JPH11224771A - Organic electroluminescence element - Google Patents
Organic electroluminescence elementInfo
- Publication number
- JPH11224771A JPH11224771A JP10024293A JP2429398A JPH11224771A JP H11224771 A JPH11224771 A JP H11224771A JP 10024293 A JP10024293 A JP 10024293A JP 2429398 A JP2429398 A JP 2429398A JP H11224771 A JPH11224771 A JP H11224771A
- Authority
- JP
- Japan
- Prior art keywords
- epoxy resin
- molecule
- photocurable
- organic
- organic electroluminescent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005401 electroluminescence Methods 0.000 title claims abstract description 21
- 239000003822 epoxy resin Substances 0.000 claims abstract description 79
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 79
- 238000002347 injection Methods 0.000 claims abstract description 41
- 239000007924 injection Substances 0.000 claims abstract description 41
- 239000000758 substrate Substances 0.000 claims abstract description 36
- 239000010409 thin film Substances 0.000 claims abstract description 10
- 229920005989 resin Polymers 0.000 claims description 23
- 239000011347 resin Substances 0.000 claims description 23
- -1 alkoxysilyl compound Chemical class 0.000 claims description 21
- 239000000463 material Substances 0.000 claims description 20
- 150000001875 compounds Chemical class 0.000 claims description 15
- 125000003118 aryl group Chemical group 0.000 claims description 14
- 125000003700 epoxy group Chemical group 0.000 claims description 13
- 125000002723 alicyclic group Chemical group 0.000 claims description 12
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 12
- 239000003999 initiator Substances 0.000 claims description 10
- 125000000524 functional group Chemical group 0.000 claims description 9
- 150000005846 sugar alcohols Polymers 0.000 claims description 7
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical class S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 claims description 5
- 239000004593 Epoxy Substances 0.000 claims description 5
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 claims description 4
- 229920003986 novolac Polymers 0.000 claims description 4
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims description 3
- 125000002768 hydroxyalkyl group Chemical group 0.000 claims description 3
- 125000005409 triarylsulfonium group Chemical group 0.000 claims description 3
- 239000004305 biphenyl Substances 0.000 claims description 2
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- AHLBNYSZXLDEJQ-FWEHEUNISA-N orlistat Chemical compound CCCCCCCCCCC[C@H](OC(=O)[C@H](CC(C)C)NC=O)C[C@@H]1OC(=O)[C@H]1CCCCCC AHLBNYSZXLDEJQ-FWEHEUNISA-N 0.000 description 3
- PJANXHGTPQOBST-UHFFFAOYSA-N stilbene Chemical compound C=1C=CC=CC=1C=CC1=CC=CC=C1 PJANXHGTPQOBST-UHFFFAOYSA-N 0.000 description 3
- 235000021286 stilbenes Nutrition 0.000 description 3
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- UWRZIZXBOLBCON-VOTSOKGWSA-N (e)-2-phenylethenamine Chemical class N\C=C\C1=CC=CC=C1 UWRZIZXBOLBCON-VOTSOKGWSA-N 0.000 description 2
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- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- KYQCOXFCLRTKLS-UHFFFAOYSA-N Pyrazine Chemical compound C1=CN=CC=N1 KYQCOXFCLRTKLS-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- YTPLMLYBLZKORZ-UHFFFAOYSA-N Thiophene Chemical compound C=1C=CSC=1 YTPLMLYBLZKORZ-UHFFFAOYSA-N 0.000 description 2
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- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 2
- 125000004541 benzoxazolyl group Chemical group O1C(=NC2=C1C=CC=C2)* 0.000 description 2
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 2
- 239000011247 coating layer Substances 0.000 description 2
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- 239000012954 diazonium Substances 0.000 description 2
- 150000001989 diazonium salts Chemical class 0.000 description 2
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 229910010272 inorganic material Inorganic materials 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 229960003540 oxyquinoline Drugs 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 2
- 239000004417 polycarbonate Substances 0.000 description 2
- 229920000515 polycarbonate Polymers 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- BBEAQIROQSPTKN-UHFFFAOYSA-N pyrene Chemical compound C1=CC=C2C=CC3=CC=CC4=CC=C1C2=C43 BBEAQIROQSPTKN-UHFFFAOYSA-N 0.000 description 2
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- 125000001424 substituent group Chemical group 0.000 description 2
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- 238000001771 vacuum deposition Methods 0.000 description 2
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- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
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- 239000011701 zinc Substances 0.000 description 2
- NGQSLSMAEVWNPU-YTEMWHBBSA-N 1,2-bis[(e)-2-phenylethenyl]benzene Chemical compound C=1C=CC=CC=1/C=C/C1=CC=CC=C1\C=C\C1=CC=CC=C1 NGQSLSMAEVWNPU-YTEMWHBBSA-N 0.000 description 1
- OMWXYAYKNVNUAT-UHFFFAOYSA-N 1,2-bis[2-(2-methylphenyl)ethenyl]benzene Chemical compound CC1=CC=CC=C1C=CC1=CC=CC=C1C=CC1=CC=CC=C1C OMWXYAYKNVNUAT-UHFFFAOYSA-N 0.000 description 1
- BCASZEAAHJEDAL-PHEQNACWSA-N 1,4-bis[(e)-2-(4-methylphenyl)ethenyl]benzene Chemical compound C1=CC(C)=CC=C1\C=C\C(C=C1)=CC=C1\C=C\C1=CC=C(C)C=C1 BCASZEAAHJEDAL-PHEQNACWSA-N 0.000 description 1
- LWGPQZLNJIVUIC-UHFFFAOYSA-N 1,4-bis[2-(2-ethylphenyl)ethenyl]benzene Chemical compound CCC1=CC=CC=C1C=CC(C=C1)=CC=C1C=CC1=CC=CC=C1CC LWGPQZLNJIVUIC-UHFFFAOYSA-N 0.000 description 1
- SWYYRSGBEBXIRE-UHFFFAOYSA-N 1,4-bis[2-(3-ethylphenyl)ethenyl]benzene Chemical compound CCC1=CC=CC(C=CC=2C=CC(C=CC=3C=C(CC)C=CC=3)=CC=2)=C1 SWYYRSGBEBXIRE-UHFFFAOYSA-N 0.000 description 1
- VERMWGQSKPXSPZ-BUHFOSPRSA-N 1-[(e)-2-phenylethenyl]anthracene Chemical class C=1C=CC2=CC3=CC=CC=C3C=C2C=1\C=C\C1=CC=CC=C1 VERMWGQSKPXSPZ-BUHFOSPRSA-N 0.000 description 1
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- MVWPVABZQQJTPL-UHFFFAOYSA-N 2,3-diphenylcyclohexa-2,5-diene-1,4-dione Chemical class O=C1C=CC(=O)C(C=2C=CC=CC=2)=C1C1=CC=CC=C1 MVWPVABZQQJTPL-UHFFFAOYSA-N 0.000 description 1
- FZORBZJJXZJZDC-UHFFFAOYSA-N 2,5-bis(2-naphthalen-1-ylethenyl)pyrazine Chemical compound C1=CC=C2C(C=CC3=NC=C(N=C3)C=CC=3C4=CC=CC=C4C=CC=3)=CC=CC2=C1 FZORBZJJXZJZDC-UHFFFAOYSA-N 0.000 description 1
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- PAJSTGVSGZWCGO-UHFFFAOYSA-N 2,5-bis[2-(4-ethylphenyl)ethenyl]pyrazine Chemical compound C1=CC(CC)=CC=C1C=CC(N=C1)=CN=C1C=CC1=CC=C(CC)C=C1 PAJSTGVSGZWCGO-UHFFFAOYSA-N 0.000 description 1
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- FQJQNLKWTRGIEB-UHFFFAOYSA-N 2-(4-tert-butylphenyl)-5-[3-[5-(4-tert-butylphenyl)-1,3,4-oxadiazol-2-yl]phenyl]-1,3,4-oxadiazole Chemical compound C1=CC(C(C)(C)C)=CC=C1C1=NN=C(C=2C=C(C=CC=2)C=2OC(=NN=2)C=2C=CC(=CC=2)C(C)(C)C)O1 FQJQNLKWTRGIEB-UHFFFAOYSA-N 0.000 description 1
- BDMRRCGWWDZRRG-UHFFFAOYSA-N 2-[2-(4-chlorophenyl)ethenyl]benzo[e][1,3]benzoxazole Chemical compound C1=CC(Cl)=CC=C1C=CC(O1)=NC2=C1C=CC1=CC=CC=C21 BDMRRCGWWDZRRG-UHFFFAOYSA-N 0.000 description 1
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- SVNTXZRQFPYYHV-UHFFFAOYSA-N 2-methyl-1,4-bis[2-(2-methylphenyl)ethenyl]benzene Chemical compound CC1=CC=CC=C1C=CC(C=C1C)=CC=C1C=CC1=CC=CC=C1C SVNTXZRQFPYYHV-UHFFFAOYSA-N 0.000 description 1
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- 230000008021 deposition Effects 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- SMBQBQBNOXIFSF-UHFFFAOYSA-N dilithium Chemical compound [Li][Li] SMBQBQBNOXIFSF-UHFFFAOYSA-N 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- 125000002147 dimethylamino group Chemical group [H]C([H])([H])N(*)C([H])([H])[H] 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 239000007772 electrode material Substances 0.000 description 1
- 125000005678 ethenylene group Chemical group [H]C([*:1])=C([H])[*:2] 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000005281 excited state Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- GVEPBJHOBDJJJI-UHFFFAOYSA-N fluoranthrene Natural products C1=CC(C2=CC=CC=C22)=C3C2=CC=CC3=C1 GVEPBJHOBDJJJI-UHFFFAOYSA-N 0.000 description 1
- 150000008376 fluorenones Chemical class 0.000 description 1
- 239000006081 fluorescent whitening agent Substances 0.000 description 1
- 229910052733 gallium Inorganic materials 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 230000005283 ground state Effects 0.000 description 1
