JPH11240918A - Tetrafluoroethylene-based copolymer, its production and its use - Google Patents

Tetrafluoroethylene-based copolymer, its production and its use

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Publication number
JPH11240918A
JPH11240918A JP10243977A JP24397798A JPH11240918A JP H11240918 A JPH11240918 A JP H11240918A JP 10243977 A JP10243977 A JP 10243977A JP 24397798 A JP24397798 A JP 24397798A JP H11240918 A JPH11240918 A JP H11240918A
Authority
JP
Japan
Prior art keywords
tetrafluoroethylene
fluorinated comonomer
copolymer
polymer
polymerization
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP10243977A
Other languages
Japanese (ja)
Other versions
JP3669172B2 (en
Inventor
Hiroki Kamiya
浩樹 神谷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
AGC Inc
Original Assignee
Asahi Glass Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asahi Glass Co Ltd filed Critical Asahi Glass Co Ltd
Priority to JP24397798A priority Critical patent/JP3669172B2/en
Publication of JPH11240918A publication Critical patent/JPH11240918A/en
Application granted granted Critical
Publication of JP3669172B2 publication Critical patent/JP3669172B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
  • Polymerisation Methods In General (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Abstract

PROBLEM TO BE SOLVED: To obtain the subject copolymer excellent in extrusion processability, capable of allowing a uniform orientation processing and excellent in heat stability and strength by copolymerizing tetrafluoroethylene with a specific fluorinated comonomer. SOLUTION: The objective copolymer is obtained by copolymerizing tetrafluoroethylene with a fluorinated comonomer of the formula [(m) is 0-2; (n) is 1-3], [e.g. perfluoro(1,4-butanediol divinyl ether)]. The containing proportion of the polymerization unit based on the fluorinated comonomer is 0-0.5 mol.%. The standard specific gravity of the copolymer is preferably <2.155. The copolymer is obtained by an emulsion polymerization, by loading water, a free radical polymerization initiator, a disperse-stabilizer (e.g. a paraffin wax and a solvent) and an emulsifier, preferably successively adding or halfway- separately adding the tetrafluoroethylene, adding the fluorinated comonomer at once at the initial time, and polymerizing the loaded and added materials at 50-120 deg.C under 6-40 kg/cm<2> pressure.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明はテトラフルオロエチ
レン系共重合体(以下、PTFEという)のファインパ
ウダとその製造方法およびその多孔質成形体に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a fine powder of a tetrafluoroethylene copolymer (hereinafter referred to as PTFE), a method for producing the same, and a porous molded article thereof.

【0002】[0002]

【従来の技術】PTFEのファインパウダは、水性媒体
中で乳化剤を使用して重合する、いわゆる乳化重合法に
よって得られる重合体微粒子を凝集させて製造される。
テトラフルオロエチレン(以下、TFEという)と、そ
れと共重合可能なコモノマの比較的少量とを共重合して
PTFEを変性することは技術的に公知である。また、
ファインパウダに適当な助剤を添加してペースト押し出
し加工する際の加工性を改良するため、PTFEの変性
は有効であることが知られている。
2. Description of the Related Art Fine powder of PTFE is produced by coagulating polymer fine particles obtained by a so-called emulsion polymerization method in which polymerization is carried out using an emulsifier in an aqueous medium.
It is known in the art to modify PTFE by copolymerizing tetrafluoroethylene (hereinafter referred to as TFE) and a relatively small amount of a copolymerizable copolymer. Also,
It is known that the modification of PTFE is effective for improving the processability in extruding paste by adding an appropriate auxiliary to fine powder.

【0003】特公昭56−26242、特公昭56−2
6243には、クロロトリフルオロエチレン(以下、C
TFEという)などのコモノマとTFEを使用する変性
PTFEの製造において、実質重合終期に生成する重合
体中のCTFEなどのコモノマに基づく重合単位の割合
を多くする方法が提案されている。
[0003] Japanese Patent Publication No. 56-262242, Japanese Patent Publication No. 56-2
6243 includes chlorotrifluoroethylene (hereinafter referred to as C).
In the production of modified PTFE using a comonomer such as TFE) and TFE, a method has been proposed in which the proportion of polymerized units based on a comonomer such as CTFE in the polymer formed substantially at the end of polymerization is increased.

【0004】特公昭59−34724には、変性PTF
Eの各種コモノマに基づく重合単位の割合を重合初期に
高くする方法が提案されているが、得られる変性PTF
Eの標準比重は2.2以上であり分子量が低く延伸加工
に充分でない。
Japanese Patent Publication No. 59-34724 discloses a modified PTF.
A method has been proposed in which the proportion of polymerized units based on various comonomers of E is increased in the early stage of polymerization.
E has a standard specific gravity of 2.2 or more, and has a low molecular weight, which is not sufficient for stretching.

【0005】特公昭56−26242には、重合中、終
始コモノマを添加しつつ、かつ初期の段階での添加量を
多くする方法が提案されている。この場合、PTFE中
のコモノマに基づく重合単位の割合が多く延伸加工には
不充分と推測される。
[0005] Japanese Patent Publication No. 56-262242 proposes a method in which comonomer is added all the time during polymerization and the amount added in the initial stage is increased. In this case, it is assumed that the proportion of the polymerized unit based on the comonomer in the PTFE is large and insufficient for stretching.

【0006】また、特公平3−66926には、Rf
CH=CH2 (Rf はペルフルオロアルキル基)をコモ
ノマとしてPTFEを変性する方法が提案されている。
ここでは初期に変性度が大きくなるように、コモノマを
重合途中まで連続添加する方法が記載されている。
In Japanese Patent Publication No. 3-66926, R f
A method of modifying PTFE using CH = CH 2 (R f is a perfluoroalkyl group) as a comonomer has been proposed.
Here, a method is described in which the comonomer is continuously added to the middle of the polymerization so that the degree of modification becomes large at the beginning.

【0007】上記の変性は、主にファインパウダのペー
スト押し出し加工性の改良、例えば押し出し圧の低減な
どを目的として行われており、実質的に溶融成形性は示
されていないが、かなりの結晶性の低下を伴っている。
また、変性されたPTFEは、導入されたコモノマ構造
による耐熱性が低下する問題がある。
[0007] The above-mentioned modification is mainly performed for the purpose of improving the paste extrusion processability of fine powder, for example, for reducing the extrusion pressure. With a decrease in sex.
Further, the modified PTFE has a problem that heat resistance is lowered due to the introduced comonomer structure.

【0008】[0008]

【発明が解決しようとする課題】本発明は、押し出し加
工性に優れ均一な延伸加工ができ、耐熱性および強度に
優れるPTFEの提供を目的とする。
SUMMARY OF THE INVENTION An object of the present invention is to provide PTFE having excellent extrudability, capable of uniform stretching, and having excellent heat resistance and strength.

