JPH1120019A - Heat-resistant film - Google Patents

Heat-resistant film

Info

Publication number
JPH1120019A
JPH1120019A JP9190755A JP19075597A JPH1120019A JP H1120019 A JPH1120019 A JP H1120019A JP 9190755 A JP9190755 A JP 9190755A JP 19075597 A JP19075597 A JP 19075597A JP H1120019 A JPH1120019 A JP H1120019A
Authority
JP
Japan
Prior art keywords
film
thickness
heat
present
ratio
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP9190755A
Other languages
Japanese (ja)
Other versions
JP3807823B2 (en
Inventor
Takashi Fujiwara
隆 藤原
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Asahi Chemical Industry Co Ltd
Original Assignee
Asahi Chemical Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asahi Chemical Industry Co Ltd filed Critical Asahi Chemical Industry Co Ltd
Priority to JP19075597A priority Critical patent/JP3807823B2/en
Publication of JPH1120019A publication Critical patent/JPH1120019A/en
Application granted granted Critical
Publication of JP3807823B2 publication Critical patent/JP3807823B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Manufacture Of Macromolecular Shaped Articles (AREA)
  • Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
  • Polyamides (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
  • Magnetic Record Carriers (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a heat-resistant film, which has excellent electromagnetic conversion characteristics and traveling characteristics, for a base film of a magnetic recording media. SOLUTION: A heat-resistant film has average thickness of 2-10 μm, having 0.03-0.4 μm height (H), and 100-2000 μm main pitch (L) on at least one surface, and waviness of 500<=L/H<=15000 randomly. The ratio of thickness dispersion with respect to the average thickness is 1-8%, and the ratio of long-direction thickness dispersion with respect to width-direction thickness dispersion is 0.25-4. Therefore, the film has unique surface configuration and uneven pattern of thickness, which enables providing of a base film for magnetic recording media having good electromagnetic conversion characteristics and traveling characteristics.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、磁気記録媒体のベ
ースフィルム用に有用な耐熱性フィルムに関するもので
あり、さらに詳しくは、フィルムとしてその表面が特別
な形状を備えていて、かつ独特の厚みバラツキパターン
を形成しているが故に磁気記録媒体用ベースフィルムと
して用いた時に優れた電磁変換特性と走行性を兼備して
いる耐熱性フィルムに関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a heat-resistant film useful for a base film of a magnetic recording medium, and more particularly, to a film having a special shape on its surface and a unique thickness. The present invention relates to a heat-resistant film having excellent electromagnetic conversion characteristics and running properties when used as a base film for a magnetic recording medium because of forming a variation pattern.

【0002】[0002]

【従来の技術】アラミドフィルムやポリイミドフィルム
は、耐熱性に優れたフィルムとして、特開昭49−13
1247号公報、特開昭51−81854号公報、特開
昭51−81880号公報、特開昭52−82953号
公報、特開昭52−84245号公報、特開昭52−8
5251号公報、特開昭58−42649号公報、特開
昭59−45124号公報、特開昭61−246918
号公報、特開昭62−70421号公報、特開昭60−
15436号公報、特開昭60−15437号公報、特
開昭62−48726号公報などに開示されている。
2. Description of the Related Art Aramid films and polyimide films are known as films having excellent heat resistance.
1247, JP-A-51-81854, JP-A-51-81880, JP-A-52-82953, JP-A-52-84245, and JP-A-52-8
No. 5,251, JP-A-58-42649, JP-A-59-45124, JP-A-61-246918.
JP, JP-A-62-70421, JP-A-60-70421
No. 15,436, JP-A-60-15437, JP-A-62-48726, and the like.

【0003】特に、磁気記録媒体用ベースフィルムとし
て、特開昭61−246919号公報、特開昭63−2
97038号公報、特開平2−1741号公報、特開平
2−133434号公報、特開平3−119512号公
報、特開平3−114830号公報、特開平4−347
16号公報、特開平4−149245号公報、特開平6
−195679号公報、特開平8−235568号公
報、特公平5−36849号公報、特公平5−6459
4号公報などには、表面平滑性と表面の荒れを調整する
技術が開示されている。
[0003] Particularly, as a base film for a magnetic recording medium, Japanese Patent Application Laid-Open Nos.
JP-A-97038, JP-A-2-1741, JP-A-2-133434, JP-A-3-119512, JP-A-3-114830, JP-A-4-347
No. 16, JP-A-4-149245, JP-A-6-149
-195679, JP-A-8-235568, JP-B5-36849, JP-B5-6459.
No. 4 discloses a technique for adjusting surface smoothness and surface roughness.

【0004】しかし、このような工夫にもかかわらず、
磁気記録媒体用ベースフィルムとして用いた場合には、
表面平滑性が必要な電磁変換特性と表面の荒れが必要な
走行性といういわば2律背反な両特性を優れたレベルで
兼備するということは実現しなかった。
[0004] However, despite such ingenuity,
When used as a base film for magnetic recording media,
It has not been possible to achieve both excellent levels of electromagnetic conversion characteristics that require surface smoothness and runnability that requires surface roughness, so to speak.

【0005】[0005]

【発明が解決しようとする課題】本発明の課題は、高密
度記録の磁気記録媒体用ベースフィルムに使用するに適
した耐熱性フィルムを提供することである。
An object of the present invention is to provide a heat-resistant film suitable for use as a base film for a magnetic recording medium for high-density recording.