- RBTKNAXYKSUFRK-UHFFFAOYSA-N heliogen blue Chemical compound [Cu].[N-]1C2=C(C=CC=C3)C3=C1N=C([N-]1)C3=CC=CC=C3C1=NC([N-]1)=C(C=CC=C3)C3=C1N=C([N-]1)C3=CC=CC=C3C1=N2 RBTKNAXYKSUFRK-UHFFFAOYSA-N 0.000 description 1
- ACCCMOQWYVYDOT-UHFFFAOYSA-N hexane-1,1-diol Chemical compound CCCCCC(O)O ACCCMOQWYVYDOT-UHFFFAOYSA-N 0.000 description 1
- 229940083761 high-ceiling diuretics pyrazolone derivative Drugs 0.000 description 1
- 150000007857 hydrazones Chemical class 0.000 description 1
- 150000002460 imidazoles Chemical class 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- CSPVGJWCKNBRRB-UHFFFAOYSA-N indium;quinolin-8-ol Chemical compound [In].C1=CN=C2C(O)=CC=CC2=C1.C1=CN=C2C(O)=CC=CC2=C1.C1=CN=C2C(O)=CC=CC2=C1 CSPVGJWCKNBRRB-UHFFFAOYSA-N 0.000 description 1
- 150000002484 inorganic compounds Chemical class 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 229940079865 intestinal antiinfectives imidazole derivative Drugs 0.000 description 1
- 238000001659 ion-beam spectroscopy Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 239000001989 lithium alloy Substances 0.000 description 1
- SKEDXQSRJSUMRP-UHFFFAOYSA-N lithium;quinolin-8-ol Chemical compound [Li].C1=CN=C2C(O)=CC=CC2=C1 SKEDXQSRJSUMRP-UHFFFAOYSA-N 0.000 description 1
- 125000000040 m-tolyl group Chemical group [H]C1=C([H])C(*)=C([H])C(=C1[H])C([H])([H])[H] 0.000 description 1
- MOOHXQFFIPDLNX-UHFFFAOYSA-N magnesium;quinolin-8-ol Chemical compound [Mg].C1=CN=C2C(O)=CC=CC2=C1.C1=CN=C2C(O)=CC=CC2=C1 MOOHXQFFIPDLNX-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- DCZNSJVFOQPSRV-UHFFFAOYSA-N n,n-diphenyl-4-[4-(n-phenylanilino)phenyl]aniline Chemical group C1=CC=CC=C1N(C=1C=CC(=CC=1)C=1C=CC(=CC=1)N(C=1C=CC=CC=1)C=1C=CC=CC=1)C1=CC=CC=C1 DCZNSJVFOQPSRV-UHFFFAOYSA-N 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 150000004866 oxadiazoles Chemical class 0.000 description 1
- 150000007978 oxazole derivatives Chemical class 0.000 description 1
- JZRYQZJSTWVBBD-UHFFFAOYSA-N pentaporphyrin i Chemical compound N1C(C=C2NC(=CC3=NC(=C4)C=C3)C=C2)=CC=C1C=C1C=CC4=N1 JZRYQZJSTWVBBD-UHFFFAOYSA-N 0.000 description 1
- 125000002080 perylenyl group Chemical group C1(=CC=C2C=CC=C3C4=CC=CC5=CC=CC(C1=C23)=C45)* 0.000 description 1
- 238000005191 phase separation Methods 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 150000004986 phenylenediamines Chemical class 0.000 description 1
- 238000006303 photolysis reaction Methods 0.000 description 1
- 229920000548 poly(silane) polymer Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 239000009719 polyimide resin Substances 0.000 description 1
- 229920006254 polymer film Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- JEXVQSWXXUJEMA-UHFFFAOYSA-N pyrazol-3-one Chemical class O=C1C=CN=N1 JEXVQSWXXUJEMA-UHFFFAOYSA-N 0.000 description 1
- 150000003219 pyrazolines Chemical class 0.000 description 1
- 239000005871 repellent Substances 0.000 description 1
- YGSDEFSMJLZEOE-UHFFFAOYSA-M salicylate Chemical compound OC1=CC=CC=C1C([O-])=O YGSDEFSMJLZEOE-UHFFFAOYSA-M 0.000 description 1
- 229960001860 salicylate Drugs 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 125000005504 styryl group Chemical group 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 125000004434 sulfur atom Chemical group 0.000 description 1
- 229940042055 systemic antimycotics triazole derivative Drugs 0.000 description 1
- 229930192474 thiophene Natural products 0.000 description 1
- NZFNXWQNBYZDAQ-UHFFFAOYSA-N thioridazine hydrochloride Chemical class Cl.C12=CC(SC)=CC=C2SC2=CC=CC=C2N1CCC1CCCCN1C NZFNXWQNBYZDAQ-UHFFFAOYSA-N 0.000 description 1
- 239000013008 thixotropic agent Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- TVIVIEFSHFOWTE-UHFFFAOYSA-K tri(quinolin-8-yloxy)alumane Chemical compound [Al+3].C1=CN=C2C([O-])=CC=CC2=C1.C1=CN=C2C([O-])=CC=CC2=C1.C1=CN=C2C([O-])=CC=CC2=C1 TVIVIEFSHFOWTE-UHFFFAOYSA-K 0.000 description 1
- 150000001651 triphenylamine derivatives Chemical class 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/80—Constructional details
- H10K50/84—Passivation; Containers; Encapsulations
- H10K50/842—Containers
- H10K50/8426—Peripheral sealing arrangements, e.g. adhesives, sealants
Landscapes
- Electroluminescent Light Sources (AREA)
- Adhesives Or Adhesive Processes (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、液晶表示用ディス
プレイのバックライトやディスプレイや表示・光通信の
光源などに用いられる電気的発光素子である有機エレク
トロルミネッセンス素子に係り、特に有機エレクトロル
ミネッセンス素子の信頼性向上のための封止構造を最適
化した有機エレクトロルミネッセンス素子に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an organic electroluminescent device which is an electric light emitting device used for a backlight of a liquid crystal display, a light source for a display, a display and an optical communication, and more particularly to an organic electroluminescent device. The present invention relates to an organic electroluminescence device having an optimized sealing structure for improving reliability.
【0002】[0002]
【従来の技術】エレクトロルミネッセンス素子(以下、
「EL素子」と記す)とは、固体蛍光性物質の電界発光
またはエレクトロルミネッセンスといわれる現象を利用
した発光デバイスであり、現在無機系材料を発光体とし
て用いた無機EL素子が実用化され、液晶ディスプレイ
のバックライトやフラットディスプレイ等への応用展開
が図られている。しかしながら、無機EL素子は素子を
発光させるために交流でしかも100V以上の高電圧が
必要であること、及び青色発光が難しく、R,G,Bの
光の三原色によるフルカラー化が困難であることなどの
欠点がある。2. Description of the Related Art Electroluminescent devices (hereinafter referred to as "electroluminescent devices")
An “EL element” is a light-emitting device that uses a phenomenon called electroluminescence or electroluminescence of a solid fluorescent substance, and an inorganic EL element using an inorganic material as a light emitter has been put to practical use, and Applications to display backlights, flat displays, etc. are being developed. However, the inorganic EL element requires an alternating current and a high voltage of 100 V or more to cause the element to emit light, and it is difficult to emit blue light, and it is difficult to achieve full color by three primary colors of R, G, and B light. There are disadvantages.
【0003】一方、有機材料を用いたEL素子に関する
研究も古くから行われていたが、非常に効率が悪いた
め、低い輝度しか得られず本格的な実用化研究には至っ
ていなかった。しかし、1987年にコダック社のC.
W.Tang等により提案された構造、すなわち有機物
質をホール輸送層および発光層の2層に分けた機能分離
型の積層構造を有する有機EL素子は、10V以下の低
電圧にもかかわらず1000cd/m2以上の高輝度発
光を実現した(C.W.Tang and S.A.V
anslyke:Appl.Phys.Lett,51
(1987)913)。これにより、有機ELが俄然注
目され、近年、同様の構成を有する積層型の有機EL素
子についての研究が盛んに行われてきている。[0003] On the other hand, research on EL devices using organic materials has been conducted for a long time. However, since the efficiency is extremely low, only low luminance can be obtained and full-scale research for practical use has not been achieved. However, in 1987, Kodak's C.I.
W. An organic EL device having a structure proposed by Tang et al., That is, a function-separated stacked structure in which an organic substance is divided into a hole transport layer and a light-emitting layer is 1000 cd / m 2 despite a low voltage of 10 V or less. The above high-luminance light emission was realized (CW Tang and SAV)
anslyke: Appl. Phys. Lett, 51
(1987) 913). As a result, organic EL has suddenly attracted attention, and in recent years, studies on a stacked organic EL element having a similar configuration have been actively conducted.
【0004】ここで、従来の有機エレクトロルミネッセ
ンス素子構成について図3により簡単に説明する。Here, the configuration of a conventional organic electroluminescent element will be briefly described with reference to FIG.
【0005】図3は従来の有機エレクトロルミネッセン
ス素子の構成図である。図3において、透明なガラス基
板10の上にスパッタリング法や真空蒸着法などを用い
て形成されたITOなどの透明電極膜よりなる正孔注入
電極11が陽極として積層され、この正孔注入電極11
の上にTPD(N,N’−ジフェニル−N,N’−ビス
(3−メチルフェニル)−1,1’−ジフェニル−4,
4’−ジアミン)等の正孔輸送層12が積層形成されて
いる。そして、正孔輸送層12の上には、Alq3(8
−Hydroxyquinoline Aluminu
m)等を利用した発光層13が真空蒸着法によって形成
され、この発光層13の上に電子注入電極14を陰極と
して積層している。この電子注入電極14は、主として
AlLiやMgAgなどの仕事関数の低い金属膜からな
る。FIG. 3 is a structural view of a conventional organic electroluminescent device. In FIG. 3, a hole injection electrode 11 made of a transparent electrode film such as ITO formed on a transparent glass substrate 10 by a sputtering method or a vacuum evaporation method is laminated as an anode.
On top of TPD (N, N′-diphenyl-N, N′-bis (3-methylphenyl) -1,1′-diphenyl-4,
A hole transport layer 12 such as 4′-diamine) is laminated. Then, Alq 3 (8
-Hydroxyquinoline Aluminum
m) and the like are formed by a vacuum evaporation method, and an electron injection electrode 14 is stacked on the light emitting layer 13 as a cathode. The electron injection electrode 14 is mainly made of a metal film having a low work function, such as AlLi or MgAg.