【0009】[0009]

【課題を解決するための手段】発明者は、TFEと共重
合する2個の重合性基を有するコモノマに基づく重合単
位の導入量を加工性に影響を及ぼさない程度に限定する
ことで延伸加工による多孔質体の製造に適切な耐熱性の
改良された変性PTFEが得られることを見いだした。
Means for Solving the Problems The inventor has proposed that the amount of polymerized units based on a comonomer having two polymerizable groups to be copolymerized with TFE is limited to such an extent that the processability is not affected. It has been found that a modified PTFE having an improved heat resistance suitable for the production of a porous body by the method described above can be obtained.

【0010】すなわち、本発明は、TFEと式1で表さ
れるフッ素化コモノマ(ただし、mは0、1または2、
nは1、2または3。)との共重合体であって、フッ素
化コモノマに基づく重合単位の含有量が0超0.5モル
%以下であることを特徴とするPTFEを提供する。ま
た、PTFEの標準比重が2.155より小さい上記P
TFEを提供する。
That is, the present invention relates to TFE and a fluorinated comonomer represented by the formula 1 (where m is 0, 1 or 2,
n is 1, 2 or 3. And PTFE, wherein the content of the polymerized unit based on the fluorinated comonomer is more than 0 and 0.5 mol% or less. In addition, the standard specific gravity of PTFE is smaller than 2.155.
Provide TFE.

【0011】[0011]

【化2】 CF2=CFO(CF2CF2)n(OCF(CF3)CF2)mOCF=CF2 ・・・式1Embedded image CF 2 = CFO (CF 2 CF 2 ) n (OCF (CF 3 ) CF 2 ) m OCF = CF 2 Formula 1

【0012】また、上記PTFEの製造方法において、
フッ素化コモノマを重合初期に一括して添加して製造す
ることを特徴とするPTFEの製造方法を提供する。ま
た、上記PTFEの粉末をペースト押し出し後、250
℃以上の温度で延伸されたものであることを特徴とする
重合体の多孔質体を提供する。
Further, in the above-mentioned method for producing PTFE,
Provided is a method for producing PTFE, characterized in that fluorinated comonomer is added all at once in the early stage of polymerization. After extruding the PTFE powder with a paste,
Provided is a polymer porous body which is stretched at a temperature of not less than ° C.

【0013】フッ素化コモノマは下記の方法により製造
される。すなわち、ヨウ素とTFEの反応によりジヨー
ジド(ICF2CF2CF2CF2I)が得られ、さらにこれにTFE
を付加してI(CF2CF2)nI(nが2または3)のジヨージド
が得られる。これらのジヨージドを発煙硫酸で酸化して
それぞれに対応するペルフルオロ(γ−ラクトン)を合
成する(nが2のペルフルオロ(γ−ブチロラクトン)
の合成は特公昭55−12907参照)。それらにヘキ
サフルオロプロピレン(以下、HFPOという)を付加
しHFPOの2モル付加体、3モル付加体または4モル
付加体を製造する(HFPOの2モル付加体またはHF
POの3モル付加体の製造は特公昭54−4931参
照)。
[0013] The fluorinated comonomer is produced by the following method. That is, the reaction of iodine and TFE yields diiodide (ICF 2 CF 2 CF 2 CF 2 I), which is further reacted with TFE.
To obtain a diiodide of I (CF 2 CF 2 ) n I (n is 2 or 3). These diiodides are oxidized with fuming sulfuric acid to synthesize the corresponding perfluoro (γ-lactone) (perfluoro (γ-butyrolactone having n = 2))
The synthesis of is described in JP-B-55-12907). Hexafluoropropylene (hereinafter referred to as HFPO) is added thereto to produce a 2-mol adduct, 3-mol adduct or 4-mol adduct of HFPO (2 mol adduct of HFPO or HFPO)
For the preparation of a 3 mol adduct of PO, see JP-B-54-4931).

【0014】次いで、上記HFPO付加体をKOHのメ
タノール分散液にて中和し、メタノールおよび水を除去
した後、減圧下、250〜300℃で脱炭酸反応を行
い、HFPOの2モル付加体からは式1においてm=0
のフッ素化コモノマが、HFPOの3モル付加体からは
式1においてm=1のフッ素化コモノマが、HFPOの
4モル付加体からは式1においてm=2のフッ素化コモ
ノマが、得られる。
Next, the above HFPO adduct is neutralized with a methanol dispersion of KOH to remove methanol and water, and then subjected to a decarboxylation reaction at 250 to 300 ° C. under reduced pressure to obtain a 2 mol HFPO adduct. Is m = 0 in equation 1.
A fluorinated comonomer of m = 1 in Formula 1 can be obtained from a 3 mol adduct of HFPO, and a fluorinated comonomer of m = 2 in Formula 1 can be obtained from a 4 mol adduct of HFPO.

【0015】フッ素化コモノマとしては、ペルフルオロ
(1,4−ブタンジオールジビニルエーテル)(以下、
PFBDVEという)(式1のm=0、n=2の化合
物)や式1のm=1、n=2の化合物が、得られるPT
FEの延伸加工性、また延伸加工した加工物の耐熱性、
均一性の観点から特に好ましい。フッ素化コモノマは、
重合性基を2つ有しており、生成する重合体中には微少
量の架橋構造を導入できる。
As the fluorinated comonomer, perfluoro (1,4-butanediol divinyl ether) (hereinafter referred to as perfluoro
PFBDVE) (a compound of formula 1 where m = 0 and n = 2) and a compound of formula 1 where m = 1 and n = 2 are obtained as PT
Stretchability of FE, heat resistance of stretched workpiece,
Particularly preferred from the viewpoint of uniformity. The fluorinated comonomer is
It has two polymerizable groups, and a very small amount of a crosslinked structure can be introduced into the resulting polymer.

