description thereof will be omitted.

The T nut 61 of this embodiment is different from the conventional T nut 31 in that the T nut 61 has an annular shape around the outer periphery of the shaft portion 32 at the boundary between the portion to be caulked 34 and the female screw forming portion 35. The point is that an annular groove 50 is provided. In addition, the structure of the T nut 61 is such that the flange 33 has a substantially octagonal shape, and extends along the outer periphery of the flange 33 in a direction from the first end to the second end.
The pair of claws 37 and 38, 39 and 40 are the flange portions 3
3 is the same as the T-nut 51 in the first embodiment, except that it is a so-called “hopper feed T-nut” that is disposed to face in the radial direction. Accordingly, as in the case of the annular groove 20, the cross-sectional shape of the annular groove 50 is, for example, U-shaped, V-shaped, or U-shaped as shown in an enlarged manner in FIGS. The shape is appropriately selected in accordance with the material of the T-nut, such as the shape of a letter, and the processing characteristics associated therewith, or mechanical characteristics such as tensile strength 6.

Also, as shown in FIG. 4B, the fixed object 19 is fixed to the through-hole 18 by caulking, and two pairs of claws 37, 38, 39 and 40 are provided on the lower surface side of the fixed object 19. It is the same as the case of the T-nut 11 of the first embodiment, except that the effect of preventing the nut from slipping deeper into the hole is stronger. Therefore, even when the fixing object 19 is removed for recycling use,
As in the case of the first embodiment shown in FIG.
Can be applied.

(Embodiment 3) In the T-nuts 51 and 61 of the above embodiments, the annular grooves 20 and 50 are formed by the shaft portions near the boundaries between the caulked portions 14 and 34 and the female screw forming portions 15 and 35. The positions where the annular grooves 20 and 50 are provided are not limited thereto. More specifically, as shown by a two-dot chain line in FIG. 6A, when only a part of the open end side of the caulked portions 14 and 34 is bent by caulking, the annular grooves 20 and 50 are formed.
Are caulked and the internal thread forming parts 15, 35
May be provided on the portion to be swaged 14 or 34 with respect to the boundary between. Even when an annular groove is provided at such a position,
The detachment from the fixation target 19 can be performed by the method described with reference to FIG.

In the case where the annular groove is provided in the portion 14 to be swaged as described above, not the outer circumference of the shaft portions 12 and 32,
As shown in FIG. 6 (b), it may be provided on the inner periphery of the shaft portions 12, 32, or as shown in FIG. Similar effects can be exerted.

(Embodiment 4) In each of the above embodiments, the annular grooves 20 and 50 are formed near the boundary between the caulked portions 14 and 34 and the female screw forming portions 15 and 35 or the shafts of the caulked portions 14 and 34. Although provided on the outer periphery of the parts 12 and 32,
The position at which such annular grooves 20 and 50 are provided is not limited to this, and as shown in FIG.
It is also possible to provide 0,50 on the outer periphery of the female screw forming portions 15,35.

When the annular grooves 20 and 50 are provided on the outer periphery of the female screw forming portions 15 and 35 as described above, the detaching method as shown in FIG. 5 cannot be applied. With the caulking fixed, the caulking part 14
a, 34a or the flange portions 13, 33 and the object 1 to be fixed
For example, a wedge-shaped jig is cut into a contact portion with the surface of No. 9 to apply a tensile stress to the shaft portion to cause breakage in the annular groove, thereby separating the T nut into two pieces, and fixing the object to be fixed. Can be removed from.

As in the present embodiment, the annular grooves 20, 50
In the case where the thread is provided on the outer periphery of the internal thread forming portions 15 and 35, as a modification, as shown in FIG.
A part of the inner circumference of each of the inner and outer surfaces 5 and 35 has a structure in which relatively thin regions 15b and 36b, which are recessed over a predetermined width in the direction in which the shaft portion extends and have no female screw, are provided. Annular grooves 20 and 5 are formed on the outer periphery of the regions 15b and 36b.
0 can also be formed. In this case, the annular grooves 20, 5
In the case of 0, even if it is relatively shallow and thin, the minimum thickness of the portion can be made sufficiently small, so that the object of being able to be easily removed at the time of collection for recycling can be achieved.

In each of the third and fourth embodiments, the cross-sectional shape of the annular groove is as shown in FIGS.
Shapes shown in enlarged form in (c) can be appropriately applied. In the above embodiments, the flanges 13 and 33 are round and octagonal. However, by forming the annular grooves 20 and 50 in the shafts 12 and 32, the flanges 13 and 33 can be separated for recycling. The technical idea of the present invention of facilitating the removal is applicable that the flange has any other shape as well.
Needless to say.

(Embodiment 5) In the embodiments described above, all the annular grooves 20, 5 are formed in the shaft portions 12, 32.
Although the annular thin portion was formed partially by forming 0, FIG. 8 shows a means for forming the annular thin portion.
(A) As shown in (b), the inner and outer diameters of the portion to be caulked 34 are reduced so as to be reduced, and the shaft portion 32 is extended in the radial direction, so that the boundary between the portion to be caulked 34 and the female screw forming portion 35 is formed. It is also possible to form an annular thin portion 70 over the entire circumference of the above.

Even with such a structure, the wedge-shaped jig is cut into the contact portion between the swaged portion or the flange portion and the surface of the fixed object while being caulked and fixed to the fixed object. The T-nut can be separated into two parts and removed from the object to be fixed by applying a tensile stress to the part and causing a break in the annular thin part.

In the structure shown in FIG. 8, the inner and outer diameters of the portion to be caulked 34 are reduced so as to be extended in the radial direction of the shaft portion 32. By forming the inner and outer diameters so as to be enlarged, and extending in the radial direction of the shaft portion 32, an annular thin portion that achieves the same object can be formed. That is, the annular thin portion which is formed so as to reduce or expand the inner and outer diameters of the portion to be swaged 34 relative to the female screw forming portion 35 and is elongated in the radial direction of the shaft portion 32 is swaged. It may be formed over the entire circumference of the boundary between the scheduled portion 34 and the female screw forming portion 35.

Embodiment 6 Next, the structure of a nut 81 according to Embodiment 6 of the present invention will be described with reference to FIG. In FIG. 9A, elements that are the same as or correspond to those of the T-nut 61 of the second embodiment are shown in FIG.
The same reference numerals as in (a) denote the same parts, and a description thereof will be omitted.