【0006】この構成の有機EL素子に、正孔注入電極
11にプラス、電子注入電極14にマイナスの直流電圧
を印加することで発光層内での再結合、これによる励起
子の生成、最後に励起状態から基底状態への移行によっ
て発光が起きる。このような発光原理を持つ有機エレク
トロルミネッセンス素子においては、発光材料や層構造
を変化させることで、任意の発光波長を容易に制御でき
るため、各種発光デバイスやフルカラーディスプレイへ
の応用が期待される。[0006] By applying a positive DC voltage to the hole injection electrode 11 and a negative DC voltage to the electron injection electrode 14 to the organic EL device having this configuration, recombination in the light emitting layer, thereby generation of excitons, and finally Light emission is caused by the transition from the excited state to the ground state. In an organic electroluminescent element having such a light emitting principle, an arbitrary light emitting wavelength can be easily controlled by changing a light emitting material and a layer structure, and therefore, application to various light emitting devices and full color displays is expected.
【0007】有機EL素子は、前述したように電子注入
電極14から直接または電子輸送層を介して発光層13
に注入された電子と、正孔注入電極11から直接または
正孔輸送層12を介して発光層13に注入された正孔と
の再結合により発光が生じる。このような発光機構に基
づく有機エレクトロルミネッセンス素子において発光特
性を向上させるには、主として、1)発光層13、正孔
輸送層12等の有機膜の改善、2)正孔注入電極11及
び電子注入電極14の改善が必要となる。これらのう
ち、2)の電子注入電極14の陰極材の改良は発光層へ
電子を入りやすくすることを目的とするため、電子注入
電極14または発光層13との障壁を低くしなければな
らない。よって、電子注入電極14の陰極材料としては
仕事関数が小さく電気伝導性の高いことが必要であり、
例えば、MgAg(米国特許明細書第4,885,21
1号)やAlLi(特開平5−121172号公報)等
の合金が一般に用いられている。[0007] As described above, the organic EL element directly emits light from the light emitting layer 13 through the electron injection electrode 14 or through the electron transport layer.
Light is emitted by recombination of electrons injected into the light emitting layer 13 and holes injected into the light emitting layer 13 directly from the hole injection electrode 11 or through the hole transport layer 12. In order to improve the light emission characteristics of an organic electroluminescence device based on such a light emission mechanism, mainly, 1) improvement of an organic film such as a light emitting layer 13, a hole transport layer 12, and 2) a hole injection electrode 11 and electron injection. The electrode 14 needs to be improved. Of these, the improvement of the cathode material of the electron injection electrode 14 in (2) is intended to make it easier for electrons to enter the light emitting layer. Therefore, the barrier between the electron injection electrode 14 and the light emitting layer 13 must be reduced. Therefore, the cathode material of the electron injection electrode 14 needs to have a small work function and a high electric conductivity.
For example, MgAg (U.S. Pat. No. 4,885,21)
No. 1) and alloys such as AlLi (JP-A-5-121172) are generally used.
【0008】ところで、これら合金は非常に活性で化学
的に不安定である。そのため、外部からの水分や酸素に
よって陰極材が腐食、酸化してしまい、発光面中に存在
するダークスポットと呼ばれる未発光部の著しい成長
や、輝度低下等の経時的劣化を生じさせ易くなる。ま
た、有機エレクトロルミネッセンス素子に使用される発
光層13や正孔輸送層12等の有機固体は、一般に水分
や酸素に弱く、同様にダークスポットの成長や輝度低下
を招く。したがって、実用的な有機エレクトロルミネッ
センス素子やそれを用いたデバイスは、有機材料や電極
材料への水分及び酸素の進入を防ぐ目的で素子を封止
し、信頼性を向上させなければならない。[0008] These alloys are very active and chemically unstable. For this reason, the cathode material is corroded and oxidized by moisture and oxygen from the outside, so that a non-light-emitting portion called a dark spot existing on the light-emitting surface is remarkably grown, and the deterioration over time such as a decrease in luminance is easily caused. Organic solids such as the light emitting layer 13 and the hole transport layer 12 used in the organic electroluminescence element are generally weak to moisture and oxygen, and similarly cause dark spot growth and luminance reduction. Therefore, a practical organic electroluminescence element and a device using the same must seal the element for the purpose of preventing moisture and oxygen from entering an organic material and an electrode material, and improve reliability.
【0009】有機エレクトロルミネッセンス素子の封止
方法についてはこれまで様々な提案が成されてきた。例
えば、無機エレクトロルミネッセンス素子にて実際に実
用化されている方法、すなわち背面電極の外側にガラス
板を設けて背面電極とガラス板の間にシリコーンオイル
を封入する方法や、特開平5−89959号公報で開示
されているように素子上に絶縁性無機化合物からなる保
護膜を設けその外側に電気絶縁ガラスまたは電気絶縁性
気密流体からなるシールド層を設ける方法、及び特開平
7−211455号公報で開示されているように吸水率
1%以上の吸水物質と吸収率0.1%以下の防湿性物質
からなる保護膜を形成する方法等である。Various proposals have been made on a method of sealing an organic electroluminescence element. For example, a method practically used in an inorganic electroluminescence element, that is, a method in which a glass plate is provided outside a back electrode and silicone oil is sealed between the back electrode and the glass plate, and Japanese Patent Application Laid-Open No. 5-89959. As disclosed, a method of providing a protective film made of an insulating inorganic compound on an element and providing a shield layer made of an electrically insulating glass or an electrically insulating airtight fluid on the outside thereof, and Japanese Patent Application Laid-Open No. 7-212455. As described above, there is a method of forming a protective film made of a water-absorbing substance having a water absorption of 1% or more and a moisture-proof substance having an absorption of 0.1% or less.
【0010】[0010]
【発明が解決しようとする課題】上述したように、有機
エレクトロルミネッセンス素子の封止方法については様
々な提案が成されているが、未だ有効な封止方法は開発
されていない。何故なら、これまでの封止材料や封止手
法では水分や酸素を完全に防ぐことはできないからであ
る。例えば、前述した特開平5−89959号公報でカ
バーガラスと基板との接着に用いられたエポキシ樹脂
は、一般に3〜5(g/m2・24h/mm)、ポリイ
ミド樹脂でも2(g/m2・24h/mm)程度の水蒸
気透過性がある。このため、接着部分からの水分の進入
を完全に抑えることはできず、その結果ダークスポット
の成長を招いてしまう。さらに、前述した特開平7−2
11455号公報では吸湿性物質及び防湿性物質が共に
気相成膜法で作製されるが、これら高分子膜を欠陥も無
く成膜するのは困難であり、従ってダークスポットの成
長を完全に抑えることは不可能である。As described above, various proposals have been made for a method of sealing an organic electroluminescence element, but no effective sealing method has been developed yet. This is because conventional sealing materials and sealing methods cannot completely prevent moisture and oxygen. For example, the epoxy resin used for bonding the cover glass and the substrate in the above-mentioned Japanese Patent Application Laid-Open No. 5-89959 is generally 3 to 5 (g / m 2 · 24 h / mm), and the polyimide resin is 2 (g / m 2). there are 2 · 24h / mm) about water vapor permeability. For this reason, it is not possible to completely suppress the entry of moisture from the bonded portion, and as a result, dark spots are grown. Further, as described in Japanese Patent Application Laid-Open
In Japanese Patent No. 11455, both the hygroscopic substance and the moisture-proof substance are prepared by a vapor deposition method, but it is difficult to form these polymer films without defects, and therefore, the growth of dark spots is completely suppressed. It is impossible.
【0011】また、熱硬化型のエポキシ樹脂を用いて封
止する方法では、有機エレクトロルミネッセンス素子の
場合、高温に曝すと変質する場合があり、50〜100
℃が限界であるため、硬化が不十分となり、高い接着力
が得られず樹脂と基板の界面からの水分の進入が大きく
なる。また、光硬化型樹脂で最も一般的なラジカル硬化
系のアクリレート樹脂は耐湿性が悪いという問題があ
る。In the method of sealing using a thermosetting epoxy resin, the organic electroluminescent element may be deteriorated when exposed to a high temperature.
Since the temperature is the limit, the curing is insufficient, a high adhesive strength cannot be obtained, and the penetration of moisture from the interface between the resin and the substrate increases. In addition, radically curable acrylate resins, which are the most common photocurable resins, have a problem of poor moisture resistance.
【0012】さらに、特開平5−182759号公報に
は、光硬化性樹脂と透過性の小さな基板とを具備した封
止方法が提案されているが、この方法では60℃・90
%RHのような高温多湿の環境下では水分の進入を完全
に押さえることは不可能である。これは、高温多湿下で
は光硬化性樹脂中を水分が透過してくる以外に、光硬化
性樹脂の接着力不足による樹脂と基板の界面からの水分
の進入が大きいためである。Furthermore, Japanese Patent Application Laid-Open No. 5-182759 proposes a sealing method including a photocurable resin and a substrate having a low permeability.
In a hot and humid environment such as% RH, it is impossible to completely suppress the entry of moisture. This is because, under high temperature and high humidity, water penetrates through the interface between the resin and the substrate due to insufficient adhesion of the photocurable resin, in addition to the penetration of moisture through the photocurable resin.
【0013】本発明は、上記課題を解決するため、基板
とシールド材との接着に低透湿性で、接着力の強い光硬
化性エポキシ樹脂を用いることで、有機EL素子への外
部からの酸素・水分による攻撃を防ぎ、ダークスポット
の成長や輝度の低下という経時変化の少ない長寿命化を
図った有機エレクトロルミネッセンス素子を提供するこ
とを目的とする。In order to solve the above-mentioned problems, the present invention uses a low-moisture-permeable, highly-adhesive, photo-curable epoxy resin for bonding the substrate and the shielding material, so that oxygen from the outside to the organic EL element can be prevented. An object of the present invention is to provide an organic electroluminescent element that prevents an attack by moisture and has a long life with little change over time such as growth of a dark spot and a decrease in luminance.