【0016】本発明におけるフッ素化コモノマに基づく
重合単位の含有量は、延伸加工性の観点から厳密に制御
される必要がある。含有量は変性PTFE中0.5モル
%以下の範囲である。含有量が0.5モル%超ではポリ
マの結晶性が微妙に低下し、ペースト押し出し圧は低下
するが延伸加工性が著しく低下する。また、重合反応時
の乳化分散液の安定性を実質的に低下させ、重合途中で
微粒子が凝集し、分散液が破壊しやすい。特に、0.1
モル%以下の範囲が好ましい。また、0.005モル%
未満では、延伸加工品の物性改良など実質的に変性の効
果が得られにくい。したがって、0.005〜0.1モ
ル%、特に0.01〜0.07モル%であることが好ま
しい。
The content of the polymerized unit based on the fluorinated comonomer in the present invention needs to be strictly controlled from the viewpoint of stretchability. The content is 0.5 mol% or less in the modified PTFE. If the content is more than 0.5 mol%, the crystallinity of the polymer is slightly lowered, and the extrusion pressure of the paste is reduced, but the stretchability is significantly reduced. In addition, the stability of the emulsified dispersion during the polymerization reaction is substantially reduced, the fine particles aggregate during the polymerization, and the dispersion is easily broken. In particular, 0.1
A range of at most mol% is preferred. 0.005 mol%
If it is less than 3, it is difficult to substantially obtain the effect of modification such as improvement in physical properties of the stretched product. Therefore, it is preferably 0.005 to 0.1 mol%, particularly preferably 0.01 to 0.07 mol%.

【0017】さらに、延伸加工性の点からPTFEの分
子量が充分高いことが好ましい。一般に分子量と相関の
ある重合体の標準比重をもって分子量の尺度としてい
る。すなわち、分子量が高いほど標準比重は小さい値と
なる。共重合体の場合はその原理上標準比重による分子
量は、厳密には単独重合体とは異なるが、本発明では、
添加するフッ素化コモノマ量が少ないことから便宜上分
子量の目安として標準比重を採用している。
Furthermore, it is preferable that the molecular weight of PTFE is sufficiently high from the viewpoint of stretchability. Generally, the standard specific gravity of a polymer having a correlation with the molecular weight is used as a measure of the molecular weight. That is, the higher the molecular weight, the smaller the standard specific gravity. In the case of a copolymer, in principle, the molecular weight based on standard specific gravity is strictly different from a homopolymer, but in the present invention,
Since the amount of the fluorinated comonomer to be added is small, the standard specific gravity is adopted as a measure of the molecular weight for convenience.

【0018】本発明のPTFEの標準比重は2.155
より小さい、すなわち高分子量であることが好ましい。
あまりに高分子量では、結晶化度が極端に低下して耐熱
性が低下するためPTFEの標準比重は2.130以上
であることが好ましい。
The standard specific gravity of the PTFE of the present invention is 2.155.
Preferably, it is smaller, ie of high molecular weight.
If the molecular weight is too high, the crystallinity will be extremely reduced and the heat resistance will be reduced. Therefore, the standard specific gravity of PTFE is preferably 2.130 or more.

【0019】本発明のPTFEは、PTFEの製造に通
常に使用される乳化重合により製造される。この重合方
法は、米国特許3142665、米国特許339109
9などに記載されている。
The PTFE of the present invention is produced by emulsion polymerization commonly used for producing PTFE. This polymerization method is disclosed in U.S. Pat. No. 3,142,665 and U.S. Pat.
9 and the like.

【0020】オートクレーブに水、通常の遊離基重合開
始剤、凝集物の生成を抑制するための分散安定剤(例え
ばパラフィンワックスや溶媒)および乳化剤を仕込んだ
後、撹拌しながらTFEを圧入する。この後、オートク
レーブを穏やかに撹拌し、適当な温度および圧力で重合
を行う。重合完了時に得られる乳化分散液はそのままで
も使用できるが、一般に成形用途には、通常重合体微粒
子を公知の方法によって凝集させて得られるファインパ
ウダを使用する。
After water, an ordinary free radical polymerization initiator, a dispersion stabilizer (for example, paraffin wax or a solvent) for suppressing the formation of aggregates and an emulsifier are charged into the autoclave, TFE is injected while stirring. After this, the autoclave is gently stirred and the polymerization is carried out at a suitable temperature and pressure. The emulsified dispersion obtained upon completion of the polymerization can be used as it is, but for molding use, generally, fine powder obtained by aggregating polymer fine particles by a known method is generally used.

【0021】本発明のPTFEの製造方法においては、
フッ素化コモノマを連続添加や途中添加を行わず、初期
に一括して必要量だけ添加することが好ましい。初期一
括添加することで、重合初期に生成する重合体微粒子の
コア部のフッ素化コモノマに基づく重合単位の割合が高
く、重合の進行とともに徐々にその割合が低下し、重合
終期の重合体微粒子のシェル部では実質的にフッ素化コ
モノマを含まないホモポリマが生成する。このような構
造は、延伸性、延伸加工品の物性の観点で好ましい。
In the method for producing PTFE of the present invention,
It is preferred that the required amount of the fluorinated comonomer be added all at once in the initial stage without continuous or intermediate addition. By the initial batch addition, the ratio of the polymerized units based on the fluorinated comonomer in the core portion of the polymer fine particles generated in the initial stage of polymerization is high, and the ratio gradually decreases with the progress of the polymerization. In the shell, a homopolymer substantially free of fluorinated comonomers is formed. Such a structure is preferable from the viewpoint of stretchability and physical properties of a stretched product.

【0022】フッ素化コモノマを連続添加する方法や重
合のある時期まで添加する方法は、フッ素化コモノマに
基づく重合単位の割合の比較的高い部分が全体の粒子に
占め、ペースト押し出し加工には有利であっても延伸加
工に有利なファインパウダが得られにくい。
In the method of continuously adding the fluorinated comonomer or the method of adding the fluorinated comonomer until a certain period of polymerization, a relatively high proportion of the polymerized unit based on the fluorinated comonomer occupies the whole particles, which is advantageous for paste extrusion. Even so, it is difficult to obtain fine powder that is advantageous for stretching.

【0023】また、TFEを初期に一括添加し重合して
製造できるが、重合初期に生成する重合体微粒子のコア
部のフッ素化コモノマに基づく重合単位の割合を高くす
るためにTFEを連続添加や途中分割添加し重合して製
造することが好ましい。
The TFE can be produced by adding TFE all at once in the initial stage and polymerizing it. However, in order to increase the ratio of polymerized units based on fluorinated comonomer in the core of the polymer fine particles formed in the initial stage of polymerization, TFE can be added continuously. It is preferable to produce it by dividing and adding it during the polymerization.

【0024】本発明において、TFEと共重合可能なフ
ッ素化コモノマは1種または2種以上使用でき、またこ
れ以外の共重合可能なモノマと併用することもできる。
この場合に併用されるモノマはTFEと共重合する重合
性化合物であればその構造は特に限定されないが、得ら
れる変性PTFEの耐熱性の観点から、フッ素を含んだ
構造、例えばペルフルオロの重合性化合物が好ましい。
In the present invention, one or more fluorinated comonomers copolymerizable with TFE can be used, and can be used in combination with other copolymerizable monomers.
The structure of the monomer used in this case is not particularly limited as long as it is a polymerizable compound copolymerizable with TFE, but from the viewpoint of heat resistance of the obtained modified PTFE, a structure containing fluorine, for example, a polymerizable compound of perfluoropolymer Is preferred.