【0006】[0006]

【課題を解決するための手段】本発明者は、従来克服で
きなかった技術課題、つまり滑り性(走行性)と表面平
滑性の両方を優れたレベルで兼備した耐熱性フィルムの
取得について、多角度から検討した結果、フィルム表面
に特定の大きさと勾配をもったランダムなうねりを導入
すること、かつフィルムの厚みバラツキのパターンを独
特に設定することが、意外にも、飛躍的に両性能の向上
をもたらすことを発見し、その後更に検討した結果本発
明に到達した。
SUMMARY OF THE INVENTION The inventor of the present invention has sought to solve a technical problem which could not be overcome in the past, namely, to obtain a heat-resistant film having both excellent slipperiness (running property) and surface smoothness at an excellent level. As a result of studying from an angle, it was surprisingly surprising that the introduction of random waviness with a specific size and gradient on the film surface, and the unique setting of the film thickness variation pattern The inventors have found that the present invention provides an improvement, and as a result of further studies, the present invention has been achieved.

【0007】即ち、本発明は、平均厚み2〜10μmの
耐熱性フィルムであって、表面の少なくとも一方に0.
03〜0.4μmの高さ(H)と、100〜2000μ
mの主ピッチ(L)をもち,かつ500≦L/H≦15
000であるうねりをランダムにもっており、かつ平均
厚みに対する厚みバラツキの比が1〜8%であり、しか
も幅方向の厚みバラツキに対する長さ方向の厚みバラツ
キの比が0.25〜4である耐熱性フィルム、である。
本発明の耐熱性フィルムとしては、アラミドフィルムや
ポリイミドフィルムが用いられる。
That is, the present invention relates to a heat-resistant film having an average thickness of 2 to 10 μm, wherein at least one of the surfaces has a thickness of 0.1 μm.
03-0.4 μm height (H), 100-2000 μm
m with a main pitch (L) and 500 ≦ L / H ≦ 15
The heat resistance has a undulation of 000 at random and the ratio of the thickness variation to the average thickness is 1 to 8%, and the ratio of the thickness variation in the length direction to the thickness variation in the width direction is 0.25 to 4. Film.
An aramid film or a polyimide film is used as the heat-resistant film of the present invention.

【0008】本発明に用いられるアラミドとしては、次
の構成単位からなる群より選択された単位より実質的に
構成される。 −NH−Ar1 −NH− (1) −CO−Ar2 −CO− (2) −NH−Ar3 −CO− (3) ここでAr1 、Ar2 、Ar3 は少なくとも1個の芳香
環を含み、同一でも異なっていてもよく、これらの代表
例としては次の化1が挙げられ、その際、これらの芳香
環の環上の水素の一部が、ハロゲン基、ニトロ基、アル
キル基、アルコキシ基などで置換されているものも含ま
れる。
The aramid used in the present invention is substantially composed of units selected from the group consisting of the following structural units. —NH—Ar 1 —NH— (1) —CO—Ar 2 —CO— (2) —NH—Ar 3 —CO— (3) where Ar 1 , Ar 2 and Ar 3 are at least one aromatic ring Which may be the same or different, and typical examples thereof include the following chemical formula (1), wherein a part of hydrogen on the ring of these aromatic rings is a halogen group, a nitro group, an alkyl group And those substituted with an alkoxy group and the like.

【0009】[0009]

【化1】 ここで、Xは−O−、−CH2−、−SO2−、−S
−、−CO−などの基である。
Embedded image Here, X is -O-, -CH2-, -SO2-, -S
-, -CO- and the like.

【0010】特に、全ての芳香環の80モル%以上がパ
ラ位にて結合しているアラミドが好ましい。本発明に用
いられるポリイミドとしては、ポリマーの繰り返し単位
の中に芳香環とイミド基をそれぞれ1個以上含むもので
あり、次の化2、または化3の一般式で表されるもので
ある。
In particular, an aramid in which at least 80 mol% of all aromatic rings are bonded at the para position is preferred. The polyimide used in the present invention has at least one aromatic ring and at least one imide group in the repeating unit of the polymer, and is represented by the following general formula (2) or (3).

【0011】[0011]

【化2】 Embedded image

【0012】[0012]

【化3】 ここでAr4 及びAr6 は少なくとも1個の芳香環を含
み、イミド環を形成する2個のカルボニル基は芳香環上
の隣接する炭素原子に結合している。このAr4 は、芳
香族テトラカルボン酸またはその無水物に由来する。代
表例としては、化4がある。
Embedded image Here, Ar 4 and Ar 6 contain at least one aromatic ring, and two carbonyl groups forming an imide ring are bonded to adjacent carbon atoms on the aromatic ring. This Ar 4 is derived from an aromatic tetracarboxylic acid or its anhydride. A typical example is Chemical Formula 4.

【0013】[0013]

【化4】 ここで、Yは、−O−、−CO−、−CH2 −、−S
−、−SO2 −などの基である。また、Ar6 は無水ト
リカルボン酸、あるいはそのハライドに由来する。Ar
6 の代表例としては次の化5が挙げられる。
Embedded image Here, Y is, -O -, - CO -, - CH 2 -, - S
—, —SO 2 — and the like. Ar 6 is derived from tricarboxylic anhydride or its halide. Ar
As a representative example of 6, the following chemical formula 5 is given.

【0014】[0014]

【化5】 Ar5 、Ar7 は、少なくとも1個の芳香環を含み、芳
香族ジアミン、芳香族イソシアネートに由来する。Ar
5 またはAr7 の代表例としては次の化6が挙げられる
が、これらの芳香環の環上の水素の一部が、ハロゲン
基、ニトロ基、アルキル基、アルコキシ基などで置換さ
れているものも含まれる。
Embedded image Ar 5 and Ar 7 contain at least one aromatic ring and are derived from aromatic diamines and aromatic isocyanates. Ar
As a typical example of 5 or Ar 7, the following chemical formula 6 can be mentioned, in which a part of hydrogen on the ring of these aromatic rings is substituted with a halogen group, a nitro group, an alkyl group, an alkoxy group, or the like. Is also included.