【0014】[0014]
【課題を解決するための手段】本発明は、透明または半
透明の基板上に電子注入電極と有機薄膜と正孔注入電極
とからなる積層構造体を備え、この積層構造体の外表面
をシールド材によって保護した有機エレクトロルミネッ
センス素子であって、前記透明または半透明の基板と前
記シールド材の少なくとも一部分とが光硬化性エポキシ
樹脂によって接着されていることを特徴とする。According to the present invention, there is provided a laminated structure comprising an electron injection electrode, an organic thin film and a hole injection electrode on a transparent or translucent substrate, and the outer surface of the laminated structure is shielded. An organic electroluminescent element protected by a material, wherein the transparent or translucent substrate and at least a part of the shielding material are bonded with a photocurable epoxy resin.
【0015】本発明によれば、ダークスポットの成長、
輝度の低下という経時変化の少ない信頼性の高い有機エ
レクトロルミネッセンス素子が得られる。According to the invention, the growth of dark spots,
A highly reliable organic electroluminescent device with little change over time such as a decrease in luminance can be obtained.
【0016】[0016]
【発明の実施の形態】請求項1に記載の発明は、透明ま
たは半透明の基板上に電子注入電極と有機薄膜と正孔注
入電極とからなる積層構造体を備え、この積層構造体の
外表面をシールド材によって保護した有機エレクトロル
ミネッセンス素子であって、前記透明または半透明の基
板と前記シールド材の少なくとも一部分とが光硬化性エ
ポキシ樹脂によって接着されていることを特徴とする。DETAILED DESCRIPTION OF THE INVENTION The invention according to claim 1 is provided with a laminated structure comprising an electron injection electrode, an organic thin film and a hole injection electrode on a transparent or translucent substrate. An organic electroluminescent device having a surface protected by a shield material, wherein the transparent or translucent substrate and at least a part of the shield material are bonded by a photo-curable epoxy resin.
【0017】本発明においては、光硬化性エポキシ樹脂
は、より好ましくは(A)1分子内に2個以上のエポキ
シ基を有する脂環式エポキシ樹脂、(B)1分子内に1
個以上の芳香環を有するエポキシ樹脂、(C)1分子内
に2個以上の水酸基を有する化合物、(D)1分子内に
エポキシ樹脂と反応可能な官能基を有するアルコキシシ
リル化合物、(E)光カチオン硬化開始剤を必須成分と
する樹脂組成物からなるものであり、外部からの水分や
酸素をある程度遮断することが可能となるため、発光層
におけるダークスポットの成長を防止し、発光輝度の経
時的な低下を抑制することができる。In the present invention, the photocurable epoxy resin is more preferably (A) an alicyclic epoxy resin having two or more epoxy groups in one molecule, and (B) one in one molecule.
Epoxy resin having two or more aromatic rings, (C) a compound having two or more hydroxyl groups in one molecule, (D) an alkoxysilyl compound having a functional group capable of reacting with the epoxy resin in one molecule, (E) It is made of a resin composition containing a photocationic curing initiator as an essential component, and it is possible to block moisture and oxygen from the outside to some extent. A decrease with time can be suppressed.
【0018】1分子内に2個以上のエポキシ基を有する
脂環式エポキシ樹脂は、分子内のエポキシ基で環ひずみ
が生じているため、カチオン硬化系での反応性が良いこ
とが特徴である。従って、前記基板と前記シールド材の
接着に1分子内に2個以上のエポキシ基を有する脂環式
エポキシ樹脂を用いた場合、硬化は短時間で終了し、作
業効率が向上する。しかし、1分子内に2個以上のエポ
キシ基を有する脂環式エポキシ樹脂と光カチオン開始剤
のみで構成される場合、透湿性が高くなり、硬化物が脆
くなる。さらに接着性が低く、外部からの水分や酸素の
遮断ができなくなり、発光層におけるダークスポットの
成長を防止することができなくなって、発光輝度の経時
的な低下を抑制することができなくなる。これは、1分
子内に2個以上のエポキシ基を有する脂環式エポキシ樹
脂が比較的極性の高い官能基を有していて、撥水性の置
換基が少ないため、樹脂自体の吸湿性が高くなるからで
ある。An alicyclic epoxy resin having two or more epoxy groups in one molecule is characterized in that it has good reactivity in a cationically cured system because ring strain is generated in the epoxy group in the molecule. . Therefore, when an alicyclic epoxy resin having two or more epoxy groups in one molecule is used for bonding the substrate and the shield material, the curing is completed in a short time, and the working efficiency is improved. However, when only an alicyclic epoxy resin having two or more epoxy groups in one molecule and a photocationic initiator are used, the moisture permeability increases and the cured product becomes brittle. Furthermore, the adhesiveness is low, so that moisture and oxygen from the outside cannot be cut off, the growth of dark spots in the light emitting layer cannot be prevented, and the decrease in emission luminance over time cannot be suppressed. This is because the alicyclic epoxy resin having two or more epoxy groups in one molecule has a relatively polar functional group and has few water-repellent substituents, so the resin itself has high hygroscopicity. Because it becomes.
【0019】そこで、本発明者等は、1分子内に2個以
上のエポキシ基を有する脂環式エポキシ樹脂と撥水性の
高い(B)1分子内に1個以上の芳香環有するエポキシ
樹脂及び(E)光カチオン硬化開始剤を組み合わせ、さ
らに(C)1分子内に2個以上の水酸基を有する化合
物、より好ましくは多価アルコールである化合物を組み
合わせることで、靱性が付与され、さらにダークスポッ
トの成長を防止できることを見いだした。さらに、
(D)1分子内にエポキシ樹脂と反応可能な官能基を有
するアルコキシシリル化合物を必須成分とすることで接
着力が向上し、外部からの水分や酸素をある程度遮断す
ることが可能となる。Therefore, the present inventors have proposed an alicyclic epoxy resin having two or more epoxy groups in one molecule and an epoxy resin having high water repellency (B) having one or more aromatic rings in one molecule; By combining (E) a photocationic curing initiator and (C) a compound having two or more hydroxyl groups in one molecule, more preferably a compound which is a polyhydric alcohol, toughness is imparted and a dark spot is further provided. Have found that growth can be prevented. further,
(D) By using an alkoxysilyl compound having a functional group capable of reacting with an epoxy resin in one molecule as an essential component, the adhesive strength is improved, and it becomes possible to block external moisture and oxygen to some extent.
【0020】光硬化性エポキシ樹脂の必須成分である
(A)の1分子内に2個以上のエポキシ基を有する脂環
式エポキシ樹脂は、エポキシ当量100以上で2000
以下であることがより好ましい。エポキシ当量が100
以下だと、樹脂硬化物の架橋密度が上がり、脆くなって
しまうおそれがある。エポキシ当量が2000以上であ
ると硬化性が悪くなり、硬化の際長時間紫外線を照射し
てもタックがなくならないといった不具合が生じる場合
がある。The alicyclic epoxy resin (A) having two or more epoxy groups in one molecule, which is an essential component of the photocurable epoxy resin, has an epoxy equivalent of 100 or more and 2,000 or more.
It is more preferred that: Epoxy equivalent is 100
If it is less than the above, there is a possibility that the crosslinked density of the cured resin increases and the resin becomes brittle. If the epoxy equivalent is 2,000 or more, the curability will be poor, and there may be a problem that the tack does not disappear even if ultraviolet light is irradiated for a long time during curing.
【0021】光硬化性エポキシ樹脂の必須成分である1
分子内に1個以上の芳香環を有するエポキシ樹脂は、芳
香環が分子内にあることで分子自体が撥水性となり透湿
性が低くなる。このような1分子内に1個以上の芳香環
を有するエポキシ樹脂の例としては、ビスフェノールA
型エポキシ樹脂、ビスフェノールF型エポキシ樹脂、ビ
スフェノールS型エポキシ樹脂、油化シェルエポキシ株
式会社製の商品名「YX4000」といったビフェニル
型エポキシ樹脂、フェノールノボラック型エポキシ樹
脂、クレゾールノボラック型エポキシ樹脂、ジシクロペ
ンタジエン変性フェノールノボラック型エポキシ樹脂、
ナフトール類とカルボニル基含有化合物との共縮合樹脂
のエポキシ変性化合物などが例示できる。さらに、1分
子内に1個以上の芳香環を有するエポキシ樹脂が、ビス
フェノール型エポキシ樹脂、ビフェニル型エポキシ樹
脂、ノボラック型エポキシ樹脂、置換フェノール型エポ
キシ樹脂であることがより好ましい。この場合、分子内
の芳香環ユニットの含有率が高くなって撥水性がより高
くなり、光硬化性エポキシ樹脂の防水性が向上し、外部
からの水分や酸素を遮断し発光層におけるダークスポッ
トの成長を防止し、発光輝度の経時的な低下を抑制する
ことができるという作用を有する。1 which is an essential component of the photocurable epoxy resin
In an epoxy resin having one or more aromatic rings in a molecule, the molecule itself has water repellency and low moisture permeability due to the presence of the aromatic ring in the molecule. Examples of such an epoxy resin having one or more aromatic rings in one molecule include bisphenol A
Type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, biphenyl type epoxy resin such as "YX4000" manufactured by Yuka Shell Epoxy Co., Ltd., phenol novolak type epoxy resin, cresol novolak type epoxy resin, dicyclopentadiene Modified phenol novolak type epoxy resin,
Examples thereof include an epoxy-modified compound of a co-condensation resin of a naphthol and a carbonyl group-containing compound. Further, the epoxy resin having one or more aromatic rings in one molecule is more preferably a bisphenol-type epoxy resin, a biphenyl-type epoxy resin, a novolak-type epoxy resin, or a substituted phenol-type epoxy resin. In this case, the content of the aromatic ring unit in the molecule is increased, the water repellency is higher, the waterproofness of the photocurable epoxy resin is improved, moisture and oxygen from outside are blocked, and dark spots in the light emitting layer are reduced. It has an effect that growth can be prevented and a decrease in emission luminance over time can be suppressed.