This embodiment is disclosed in US Pat. No. 5,618,
The present invention is applied to a T-nut disclosed in Japanese Patent Publication No. 144-144. The T nut 81 of this embodiment is common to the T nuts of the above embodiments in that it is a so-called rivet type T nut, but the shape of the portion to be swaged is different from the other embodiments. I have. That is, as shown in FIG. 9A, the T-nut 81 of the present embodiment
The second swaging portion 134 has an inner diameter larger than the inner diameter of the female screw forming portion 35 and an outer diameter larger than the outer diameter of the female screw forming portion 35.

An annular groove 50 similar to that of the second embodiment is formed on the outer periphery of the shaft portion 32 near the boundary between the caulked portion 134 and the female screw forming portion 35 over the entire circumference. The purpose of the annular groove 50, the specific shape thereof, and the method of removing the annular groove 50 during the recycling use can be directly applied to the description of the annular groove 50 in the second embodiment.

FIG. 9B shows the structure of a T-nut 91 according to a modification of the present embodiment. In the T-nut 91 of this modification, the swaged portion 134 of the shaft portion 32 has an inner diameter larger than the inner diameter of the female screw forming portion 35 and the female screw forming portion 3.
9 has an outer diameter larger than the outer diameter of FIG.
It is common to the T nut 81 shown in FIG. T nut 91
Is different from the T-nut 81 in that an annular thin portion similar to that of the fifth embodiment is provided on the outer periphery of the shaft portion 32 near the boundary between the caulked portion 134 and the female screw forming portion 35 instead of the annular groove 50. 70 is provided.

The annular thin portion 70 of the T nut 91 is squeezed so as to enlarge the inner and outer diameters of the portion 34 to be swaged,
2 can be formed by stretching in the radial direction.
The effect of having the annular thin portion 70 is the same as that of the annular thin portion 70 of the T-nut 81 described in the fifth embodiment.

In the above-described first to sixth embodiments, examples of the structure in which the present invention is applied to a T-nut in which a female screw is formed on the inner peripheral surface of the shaft portion have been described. Needless to say, it can be used as a rivet in a state where no female screw is formed on the inner peripheral surface of the shaft main body except for the portion.

Embodiment 7 Next, the structure of a T-nut 101 according to Embodiment 7 of the present invention will be described with reference to FIG. The T nut 101 of the present embodiment is
As shown in FIG. 10A, the shapes of the shaft portion 32 and the flange portion 33 are basically the same as those of the T-nut 61 of the second embodiment, and therefore, in FIG. Elements that are the same as or correspond to those of the T-nut 61 according to the second embodiment are given the same reference numerals as in FIG. 2A, and description thereof is omitted.

The difference between the T-nut 101 of the present embodiment and the T-nut 61 of the second embodiment is that, in addition to the annular annular groove 150a provided on the outer periphery of the shaft portion 32, this annular groove 150a The difference is that a substantially V-shaped annular annular groove 150b having a larger cross section than the annular groove 150a is also provided on the inner periphery of the shaft portion 32 at the opposed position. This annular groove 150
Is formed at the boundary between the swaged portion 34 and the female screw forming portion 35, and the thickness of the shaft portion 32 is the thinnest at the position where the annular groove 150a and the annular groove 150b face each other. Therefore, when removing from the plate material in the same manner as shown in FIGS. 5 (a) and 5 (b) from the state where the plate portion is caulked and fixed to the pilot hole of the plate material, the shaft portion 32 is formed at the thinnest portion. It is easily recovered by breaking and separating.

FIG. 10B shows the same structure as the T nut 101 except that no female screw is formed on the inner peripheral surface of the shaft main body 135 corresponding to the female screw forming portion 35 of the T nut 101. A vertical section of the rivet 111 is shown. The rivet 111 can be used as a reinforced hole for passing a bolt when, for example, a plurality of plate members are stacked and fastened with a bolt. The rivet 111 having such a structure is used by being caulked and fixed in a prepared hole of a plate material, similarly to the T nut 101, and is similar to the method shown in FIGS. And can be easily recovered.

Next, the T nut 101 or the rivet 1
A method of forming the portion to be swaged 34 and the annular grooves 150a and 150b of the metal fastening member having the structure like 11 will be described with reference to FIGS.

The above-mentioned T nut 101 or rivet 1
11 is manufactured as follows. Referring to FIG. 11, a long strip-shaped metal plate 201 made of, for example, an iron-based material is prepared. As shown by an arrow 202, the metal plate 201 is subjected to desired processing at each stop position while being intermittently fed at a predetermined pitch in the longitudinal direction.

First, the metal plate 201 has the flange 33
In order to determine the position of the portion 203 to be
A notch 204 is formed around 03. These cuts 204 are provided over the entire circumference of the portion 203 so that the portion 203 is maintained in a state held by other portions of the metal plate 201 during various subsequent processings on the portion 203. Instead, a deformable connecting portion is provided between a plurality of portions around the portion 203 and the remaining portion of the metal plate 201.

Next, the metal plate 201 is subjected to drawing so that the central portion of the portion 203 to be the flange portion 33 bulges toward the lower main surface side of the metal plate 201. This drawing is performed in a plurality of stages, and a bulging portion 205 to be the shaft portion 32 is formed in the final stage, the processing station [a] shown in FIG. It should be noted that such a bulging portion 205 is provided with a notch 2
Since a part of the material of the part 203 surrounded by 04 is formed, the interval between the cuts 204 is widened.

Next, after a through hole 206 is provided in the front end surface of the bulging portion 205 at the processing station [b],
In the processing stations [c] to [g] shown in FIG. 11, the relatively thin tip portion 2 corresponding to the portion to be swaged 34
21 are formed. FIG. 12 shows details of the processing performed in the processing stations [a] to [c].
Shows details of the processing performed in the processing stations [d] to [g] in an enlarged manner.

As shown in FIGS. 12 and 13, a forming die 207 is disposed below the metal plate 201, and a clamp die 208 is disposed above the metal plate 201. The forming die 207 and the clamp die 208 are synchronously moved toward and away from the metal plate 201. In relation to each processing station, a knockout 211 is provided on the forming die 207 side.
a to 211 g are held, and the punches 212 a to 212 g are held on the clamp die 208 side.

At the time of processing at each processing station, the knockout 211 is held while the metal plate 201 is clamped between the forming die 207 and the clamp die 208.
While each of the punches 212a to 212g is in contact with the lower end surface of the bulging portion 205,
Rushed into the inner circumference of Each time the operations of the forming die 207, the clamp die 208, the knockouts 211a to 211g and the punches 212a to 212g are achieved, the metal plate 201 is sequentially and intermittently fed as shown by an arrow 202 (FIG. 11). Desired processing is sequentially performed on each of the bulging portions 205.