【0025】乳化分散液中の重合体微粒子の大きさは、
公知の方法で制御できる。例えば、米国特許33910
99記載のように、乳化剤の添加を制御することで所望
の粒子径が得られる。また、特開昭60−76516に
示されるように重合中のTFE圧力を変動させることで
制御できる。
The size of the polymer particles in the emulsified dispersion is
It can be controlled by a known method. For example, US Pat.
As described in 99, a desired particle size can be obtained by controlling the addition of an emulsifier. Further, as shown in JP-A-60-76516, it can be controlled by changing the TFE pressure during polymerization.

【0026】乳化剤には、連鎖移動に関与しないペルフ
ルオロアルカンカルボン酸の塩またはペルフルオロアル
カンスルホン酸の塩を用いうる。特に炭素数7〜9のペ
ルフルオロアルカンカルボン酸アンモニウムが好ましく
用いられる。
As the emulsifier, a salt of perfluoroalkanecarboxylic acid or a salt of perfluoroalkanesulfonic acid which does not participate in chain transfer can be used. Particularly, ammonium perfluoroalkanecarboxylate having 7 to 9 carbon atoms is preferably used.

【0027】開始剤はジコハク酸ペルオキシド、ジグル
タル酸ペルオキシドなどのペルオキシドまたは過硫酸ア
ンモニウム、過硫酸カリウムなどの過硫酸塩を単独でま
たは併用して用いられる。また、亜硫酸ナトリウムなど
の還元剤と共用しレドックス系にして用いられる。さら
に、重合中に、ヒドロキノン、カテコールなどのラジカ
ル捕捉剤を添加したり、亜硫酸アンモニウムなどのペル
オキシドの分解剤を添加するなどにより重合中のラジカ
ル濃度を調節することもできる。
As the initiator, peroxides such as disuccinic peroxide and diglutaric peroxide or persulfates such as ammonium persulfate and potassium persulfate are used alone or in combination. In addition, it is used as a redox system in common with a reducing agent such as sodium sulfite. Further, during the polymerization, the radical concentration during the polymerization can be adjusted by adding a radical scavenger such as hydroquinone or catechol, or by adding a peroxide decomposer such as ammonium sulfite.

【0028】重合は、通常、温度50〜120℃で、圧
力6〜40kg/cm2 で行われる。通常、重合体微粒
子濃度が20〜40重量%となった時点で系外に未反応
モノマを放出し撹拌を停止し、重合を終了した後、重合
体微粒子を凝集させる。凝集は公知の方法により行いう
る。すなわち、重合体微粒子の濃度を10〜20重量%
になるように水で希釈した後、激しく撹拌して凝集させ
る。場合によってはpHを調節してもよく、電解質や水
溶性の有機溶剤などの凝集助剤を加えて行ってもよい。
その後、適度な撹拌を行うことによって、凝集した重合
体微粒子を水から分離し、造粒および整粒され、次いで
乾燥される。
The polymerization is usually carried out at a temperature of 50 to 120 ° C. and a pressure of 6 to 40 kg / cm 2 . Usually, when the concentration of the polymer fine particles reaches 20 to 40% by weight, unreacted monomers are released to the outside of the system, stirring is stopped, and after the polymerization is completed, the polymer fine particles are aggregated. Aggregation can be performed by a known method. That is, the concentration of the polymer fine particles is 10 to 20% by weight.
After diluting with water, the mixture is vigorously stirred to cause aggregation. Depending on the case, the pH may be adjusted, or a coagulation aid such as an electrolyte or a water-soluble organic solvent may be added.
Thereafter, by performing appropriate stirring, the aggregated polymer fine particles are separated from water, granulated and sized, and then dried.

【0029】乾燥は、通常凝集で得られた湿潤粉末をあ
まり流動させない状態、好ましくは静置し、真空、高周
波、熱風などで行う。ファインパウダは小さな剪断力で
も簡単にフィブリル化して、元の重合終了後の結晶構造
の状態を失う性質を有している。特に延伸加工用途にお
いて、加工性の低下を防止するため、特に高い温度での
粉体どうしの接触ないし摩擦は好ましくない。乾燥は、
10〜250℃、特には100〜250℃で行うことが
好ましい。
Drying is usually carried out in a state where the wet powder obtained by agglomeration does not flow much, preferably still, and is subjected to vacuum, high frequency, hot air or the like. Fine powder has the property of easily fibrillating even with a small shearing force and losing the state of the crystal structure after the completion of the original polymerization. Particularly in stretching applications, contact or friction between the powders at particularly high temperatures is not preferred in order to prevent a reduction in workability. Drying is
It is preferably carried out at 10 to 250 ° C, particularly preferably at 100 to 250 ° C.

【0030】本発明のPTFEの延伸多孔質体は、下記
のような一般的な方法で製造しうる。すなわち、ファイ
ンパウダに対して5〜20重量%の潤滑剤を添加し、混
合した後、密閉容器内で充分に熟成する。
The expanded porous PTFE material of the present invention can be produced by the following general method. That is, after 5 to 20% by weight of a lubricant is added to and mixed with the fine powder, the lubricant is sufficiently aged in a closed container.

【0031】用いられる潤滑剤は、例えばソルベントナ
フサ、ホワイトオイルなどの石油系溶剤、トルオール
類、ケトン類、エステル類などの炭化水素油、シリコー
ンオイル、フッ素オイル、含フッ素化合物などであり、
ファインパウダを濡らし、かつ押し出し後容易に押し出
し成形体から蒸発除去されるものであればよい。
The lubricants used are, for example, petroleum solvents such as solvent naphtha and white oil, hydrocarbon oils such as toluenes, ketones and esters, silicone oils, fluorine oils and fluorine-containing compounds.
Any material can be used as long as it can wet the fine powder and can be easily evaporated and removed from the extruded product after the extrusion.

【0032】潤滑剤を添加したファインパウダを、1〜
50kg/cm2 程度の圧力で予備成形したのち、ペー
スト押し出しする。場合によっては押し出し物をカレン
ダリング等によってシート化する。
Fine powder to which a lubricant is added is
After preforming at a pressure of about 50 kg / cm 2 , the paste is extruded. In some cases, the extruded material is formed into a sheet by calendaring or the like.