【0015】[0015]

【化6】 ここで、Zは、−O−、−CH2 −、−S−、−SO2
−、−CO−などの基である。
Embedded image Here, Z is, -O -, - CH 2 - , - S -, - SO 2
-, -CO- and the like.

【0016】特に、Ar5 、Ar7 の80%以上がパラ
位に結合された芳香環であるポリイミドが好ましい。ま
た、本発明のアラミドフィルムまたはポリイミドフィル
ムには、フィルムの物性を損ねたり、本発明の目的に反
しない限り、酸化防止剤、除光沢剤、紫外線安定化剤、
その他の添加剤などや、他のポリマーを含有させてもよ
い。
In particular, polyimides in which 80% or more of Ar 5 and Ar 7 are aromatic rings bonded to the para position are preferred. Also, the aramid film or polyimide film of the present invention, or impair the physical properties of the film, as long as it does not contradict the purpose of the present invention, an antioxidant, a delustering agent, an ultraviolet light stabilizer,
Other additives and the like, and other polymers may be contained.

【0017】本発明の特徴は、フィルム表面の少なくと
も一方に0.03〜0.4μmの高さ(H)と、100
〜2000μmの主ピッチ(L)をもち、500≦L/
H≦15000の勾配をもつうねりを有することであ
る。0.03μm未満の高さ、又は/及び2000μm
を超える主ピッチ、又は/及び15000を超える勾配
(L/H)のうねりを持つフィルムは、滑り性が乏しく
フィルムの加工が難しくなる。この場合、微細粒子の大
量添加による滑り性の確保という考え方ではフィルムの
表面平滑性が不足して好ましくない。一方、0.4μm
を超える高さ、又は/及び100μm未満の主ピッチ、
又は/及び500未満の勾配を持つうねりをフィルム表
面に導入すると、これを磁気記録媒体のベースフィルム
として使用した場合、電磁変換特性が劣るようになる。
うねりは、好ましくは0.05〜0.3μmの高さと、
200〜1500μmの主ピッチをもつ。また、100
0〜10000のL/Hのうねりが一層好ましい。
A feature of the present invention is that at least one of the film surfaces has a height (H) of 0.03 to 0.4 μm,
It has a main pitch (L) of 20002000 μm and 500 ≦ L /
That is, it has a swell with a gradient of H ≦ 15000. Height less than 0.03 μm or / and 2000 μm
And / or a swell with a gradient (L / H) of more than 15000 has poor slipperiness and makes film processing difficult. In this case, the idea of ensuring the slipperiness by adding a large amount of fine particles is not preferable because the surface smoothness of the film is insufficient. On the other hand, 0.4 μm
A height greater than or equal to and / or a main pitch of less than 100 μm,
If / and / or waviness having a gradient of less than 500 is introduced on the film surface, when it is used as a base film of a magnetic recording medium, the electromagnetic conversion characteristics become inferior.
The swell preferably has a height of 0.05 to 0.3 μm,
It has a main pitch of 200 to 1500 μm. Also, 100
An L / H swell of 0-10000 is more preferred.

【0018】このように,100μm以上の長周期でか
つ特定の緩やかな勾配のうねりをフィルム表面に導入す
ることにより、電磁変換特性に全く悪影響を与えること
なくフィルムの走行性を飛躍的に改善できるという本発
明者の見出した事実は驚異的なことである。本発明は、
平均厚みが約2〜10μmの薄いフィルムに適用できる
が、厚みバラツキのパターンにも特徴がある。即ち、平
均厚みに対する厚みバラツキの比、及び幅方向の厚みバ
ラツキと長さ方向のそれの比を特定の範囲に設定するこ
とである。
As described above, by introducing a undulation having a long period of 100 μm or more and a specific gentle gradient to the film surface, the running property of the film can be drastically improved without any adverse effect on the electromagnetic conversion characteristics. The fact that the present inventors have found is surprising. The present invention
Although it can be applied to a thin film having an average thickness of about 2 to 10 μm, it is also characterized by a pattern of thickness variation. That is, the ratio of the thickness variation to the average thickness, and the ratio of the thickness variation in the width direction to that in the length direction are set to specific ranges.

【0019】平均厚みに対する厚みバラツキの比が1〜
8%であることが必要で、好ましくは、この比は1〜5
%の範囲である。この比が8%を超えると、ロール状に
捲上げたフィルムの捲姿が悪くなり、ロールからの解除
そのものや解除後のフィルムの加工性が悪くなるばかり
でなく、驚くべきことにフィルムの見かけの摩擦係数が
大きくなって走行性が悪くなることがわかった。換言す
れば、この比を8%以下、好ましくは5%以下にするこ
とによりフィルムの走行性を改善できる。また、この比
が1%未満になると、ロール状フィルムを解除するとき
静電気の発生しやすいことを見出した。
The ratio of the thickness variation to the average thickness is 1 to
8%, preferably this ratio is 1-5
% Range. If this ratio exceeds 8%, the rolled film will have a poor winding appearance, not only will the release from the roll itself or the workability of the film after the release be poor, but also the appearance of the film will be surprising. It was found that the coefficient of friction of the rubber increased and the running performance became poor. In other words, the running property of the film can be improved by setting the ratio to 8% or less, preferably 5% or less. Further, it has been found that when the ratio is less than 1%, static electricity is easily generated when the roll film is released.