In the processing station [c] shown on the leftmost side in FIG. 12, the outer diameter of the tip portion 221 corresponding to the portion 34 to be swaged of the bulging portion 205 corresponds to the female screw forming portion 32 or the shaft body portion 132. By making the outer diameter smaller than the outer diameter of the base 222, the thickness of the distal end 221 is reduced.
Is thinner than the wall thickness. More specifically, the forming die 2
07, the large diameter portion 223, the inclined portion 224, and the small diameter portion 2
25 is provided, and the large-diameter portion 223 of the forged surface 226 restricts the expansion of the base 222, and the punch 212c forms the tip 221.
Of the forged surface 226 while controlling the reduction of the inner diameter of the
By reducing the outer diameter of the distal end portion 221 by the small diameter portion 24 and the small diameter portion 225, the thickness of the distal end portion 221 can be reduced.

Here, the outer diameter of the punch 212c is
22 is set slightly larger than the inner diameter. As a result, a step portion is also formed on the inner peripheral surface at a position substantially opposing the step portion on the outer peripheral surface of the shaft portion 32 formed by the inclined portion 224 of the forged surface 226.

Further, during the drawing process of the tip 221, the punch is smoothly driven without damaging the surface of the metal plate 201.
The tip of the punch 212c used in the above has a substantially hemispherical shape. Therefore, in the drawing process only at the processing station [c], a curved shape remains on the end face of the distal end portion 72. Therefore, in the next processing station [d], the tip portion 221 is formed into a substantially cylindrical shape by the punch 212d having a substantially cylindrical tip while maintaining the thickness and the diameter of the base portion 221.

At this processing station [d], FIG.
(A), the inner diameter _Di1 of the tip 221 is enlarged as shown in FIG.
Is set so as to be slightly smaller than the inner diameter _Di2 of the base portion 222 so as to have a step also on the outer periphery of the punch 212d itself, and is set so as to regulate the inner diameter over the entire length of the shaft portion 32. As described above, as a result of setting the outer diameter and the inner diameter of the distal end portion 221 and the base portion 222, as shown in FIG.
A step portion 223 is formed on the outer periphery of the boundary with 22, and a step portion 224 is formed on the inner periphery at a position substantially opposed to the step portion 223.

In the processing stations [c] and [d] of the present embodiment, the step of making the tip portion 221 of the bulging portion 205 thinner than the base portion 222 has the following steps.
The tip 221 of the bulging portion 205 is controlled while reducing the inside diameter of the tip 221 or the inside diameter of the shaft 32 over the entire length.
Was made relatively smaller than the outer diameter of the base 222, but this step was performed conversely while restricting the expansion of the outer diameter of the tip 221 of the bulging portion 205. It is also possible to increase the inner diameter of the protrusion 205 while forming the step 224.

Next, in the processing stations [e] to [g], the inner diameter and the outer diameter of the base 222 are gradually increased while maintaining the thickness while maintaining the inner diameter _Di1 and the thickness of the tip 221. Decrease. That is, FIG. 14 corresponding to the working stations [f] [g] (b ) an inner diameter D _i3, D _i4 of the base portion 222 in (c) is, D _i2> D _i3> changed with D _i4, 14 (c) in working station [g] shown enlarged in the outer diameter of the distal end portion 221 and the base 222 becomes substantially the same, the inner diameter D _i4 of the base portion 222 is smaller than the inner diameter D _i1 of the distal end portion 221.

More specifically, first, at the processing station [e], the forming die 207 has a forged surface 234 formed of a large-diameter portion 231 having an inner diameter smaller than the large-diameter portion 223, an inclined portion 232, and a small-diameter portion 233. The forged surface 234 presses the outer peripheral surface of the base 222 inward. At this time, the punch 212e is
Is prevented from being undesirably deformed.

Similarly, in the processing stations [f] and [g], the outer peripheral surface of the base 222 is pressed inward by the forged surface of the forming die 207 while maintaining the diameter of the tip 221. ], The outer diameter of the base 222 becomes substantially equal to the outer diameter of the tip 221.
That is, in the processing station [g], the forming die 207 is provided with a straight forged surface 235,
The outer peripheral surface of the base 222 is further pressed inward by the forged surface 235, and as a result, the bulging portion 205
It is made to have a substantially uniform outer diameter. Punches 212f, 212 at processing stations [f] and [g]
g is also the punch 212 of the processing station [e] described above.
Performs the same function as e.

As described above, according to the progressive pressing step of the present embodiment, as a result of the transition of the deformation for forming the tip portion 221 to be relatively thin, the tip portion 2 of the shaft portion 32 is formed.
A relatively small annular groove 150a is formed on the outer periphery of the shaft portion 32 near the boundary between the base 21 and the base portion 222, and an annular groove 150 having a larger cross-sectional shape than the annular groove 150a is formed on the inner periphery.
b is formed.

Thereafter, although not shown, a portion 203 to be the flange portion 33 is cut off from the metal plate 201.
The intermediate products or rivets of the individual T nuts thus formed are barrel-polished in order to remove burrs generated during the processing. In the case of forming the T nut 101, a process for forming the female screw 35 on the inner peripheral surface of the base 222 that becomes the shaft 32 is then performed.

According to the manufacturing method as described above, the swaged portion 34 of the T-nut 101 or the rivet 111 of this embodiment can be formed by plastic working instead of cutting. Therefore, the T nut 101 or the rivet 11
A series of steps including plastic working for forming the bulging portion 205 to be the shaft portion 32 in the manufacture of No. 1 can perform such forming work and facilitate separation at the time of collection. Annular grooves 150a, 150b for
Can be simultaneously formed. Therefore, the metal plate 2
By using a long strip as 01, each process can be performed while feeding the strip-shaped metal plate 201 along the progressive die, so that there is no need to handle intermediate products that have fallen apart. , T nut 1 of the present embodiment
01 and the rivet 111 can be efficiently manufactured.

Next, the structure of the T-nut 121 and the rivet 131 according to a modification of the present embodiment is shown in FIG.
This will be described with reference to FIG. The structures of the T nut 121 and the rivet 131 are different from those of the T nut 101 and the rivet 111 shown in FIGS. 10A and 10B, respectively. An annular groove 150c provided on the inner periphery of the shaft portion 32 near the boundary with the shaft main body portion 135 has a substantially flat bottom surface with a predetermined width. The annular groove 150a provided on the outer periphery of the shaft portion 32 is located so as to face an end of the substantially flat bottom surface of the annular groove 150c on the flange 33 side.