【0033】押し出しにおいてファインパウダ粒子の配
向を促進することが重要で、押し出し機のリダクション
レシオR/R(バレル面積と押し出しダイの面積比)を
充分とることが好ましい。R/R=50〜800で行う
のがよく、好ましくは80〜200で行われる。このと
き、ペーストにかかる圧力、すなわち押し出し圧力は通
常100〜1000kg/cm2 である。押し出し圧力
が小さいほど押し出し加工性が良好であるが、あまりに
小さいと重合体粒子の配向が充分でなく、延伸性が低下
する。この点から、R/Rを設定することが好ましい。
In the extrusion, it is important to promote the orientation of the fine powder particles, and it is preferable that the reduction ratio R / R (the ratio of the barrel area to the extrusion die area) of the extruder is sufficient. R / R = 50-800, preferably 80-200. At this time, the pressure applied to the paste, that is, the extrusion pressure is usually 100 to 1000 kg / cm 2 . The lower the extrusion pressure, the better the extrusion processability. However, if the extrusion pressure is too small, the orientation of the polymer particles is not sufficient, and the stretchability is reduced. From this point, it is preferable to set R / R.

【0034】この後、押し出し成形体に含まれる潤滑剤
を蒸発除去し、250℃以上の温度にて2〜50倍に延
伸することによって好ましい多孔質体が得られる。25
0℃未満では延伸倍率の小さな多孔質体のみ得られやす
く、また350℃以上ではPTFEが融解するため多孔
質体が得られにくい。
Thereafter, the lubricant contained in the extruded product is removed by evaporation, and the extruded product is stretched 2 to 50 times at a temperature of 250 ° C. or more to obtain a preferable porous material. 25
When the temperature is lower than 0 ° C., only a porous body having a small stretching ratio is easily obtained. On the other hand, when the temperature is 350 ° C. or higher, the porous body is difficult to obtain because PTFE melts.

【0035】多孔質体は延伸が均一に行われることが好
ましい。ここでいう均一とは、成形体全体が均等に延伸
されることであり、具体的には多孔質体の延伸方向に対
する重量分布や孔径分布などが均一であることをいう。
延伸倍率は特に限定されないが、延伸倍率2倍以下では
実質的に多孔構造とならず、50倍以上では安定した多
孔構造とならず場合によっては延伸時に破断等がおこり
やすく、2〜50倍程度で行うことが好ましい。また、
延伸速度は特に限定されないが、通常50〜1000%
/秒にて行われる。
It is preferable that the porous body is stretched uniformly. The term “uniform” as used herein means that the entire molded body is uniformly stretched, and specifically, that the weight distribution and the pore size distribution in the stretching direction of the porous body are uniform.
The stretching ratio is not particularly limited, but it does not substantially have a porous structure at a stretching ratio of 2 or less, and does not have a stable porous structure at a stretching ratio of 50 or more, and in some cases easily breaks during stretching, and is about 2 to 50 times. It is preferable to carry out in. Also,
The stretching speed is not particularly limited, but is usually 50 to 1000%.
/ Sec.

【0036】本発明のPTFEの乳化分散液を塗料原料
とすることもでき、ロール、調理器具への塗装、ガラス
クロス含浸加工などに使用できる。特に、延伸加工品に
好適に使用できる。本発明のPTFEの延伸多孔質体は
耐熱耐久性が特に優れた特徴を有する。この多孔質体
は、特に耐久性の要求される工業用品、例えば、バグフ
ィルタ、パッキン、ガスケット、その他被覆用途などに
有用である。
The emulsified dispersion of PTFE of the present invention can be used as a coating material, and can be used for coating rolls, cooking utensils, impregnating glass cloth, and the like. In particular, it can be suitably used for a stretched product. The expanded porous body of PTFE of the present invention has a feature that heat resistance and durability are particularly excellent. This porous body is particularly useful for industrial products requiring durability, such as bag filters, packings, gaskets, and other coating applications.

【0037】[0037]

【実施例】以下に、本発明を実施例(例1、2、3、
6)、比較例(例4、5)で説明するが、本発明はこれ
らによって限定されない。
The present invention will now be described with reference to Examples (Examples 1, 2, 3,
6) and Comparative Examples (Examples 4 and 5), but the present invention is not limited thereto.

【0038】[フッ素化コモノマの合成]ジヨージド
(ICF2CF2CF2CF2I)を発煙硫酸で酸化してペルフルオロ
(γ−ブチロラクトン)を合成し(特公昭55−129
07参照)、それにHFPOを付加しHFPOの2モル
付加体またはHFPOの3モル付加体を製造した(特公
昭54−4931参照)。次いで、上記HFPO付加体
をKOHのメタノール分散液にて中和し、メタノールお
よび水を除去した後、減圧下、250〜300℃で脱炭
酸反応を行い、HFPOの2モル付加体からPFBDV
E(式1においてm=0、n=2の化合物)を、HFP
Oの3モル付加体から前記式1においてm=1かつn=
2で表されるフッ素化コモノマを得た。これらのフッ素
化コモノマを蒸留精製して、ガスクロマトグラフ測定に
よる純度99%以上のものを用いた。
[Synthesis of fluorinated comonomer] Diiodide (ICF 2 CF 2 CF 2 CF 2 I) is oxidized with fuming sulfuric acid to synthesize perfluoro (γ-butyrolactone) (JP-B-55-129).
07), and HFPO was added thereto to produce a 2-mol adduct of HFPO or a 3-mol adduct of HFPO (see Japanese Patent Publication No. 54-4931). Next, the HFPO adduct was neutralized with a methanol dispersion of KOH to remove methanol and water, and then subjected to a decarboxylation reaction under reduced pressure at 250 to 300 ° C. to remove PFBDV from the 2-mol adduct of HFPO.
E (compound of Formula 1 where m = 0 and n = 2) was converted to HFP
In the formula 1, m = 1 and n =
A fluorinated comonomer represented by 2 was obtained. These fluorinated comonomers were purified by distillation, and those having a purity of 99% or more as measured by gas chromatography were used.

【0039】[例1]邪魔板、撹拌機を備えた、100
リットルのステンレス鋼製オートクレーブに、ペルフル
オロオクタン酸アンモニウム35g、脱イオン水63.
4リットル、溶媒ペルフルオロトリブチルアミン(住友
スリーエム社製、FC−43)1.5kgに溶解したP
FBDVE5gを仕込んだ。オートクレーブを窒素置換
し、さらにTFEで再度置換後、撹拌しながら72℃に
昇温した。TFEを19kg/cm2 まで昇圧し、水3
リットルに溶解した5.4gのジコハク酸ペルオキシド
を注入した。約3分ほどで内圧が18.5kg/cm2
まで降下した。
Example 1 100 baffles with baffles and stirrer
In a 1 liter stainless steel autoclave, 35 g of ammonium perfluorooctanoate, deionized water 63.
P dissolved in 4 liters and 1.5 kg of solvent perfluorotributylamine (FC-43, manufactured by Sumitomo 3M Limited)
5 g of FBDVE was charged. After the autoclave was replaced with nitrogen and further replaced with TFE, the temperature was raised to 72 ° C. while stirring. TFE is pressurized to 19 kg / cm 2 and water 3
5.4 g of disuccinic peroxide dissolved in liter were injected. Internal pressure is 18.5kg / cm 2 in about 3 minutes
Descended.