【0020】また、幅方向の厚みバラツキに対する長さ
方向の厚みバラツキの比が0.25〜4の間にあること
が肝要であり、好ましくは0.33〜3である。この比
が4を超えるとフィルムをテープ化したときの電磁変換
特性が劣るケースがあり、一方0.25未満ではフィル
ムの走行性が落ちたり、捲姿が劣ることがある。
It is important that the ratio of the thickness variation in the length direction to the thickness variation in the width direction is between 0.25 and 4, preferably 0.33-3. If this ratio exceeds 4, the electromagnetic conversion characteristics when the film is taped may be poor, whereas if it is less than 0.25, the running properties of the film may be reduced or the rolled form may be poor.

【0021】さらに、幅方向の厚みバラツキの主ピッチ
が10〜200mmであることが、本発明のフィルムの
取扱い性を良好にする上で効果的であり好ましいことが
判明した。その詳細なメカニズムは不明であるが、フィ
ルムをロール状に捲いたときの空気の保持能力や静電気
帯電のしにくさと関係しているものと考えられる。厚み
バラツキの主ピッチは、例えば、厚み分布を測定しそれ
をフーリエ解析することにより、もっとも寄与の大きい
ピッチを特定することで決定できる。
Further, it has been found that a main pitch of the thickness variation in the width direction of 10 to 200 mm is effective and preferable in improving the handleability of the film of the present invention. Although the detailed mechanism is unknown, it is considered to be related to the ability to hold air when the film is wound into a roll and the difficulty of electrostatic charging. The main pitch of the thickness variation can be determined by, for example, measuring the thickness distribution and performing Fourier analysis on the thickness distribution to specify the pitch having the largest contribution.

【0022】フィルムの厚みバラツキは一般に製膜工程
において、フィルムが塑性変形を起こす条件、例えば、
ダイからの吐出、ダイから金属ロール・エンドレスベル
トへの受け渡し、ドラフト付与、ロール間またはベルト
からロールへの受け渡し、延伸、熱処理などの工程にお
いて、幅方向のクリアランス、温度、応力、濃度などの
バラツキが幅方向の厚みバラツキを結果し、時間的変動
が長さ方向の厚みバラツキを生成する。従って、これら
の製膜要因及びそのバラツキの制御によって前記特定し
た厚みバラツキパターンを得ることが出来る。
The thickness variation of the film is generally determined by the conditions under which the film undergoes plastic deformation in the film forming process, for example,
Variations in widthwise clearance, temperature, stress, concentration, etc. in processes such as discharge from die, delivery from die to metal roll / endless belt, drafting, delivery between rolls or from belt to roll, stretching, heat treatment, etc. Results in thickness variations in the width direction, and temporal variations produce thickness variations in the length direction. Therefore, the specified thickness variation pattern can be obtained by controlling these film formation factors and their variations.

【0023】本発明においては、好ましくは0〜10重
量%、更に好ましくは0〜3重量%の微細粒子をフィル
ムに含有させる。10重量%を超えるとフィルムの滑り
性が良いもののフィルムの表面突起が多くなって平滑性
が損なわれる。本発明の技術が微細粒子を全く含まない
ものに適用できることは驚くべきことである。何故な
ら、従来一般にフィルムの滑り性の確保は微細粒子の添
加によって行われてきたからである。
In the present invention, the film contains preferably 0 to 10% by weight, more preferably 0 to 3% by weight of fine particles. If it exceeds 10% by weight, the film has good slipperiness, but the surface protrusions of the film increase, and the smoothness is impaired. It is surprising that the technique of the present invention can be applied to those containing no fine particles at all. This is because conventionally, generally, the slipperiness of a film has been ensured by adding fine particles.

【0024】本発明は微細粒子の添加量の少ない場合に
その特徴が顕著に発揮される。微細粒子は、フィルムの
厚さ方向に均一に含有されていても、不均一に例えば少
なくとも一方の面とその近傍に含有させればよい。本発
明のフィルムは、好ましくは、その少なくとも一方の面
が、0.27μm以上0.54μm未満の高さの突起を
0〜5個/cm2 、0.54μm以上0.81μm未満
の高さの突起を0〜2個/10cm2 、0.81μm以
上の高さの突起を0〜0.5個/100cm2 もってお
り、更に好ましくは0.54μm以上の高さの突起が0
個である。上記の高さの突起が上記の個数を超えて存在
すると、磁気テープとした場合、出力の低下、ドロップ
アウトの増加、ノイズの増加などの電磁変換特性の低下
という好ましくない現象を引き起こす。
The characteristics of the present invention are remarkably exhibited when the added amount of the fine particles is small. The fine particles may be contained uniformly in the thickness direction of the film, or may be contained non-uniformly, for example, on at least one surface and in the vicinity thereof. In the film of the present invention, preferably, at least one surface has 0 to 5 protrusions / cm 2 having a height of 0.27 μm or more and less than 0.54 μm, and a height of 0.54 μm or more and less than 0.81 μm. The number of the projections is 0 to 2/10 cm 2 , and the number of the projections having a height of 0.81 μm or more is 0 to 0.5 / 100 cm 2 , and more preferably the number of the projections of 0.54 μm or more is 0.
Individual. If the protrusions having the above heights are present in excess of the above number, in the case of a magnetic tape, undesired phenomena such as a decrease in output, an increase in dropout, and an increase in noise are caused.