When the cross section is formed in a substantially V-shape like the annular groove 150b on the inner periphery of the shaft portion 32 of the T-nut 101 and the rivet 111, the bottom portion extends linearly. Therefore, the depth of the annular groove 150b tends to vary due to a slight change in the processing operation in the press forming. On the other hand, by forming a shape having a substantially flat bottom surface with a predetermined width like the annular groove 150c of the T nut 121 and the rivet 131, even if the processing operation is slightly changed in the press forming, the annular groove 1
The width of the substantially flat bottom surface of 50c is slightly varied, and the depth hardly varies. As a result, a desired minimum thickness of the shaft portion 32 can be stably obtained. Further, in a state where the caulked portion 34 is caulked, it is easy to set the end position on the flange side of the portion bent by caulking so as to overlap the position of the bottom surface of the annular groove 150c. As described above, by overlapping the position of the flange-side end portion of the portion bent by caulking with the position of the bottom surface of the annular groove 150c, it is possible to relatively easily separate in the separation operation at the time of collection. There are advantages.

The T nut 121 or the rivet 131 having such an annular groove 150c is formed by a progressive press process shown in FIG. 16 corresponding to FIG. That is, at the processing station [d] described with reference to FIG. 16, as shown in an enlarged view of FIG.
Can be formed by setting the position of the step portion 224 on the inner periphery of the shaft portion 32 so as to be substantially opposed to the end of the step portion 223 on the outer periphery of the shaft portion 32 on the tip end 221 side. This is the base 22
In the processing stations [e] to [g] in which the inner and outer diameters of the base 2 are reduced, a portion adjacent to the step portion 224 on the inner peripheral surface of the base 222 remains substantially flat, and this portion is formed into an annular groove 150c. By forming the bottom surface of FIG. 17B shows the vicinity of the tip portion 221 of the shaft portion 32 in the processing stations [e] and [g].
And (c).

The annular grooves 105a, 105a of this embodiment
05b and 105c can also be applied to the T-nut shown in US Pat. No. 5,618,144. That is, for example, the T-nut 101 shown in FIG.
Annular grooves 105a and 105b similar to those described in US Pat.
FIG. 18A shows a T-nut 141 when applied to the T-nut disclosed in Japanese Patent No. 8,144. Further, by forming no female screw on the inner periphery of the female screw forming portion 35 of the T nut 141, a rivet 151 as shown in FIG. 18B can be formed. FIG.
An annular groove 105 similar to the T-nut 121 shown in FIG.
FIG. 19A shows a T-nut 161 when a and 105c are applied to the T-nut shown in US Pat. No. 5,618,144. Also, this T nut 16
The rivet 171 as shown in FIG. 19B can be formed by not forming a female screw on the inner periphery of the female screw forming portion 35 of FIG.

In each of the embodiments described above, the structure in which the claws 16 and 37 to 40 are provided on the outer periphery of the flange portions 13 and 33 has been described. However, the flange portion may have a flat shape without claws. . In addition, the flange portion does not necessarily need to have the size as in each of the above-described embodiments, and to the extent that it functions as a locking portion when driving into an object to be fixed.
A metal T-nut or rivet having a shape slightly protruding outside the outer periphery of the shaft body is also included in the present invention.

(Eighth Embodiment) Next, the structure of a T-nut 181 according to an eighth embodiment of the present invention will be described with reference to FIG. The T nut 181 according to the first embodiment is the same as that shown in FIG.
0 (a) and FIG. 21 (a), the shape is the same as that of the seventh embodiment described with reference to FIG. 10 (a).
Since the nut is similar to the nut 101, the same components are denoted by the same reference numerals, and a detailed description thereof will be omitted.

The difference between the T-nut 181 of the present embodiment and the T-nut 101 of the seventh embodiment is that
The stepped portion 103 is provided on the entire periphery near the end of the female screw forming portion 34 on the flange 33 side, and with the stepped portion 103 as a boundary,
The only difference is that a hollow cylindrical portion 104 on the distal end side closer to the portion to be caulked 34 than the step portion 103 and a hollow cylindrical base-side enlarged cylindrical upper portion 105 closer to the flange portion 33 than the step portion 3 are provided. .

According to the T nut having such a structure, the annular grooves 105a, 105
By providing 0b, the following effect is obtained in addition to the effect similar to that of the T nut 101 described above. That is, by providing the step portion 103 on the shaft portion 32 and providing the base-side enlarged cylinder upper portion 105 on the flange portion 33 side of the step portion 103, the distal end hollow including the caulked portion 34 and the female screw forming portion 35 is provided. The cylindrical portion 104 can be relatively short. Therefore, even when the shaft portion 32 is long, the JI is formed without increasing the length of the female screw forming portion 35 more than necessary.
The length can be set to a required minimum length that conforms to a standard such as the S standard. Therefore, unnecessary man-hours in the thread cutting step using a tap can be reduced, and the productivity of the T-nut can be improved.

As a modification of the present embodiment, FIG.
Like the T-nut 191 shown in (b), the tip-side hollow cylindrical portion 104 of the shaft portion 32 has the same shape as the T-nut 121 of the modification of the seventh embodiment shown in FIG. May be applied. With such a structure, the T nut 1
The effect of the annular grooves 150a and 150c in the structure 21 and the effect of the provision of the step portion 103 can be obtained.

The flange of the T-nut according to the present embodiment is not limited to the one having the shape like the T-nuts 181 and 191. As shown in the T-nut 201 shown in FIG. Needless to say, it may have the same flange shape as the T-nut 51 shown in FIG.

(Ninth Embodiment) Next, a T-nut 211 according to a ninth embodiment of the present invention will be described with reference to FIG. The T-nut 201 according to the eighth embodiment is different from the eighth embodiment only in that a female screw is also formed on the inner periphery of the base-side hollow cylindrical portion 105a on the flange portion 33 side from the step portion 103 of the shaft portion 32. Is different from the T nut 181 of FIG. By making the structure like T nut 201,
The female screw forming portion 35 on the side of the portion 34 to be swaged with respect to the step portion 103 has a minimum length within an allowable range defined by a standard such as the JIS standard, and only the female screw of the female screw forming portion 35 is required by the standard. Finished into a precision female screw with specifications according to
It is possible to form a relatively coarse internal thread having a larger diameter than the standard. Therefore, the formation of the female screw of the T-nut having a relatively long shaft portion is easier than that of the conventional T-nut in which the female screw is finished with a precise female screw over the entire length of the region where the female screw is formed, and the productivity can be improved. it can. Further, since the female screw is also formed on the inner periphery of the hollow cylindrical portion 105a on the base end side, there is an advantage that the strength of the screw is increased.