【0022】光硬化性エポキシ樹脂の必須成分である1
分子内に2個以上の水酸基を有する化合物は多価アルコ
ールであることがより好ましい。多価アルコールはエポ
キシ樹脂との反応性がよく、光硬化性エポキシ樹脂に硬
化促進性、可撓性を付与する作用がある。エポキシ光カ
チオン硬化性樹脂に添加する多価アルコールは水酸基当
量が15000以下であることがより好ましい。水酸基
当量が15000を越える場合、硬化性が低下したり、
未反応物が硬化物に残存する場合もある。さらに水酸基
当量が15000を越える場合、光硬化性エポキシ樹脂
の作業性が悪くなるおそれがある。1 which is an essential component of the photocurable epoxy resin
The compound having two or more hydroxyl groups in the molecule is more preferably a polyhydric alcohol. Polyhydric alcohols have good reactivity with epoxy resins and have the effect of imparting curing acceleration properties and flexibility to photocurable epoxy resins. More preferably, the polyhydric alcohol added to the epoxy photocationically curable resin has a hydroxyl equivalent of 15,000 or less. If the hydroxyl equivalent exceeds 15,000, the curability will decrease,
Unreacted materials may remain in the cured product. Further, when the hydroxyl equivalent exceeds 15,000, the workability of the photocurable epoxy resin may be deteriorated.
【0023】このような1分子内に2個以上の水酸基を
有する化合物の代表例としては、ヘキサンジオール、ネ
オペンチルグリコール、トリメチロールプロパン、グリ
セリンなどの多価アルコール、ポリエチレングリコー
ル、ポリプロピレングリコールなどのポリアルキレング
リコール類、水酸基変性ポリブタジエンなどが例示でき
る。Representative examples of such compounds having two or more hydroxyl groups in one molecule include polyhydric alcohols such as hexanediol, neopentyl glycol, trimethylolpropane and glycerin, and polyhydric alcohols such as polyethylene glycol and polypropylene glycol. Examples thereof include alkylene glycols and hydroxyl-modified polybutadiene.
【0024】さらに、1分子内にエポキシ樹脂と反応可
能な官能基を有するアルコキシシリル化合物は、光硬化
性樹脂に接着性を付与するという観点からは、接着剤の
必須成分である。エポキシ樹脂と反応可能な官能基を有
さないアルコキシシリル化合物の場合、硬化物中に未反
応物として残存し、耐湿性試験を実施した際にブリード
が起こることがあるので、好ましくない。さらに、光硬
化性エポキシ樹脂の硬化系がカチオン系であることか
ら、エポキシ樹脂と速やかに反応する官能基としては脂
環式エポキシ基であることがより好ましい。このような
例としては日本ユニカー株式会社製の商品名「A−18
6」等のエポキシシランカップリング剤が例示できる。Further, an alkoxysilyl compound having a functional group capable of reacting with an epoxy resin in one molecule is an essential component of an adhesive from the viewpoint of imparting adhesiveness to a photocurable resin. An alkoxysilyl compound having no functional group capable of reacting with an epoxy resin is not preferable because it remains as an unreacted substance in a cured product and bleeds may occur when a moisture resistance test is performed. Further, since the curing system of the photo-curable epoxy resin is a cationic system, the functional group which reacts quickly with the epoxy resin is more preferably an alicyclic epoxy group. As such an example, a product name “A-18” manufactured by Nippon Unicar Co., Ltd.
6 "and the like.
【0025】光硬化性エポキシ樹脂の必須成分である光
カチオン硬化開始剤はとしてはジアゾニウム塩、スルホ
ニウム塩などが例示できる。ジアゾニウム塩は光に対す
る活性は高いが、光分解する際、窒素を発生することか
ら硬化物に気泡を巻き込むおそれがあり、光カチオン硬
化開始剤としてはスルホニウム塩であることがより好ま
しい。さらにスルホニウム塩はエポキシ樹脂との相溶性
の点で、ヒドロキシアルキル基を有することがより好ま
しく、熱安定性が良いトリアリールスルホニウム塩であ
ることがより好ましい。ヒドロキシアルキル基が分子内
にないとエポキシ樹脂と混合した際、相分離を起こす場
合がある。また、スルホニウム塩の硫黄原子の置換基が
アリール基以外、例えばメチレン基といったアルキル基
がある場合、光硬化性エポキシ樹脂が紫外線の照射を受
けることなしに分解し酸を発生するおそれがある。その
ため、光硬化性エポキシ樹脂のポットライフが低下する
場合がある。Examples of the photocationic curing initiator, which is an essential component of the photocurable epoxy resin, include diazonium salts and sulfonium salts. The diazonium salt has a high activity against light, but generates nitrogen during photodecomposition, so that there is a possibility that air bubbles may be involved in the cured product, and the photocationic curing initiator is more preferably a sulfonium salt. Further, the sulfonium salt preferably has a hydroxyalkyl group from the viewpoint of compatibility with the epoxy resin, and more preferably a triarylsulfonium salt having good heat stability. If the hydroxyalkyl group is not present in the molecule, phase separation may occur when mixed with the epoxy resin. Further, when the substituent of the sulfur atom of the sulfonium salt is an aryl group other than an aryl group, for example, an alkyl group such as a methylene group, the photocurable epoxy resin may be decomposed without irradiation with ultraviolet rays to generate an acid. Therefore, the pot life of the photocurable epoxy resin may be reduced.
【0026】また、本発明においては、可とう性を得る
ためのエラストマー、消泡剤、チキソ付与剤、希釈剤や
線膨張係数や吸水率を下げる目的でシリカなどの充填剤
を必要に応じて添加することは何らさしつかえない。In the present invention, an elastomer for obtaining flexibility, an antifoaming agent, a thixotropic agent, a diluent, and a filler such as silica for the purpose of lowering the coefficient of linear expansion and the water absorption may be added as required. It can be added at all.
【0027】(実施の形態1)以下に本発明の実施の形
態について、図を用いて説明する。(Embodiment 1) An embodiment of the present invention will be described below with reference to the drawings.
【0028】図1は本発明の一実施例を示す有機エレク
トロルミネッセンス素子の要部断面図である。FIG. 1 is a cross-sectional view of a main part of an organic electroluminescence device showing one embodiment of the present invention.
【0029】図1において基板1の上に正孔注入電極2
が形成され、この正孔注入電極2の上に正孔輸送層4と
発光層5の二層の有機薄膜層3が形成され、更にその上
に電子注入電極6が積層されている。そして、これらの
積層体の周りにはシールド材7が配置されてその下端を
接着層8により正孔注入電極2に接続している。In FIG. 1, a hole injection electrode 2 is provided on a substrate 1.
Is formed on the hole injecting electrode 2, a two-layered organic thin film layer 3 of a hole transporting layer 4 and a light emitting layer 5, and an electron injecting electrode 6 is further laminated thereon. A shield member 7 is arranged around these laminates, and the lower end thereof is connected to the hole injection electrode 2 by an adhesive layer 8.
【0030】基板1としては、透明又は半透明なガラ
ス、PET(ポリエチレンテレフタレート)、ポリカー
ボネート、非晶質ポリオレフィン等が用いられる。ま
た、基板1はこれらの材料を薄膜とした可撓性を有する
ものやフレキシブル基板でもよい。As the substrate 1, transparent or translucent glass, PET (polyethylene terephthalate), polycarbonate, amorphous polyolefin or the like is used. Further, the substrate 1 may be a flexible substrate made of any of these materials as a thin film or a flexible substrate.
【0031】正孔注入電極2としては、ITO、ATO
(SbをドープしたSnO2)、AZO(Alをドープ
したZnO)等が用いられる。As the hole injection electrode 2, ITO, ATO
(Sb-doped SnO 2 ), AZO (Al-doped ZnO) and the like are used.
【0032】有機薄膜層3は、発光層5のみの単層構造
の他に、正孔輸送層4と発光層5または発光層5と電子
輸送層(図示せず)の2層構造や、正孔輸送層4と発光
層5と電子輸送層の3層構造のいずれの構造でもよい。
但し、このような2層構造または3層構造の場合には、
正孔輸送層4と正孔注入電極2とが、または電子輸送層
と電子注入電極6とが接するように積層して形成され
る。The organic thin film layer 3 has a single-layer structure of only the light-emitting layer 5, a two-layer structure of the hole-transport layer 4 and the light-emitting layer 5, or a two-layer structure of the light-emitting layer 5 and the electron-transport layer (not shown), Any of a three-layer structure of the hole transport layer 4, the light emitting layer 5, and the electron transport layer may be used.
However, in the case of such a two-layer structure or a three-layer structure,
The hole transport layer 4 and the hole injection electrode 2 or the electron transport layer and the electron injection electrode 6 are stacked so as to be in contact with each other.