【0025】本発明のフィルムは、望ましくは、表面に
微細な適度の凹凸を有している。この凹凸を中心面平均
粗さ(SRa)で表すと、0.0002〜0.01μm
である。本発明の技術は、好ましくは,吸湿膨張係数が
100ppm/%RH以下のフィルムに適用される。吸
湿膨張係数が100ppm/%RHを超えるフィルム
は、湿度寸法安定性が実用に耐えがたいレベルになるか
らであり、より好ましくは、50ppm/%RH以下の
フィルムに適用される。
The film of the present invention desirably has fine moderate irregularities on the surface. When this unevenness is represented by a center plane average roughness (SRa), it is 0.0002 to 0.01 μm.
It is. The technique of the present invention is preferably applied to a film having a coefficient of hygroscopic expansion of 100 ppm /% RH or less. A film having a coefficient of hygroscopic expansion of more than 100 ppm /% RH has a humidity dimensional stability at a level that cannot be practically used, and is more preferably applied to a film having 50 ppm /% RH or less.

【0026】本発明のフィルムのヤング率(Mi)は7
00〜2500kg/mm2 であるのが好ましい。ヤン
グ率が700kg/mm2 未満のフィルムは、もはや高
剛性フィルムという範ちゅうのフィルムでなくなり、本
発明で特許請求している平均厚みのフィルムではロール
状フィルムの取扱い性が低下する。一方、2500kg
/mm2 を超えるアラミドまたはポリイミドフィルム
は、裂け易く且つ脆くなってもはやフィルムとしての有
用性が少なくなってしまう。高ヤング率のフィルムは、
分子構造的にパラ配向成分を多くすること、製造時に相
対的に高い延伸倍率を適用して、分子鎖を高配向化する
ことで実現できる。
The film of the present invention has a Young's modulus (Mi) of 7
It is preferably from 00 to 2500 kg / mm 2 . A film having a Young's modulus of less than 700 kg / mm 2 is no longer a film in the range of a high-rigidity film, and the average thickness of the film claimed in the present invention deteriorates the handling of a roll-shaped film. On the other hand, 2500kg
Aramid or polyimide films in excess of / mm 2 tend to tear and become brittle, and are no longer useful as films. High Young's modulus film
It can be realized by increasing the number of para-oriented components in the molecular structure and by applying a relatively high stretching ratio at the time of production to highly orient the molecular chains.

【0027】本発明は、フィルムの物性がフィルム面内
の全方向に一定のいわゆるバランスタイプには勿論のこ
と、長さ方向または幅方向に強化されたテンシライズド
タイプにも適用することができる。本発明のフィルム
は、また、好ましくは5〜100%の範囲の伸度を持っ
ている。5%未満の伸度のフィルムは脆いことが往々に
して見られるからである。一方、伸度は一般に大きい方
が望ましいが、実際的には100%程度が上限になる。
伸度は、ポリマーの種類、重合度や延伸配向度、結晶化
度等の調整によって達成できる。
The present invention can be applied not only to a so-called balance type in which the physical properties of the film are constant in all directions in the film plane, but also to a tensile type in which the film is reinforced in the length direction or the width direction. . The films of the present invention also preferably have an elongation in the range of 5-100%. This is because films with an elongation of less than 5% are often found to be brittle. On the other hand, it is generally desirable that the elongation is large, but practically, the upper limit is about 100%.
The elongation can be achieved by adjusting the type of polymer, the degree of polymerization, the degree of stretching orientation, the degree of crystallization, and the like.

【0028】本発明のフィルムとしては、200℃での
熱収縮率が0〜0.5%の範囲のものが好ましい。何故
なら、熱収縮が大きいと、フィルムの加工工程等で高温
履歴を受けた場合には、フィルムの平坦性などが低下す
ることがあるからである。熱収縮率の低減化は、ポリマ
ー種の選択、熱セットなどによって達成できる。熱収縮
率の小さいフィルムは、フィルムが耐熱性をもっている
ことの証左の1つでもある。
The film of the present invention preferably has a heat shrinkage at 200 ° C. in the range of 0 to 0.5%. This is because, if the heat shrinkage is large, when the film is subjected to a high temperature history in a film processing step or the like, the flatness of the film may be reduced. The reduction of the heat shrinkage can be achieved by selecting a polymer type, heat setting, and the like. A film having a small heat shrinkage is one of the evidences that the film has heat resistance.

【0029】本発明のフィルムは、好ましくは金属鏡面
との動摩擦係数が0.02〜0.4の範囲にあり、更に
好ましくは0.02〜0.3の範囲である。摩擦係数が
小さすぎると加工工程での取扱が不安定になり、逆に大
きすぎると加工工程でのしわ・歪の発生や傷つきが多く
なるからである。本発明において、前記した特定のうね
りの存在が摩擦係数の低減化に役立っていることが判明
した。摩擦係数の調整は、フィルムに特定の厚みバラツ
キを導入すること、または微細粒子の添加量・種類・粒
度・分散度等の選択によっても達成できる。
The film of the present invention preferably has a coefficient of kinetic friction with a metal mirror surface in the range of 0.02 to 0.4, more preferably in the range of 0.02 to 0.3. If the coefficient of friction is too small, handling in the processing step becomes unstable, and if it is too large, wrinkling, distortion and damage are increased in the processing step. In the present invention, it has been found that the presence of the specific undulations described above has helped to reduce the friction coefficient. Adjustment of the coefficient of friction can also be achieved by introducing a specific thickness variation into the film, or by selecting the amount, type, particle size, degree of dispersion and the like of the fine particles.