As a modification of the present embodiment, FIG.
Like the T-nut 221 shown in (b), the tip-side hollow cylindrical portion 104 of the shaft portion 32 has the same shape as the T-nut 121 of the modified example of the seventh embodiment shown in FIG. May be applied. With such a structure, the T nut 1
The effect of the annular grooves 150a and 150c in the structure 21 and the effect of the provision of the step portion 103 can be obtained.

(Embodiment 10) In the region where the female screw of the T-nut according to each of the embodiments described above is formed, locking means for preventing the bolt to be screwed from loosening is provided.
It is preferable to provide a part in which a part of the thread is irregular. In order to make a part of the thread irregular, for example, FIG.
As shown in (a) and (b), a processing method in which a part of the outer peripheral surface of the female screw forming portion 216 of the shaft portion 212 of the T nut is crushed inward to form the concave portion 217 can be adopted. Two recesses 217 are provided, for example, at an angular interval of 180 °. These recesses 217 are formed by strongly pressing these tools toward the female screw forming portion 216 while holding a predetermined portion of the female screw forming portion 216 between a pair of appropriate tools. By providing such an irregular portion 218 of the internal thread, the bolt cannot be passed unless the bolt to be screwed is turned relatively strongly, so that the threaded state is locked and the bolt is locked. Is prevented from loosening.

(Embodiment 11) In each of the above embodiments, the T-nut has a relatively large flange of substantially octagonal or circular shape and a shape in which a claw is provided on the outer periphery of the flange. Alternatively, an example of the structure of the rivet has been described, but the flange is not necessarily limited to a relatively large one and may not be provided with a claw. More specifically, for example, like a T-nut 231 shown in FIG. 24A or a rivet 241 shown in FIG.
The same concept as in the above embodiments can be applied to a structure having a relatively small flange 133 having an outer diameter slightly larger than 2. 24A and 24B, components common to the T-nut 101 or the rivet 111 shown in FIGS. 10A and 10B are denoted by the same reference numerals, and detailed description thereof will be omitted. I do.

(Twelfth Embodiment) Next, the structure of a T-nut 251 according to a twelfth embodiment of the present invention will be described with reference to FIG.
This will be described with reference to FIGS. 26A and 26B and FIGS. The difference between the T-nut 251 of this embodiment and the T-nut 101 of the seventh embodiment shown in FIG. 10A is that the annular grooves 150a and 150b are not provided continuously over the entire circumference, Only a point having a continuous portion. As described above, by providing discontinuous portions in the annular grooves 150a and 150b, stress is concentrated on the annular grooves 150a and 150b at positions opposed to the discontinuous portions during removal for recycling. Since the breaking starts from that position, the separation for removal can be performed with a relatively small pulling force.

The discontinuous portions of the annular grooves 150a and 150b are not limited to one location, and a plurality of discontinuous portions may be provided. Thus, the annular grooves 150a,
In the case where a plurality of discontinuous portions of 150b are provided, the number of discontinuous portions and the ratio of the length of the discontinuous portion to the entire circumferential length are appropriately changed, so that the mechanical strength of this portion is changed as necessary. Can be adjusted.

The present embodiment will be described with reference to the shaft body 13 of the shaft 32.
FIGS. 27 (a) and 27 (b) show a structure applied to a rivet 261 having no female screw formed on the inner periphery of the inner ring 5. As shown in FIGS. FIG. 28 shows a structure of a T nut 271 in which the present embodiment is applied to the same shape as the T nut 231 shown in FIG.
(A) and (b). In addition, this embodiment
FIGS. 29A and 29B show a structure of the rivet 281 applied to the same shape as the rivet 241 shown in FIG.

Note that, like the rivets 291 and 301 shown in FIGS. 30 (a) and (b), FIGS. 31 and 32 (a) and (b), the annular groove 150 provided on the outer periphery of the shaft portion 32 and the rivet 291.
a, 150b may be formed to have a step at the discontinuous portion.

(Thirteenth Embodiment) Next, a T-nut 311 according to a thirteenth embodiment of the present invention will be described with reference to FIG.
This will be described with reference to FIG. T nut 3 of the present embodiment
In FIG. 33, a thin portion of the shaft portion 32 for facilitating removal during recycling is formed by caulking the outer periphery of the shaft portion 32 without providing an annular groove, as shown in FIGS. A plurality of dents 15 intermittently scattered in a substantially annular region near the boundary between the scheduled portion 34 and the eye formation portion 35.
This is realized by forming 0d. Such a depression 150 d may be provided on the inner peripheral side of the shaft portion 32, or may be provided on both the inner and outer peripheral sides of the shaft portion 32.
According to the T-nut 311 of the present embodiment, the size and depth of the recess 150d to be formed or the size of the adjacent recess 150d
By appropriately changing the distance between d and the like, the mechanical strength of this portion can be adjusted as needed.

Although FIGS. 33 (a) and 33 (b) show a structure in which the present embodiment is applied to a T-nut, it goes without saying that the present invention is equally applicable to a rivet having no female screw forming portion. No. Further, FIGS. 33 (a) and 33 (b) show a structural example having a relatively large flange portion provided with a claw, but the same applies to a T-nut or rivet having a relatively small-diameter flange shown in FIG. Applicable to

(Embodiment 14) Next, a T-nut 321 according to Embodiment 14 of the present invention will be described with reference to FIG. Most of the structure of the T-nut 321 according to the present embodiment is the same as the T-nut 10 shown in FIG.
The structure is common to the structure of FIG. The structure of the T nut 321 according to the present embodiment is different from the structure of the T nut 101 in that the annular groove 150b provided on the inner peripheral surface near the boundary between the caulked portion 34 of the shaft portion 32 and the female screw forming portion 35 is provided. On the inner surface, a small wrinkled annular groove 150e extending in the circumferential direction is formed, and further, the outer diameter of the portion to be swaged 34 is formed to be slightly smaller than the outer diameter of the female screw forming portion 35. is there. The structure of the present embodiment is similarly applicable to the rivet 111 shown in FIG. Also, in the present embodiment, the T nut 231 or the rivet 2 shown in FIG. 24 is used like the T nut 331 shown in FIG.
The present invention is similarly applicable to a metal fastening member such as 41. Also, the rivets 341 and 341 shown in FIGS.
Like 351, the present invention can be similarly applied to the rivet shown in FIGS. 10B and 24B. Further, FIG.
The annular groove 1 of the T-nut 121 and the rivet 131 shown in FIG.
A small wrinkled annular groove may be provided on the inner surface of the annular groove having a substantially flat bottom surface, such as 50c.