【0040】オートクレーブ内圧を19kg/cm2
保つようにTFEを添加しながら重合を進行させた。T
FEの添加量が720gになったところで、水3リット
ルに溶解した65gのペルフルオロオクタン酸アンモニ
ウムを圧入した。TFEの添加量が25kgになったと
ころで反応を終了させ、オートクレーブ中のTFEを大
気放出した。
The polymerization was allowed to proceed while adding TFE so as to maintain the internal pressure of the autoclave at 19 kg / cm 2 . T
When the amount of the FE added reached 720 g, 65 g of ammonium perfluorooctanoate dissolved in 3 liters of water was injected. The reaction was terminated when the amount of TFE added reached 25 kg, and TFE in the autoclave was released to the atmosphere.

【0041】得られた乳化分散液を冷却し、沈降してい
るFC−43を除去した。乳化分散液の重合体微粒子濃
度は約26.8重量%であり、重合体微粒子の平均粒子
径は0.256μmであった。この乳化分散液をイオン
交換水で重合体微粒子濃度10重量%に希釈し、凝固す
るまで激しく撹拌した。凝固後さらに5分間撹拌し、つ
いで凝固した重合体を200℃で乾燥した。得られた重
合体の標準比重は2.151であった。
The resulting emulsified dispersion was cooled to remove the precipitated FC-43. The concentration of polymer particles in the emulsified dispersion was about 26.8% by weight, and the average particle size of the polymer particles was 0.256 μm. This emulsified dispersion was diluted with ion-exchanged water to a polymer fine particle concentration of 10% by weight, and vigorously stirred until solidified. After coagulation, the mixture was further stirred for 5 minutes, and the coagulated polymer was dried at 200 ° C. The standard specific gravity of the obtained polymer was 2.151.

【0042】また、重合体微粒子を除去したFC−43
および水中にPFBDVEはガスクロマトグラフィにて
検出できなかった。また、大気放出したTFE中にPF
BDVEはガスクロマトグラフィにて検出できなかっ
た。したがって、すべてのPFBDVEが重合したとし
た。これにより、重合体中のPFBDVEに基づく重合
単位の含量は0.02モル%であった。得られた重合体
を用い、多孔質体の延伸加工性試験および耐熱耐久性試
験を行った結果を表1、2に示す。
Further, FC-43 from which polymer fine particles were removed was used.
And PFBDVE in water was not detected by gas chromatography. In addition, PF is contained in TFE released to the atmosphere.
BDVE could not be detected by gas chromatography. Therefore, all PFBDVEs were considered to have polymerized. As a result, the content of polymerized units based on PFBDVE in the polymer was 0.02 mol%. Tables 1 and 2 show the results of a stretchability test and a heat resistance test of the porous body using the obtained polymer.

【0043】得られた重合体の特性を下記の方法で測定
した。 (1)標準比重:粉末状の重合体の標準比重はASTM
D1457−69法に従い標準の成形試験試料で置換
される水量によって測定した。この標準の成形試験試料
は次のようにして作成した。まず、粉末状重合体12.
0gを直径2.86cmの金型に充填し352kg/c
2 の圧力下に2分間保持し予備成形する。次にこの予
備成形体をオーブン中で300℃から380℃まで2℃
/分で加熱し、380℃で30分保持し、次に1℃/分
の速度で294℃まで冷却した後オーブンから取り出し
23℃にて3時間以上保持したのち試験試料とした。
The properties of the obtained polymer were measured by the following methods. (1) Standard specific gravity: The standard specific gravity of the powdery polymer is ASTM.
It was determined by the amount of water displaced by a standard molding test sample according to the D1457-69 method. This standard molding test sample was prepared as follows. First, a powdery polymer12.
0g into a 2.86cm diameter mold and 352kg / c
Hold for 2 minutes under a pressure of m 2 and preform. Next, the preform is placed in an oven at 300C to 380C at 2C.
/ Minute, heated at 380 ° C. for 30 minutes, cooled at a rate of 1 ° C./minute to 294 ° C., taken out of the oven, kept at 23 ° C. for 3 hours or more, and used as test samples.

【0044】(2)微粒子粒子径:レーザ回折式の粒径
測定装置(大塚電子製、LPA−3000/3100)
を用い微粒子濃度約0.1重量%にて25℃で積算回数
100回の測定を3回行い、その平均値を微粒子粒子径
とした。
(2) Fine particle size: Laser diffraction type particle size measurement device (Otsuka Electronics, LPA-3000 / 3100)
The measurement was carried out three times at 25 ° C. at a concentration of about 0.1% by weight at 25 ° C., and the average value was defined as the particle diameter.

【0045】(3)延伸加工性評価試料の作成:重合体
50gと炭化水素油である押し出し潤滑剤(出光石油化
学製、スーパーゾルFP)11.8gを混合し、25℃
で1時間以上熟成する。次にシリンダ(内径9.95m
m)付きの押し出しダイ(絞り角度30℃で内径1mm
のオリフィスを有する)に上記混合物を充填し、20k
gの負荷をシリンダに挿入したピストンに加え10分保
持する。この後ラムスピード100mm/分にて押し出
しロッド状物を得る。押し出し後半において圧力が平衡
状態になる部分における押し出し物をオーブンに入れ、
180℃にて潤滑剤を蒸発除去する。これを約50mm
に切断し延伸加工評価用試料とした。
(3) Preparation of stretch processability evaluation sample: 50 g of polymer and 11.8 g of an extrusion lubricant (Supersol FP, manufactured by Idemitsu Petrochemical Co., Ltd.), which is a hydrocarbon oil, were mixed at 25 ° C.
And mature for 1 hour or more. Next, the cylinder (internal diameter 9.95m
m) with an extrusion die (diameter 1 mm at a drawing angle of 30 ° C)
Is filled with the above mixture, and the
Apply a load of g to the piston inserted in the cylinder and hold for 10 minutes. Thereafter, an extruded rod is obtained at a ram speed of 100 mm / min. In the second half of the extrusion, put the extrudate in the part where the pressure is in an equilibrium state
At 180 ° C., the lubricant is evaporated off. About 50mm
Into a sample for evaluation of stretching.