【0030】本発明において、特に微細粒子の添加量を
少なくして、例えば、0〜0.1重量%にして、フィル
ムの表面平滑性を向上させた場合にも、加工しやすい摩
擦係数をもっているという特徴がある。本発明のフィル
ムを製造する方法については、独特の表面うねり及び特
定の厚みバラツキパターンを生成させるに必要な部分に
工夫が必要であるが、基本的にはそれぞれのポリマーに
適した製造法で実施できる。
In the present invention, even when the surface smoothness of the film is improved by reducing the addition amount of the fine particles, for example, to 0 to 0.1% by weight, the friction coefficient can be easily processed. There is a feature. In the method of producing the film of the present invention, it is necessary to devise a portion necessary to generate a unique surface waviness and a specific thickness variation pattern, but basically, a production method suitable for each polymer is used. it can.

【0031】まず、アラミド樹脂については、有機溶剤
可溶の樹脂では、直接溶剤中で重合するか、一旦ポリマ
ーを単離した後再溶解するなどして溶液とし、ついで乾
式法または湿式法にて製膜し、また、ポリパラフェニレ
ンテレフタルアミド(PPTA)等の有機溶剤に難溶の
樹脂については、濃硫酸などに溶解して溶液とし、つい
で乾式法または湿式法にて製膜する。
First, for an aramid resin, in the case of a resin soluble in an organic solvent, a solution is prepared by directly polymerizing in a solvent, or once isolating and then re-dissolving the polymer, followed by a dry method or a wet method. A film is formed, and a resin that is hardly soluble in an organic solvent such as polyparaphenylene terephthalamide (PPTA) is dissolved in concentrated sulfuric acid or the like to form a solution, and then the film is formed by a dry method or a wet method.

【0032】一方、ポリイミド樹脂については、有機溶
剤中にてテトラカルボン酸無水物と芳香族ジアミンを反
応させて、ポリアミド酸とし、この溶液をそのまま、ま
たは一旦閉環処理してポリイミドとし、再度溶剤に溶解
して溶液を得、それらを乾式法または湿式法にて製膜す
る。乾式法では、溶液はダイから押し出し、金属ドラム
やエンドレスベルトなどの支持体上にキャストし、キャ
ストされた溶液が自己支持性あるフィルムを形成するま
で乾燥またはイミド化反応を進める。
On the other hand, with respect to the polyimide resin, a tetracarboxylic anhydride is reacted with an aromatic diamine in an organic solvent to obtain a polyamic acid. The solution is obtained by dissolution, and they are formed into a film by a dry method or a wet method. In the dry method, the solution is extruded from a die, cast on a support such as a metal drum or an endless belt, and the drying or imidization reaction proceeds until the cast solution forms a self-supporting film.

【0033】湿式法では、溶液はダイから直接凝固液中
に押し出すか、乾式と同様に金属ドラムまたはエンドレ
スベルト上にキャストした後、必要ならば溶剤の除去を
一部行った後、凝固液中に導き、凝固する。ついでこれ
らのフィルムはフィルム中の溶剤や無機塩などを洗浄
し、延伸、乾燥、熱処理などの処理を施す。
In the wet method, the solution is extruded directly from a die into a coagulating liquid, or cast on a metal drum or an endless belt in the same manner as in the dry method, and if necessary, a part of the solvent is removed. And solidify. Next, these films are washed with a solvent or an inorganic salt in the films, and then subjected to treatments such as stretching, drying, and heat treatment.

【0034】何れの製膜方法に於いても、製膜後のフィ
ルムが本発明の特徴とする独特のうねりを有するように
製造する。本発明者の知見に依れば、このような独特の
うねりをもったフィルムは、公知でない特殊な製膜条件
の組合せのもとで初めて実現するものであり、比較的広
い分子量分布(数平均分子量に対する重量平均分子量の
比で表して2.0以上)をもったポリマーを用いて、約
1000秒−1以上の高せん断速度でダイから吐出し、
1.5以上のドラフト(ダイからの押出速度に対するフ
ィルムの引取速度の比)で製膜したときがそれであっ
た。ここで、ドラフトとは、ダイからの押出速度に対す
るフィルムの引取り速度即ち金属ドラムやエンドレスベ
ルトの走行速度の比のことである。ただし、これ以外の
方法で本発明のフィルムを得ることを排除するわけでは
ない。
In any of the film forming methods, the film after the film formation is manufactured so as to have a unique undulation characteristic of the present invention. According to the knowledge of the present inventor, a film having such a unique undulation is realized for the first time under a combination of unknown unknown film forming conditions, and has a relatively wide molecular weight distribution (number average). Using a polymer having a ratio of weight average molecular weight to molecular weight of 2.0 or more) and discharging from a die at a high shear rate of about 1000 sec-1 or more,
That was when the film was formed with a draft of 1.5 or more (ratio of the film take-up speed to the extrusion speed from the die). Here, the draft is a ratio of a film take-up speed to an extrusion speed from a die, that is, a running speed of a metal drum or an endless belt. However, this does not preclude obtaining the film of the present invention by other methods.