As described above, the annular groove 150b (or 1
By forming the smaller annular groove 150e on the inner surface of 50c), it is possible to improve the ease of separation due to breakage at the time of removal during recycling. Further, since the outer diameter of the caulked portion 34 is formed to be slightly smaller than the outer diameter of the female screw forming portion 35, the T nut 3
Even if there is some error in the alignment between 21 and the pilot hole,
The caulked portion having a relatively small diameter serves as a guide, and can be reliably inserted into the prepared hole.

The small wrinkled annular groove 150 of the present embodiment
e can be processed, for example, by including a step of further shaping the portion to be swaged 34 by knocking up from below as a step next to the processing station [g] shown in FIG. 13 or FIG. . More specifically, as shown in FIG. 36, in a processing station [h] adjacent to the processing station [g], a reduced diameter portion 211 near the upper end of the knockout 211h while regulating the inner diameter of the base 222 with a punch 212h.
x regulates the inner diameter of the distal end portion 221, and furthermore, the step portion 21 at the upper end of the base side 211 y of the knockout 211 h
1z is formed so as to push up the distal end surface of the distal end portion 221. By this step, as shown in FIG. 37 in an enlarged manner, small wrinkled annular grooves 150e are formed on the inner surfaces of the annular grooves 150b and 150c, and the outer diameter of the tip 221 is slightly smaller than the outer diameter of the base 222. The shape of the T-nut or rivet near the portion to be swaged as shown in FIGS. 34 and 35 is completed.

In the present embodiment shown in FIGS. 34 and 35, small annular grooves 150e provided on the inner surfaces of annular grooves 150b and 150c are formed continuously over the entire circumference. ) (B) and rivets 381 and 391 shown in FIGS. 39 (a) and (b), and annular grooves 150b and 150c.
A small wrinkle-shaped annular groove 150e may be provided on the inner surface of the to have a discontinuous portion in part.

The disclosure of each of the above embodiments is merely an example, and does not limit the scope of the present invention. The scope of the present invention is defined by the appended claims.
It is intended that the appended claims include all modifications that come within the meaning and range of equivalent meaning.

[Brief description of the drawings]

FIG. 1A is a central longitudinal sectional view of a T-nut 51 according to Embodiment 1 of the present invention, and FIG. 1B is a perspective view of the T-nut 51.

FIG. 2A is a central longitudinal sectional view of a T nut 61 according to Embodiment 2 of the present invention, and FIG. 2B is a perspective view of the T nut 61.

FIGS. 3 (a), (b), and (c) show three possible cross-sectional shapes of annular grooves 20, 50 provided in each embodiment of the present invention, namely, U-shape and V-shape. It is sectional drawing which expands and shows the vicinity of the annular groove | channel 20, 50 in case of C shape or U-shape.

FIG. 4A is a cross-sectional view illustrating a state in which a T nut 51 according to Embodiment 1 of the present invention is caulked and fixed to a through hole 18 of an object 19 to be fixed, and FIG. 4B is a sectional view illustrating a T-nut according to Embodiment 2 of the present invention. FIG. 4 is a cross-sectional view of a state in which a nut 61 is caulked and fixed to a through hole 18 of a fixing object 19.

FIG. 5A shows a jig 170 in an example of a method of removing the T nut 51 fixed to the fixing object 19 according to the first embodiment of the present invention from the fixing object 19;
Cross-sectional view showing a state in which the crimping section 14 is press-fitted from the side;
(B) shows the jig 17 in the removal method shown in (a).
FIG. 4 is a cross-sectional view of a state in which the T-nut 51 is broken into two upper and lower parts by breaking at an annular groove 20 by a pressing force F of 0.

FIG. 6 (a) is a partial cross-sectional view showing a mode of forming annular grooves 20, 50 in a T-nut according to Embodiment 3 of the present invention;
(B) (c) is sectional drawing which shows the two modification of the formation aspect of the annular groove 20 and 50 in the T nut of Embodiment 3, respectively.

FIG. 7A is a partial cross-sectional view showing a form of forming annular grooves 20, 50 in a T-nut according to a fourth embodiment of the present invention;
(B) shows the annular groove 2 in the T-nut according to the fourth embodiment.
It is sectional drawing which shows the modification of the form of 0,50.

FIG. 8A is a partial cross-sectional view showing a formation mode of an annular thin portion 70 in a T-nut according to a fifth embodiment of the present invention;
(B) is an enlarged sectional view showing the vicinity of the annular thin portion 70 in the T nut shown in (a).

FIG. 9 (a) is a T-nut 81 according to a sixth embodiment of the present invention.
And (b) is a central longitudinal sectional view of a T-nut 91 according to a modification of the sixth embodiment of the present invention.

FIG. 10 (a) is a longitudinal sectional view at the center of a T-nut 101 according to a seventh embodiment of the present invention, and FIG. 10 (b) is similar to the T-nut 101 except that no female screw is provided on the inner peripheral surface of the shaft main body. It is a center longitudinal cross-sectional view of the rivet 111 which has a similar structure.

FIG. 11 shows a processing state sequentially applied to the metal plate 201 in order to form the T-nut 101 shown in FIG. 10A or the rivet 111 shown in FIG. FIG.

12 is an enlarged cross-sectional view illustrating details of processing performed in processing stations [a] to [c] in the processing state illustrated in FIG. 11;

13 is an enlarged cross-sectional view illustrating details of processing performed in processing stations [d] to [g] in the processing state illustrated in FIG. 11;

14 (a), (b) and (c) are cross-sectional views showing, in an enlarged manner, the vicinity of a portion to be swaged of a workpiece at processing stations [d], [f] and [g] in FIG. FIG.

FIG. 15 (a) is a vertical sectional view at the center of a T-nut 121 according to a modification of the seventh embodiment of the present invention, and FIG. 15 (b) shows that a female screw is not provided on the inner peripheral surface of the shaft main body. T nut 12
FIG. 3 is a central longitudinal sectional view of a rivet 131 having a structure similar to that of FIG.

FIG. 16 is a T-nut 1 according to the seventh embodiment shown in FIG.
FIG. 11 when the rivet 131 or the rivet 131 is formed.
Of the processing states [d] to
FIG. 14 is an enlarged sectional view corresponding to FIG. 13 and showing details of the processing performed in [g].

17 (a), (b), and (c) are cross-sectional views showing, in an enlarged manner, the vicinity of a portion to be a caulked portion of a workpiece at processing stations [d], [f], and [g] in FIG. FIG.