【0033】発光層5としては、可視領域で蛍光特性を
有し、かつ成膜性の良い蛍光体からなるものが好まし
く、Alq3やBe−ベンゾキノリノール(BeBq2)
の他に、2,5−ビス(5,7−ジ−t−ペンチル−2
−ベンゾオキサゾリル)−1,3,4−チアジアゾー
ル、4,4’−ビス(5,7−ベンチル−2−ベンゾオ
キサゾリル)スチルベン、4,4’−ビス〔5,7−ジ
−(2−メチル−2−ブチル)−2−ベンゾオキサゾリ
ル〕スチルベン、2,5−ビス(5,7−ジ−t−ベン
チル−2−ベンゾオキサゾリル)チオフィン、2,5−
ビス(〔5−α,α−ジメチルベンジル〕−2−ベンゾ
オキサゾリル)チオフェン、2,5−ビス〔5,7−ジ
−(2−メチル−2−ブチル)−2−ベンゾオキサゾリ
ル〕−3,4−ジフェニルチオフェン、2,5−ビス
(5−メチル−2−ベンゾオキサゾリル)チオフェン、
4,4’−ビス(2−ベンゾオキサイゾリル)ビフェニ
ル、5−メチル−2−〔2−〔4−(5−メチル−2−
ベンゾオキサイゾリル)フェニル〕ビニル〕ベンゾオキ
サイゾリル、2−〔2−(4−クロロフェニル)ビニ
ル〕ナフト〔1,2−d〕オキサゾール等のベンゾオキ
サゾール系、2,2’−(p−フェニレンジビニレン)
−ビスベンゾチアゾール等のベンゾチアゾール系、2−
〔2−〔4−(2−ベンゾイミダゾリル)フェニル〕ビ
ニル〕ベンゾイミダゾール、2−〔2−(4−カルボキ
シフェニル)ビニル〕ベンゾイミダゾール等のベンゾイ
ミダゾール系等の蛍光増白剤や、トリス(8−キノリノ
ール)アルミニウム、ビス(8−キノリノール)マグネ
シウム、ビス(ベンゾ〔f〕−8−キノリノール)亜
鉛、ビス(2−メチル−8−キノリノラート)アルミニ
ウムオキシド、トリス(8−キノリノール)インジウ
ム、トリス(5−メチル−8−キノリノール)アルミニ
ウム、8−キノリノールリチウム、トリス(5−クロロ
−8−キノリノール)ガリウム、ビス(5−クロロ−8
−キノリノール)カルシウム、ポリ〔亜鉛、ビス(8−
ヒドロキシ−5−キノリノニル)メタン〕等の8−ヒド
ロキシキノリン系金属錯体やジリチウムエピンドリジオ
ン等の金属キレート化オキシノイド化合物や、1,4−
ビス(2−メチルスチリル)ベンゼン、1,4−(3−
メチルスチリル)ベンゼン、1,4−ビス(4−メチル
スチリル)ベンゼン、ジスチリルベンゼン、1,4−ビ
ス(2−エチルスチリル)ベンゼン、1,4−ビス(3
−エチルスチリル)ベンゼン、1,4−ビス(2−メチ
ルスチリル)2−メチルベンゼン等のスチリルベンゼン
系化合物や、2,5−ビス(4−メチルスチリル)ピラ
ジン、2,5−ビス(4−エチルスチリル)ピラジン、
2,5−ビス〔2−(1−ナフチル)ビニル〕ピラジ
ン、2,5−ビス(4−メトキシスチリル)ピラジン、
2,5−ビス〔2−(4−ビフェニル)ビニル〕ピラジ
ン、2,5−ビス〔2−(1−ピレニル)ビニル〕ピラ
ジン等のジスチルピラジン誘導体、ナフタルイミド誘導
体、ペリレン誘導体、オキサジアゾール誘導体、アルダ
ジン誘導体、シクロペンタジエン誘導体、スチリルアミ
ン誘導体、クマリン系誘導体、及び芳香族ジメチリディ
ン誘導体等が用いられる。さらに、アントラセン、サリ
チル酸塩、ピレン、コロネン等も用いられる。The light emitting layer 5 is preferably made of a phosphor having a fluorescent property in the visible region and having good film-forming properties, such as Alq 3 or Be-benzoquinolinol (BeBq 2 ).
And 2,5-bis (5,7-di-t-pentyl-2
-Benzoxazolyl) -1,3,4-thiadiazole, 4,4'-bis (5,7-bentyl-2-benzoxazolyl) stilbene, 4,4'-bis [5,7-di- (2-methyl-2-butyl) -2-benzoxazolyl] stilbene, 2,5-bis (5,7-di-tert-bentyl-2-benzoxazolyl) thiofin, 2,5-
Bis ([5-α, α-dimethylbenzyl] -2-benzoxazolyl) thiophene, 2,5-bis [5,7-di- (2-methyl-2-butyl) -2-benzoxazolyl -3,4-diphenylthiophene, 2,5-bis (5-methyl-2-benzoxazolyl) thiophene,
4,4'-bis (2-benzoxazolyl) biphenyl, 5-methyl-2- [2- [4- (5-methyl-2-
Benzoxazoles such as benzoxazolyl) phenyl] vinyl] benzoxazolyl and 2- [2- (4-chlorophenyl) vinyl] naphtho [1,2-d] oxazole; 2,2 ′-(p-phenyl Range vinylene)
Benzothiazoles such as bisbenzothiazole, 2-
Fluorescent whitening agents such as [2- [4- (2-benzimidazolyl) phenyl] vinyl] benzimidazole and 2- [2- (4-carboxyphenyl) vinyl] benzimidazole, etc .; (Quinolinol) aluminum, bis (8-quinolinol) magnesium, bis (benzo [f] -8-quinolinol) zinc, bis (2-methyl-8-quinolinolate) aluminum oxide, tris (8-quinolinol) indium, tris (5- Methyl-8-quinolinol) aluminum, lithium 8-quinolinol, tris (5-chloro-8-quinolinol) gallium, bis (5-chloro-8)
-Quinolinol) calcium, poly [zinc, bis (8-
8-hydroxyquinoline-based metal complexes such as hydroxy-5-quinolinonyl) methane and metal-chelated oxinoid compounds such as dilithium epindridione;
Bis (2-methylstyryl) benzene, 1,4- (3-
Methylstyryl) benzene, 1,4-bis (4-methylstyryl) benzene, distyrylbenzene, 1,4-bis (2-ethylstyryl) benzene, 1,4-bis (3
-Ethylstyryl) benzene, styrylbenzene compounds such as 1,4-bis (2-methylstyryl) 2-methylbenzene, 2,5-bis (4-methylstyryl) pyrazine, 2,5-bis (4- Ethylstyryl) pyrazine,
2,5-bis [2- (1-naphthyl) vinyl] pyrazine, 2,5-bis (4-methoxystyryl) pyrazine,
Distilpyrazine derivatives such as 2,5-bis [2- (4-biphenyl) vinyl] pyrazine, 2,5-bis [2- (1-pyrenyl) vinyl] pyrazine, naphthalimide derivatives, perylene derivatives, oxadiazole Derivatives, aldazine derivatives, cyclopentadiene derivatives, styrylamine derivatives, coumarin derivatives, aromatic dimethylidin derivatives and the like are used. Further, anthracene, salicylate, pyrene, coronene and the like are also used.
【0034】正孔輸送層4としては、正孔移動度が高
く、透明で成膜性の良いものが好ましくTPD等のトリ
フェニルアミン誘導体の他に、ポルフィン、テトラフェ
ニルポルフィン銅、フタロシアニン、銅フタロシアニ
ン、チタニウムフタロシアニンオキサイド等のポリフィ
リン化合物や、1,1−ビス{4−(ジ−P−トリルア
ミノ)フェニル}シクロヘキサン、4,4’,4’’−
トリメチルトリフェニルアミン、N,N,N’,N’−
テトラキス(P−トリル)−P−フェニレンジアミン、
1−(N,N−ジ−P−トリルアミノ)ナフタレン、
4,4’−ビス(ジメチルアミノ)−2−2’−ジメチ
ルトリフェニルメタン、N,N,N’,N’−テトラフ
ェニル−4,4’−ジアミノビフェニル、N,N’−ジ
フェニル−N,N’−ジ−m−トリル−4,N,N−ジ
フェニル−N,N’−ビス(3−メチルフェニル)−
1,1’−4,4’−ジアミン、4’−ジアミノビフェ
ニル、N−フェニルカルバゾール等の芳香族第三級アミ
ン、4−ジ−P−トリルアミノスチルベン、4−(ジ−
P−トリルアミノ)−4’−〔4−(ジ−P−トリルア
ミノ)スチリル〕スチルベン等のスチルベン化合物、ト
リアゾール誘導体、オキサジザゾール誘導体、イミダゾ
ール誘導体、ポリアリールアルカン誘導体、ピラゾリン
誘導体、ピラゾロン誘導体、フェニレンジアミン誘導
体、アニールアミン誘導体、アミノ置換カルコン誘導
体、オキサゾール誘導体、スチリルアントラセン誘導
体、フルオレノン誘導体、ヒドラゾン誘導体、シラザン
誘導体、ポリシラン系アニリン系共重合体や、高分子オ
リゴマーや、スチリルアミン化合物や、芳香族ジメチリ
ディン系化合物、ポリ3−メチルチオフェン等の有機材
料が用いられる。また、ポリカーボネート等の高分子中
に低分子の正孔輸送層4用の有機材料を分散させた、高
分子分散系の正孔輸送層4も用いられる。The hole transport layer 4 is preferably a layer having a high hole mobility, being transparent and having good film-forming properties. In addition to triphenylamine derivatives such as TPD, porphine, tetraphenylporphine copper, phthalocyanine, copper phthalocyanine , Porphyrin compounds such as titanium phthalocyanine oxide, 1,1-bis {4- (di-P-tolylamino) phenyl} cyclohexane, 4,4 ′, 4 ″-
Trimethyltriphenylamine, N, N, N ', N'-
Tetrakis (P-tolyl) -P-phenylenediamine,
1- (N, N-di-P-tolylamino) naphthalene,
4,4'-bis (dimethylamino) -2-2-2'-dimethyltriphenylmethane, N, N, N ', N'-tetraphenyl-4,4'-diaminobiphenyl, N, N'-diphenyl-N , N'-Di-m-tolyl-4, N, N-diphenyl-N, N'-bis (3-methylphenyl)-
Aromatic tertiary amines such as 1,1'-4,4'-diamine, 4'-diaminobiphenyl, N-phenylcarbazole, 4-di-P-tolylaminostilbene, 4- (di-
Stilbene compounds such as P-tolylamino) -4 ′-[4- (di-P-tolylamino) styryl] stilbene, triazole derivatives, oxazizazole derivatives, imidazole derivatives, polyarylalkane derivatives, pyrazoline derivatives, pyrazolone derivatives, phenylenediamine derivatives, Annealed amine derivatives, amino-substituted chalcone derivatives, oxazole derivatives, styryl anthracene derivatives, fluorenone derivatives, hydrazone derivatives, silazane derivatives, polysilane-based aniline-based copolymers, polymer oligomers, styrylamine compounds, and aromatic dimethylidin-based compounds, An organic material such as poly-3-methylthiophene is used. Further, a polymer-dispersed hole transport layer 4 in which a low molecular weight organic material for the hole transport layer 4 is dispersed in a polymer such as polycarbonate is also used.
【0035】なお、電子輸送層としては、1,3−ビス
(4−tert−ブチルフェニル−1,3,4−オキサ
ジアゾリル)フェニレン(OXD−7)等のジョキサジ
アゾール誘導体、アントラキノジメタン誘導体、ジフェ
ニルキノン誘導体等が用いられる。The electron transport layer may be made of a joxadiazole derivative such as 1,3-bis (4-tert-butylphenyl-1,3,4-oxadiazolyl) phenylene (OXD-7) or an anthraquinodimethane derivative. And diphenylquinone derivatives.