【0035】フィルム同志の滑り性を良くしたり、ブロ
ッキング現象を防ぐため、フィルムに微細粒子を混在さ
せる方法を用いてもよく、この微細粒子を易滑剤とも称
する。微細粒子としては、有機化合物、無機化合物があ
るが、通常は、例えば、SiO2 、TiO2 、ZnO、
Al2 3 、CaSO4 、BaSO4 、CaCO3 、カ
ーボンブラック、ゼオライト、その他金属粉末などの無
機化合物が用いられる。粒子径は0.001〜2μm、
添加量は0〜10重量%に選ばれる。即ち、アラミド樹
脂またはポリイミドもしくはポリイミドの前駆体である
ポリアミド酸の溶液中に、上記微細粒子を混入し、この
溶液を製膜することにより製造する。この際、微細粒子
の分散を良くするために、超音波方式や撹拌方式のホモ
ジナイザーが好ましく用いられる。以下本発明を実施例
などを用いて更に詳細に説明するが、本発明はこれら実
施例などにより何ら限定されるものではい。
In order to improve the slipperiness of the films and prevent the blocking phenomenon, a method of mixing fine particles in the film may be used, and these fine particles are also referred to as a lubricant. Examples of the fine particles include an organic compound and an inorganic compound, and usually, for example, SiO 2 , TiO 2 , ZnO,
Inorganic compounds such as Al 2 O 3 , CaSO 4 , BaSO 4 , CaCO 3 , carbon black, zeolite, and other metal powders are used. Particle size is 0.001-2 μm,
The addition amount is selected from 0 to 10% by weight. That is, the fine particles are mixed in an aramid resin or a solution of a polyimide or a polyamic acid which is a precursor of the polyimide, and the solution is formed into a film. At this time, in order to improve the dispersion of the fine particles, a homogenizer of an ultrasonic system or a stirring system is preferably used. Hereinafter, the present invention will be described in more detail with reference to Examples and the like, but the present invention is not limited to these Examples and the like.

【0036】[0036]

【実施例】【Example】

〈特性の測定法〉 本発明の特性値の測定法は次の通りである。 (1)フィルムの厚み、厚みバラツキの測定法 フィルムの厚みは、デジタル電子マイクロメータ(アン
リツ株式会社製K351C型)により直径2mmの測定
子を用いてフィルムの全幅及びそれと同じ長さのサンプ
ルにつきそれぞれ5等分した線分に沿ってそれぞれの方
向に厚みを測定し、フィルムの平均厚みは全測定値の平
均値で、厚みバラツキは全測定値中の最大値と最小値の
差で表す。幅方向の厚みバラツキは幅方向の全測定値中
の最大値と最小値の差で、長さ方向の厚みバラツキは長
さ方向の全測定値中の最大値と最小値の差で表す。厚み
バラツキの主ピッチは前記測定値をフーリエ変換解析
し、最大寄与を示すピッチで代表する。
<Method of Measuring Characteristics> The method of measuring characteristic values of the present invention is as follows. (1) Method of measuring thickness and thickness variation of film The thickness of the film was measured using a digital electronic micrometer (K351C type manufactured by Anritsu Corporation) using a measuring element with a diameter of 2 mm for each sample of the entire width of the film and the same length as the sample. The thickness is measured in each direction along the line segment divided into five equal parts. The average thickness of the film is represented by the average value of all the measured values, and the variation in thickness is represented by the difference between the maximum value and the minimum value among all the measured values. The thickness variation in the width direction is the difference between the maximum value and the minimum value in all the measured values in the width direction, and the thickness variation in the length direction is represented by the difference between the maximum value and the minimum value in all the measured values in the length direction. The main pitch of the thickness variation is represented by a pitch showing the maximum contribution by performing a Fourier transform analysis of the measured value.

【0037】(2)フィルムの強度、伸度、ヤング率の
測定法 強度、伸度、ヤング率は、定速伸長型強伸度測定機を用
い、測定長100mm、引っ張り速度50mm/分で測
定したものである。 (3)表面うねりの測定法 ZYGO社のNew View 100型表面粗さ測定
装置を用い、対物レンズ倍率2.5倍、カメラ分解能
8.8μm、カットオフ5mmにてフィルムの任意の3
点につき測定したP−V値で高さ(H)を、中心線のう
ねりのフーリエ変換解析による主波長で主ピッチ(L)
を表す。
(2) Method of measuring strength, elongation, and Young's modulus of film The strength, elongation, and Young's modulus were measured using a constant-speed elongation type elongation measuring machine at a measuring length of 100 mm and a pulling speed of 50 mm / min. It was done. (3) Method of measuring surface waviness Using ZYGO New View 100 type surface roughness measuring device, objective lens magnification 2.5 times, camera resolution 8.8 μm, cutoff 5 mm
The height (H) is obtained by the PV value measured for each point, and the main pitch (L) is obtained by the main wavelength by the Fourier transform analysis of the undulation of the center line.
Represents

【0038】(4)中心面平均粗さ(SRa)の測定法 SRaの定義は、例えば奈良治郎著「表面粗さの測定、
評価法」(総合技術センター、1983)に示されてい
るもので、干渉位相差顕微鏡の干渉像を計算処理して得
る方法を用いた。即ち、ZYGO社のNew View
100型表面粗さ測定装置を用い、対物レンズ倍率4
0倍、カメラ分解能550μm、カットオフ25μmに
て、フィルムの任意の3点につきSRaを測定しその平
均で表した。
(4) Method of Measuring Center Surface Average Roughness (SRa) SRa is defined, for example, by Jiro Nara, “Measurement of Surface Roughness,
Evaluation method ”(Sogo Gijutsu Center, 1983), and a method of calculating and obtaining an interference image of an interference phase contrast microscope was used. In other words, New View of ZYGO
Using a 100 type surface roughness measuring device, objective lens magnification 4
SRa was measured at any three points of the film at 0 times, with a camera resolution of 550 μm, and a cut-off of 25 μm, and the average was represented.