FIG. 18 (a) is a longitudinal sectional view at the center of a T-nut 141 according to another modification of the seventh embodiment of the present invention, and FIG. 18 (b) is a drawing except that no female screw is provided on the inner peripheral surface of the shaft main body. Is T nut 1
41 is a central longitudinal sectional view of a rivet 151 having a structure similar to 41. FIG.

FIG. 19A is a central longitudinal sectional view of a T-nut 161 of still another modification of the seventh embodiment of the present invention, and FIG.
It is a center longitudinal cross-sectional view of the rivet 171 which has the same structure as the T-nut 161 except that the female screw is not provided in the inner peripheral surface of the shaft main body.

FIG. 20 (a) is a central longitudinal sectional view of a T-nut 181 according to the eighth embodiment of the present invention, and FIG. 20 (b) is a central longitudinal sectional view of a T-nut 191 according to a modification of the eighth embodiment of the present invention. FIG.

21 (a) is a perspective view of the T-nut 181 (or 191) of the eighth embodiment of the present invention shown in FIG. 20 (a), and FIG. 21 (b) is another perspective view of the eighth embodiment of the present invention. T of the modification of
FIG. 3 is a perspective view of a nut 201.

FIG. 22 (a) is a central longitudinal sectional view of a T-nut 211 according to a ninth embodiment of the present invention, and FIG. 22 (b) is a central longitudinal sectional view of a T-nut 221 according to a modification of the ninth embodiment of the present invention. FIG.

FIG. 23A is an enlarged partial cross-sectional view showing a structure in which an irregular portion is provided in a part of a female thread forming portion of a T-nut.
(B) is a sectional view taken along line XX of (a).

FIGS. 24A and 24B are central longitudinal sectional views of a T-nut 231 and a rivet 241 according to the eleventh embodiment of the present invention, respectively.

FIG. 25 (a) is a front sectional view of a T-nut 251 according to Embodiment 12 of the present invention, and FIG. 25 (b) is a partial sectional rear view of the T-nut 251.

26A is a sectional view of a T-nut 251 according to a twelfth embodiment of the present invention, taken along line YY in FIG. 25A.
(B) is a perspective view of the T nut 251.

FIG. 27A is a front sectional view of a rivet 261 according to a modification of the twelfth embodiment of the present invention, and FIG. 27B is a partial sectional rear view of the rivet 261.

FIG. 28A is a front sectional view of a T-nut 271 according to another modification of the twelfth embodiment of the present invention, and FIG. 28B is a partial sectional rear view of the T-nut 271.

FIG. 29A is a front sectional view of a rivet 281 which is still another modification of the twelfth embodiment of the present invention, and FIG.
Is a partial cross-sectional rear view of the rivet 281.

FIG. 30A is a front sectional view of a rivet 291 which is still another modification of the twelfth embodiment of the present invention, and FIG.
Is a partial cross-sectional rear view of the rivet 291.

FIG. 31 is a perspective view of the rivet 291 shown in FIG. 30.

FIG. 32 (a) is a front sectional view of a rivet 301 which is still another modification of the twelfth embodiment of the present invention, and (b).
Is a partial cross-sectional rear view of the rivet 301.

FIG. 33 (a) is a central longitudinal sectional view of a T-nut 311 according to Embodiment 13 of the present invention, and FIG. 33 (b) is a T-nut 311 of the same.
It is a perspective view of.

FIG. 34 (a) is a central longitudinal sectional view of a T-nut 321 according to the fourteenth embodiment of the present invention, and FIG. 34 (b) is a central longitudinal section of a T-nut 331 which is a modification of the fourteenth embodiment of the present invention. FIG.

FIG. 35 (a) is a central longitudinal sectional view of a rivet 341 according to a fourteenth embodiment of the present invention, and FIG. 35 (b) is a central longitudinal sectional view of a rivet 351 which is a modification of the fourteenth embodiment of the present invention. It is.

FIG. 36 is an enlarged cross-sectional view showing a state where a processing station [h] is provided adjacent to a processing station [g] when forming a T-nut or a rivet according to the fourteenth embodiment shown in FIG. 34 or FIG. 35; It is.

FIG. 37 is a partially enlarged cross-sectional view showing the vicinity of a tip end portion 221 to be a swaged portion 34 in the processing station [h] shown in FIG. 36.

FIG. 38 (a) is a central longitudinal sectional view of a rivet 361 according to a fourteenth embodiment of the present invention, and FIG. 38 (b) is a central longitudinal sectional view of a rivet 371 which is a modification of the fourteenth embodiment of the present invention. It is.

FIGS. 39 (a) and (b) are central longitudinal sectional views of rivets 381 and 391 of another modification of the fourteenth embodiment of the present invention.

FIG. 40 (a) shows the center of a conventional T-nut 11 shown in Japanese Patent Application Laid-Open No. 4-341606, having a round flange and having a thin portion whose shaft portion is to be caulked. FIG. 4B is a cross-sectional view showing a vertical cross section, and FIG. 4B is a perspective view of the T-nut 11 shown in FIG.

FIG. 41 (a) shows the center of a conventional T-nut 31 having an octagonal flange and a thin-walled portion to be caulked on a shaft portion, as shown in Japanese Patent Application Laid-Open No. 6-323315. FIG. 4B is a cross-sectional view showing a vertical cross section, and FIG. 4B is a perspective view of the T-nut 31 shown in FIG.

42 (a) is a cross-sectional view showing a state in which the conventional T-nut 11 shown in FIG. 40 is inserted into a fixing object 19 and caulked, and FIG. 42 (b) is a view showing FIG. It is sectional drawing which shows the state which inserted the conventional T nut 31 in the to-be-fixed object 19, and was caulked and fixed.

[Explanation of symbols]

12, 32 Shaft portion 13, 33 Flange portion 14, 34 Pre-staking portion 14a, 34a Pre-staking portion 15, 35 Female thread forming portion (shaft main portion) 16, 37, 38, 39, 40 Claw 18 Through hole 19 Fixed object 20 , 50, 150a, 150c annular grooves 51, 61, 71, 81, 101, 121, 141, 1
61 T nut 70 Annular thin portion 111, 131, 151, 171, 191 Rivets 135 Shaft main body

Claims (27)