【0036】電子注入電極6としては、Al、In、M
g、Ti等の金属、Mg−Ag合金、Mg−In合金等
のMg合金、Al−Li合金、Al−Sr合金、Al−
Ba合金等のAl合金等が用いられる。特に、本発明に
おいては、Al−Mg合金あるいはAl−Li−Mg合
金は、低仕事関数でしかも耐食性の優れた金属であり、
特に有効である。As the electron injection electrode 6, Al, In, M
g, metal such as Ti, Mg alloy such as Mg-Ag alloy, Mg-In alloy, Al-Li alloy, Al-Sr alloy, Al-
An Al alloy such as a Ba alloy is used. In particular, in the present invention, Al-Mg alloy or Al-Li-Mg alloy is a metal having a low work function and excellent corrosion resistance,
Especially effective.
【0037】本発明の特徴の一つは、ステンレスやガラ
ス等のシールド材7を用い、これを基板1に光硬化性エ
ポキシ樹脂の接着層8で接着し、有機薄膜EL素子を封
止していることである。光硬化性樹脂については、樹脂
の防水性及び基板1とシールド材7との接着性の両面か
ら鋭意検討した。光硬化性樹脂として(A)1分子内に
2個以上のエポキシ基を有する脂環式エポキシ樹脂、
(B)1分子内に1個以上の芳香環を有するエポキシ樹
脂、(C)1分子内に2個以上の水酸基を有する化合物
(D)1分子内にエポキシ樹脂と反応可能な官能基を有
するアルコキシシリル化合物、(E)光カチオン硬化開
始剤を必須成分とする光硬化性樹脂が特に効果的である
ことが判った。One of the features of the present invention is that a shielding material 7 such as stainless steel or glass is used, which is adhered to the substrate 1 with an adhesive layer 8 made of a photo-curable epoxy resin to seal an organic thin film EL element. It is that you are. As for the photo-curable resin, diligent studies were made from both aspects of the waterproofness of the resin and the adhesiveness between the substrate 1 and the shield material 7. (A) an alicyclic epoxy resin having two or more epoxy groups in one molecule as a photocurable resin,
(B) an epoxy resin having one or more aromatic rings in one molecule, (C) a compound having two or more hydroxyl groups in one molecule, and (D) a functional group capable of reacting with the epoxy resin in one molecule. It has been found that a photocurable resin containing an alkoxysilyl compound and (E) a photocationic curing initiator as essential components is particularly effective.
【0038】本発明により製造される有機EL素子の構
成は特に限定されるものではなく、例えば、上記に示し
た正孔注入電極(陽極)2/正孔輸送層4/発光層5/
電子注入電極(陰極)6以外の構造、正孔注入電極2/
発光層5/電子注入電極6の単層型素子や正孔注入電極
2/発光層5/電子輸送層/電子注入電極6の2層構造
及び正孔注入電極2/正孔輸送層4/発光層5/電子輸
送層/電子注入電極6の3層構造であっても良い。The structure of the organic EL device manufactured according to the present invention is not particularly limited. For example, the above-described hole injection electrode (anode) 2 / hole transport layer 4 / light emitting layer 5 /
Structure other than electron injection electrode (cathode) 6, hole injection electrode 2 /
Single layer element of light emitting layer 5 / electron injection electrode 6 or double layer structure of hole injection electrode 2 / light emitting layer 5 / electron transport layer / electron injection electrode 6 and hole injection electrode 2 / hole transport layer 4 / light emission It may have a three-layer structure of layer 5 / electron transport layer / electron injection electrode 6.
【0039】また、本発明の有機エレクトロルミネッセ
ンス素子は、図1に示したものに代えて、図2に示すよ
うに基板1上に正孔注入電極2、正孔輸送層4と発光層
5等からなる有機薄膜層3、さらには電子注入電極6を
形成した後に本発明の光硬化性エポキシ樹脂を被覆層9
として積層し、その後シールド材7と基板1を光硬化性
エポキシ樹脂の接着層8で接着させてもよい。The organic electroluminescent device of the present invention is different from that shown in FIG. 1 in that a hole injection electrode 2, a hole transport layer 4, a light emitting layer 5, etc. are formed on a substrate 1 as shown in FIG. After forming the organic thin film layer 3 and the electron injecting electrode 6, the coating layer 9 is coated with the photocurable epoxy resin of the present invention.
After that, the shield material 7 and the substrate 1 may be adhered with an adhesive layer 8 of a photo-curable epoxy resin.
【0040】次に、本発明の有機エレクトロルミネッセ
ンス素子の製造方法を以下に説明する。Next, a method for manufacturing the organic electroluminescence device of the present invention will be described below.
【0041】まず、公知の方法によりガラス等の基板1
上に、ITO等からなる正孔注入電極2、TPD等から
なる正孔輸送層4、Alq3等からなる発光層5、Al
−Li合金等からなる電子注入電極6を、抵抗加熱蒸着
法やイオンビームスパッタ法等により順次成膜し、積層
する。First, a substrate 1 made of glass or the like is formed by a known method.
A hole injection electrode 2 made of ITO or the like, a hole transport layer 4 made of TPD or the like, a light emitting layer 5 made of Alq 3 or the like,
An electron injection electrode 6 made of a Li alloy or the like is sequentially formed into a film by a resistance heating evaporation method, an ion beam sputtering method, or the like, and is laminated.
【0042】さらに、接着工程として、基板1に光硬化
性エポキシ樹脂の接着層8によりシールド材7を接着す
る。Further, as a bonding step, a shield member 7 is bonded to the substrate 1 by a bonding layer 8 of a photo-curable epoxy resin.
【0043】[0043]
【実施例】有機エレクトロルミネッセンス素子の作製の
要領は次のとおりである。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The procedure for producing an organic electroluminescent device is as follows.
【0044】まず、全面にITO膜が形成されたガラス
の基板1に所定のパターン形状を形成するように、IT
Oを利用した正孔注入電極2(膜厚160nm)を塩酸
を用いてエッチングした。この基板1を洗剤(商品名
「セミコクリーン」、フルウチ化学社製)で5分間超音
波洗浄した後、純水で10分間超音波洗浄し、さらにア
ンモニア過酸化水素溶液(1:1:5)で5分間超音波
洗浄した後、70℃の純水で5分間超音波洗浄を行い、
窒素ブロア−にて水分を飛ばし、最後に250℃の温度
で加熱し乾燥させる。この様に洗浄した基板1を抵抗加
熱蒸着装置内にセットし、チャンバー内を2×10-6T
orr以下の真空度まで減圧した後、TPDを蒸着源と
し約500Åの正孔輸送層4を形成した。続いて、Al
q3を蒸着源として約750Åの発光層5を形成した。
蒸着速度は特に限定するわけではないが、今回は共に2
Å/sで行った。次に、同一真空層内にて15at%の
Liを含むAlLi合金を蒸着源とし、2000Åの膜
厚の電子注入電極6を形成した。次に、この素子が形成
された基板1を真空チャンバーから取り出し、以下に示
す要領で素子の外側にシールド材7を形成した。シール
ド材7にはSUS303(Fe−Cr−Ni合金)を使
用し、基板1と接する部分に光硬化性エポキシ樹脂をデ
ィスペンサーを用いて塗布し、素子が形成されたガラス
基板1に重ね合わせ、有機層にダメージを与えないため
シールド材7の上方から高圧水銀灯により紫外線を7J
/cm2となるよう照射した。この様にして、シールド
材7が光硬化性エポキシ樹脂によって接着された有機エ
レクトロルミネッセンス素子を作製した。First, an IT is formed so as to form a predetermined pattern shape on a glass substrate 1 having an ITO film formed on the entire surface.
The hole injection electrode 2 (film thickness: 160 nm) using O was etched using hydrochloric acid. The substrate 1 was subjected to ultrasonic cleaning with a detergent (trade name “Semico Clean”, manufactured by Furuuchi Chemical Co., Ltd.) for 5 minutes, followed by ultrasonic cleaning with pure water for 10 minutes, and further with an ammonia hydrogen peroxide solution (1: 1: 5). After ultrasonic cleaning for 5 minutes with, pure water at 70 ° C. for 5 minutes,
Moisture is blown off with a nitrogen blower, and finally, it is heated and dried at a temperature of 250 ° C. The substrate 1 thus washed is set in a resistance heating evaporation apparatus, and the inside of the chamber is set to 2 × 10 −6 T.
After the pressure was reduced to a degree of vacuum of orr or less, a hole transport layer 4 of about 500 ° was formed using TPD as an evaporation source. Then, Al
A light emitting layer 5 of about 750 ° was formed using q 3 as a vapor deposition source.
The deposition rate is not particularly limited.
Å / s. Next, in the same vacuum layer, an electron injection electrode 6 having a thickness of 2000 ° was formed using an AlLi alloy containing 15 at% of Li as an evaporation source. Next, the substrate 1 on which the element was formed was taken out of the vacuum chamber, and a shield member 7 was formed outside the element in the following manner. SUS303 (Fe—Cr—Ni alloy) is used for the shield material 7, and a photocurable epoxy resin is applied to a portion in contact with the substrate 1 by using a dispenser, and is superimposed on the glass substrate 1 on which the element is formed. UV rays are applied from above the shielding material 7 with a high-pressure mercury lamp to 7 J to prevent damage to the layer.
/ Cm 2 . In this way, an organic electroluminescence device in which the shield member 7 was bonded with the photocurable epoxy resin was manufactured.
【0045】作製した有機EL素子の評価のため、耐湿
性試験を実施し、(表1)及び(表2)の結果を得た。
この試験での不良判定は、素子表面の最も大きいダーク
スポットが50ミクロン以上となったところで不良と
し、同様の実験を3回繰り返した平均時間を記した。For evaluation of the produced organic EL device, a moisture resistance test was carried out, and the results shown in (Table 1) and (Table 2) were obtained.
In this test, the defect was determined when the largest dark spot on the element surface became 50 μm or more, and the average time during which the same experiment was repeated three times was recorded.