【0046】(4)延伸加工性試験:上記試料を高温槽
付きの引張試験器を用い、チャック間距離10mm、温
度250℃、引張速度1000%/秒にて10倍の長さ
に延伸した。この条件での延伸性を外観、均一性の観点
から評価した。外観は、A:滑らか、B:わずかにムラ
あり、C:かなりムラあり、D:延伸中に切断、の基準
で評価した。 (5)延伸ロッドの強度評価:上記(3)、(4)にお
いて得られた延伸ロッド5本の強度を測定し、平均値を
ロッド1本当たりの強度(kg)とした。
(4) Stretchability test: The above sample was stretched to 10 times the length at a distance between chucks of 10 mm, at a temperature of 250 ° C. and at a tensile speed of 1000% / sec using a tensile tester equipped with a high-temperature bath. The stretchability under these conditions was evaluated from the viewpoint of appearance and uniformity. The appearance was evaluated on the basis of A: smooth, B: slightly uneven, C: fairly uneven, D: cut during stretching. (5) Strength Evaluation of Stretched Rod: The strength of the five stretched rods obtained in (3) and (4) was measured, and the average value was defined as the strength (kg) per rod.

【0047】(6)多孔質体の均一性評価:延伸前試料
(チャック間10mm)の中心(チャックより5mm)
にマーキングして延伸し、延伸後試料(100mm)の
中心(チャックより50mm)の位置からマーキングま
でのずれの距離L(mm)を測定し、式2による値を均
一性(%)の指標とした。この値が大きいほど均一性が
高い。
(6) Evaluation of uniformity of porous body: center of sample before stretching (10 mm between chucks) (5 mm from chuck)
After the stretching, the distance L (mm) from the position of the center (50 mm from the chuck) of the sample (100 mm) to the marking after the stretching is measured, and the value according to Equation 2 is used as an index of uniformity (%). did. The greater this value, the higher the uniformity.

【0048】[0048]

【数1】 均一性(%)=((100/2−L)/(100/2))×100・・・式2## EQU1 ## Uniformity (%) = ((100 / 2−L) / (100/2)) × 100 Equation 2

【0049】(7)耐熱耐久性試験:延伸して得られた
多孔質体ロッドの両端を固定し(両端距離50mm)、
400℃の高温槽に入れ3分から10分まで1分おきに
熱処理した試料を作成した。熱処理後の多孔質体ロッド
の目視観察により耐熱性を評価した。処理時間が長くな
ると、一般にロッドの径が収縮により細くなる段階を経
て破断に至ることが観察された。処理時間が長くても多
孔質体ロッド形状の変化がなく、破断さない多孔質体が
高温での耐久性が高いと判断できる。
(7) Heat resistance test: Both ends of a porous rod obtained by stretching were fixed (distance between both ends: 50 mm)
A sample was placed in a 400 ° C. high-temperature bath and heat-treated every 3 minutes from 10 minutes to 10 minutes. The heat resistance was evaluated by visual observation of the porous rod after the heat treatment. It has been observed that longer treatment times generally lead to fracture through a stage where the rod diameter shrinks due to shrinkage. Even if the treatment time is long, the shape of the porous body rod does not change, and it can be determined that the porous body that does not break has high durability at high temperatures.

【0050】[例2]PFBDVEを2g用いること以
外は例1と同様にして重合体を得た。乳化分散液の重合
体微粒子濃度は約27.8重量%であり、重合体微粒子
の平均粒子径は0.251μmであり、重合体の標準比
重は2.150であった。例1と同様の方法で求めた、
重合体中のPFBDVEに基づく重合単位の含量は0.
008モル%であった。また、例1と同様にした延伸加
工試験および耐熱耐久性試験の結果を表1、2に示す。
Example 2 A polymer was obtained in the same manner as in Example 1 except that 2 g of PFBDVE was used. The concentration of polymer particles in the emulsified dispersion was about 27.8% by weight, the average particle size of the polymer particles was 0.251 μm, and the standard specific gravity of the polymer was 2.150. Determined in the same manner as in Example 1,
The content of polymerized units based on PFBDVE in the polymer is 0.1%.
008 mol%. Tables 1 and 2 show the results of the stretching test and the heat resistance durability test performed in the same manner as in Example 1.

【0051】[例3]PFBDVEを40g用いること
以外は例1と同様にして重合体を得た。乳化分散液の重
合体微粒子濃度は約25.6重量%であり、重合体微粒
子の平均粒子径は0.239μmであり、重合体の標準
比重は2.149であった。例1と同様の方法で求め
た、重合体中のPFBDVEに基づく重合単位の含量は
0.16モル%であった。また、例1と同様にした延伸
加工試験および耐熱耐久性試験の結果を表1、2に示
す。
Example 3 A polymer was obtained in the same manner as in Example 1 except that 40 g of PFBDVE was used. The concentration of polymer particles in the emulsified dispersion was about 25.6% by weight, the average particle size of the polymer particles was 0.239 μm, and the standard specific gravity of the polymer was 2.149. The content of polymerized units based on PFBDVE in the polymer, determined in the same manner as in Example 1, was 0.16 mol%. Tables 1 and 2 show the results of the stretching test and the heat resistance durability test performed in the same manner as in Example 1.

【0052】[例4]PFBDVEを用いないこと以外
は例1と同様にして重合体を得た。乳化分散液の重合体
微粒子濃度は約28.0重量%であり、重合体微粒子の
平均粒子径は0.258μmであり、重合体の標準比重
は2.151であった。また、例1と同様にした延伸加
工試験および耐熱耐久性試験の結果を表1、2に示す。
Example 4 A polymer was obtained in the same manner as in Example 1 except that PFBDVE was not used. The polymer particle concentration of the emulsified dispersion was about 28.0% by weight, the average particle diameter of the polymer particles was 0.258 μm, and the standard specific gravity of the polymer was 2.151. Tables 1 and 2 show the results of the stretching test and the heat resistance durability test performed in the same manner as in Example 1.

【0053】[例5]PFBDVEを150g用いる
(PFBDVEに基づく重合単位の含量が0.6モル%
に相当)こと以外は例1と同様にして重合を行ったが、
重合中に微粒子が凝集し分散液の破壊が起こり重合を継
続できなかった。
Example 5 150 g of PFBDVE was used (the content of polymerized units based on PFBDVE was 0.6 mol%
The polymerization was carried out in the same manner as in Example 1 except that
During the polymerization, the fine particles agglomerated and the dispersion was destroyed, so that the polymerization could not be continued.