[Claims] 1. A shaft having a shaft portion and a flange portion projecting outward from a first end of the shaft portion, wherein the shaft portion has a second end opposite to the first end. A metal fastening member made of an integral metal material, having a portion to be swaged in which the portion is to be swaged, and a shaft body that is continuous with the portion to be swaged and extends toward the second end side; An axial force acting in a use state in a state of being caulked and fixed to a member to be fixed, in a substantially annular area around the shaft part on the flange side with respect to a region of the part to be caulked which is bent by caulking. While maintaining strength that does not break, and breaking by applying a tensile force of a predetermined magnitude or more in the axial direction, enabling the shaft to be separated into two, Metal with a thin part where the thickness of the Fastening member. 2. A shaft portion is provided on at least one of an outer peripheral surface and an inner peripheral surface in the substantially annular region of the shaft portion so as to extend in the circumferential direction so as to partially reduce the thickness of the shaft portion. The metal fastening member according to claim 1, wherein the metal fastening member has a groove. 3. The metal fastening member according to claim 2, wherein the groove is provided continuously over the entire circumference. 4. The metal fastening member according to claim 2, wherein the groove is provided so as to have a discontinuous portion in at least a part thereof. 5. The metal according to claim 1, wherein at least one of an outer peripheral surface and an inner peripheral surface in the substantially annular region of the shaft portion is provided with depressions intermittently scattered in a circumferential direction. Fastening members. 6. The metal fastening member according to claim 2, wherein said groove is provided in at least one of an inner periphery and an outer periphery of said shaft portion near a boundary between said portion to be caulked and said shaft main body portion. 7. The groove is provided on both the inner periphery and the outer periphery of the shaft near the boundary between the portion to be caulked and the shaft main body so as to be substantially opposed to each other.
The metal fastening member according to any one of the preceding claims. 8. The metal fastening member according to claim 6, wherein said groove has a substantially flat bottom surface having a predetermined width. 9. A groove provided on an inner periphery of the shaft portion has a substantially flat bottom surface with a predetermined width, and a groove provided on an outer periphery of the shaft portion is provided on an inner periphery of the shaft portion. The metal fastening member according to claim 7, wherein the metal fastening member is provided to substantially face the substantially flat bottom surface of the groove. 10. An inner surface of the groove, further comprising a wrinkled groove extending in a circumferential direction and having a smaller width than the groove.
The metal fastening member according to claim 2. 11. The metal fastening member according to claim 2, wherein the cross-sectional shape of the groove is one of a U-shape, a V-shape, and a U-shape. 12. The swaging portion of the shaft portion has an inner diameter larger than the inner diameter of the shaft body portion, and has an outer diameter substantially the same as the outer diameter of the shaft body portion. Item 2
The metal fastening member according to any one of the preceding claims. 13. The shaft portion according to claim 2, wherein the portion to be caulked has an inner diameter larger than an inner diameter of the shaft body and an outer diameter larger than an outer diameter of the shaft body. Metal fastening member. 14. The metal fastening member according to claim 1, wherein a female screw is formed in at least a part of an inner periphery of the shaft main body. 15. A part of the inner periphery of the shaft main body,
A relatively thin region in which a female screw is not formed, which is recessed over a predetermined width in a direction in which the shaft portion extends, wherein the groove has an outer periphery or an inner periphery of the shaft portion in the relatively thin region. The metal fastening member according to claim 14, wherein 16. The shaft portion is elongated in the radial direction of the shaft portion by forming the inner and outer diameters of the portion to be caulked at least partially to be reduced or enlarged relative to the shaft body portion. The metal fastening member according to claim 1, further comprising: a thin portion formed so as to extend in a circumferential direction at a boundary between the portion to be swaged and the shaft main body. 17. A step portion provided in the axial direction of the shaft portion, and a tip-side cylindrical portion extending from a second end opposite to the first end to the step portion. A base-side enlarged cylinder extending from the step portion to the flange portion, the inner periphery of which is larger than the inner diameter of the distal-side tubular portion, and the outer periphery of which is larger than the outer diameter of the distal-side tubular portion. The tip-side cylindrical portion includes at least one of a portion to be caulked formed from the first end to a predetermined length and a region closer to the step portion than the portion to be caulked. The metal fastening member according to claim 14, further comprising: a female screw forming portion having an inner diameter smaller than an inner diameter of the portion to be swaged, the female screw being formed in the portion. 18. The flange has a square planar shape, and two pairs of opposed flanges are provided on the outer periphery of the flange, two pairs being provided for each pair, extending toward the first end. 15. The metal fastening member according to claim 14, including a claw. 19. The flange according to claim 14, wherein the flange has a circular planar shape, and the outer periphery of the flange includes a pair of claws extending toward the first end at positions facing each other. Metal fastening member. 20. The metal fastening member according to claim 14, wherein a part of a thread of an internal thread formed on an inner periphery of the shaft portion is irregular. 21. A shaft portion of a tube and a flange portion extending outward from a first end of the shaft portion, wherein the shaft portion has a second end opposite to the first end. A method for manufacturing a metal fastening member made of an integral metal material, comprising: a portion to be caulked at a portion to be caulked; and a shaft body portion continuous to the portion to be caulked and extending toward the second end. Forming a swelling portion to be the shaft portion by causing a central portion of the portion to be the flange portion of the metal plate to swell toward one main surface side of the metal plate; Forming a through-hole in the distal end surface of the protruding portion, and increasing the thickness of the distal end portion corresponding to the portion forming the swaging portion of the bulging portion to the base portion corresponding to the portion forming the shaft main body portion A step of making the inner diameter of the distal end portion smaller than the inner diameter of the base portion while making the inner diameter smaller than the wall thickness ( And (b) radially deforming at least one of the distal end portion and the base portion so that the outer diameter of the distal end portion and the outer diameter of the base portion are made close to each other while substantially maintaining the thickness of the base portion. ), A method for manufacturing a metal fastening member. 22. The method according to claim 22, wherein the step (B) is performed at least on an inner periphery of a substantially annular region near a boundary between the distal end portion and the base portion.
The method of manufacturing a metal fastening member according to claim 21, wherein the method is performed such that a groove extending in a circumferential direction is formed. 23. The step (B) is performed such that grooves extending in the circumferential direction are formed on both the inner circumference and the outer circumference of a substantially annular region near the boundary between the distal end portion and the base portion. A method for manufacturing a metal fastening member according to claim 22. 24. The method according to claim 24, wherein the step of forming the bulging portion, the step (A), and the step (B) are performed by moving the band-shaped metal plate along a progressive die. The method for manufacturing a metal fastening member according to claim 21, which is performed while feeding. 25. The method according to claim 21, wherein the step (A) includes a step of reducing the outer diameter and the inner diameter of the distal end while restricting the deformation of the base. 26. The method for manufacturing a metal fastening member according to claim 21, wherein the step (B) includes a step of reducing an outer diameter and an inner diameter of the base while restricting deformation of the tip. 27. The method of manufacturing a metal fastening member according to claim 21, further comprising, after the step (B), a step of applying a pressing force in the central axis direction of the shaft portion to the tip portion. Method.