【0046】また、比較例3、4については熱硬化型樹
脂であるので、50℃、3時間の熱硬化条件で硬化し、
ガラス基板1とシールド材7を接着後上記と同様の耐湿
性試験を実施した。Since Comparative Examples 3 and 4 are thermosetting resins, they were cured under the thermosetting conditions of 50 ° C. for 3 hours.
After bonding the glass substrate 1 and the shielding material 7, the same moisture resistance test as described above was performed.
【0047】基板1とシールド材7の接着に用いる光硬
化性樹脂のすべての配合は(表1)及び(表2)に従っ
て実施し、ディスパーザーを用い、加熱、溶融、混合し
た後、5インチ3本ロールを用い混練し、粘稠な液状の
光硬化性樹脂を得た。また、耐湿性試験の結果は(表
1)及び(表2)にまとめて記した。All the photocurable resins used for bonding the substrate 1 and the shielding material 7 were mixed according to (Table 1) and (Table 2). The mixture was kneaded using three rolls to obtain a viscous liquid photocurable resin. The results of the moisture resistance test are summarized in (Table 1) and (Table 2).
【0048】[0048]
【表1】 [Table 1]
【0049】[0049]
【表2】 [Table 2]
【0050】(表1)及び(表2)から、実施例1〜5
はいずれも優れた耐湿性を有していることがわかる。ま
た、比較例1、2は、ラジカル硬化系の光硬化性アクリ
レート樹脂であるため耐湿性がよくない。比較例3、4
は、熱硬化型樹脂では硬化が不十分で接着性がよくな
い。From Tables 1 and 2, it can be seen from Examples 1 to 5
It can be seen that all have excellent moisture resistance. Comparative Examples 1 and 2 are poor in moisture resistance because they are photocurable acrylate resins of radical curing type. Comparative Examples 3 and 4
The thermosetting resin has insufficient curing due to insufficient curing.
【0051】[0051]
【発明の効果】本発明によれば、基板とシールド材との
接着に低透湿性で、接着力の強い光硬化性エポキシ樹脂
を用いることで、有機EL素子を外部からの酸素・水分
による攻撃を防ぐことができる。また、ダークスポット
の成長や輝度の低下という経時変化の少ない長寿命化も
可能となり、高い信頼性の得られる動作環境で使用で
き、実用性の高い表示用素子を提供できる。According to the present invention, an organic EL element is attacked by oxygen and moisture from the outside by using a photo-curing epoxy resin having a low moisture permeability and a strong adhesive force for bonding a substrate and a shielding material. Can be prevented. Further, it is possible to provide a display element which can be used in an operating environment where high reliability can be obtained and has high practicability, with little change over time due to dark spot growth and reduction in luminance.
【図1】本発明の一実施例を示す有機エレクトロルミネ
ッセンス素子の要部断面図FIG. 1 is a cross-sectional view of a main part of an organic electroluminescence element showing one embodiment of the present invention.
【図2】本発明の有機エレクトロルミネッセンス素子の
その他の構成図FIG. 2 is another configuration diagram of the organic electroluminescence element of the present invention.
【図3】従来の有機エレクトロルミネッセンス素子の構
成図FIG. 3 is a configuration diagram of a conventional organic electroluminescence element.
1 基板 2 正孔注入電極 3 有機薄膜層 4 正孔輸送層 5 発光層 6 電子注入電極 7 シールド材 8 接着層 9 被覆層 DESCRIPTION OF SYMBOLS 1 Substrate 2 Hole injection electrode 3 Organic thin film layer 4 Hole transport layer 5 Light emitting layer 6 Electron injection electrode 7 Shielding material 8 Adhesive layer 9 Coating layer
───────────────────────────────────────────────────── フロントページの続き (72)発明者 原 慎太郎 大阪府門真市大字門真1006番地 松下電器 産業株式会社内 (72)発明者 岩永 秀明 大阪府門真市大字門真1006番地 松下電器 産業株式会社内 (72)発明者 三宅 澄也 東京都品川区東品川2丁目5番8号 住友 ベークライト株式会社内 (72)発明者 小森 慎司 東京都品川区東品川2丁目5番8号 住友 ベークライト株式会社内 ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Shintaro Hara 1006 Kazuma Kadoma, Osaka Prefecture Matsushita Electric Industrial Co., Ltd. 72) Inventor Sumiya Miyake 2-5-8 Higashishinagawa, Shinagawa-ku, Tokyo Sumitomo Bakelite Co., Ltd. (72) Inventor Shinji Shingo 2-5-2-8 Higashishinagawa, Shinagawa-ku, Tokyo Sumitomo Bakelite Co., Ltd.
Claims (10)
と有機薄膜と正孔注入電極とからなる積層構造体を備
え、この積層構造体の外表面をシールド材によって保護
した有機エレクトロルミネッセンス素子であって、前記
透明または半透明の基板と前記シールド材の少なくとも
一部分とが光硬化性エポキシ樹脂によって接着されてい
ることを特徴とする有機エレクトロルミネッセンス素
子。An organic electroluminescent device comprising a laminated structure comprising an electron injection electrode, an organic thin film and a hole injection electrode on a transparent or translucent substrate, wherein the outer surface of the laminated structure is protected by a shield material. An organic electroluminescent device, wherein the transparent or translucent substrate and at least a part of the shielding material are adhered with a photocurable epoxy resin.
子内に2個以上のエポキシ基を有する脂環式エポキシ樹
脂、(B)1分子内に1個以上の芳香環を有するエポキ
シ樹脂、(C)1分子内に2個以上の水酸基を有する化
合物、(D)1分子内にエポキシ樹脂と反応可能な官能
基を有するアルコキシシリル化合物、(E)光カチオン
硬化開始剤、を必須成分とする樹脂組成物からなること
を特徴とする請求項1に記載の有機エレクトロルミネッ
センス素子。2. The photocurable epoxy resin comprises: (A) an alicyclic epoxy resin having two or more epoxy groups in one molecule; and (B) an epoxy resin having one or more aromatic rings in one molecule. A resin, (C) a compound having two or more hydroxyl groups in one molecule, (D) an alkoxysilyl compound having a functional group capable of reacting with an epoxy resin in one molecule, and (E) a photocationic curing initiator. The organic electroluminescent device according to claim 1, comprising a resin composition as a component.
る(A)の1分子内に2個以上のエポキシ基を有する脂
環式エポキシ樹脂が、エポキシ当量100以上で200
0以下であることを特徴とする請求項2に記載の有機エ
レクトロルミネッセンス素子。3. An alicyclic epoxy resin having two or more epoxy groups in one molecule of (A), which is an essential component of the photocurable epoxy resin, has an epoxy equivalent of 100 or more and 200 or more.
The organic electroluminescence device according to claim 2, wherein the value is 0 or less.
る(B)の1分子内に1個以上の芳香環を有するエポキ
シ樹脂が、ビスフェノール型エポキシ樹脂、ビフェニル
型エポキシ樹脂、ノボラック型エポキシ樹脂、置換フェ
ノール型エポキシ樹脂よりなる群から少なくとも1種選
ばれるエポキシ樹脂であることを特徴とする請求項2に
記載の有機エレクトロルミネッセンス素子。4. The epoxy resin having at least one aromatic ring in one molecule of (B), which is an essential component of the photocurable epoxy resin, is a bisphenol epoxy resin, a biphenyl epoxy resin, or a novolak epoxy resin. The organic electroluminescence device according to claim 2, wherein the epoxy resin is at least one selected from the group consisting of a substituted phenol type epoxy resin.
る(C)の1分子内に2個以上の水酸基を有する化合物
が、多価アルコールであることを特徴とする請求項2に
記載の有機エレクトロルミネッセンス素子。5. The compound according to claim 2, wherein the compound having two or more hydroxyl groups in one molecule of (C), which is an essential component of the photocurable epoxy resin, is a polyhydric alcohol. Organic electroluminescent element.
る(C)の1分子内に2個以上の水酸基を有する化合物
の水酸基の当量が、15000以下であることを特徴と
する請求項2に記載の有機エレクトロルミネッセンス素
子。6. A compound having two or more hydroxyl groups in one molecule of (C), which is an essential component of the photocurable epoxy resin, has a hydroxyl equivalent of 15,000 or less. 3. The organic electroluminescent device according to 1.).
る(D)の1分子内にエポキシ樹脂と反応可能な官能基
を有するアルコキシシリル化合物が、脂環式エポキシ基
を有するアルコキシシリル化合物であることを特徴とす
る請求項2に記載の有機エレクトロルミネッセンス素
子。7. An alkoxysilyl compound having a functional group capable of reacting with an epoxy resin in one molecule of (D), which is an essential component of the photocurable epoxy resin, is an alkoxysilyl compound having an alicyclic epoxy group. 3. The organic electroluminescence device according to claim 2, wherein:
る(E)の光カチオン硬化開始剤が、スルホニウム塩で
あることを特徴とする請求項2に記載の有機エレクトロ
ルミネッセンス素子。8. The organic electroluminescent device according to claim 2, wherein the photocationic curing initiator (E), which is an essential component of the photocurable epoxy resin, is a sulfonium salt.
る(E)の光カチオン硬化開始剤が、トリアリールスル
ホニウム塩であることを特徴とする請求項2に記載の有
機エレクトロルミネッセンス素子。9. The organic electroluminescent device according to claim 2, wherein the photocationic curing initiator (E), which is an essential component of the photocurable epoxy resin, is a triarylsulfonium salt.
ある(E)の光カチオン硬化開始剤が、分子内にヒドロ
キシアルキル基を有するトリアリールスルホニウム塩で
あることを特徴とする請求項2に記載の有機エレクトロ
ルミネッセンス素子。10. The photo-cationic curing initiator (E), which is an essential component of the photo-curable epoxy resin, is a triarylsulfonium salt having a hydroxyalkyl group in the molecule. The organic electroluminescent device according to the above.
Priority Applications (1)
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JP10024293A JPH11224771A (en) | 1998-02-05 | 1998-02-05 | Organic electroluminescence element |
Applications Claiming Priority (1)
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---|---|---|---|
JP10024293A JPH11224771A (en) | 1998-02-05 | 1998-02-05 | Organic electroluminescence element |
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JPH11224771A true JPH11224771A (en) | 1999-08-17 |
Family
ID=12134132
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