【0054】例1、2、3、4においては、いずれも延
伸多孔質体が得られた。例1、2では例4と同様の押し
出し加工性を有し、さらに向上した均一性、強度および
耐熱耐久性を有する。PFBDVE含量の高い例3はペ
ースト押し出し圧が低く、押し出し加工性に優れるもの
であった。しかし延伸後の外観は悪く、均一性、耐熱耐
久性も他の実施例より低かった。PFBDVEの入って
いない例4においては短い熱処理時間でロッド径が細く
なるが、例1、2においては形状変化は見られなかっ
た。
In Examples 1, 2, 3, and 4, an expanded porous material was obtained. Examples 1 and 2 have the same extrudability as Example 4, and have improved uniformity, strength and heat resistance. Example 3 having a high PFBDVE content had a low paste extrusion pressure and was excellent in extrusion processability. However, the appearance after stretching was poor, and the uniformity and heat resistance were lower than those of the other examples. In Example 4 containing no PFBDVE, the rod diameter was reduced with a short heat treatment time, but in Examples 1 and 2, no change in shape was observed.

【0055】[例6]PFBDVEを用いる代わりに合
成例で製造した前記式1においてm=1かつn=2で表
されるフッ素化コモノマ5gを用いる以外は例1と同様
にして重合を行った。乳化分散液の重合体微粒子濃度は
約27.1重量%であり、重合体微粒子の平均粒子径は
0.240μmであり、重合体の標準比重は2.151
であった。例1と同様の方法で求めた、重合体中の上記
フッ素化コモノマに基づく重合単位の含量は0.02モ
ル%であった。また、例1と同様にした延伸加工試験お
よび耐熱耐久性試験の結果を表1、2に示す。例6で
は、例1、2、4と同様の押し出し加工性を有し、さら
に向上した均一性、強度および耐熱耐久性を有する。
Example 6 Polymerization was carried out in the same manner as in Example 1 except that 5 g of the fluorinated comonomer represented by m = 1 and n = 2 in Formula 1 was used instead of PFBDVE. . The concentration of the polymer particles in the emulsified dispersion was about 27.1% by weight, the average particle diameter of the polymer particles was 0.240 μm, and the standard specific gravity of the polymer was 2.151.
Met. The content of the polymerized unit based on the fluorinated comonomer in the polymer, determined in the same manner as in Example 1, was 0.02 mol%. Tables 1 and 2 show the results of the stretching test and the heat resistance durability test performed in the same manner as in Example 1. Example 6 has the same extrusion workability as Examples 1, 2, and 4, and further has improved uniformity, strength, and heat resistance.

【0056】[0056]

【表1】 [Table 1]

【0057】[0057]

【表2】 [Table 2]

【0058】[0058]

【発明の効果】テトラフルオロエチレンに2個の重合性
基を有するコモノマを微量共重合させることにより、特
に延伸加工に有用なポリテトラフルオロエチレン重合体
が得られる。この重合体よりなる延伸多孔質体は、耐熱
耐久性に優れた性を有す。
According to the present invention, a polytetrafluoroethylene polymer particularly useful for stretching can be obtained by copolymerizing a trace amount of a comonomer having two polymerizable groups with tetrafluoroethylene. The stretched porous body made of this polymer has excellent heat resistance and durability.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 FI C08F 216:12) ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 6 Identification code FI C08F 216: 12)

Claims (7)

【特許請求の範囲】[Claims] 【請求項1】テトラフルオロエチレンと式1で表される
フッ素化コモノマ(ただし、mは0、1または2、nは
1、2または3。)との共重合体であって、フッ素化コ
モノマに基づく重合単位の含有割合が0超0.5モル%
以下であることを特徴とするテトラフルオロエチレン系
共重合体。 【化1】 CF2=CFO(CF2CF2)n(OCF(CF3)CF2)mOCF=CF2 ・・式1
1. A copolymer of tetrafluoroethylene and a fluorinated comonomer represented by the formula (1), wherein m is 0, 1 or 2, and n is 1, 2 or 3. Content of polymerized units based on ≧ 0 and 0.5 mol%
A tetrafluoroethylene-based copolymer characterized by the following. Embedded image CF 2 = CFO (CF 2 CF 2 ) n (OCF (CF 3 ) CF 2 ) m OCF = CF 2 Formula 1
【請求項2】mが0であり、nが2である請求項1に記
載のテトラフルオロエチレン系共重合体。
2. The tetrafluoroethylene copolymer according to claim 1, wherein m is 0 and n is 2.
【請求項3】テトラフルオロエチレンとフッ素化コモノ
マとの乳化重合により得られる重合体微粒子の、少なく
ともコア部が請求項1または2に記載の共重合体である
テトラフルオロエチレン系共重合体。
3. A tetrafluoroethylene-based copolymer in which at least a core portion of the polymer fine particles obtained by emulsion polymerization of tetrafluoroethylene and a fluorinated comonomer is the copolymer according to claim 1 or 2.
【請求項4】標準比重が2.155未満である請求項
1、2または3に記載のテトラフルオロエチレン系共重
合体。
4. The tetrafluoroethylene copolymer according to claim 1, wherein the standard specific gravity is less than 2.155.
【請求項5】コア部分のフッ素化コモノマに基づく重合
単位の含有割合が、シェル部分のフッ素化コモノマに基
づく重合単位の含有割合よりも大きい構造を有する重合
体微粒子から得られる請求項1、2、3または4に記載
のテトラフルオロエチレン系共重合体からなる粉末。
5. A polymer fine particle having a structure in which the content of polymerized units based on fluorinated comonomer in the core portion is larger than the content ratio of polymerized units based on fluorinated comonomer in the shell portion. A powder comprising the tetrafluoroethylene-based copolymer according to 3 or 4.
【請求項6】請求項1、2、3または4に記載のテトラ
フルオロエチレン系共重合体の製造方法において、フッ
素化コモノマを重合初期に一括して添加して製造するこ
とを特徴とするテトラフルオロエチレン系共重合体の製
造方法。
6. The method for producing a tetrafluoroethylene-based copolymer according to claim 1, wherein the fluorinated comonomer is added at once in the initial stage of polymerization. A method for producing a fluoroethylene copolymer.
【請求項7】請求項5に記載のテトラフルオロエチレン
系共重合体からなる粉末をペースト押し出し後、250
℃以上の温度で延伸されたものであることを特徴とする
重合体の多孔質体。
7. A powder comprising the tetrafluoroethylene-based copolymer according to claim 5 is extruded into a paste, and then extruded.
A polymer porous body, which is stretched at a temperature of not less than ° C.
JP24397798A 1997-12-25 1998-08-28 Tetrafluoroethylene copolymer, production method thereof and use thereof Expired - Fee Related JP3669172B2 (en)

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