【0039】(5)熱収縮率の測定法 フィルムから2cm×5cmの試料片を切り出し、4c
mの間隔に刃物で傷をつけて標識とし、予め25℃、5
5%相対湿度の雰囲気下に72時間放置した後、標識間
の距離を読み取り顕微鏡にて測定し、次いで200℃の
熱風式オーブンに2時間拘束することなく放置した後、
再度25℃、55%相対湿度の雰囲気下に72時間放置
した後、標識間の距離を読み取り顕微鏡にて測定して求
めた。
(5) Method of Measuring Heat Shrinkage A 2 cm × 5 cm sample piece was cut out from a film, and 4 c
m at a distance of 25 m with a blade to make a marker.
After leaving for 72 hours in an atmosphere of 5% relative humidity, the distance between the labels was read and measured with a microscope, and then left in a hot air oven at 200 ° C. for 2 hours without restraint.
After leaving again for 72 hours in an atmosphere of 25 ° C. and 55% relative humidity, the distance between the labels was read and measured with a microscope.

【0040】(6)フィルム面方向の吸湿膨張係数の測
定法 熱力学特性測定機(TMA、真空理工株式会社製TM7
000型)に幅5mmのサンプルを取り付け、荷重0.
3g下で、一旦300℃まで昇温してサンプルの残留歪
を除去した後、乾燥窒素気流下に冷却し、23℃におい
て、乾燥窒素と空気との間の湿度変化及びフィルムの寸
法変化を測定し、計算にて求めた。 (7)動摩擦係数の測定法 金属鏡面として、鏡面研磨されたステンレス製の固定ロ
ール(直径60mm)に、90゜の抱角になるように、
幅1cmのフィルムの一端に50gの荷重をかけ、他端
を20cm/分の速度で引っ張り、この時のフィルムの
引張張力から、オイラーの式を用いて算出した。
(6) Method of measuring the coefficient of hygroscopic expansion in the direction of the film surface Thermodynamic property measuring device (TMA, TM7 manufactured by Vacuum Riko Co., Ltd.)
000 type), a sample with a width of 5 mm was attached, and a load of 0.
After removing the residual strain of the sample by raising the temperature once to 300 ° C. under 3 g, the sample was cooled under a dry nitrogen stream, and the change in humidity between dry nitrogen and air and the change in the dimensions of the film were measured at 23 ° C. Then, it was calculated. (7) Method of measuring dynamic friction coefficient As a metal mirror surface, a mirror-polished stainless steel fixed roll (diameter 60 mm) is set so that it has an angle of 90 °.
A load of 50 g was applied to one end of the film having a width of 1 cm, and the other end was pulled at a speed of 20 cm / min. The tension was calculated from the tensile tension of the film using Euler's equation.

【0041】(8)表面の粗大突起の測定法 フィルムの表面に20nmの厚みにアルミニウムを均一
に蒸着し、波長0.546μmのハロゲン単色光を用い
て、光多重干渉顕微鏡にて200倍の倍率で任意の3c
m四方のフィルム面を観察し、突起物に対して生じる干
渉縞が1個のものを0.27μm以上0.54μm未満
の高さの突起、干渉縞が2個のものを0.54μm以上
0.81μm未満の高さの突起、干渉縞が3個以上のも
のを0.81μm以上の高さの突起として数え、10回
の平均値で表す。 (9)磁気テープの電磁変換特性の測定法 JIS X 6129−1993に準じて、短波長での
特性を把握するため、出力測定は4499.8ftpm
mに、ミッシングパルスゾーン測定は記録周波数を9M
Hz及び12MHzにそれぞれJISの規格を変更し
て、測定した。
(8) Method for measuring coarse protrusions on the surface Aluminum was uniformly deposited to a thickness of 20 nm on the surface of the film, and using a monochromatic halogen light having a wavelength of 0.546 μm, magnification of 200 times by an optical multiplex interference microscope. And any 3c
By observing the m square film surface, one interference fringe with respect to the protrusion is 0.27 μm or more and less than 0.54 μm in height, and two interference fringes is 0.54 μm or more with two interference fringes. Projections having a height of less than 0.81 μm and three or more interference fringes are counted as projections having a height of 0.81 μm or more, and are represented by an average value of 10 times. (9) Measuring method of electromagnetic conversion characteristics of magnetic tape According to JIS X 6129-1993, in order to grasp the characteristics at short wavelength, the output measurement is 4499.8 ftpm.
m, the recording frequency is 9M in the missing pulse zone measurement.
The measurement was performed by changing the JIS standard to 12 Hz and 12 MHz, respectively.

【0042】(実施例1)ゲル透過クロマトグラフで測
定した数平均分子量に対する重量平均分子量の比が3.
1であるポリパラフェニレンテレフタルアミド(PPT
A)を99.8%濃硫酸に、ポリマー濃度が12%にな
るように溶解し、ダイから21000秒-1のせん断速度
で吐出して2.3のドラフトがかかるようにエンドレス
ベルト上にキャストした。濃硫酸には、予め0.04μ
mのコロイド状シリカ粒子をPPTAに対し0.2重量
%となるように超音波撹拌機により分散させておいた。
ベルト上で加熱と同時に吸湿処理して、ドープを液晶相
から等方相に相転換した後、0℃の15%硫酸中にて凝
固させ、中和、水洗し、長さ方向に1.05倍の延伸を
施した後クリップテンターにより1.1倍に横延伸し次
に定長状態を保ちつつ150℃で熱風乾燥し、次いで4
30℃で緊張熱処理した後、ロール状に捲き上げた。
Example 1 The ratio of the weight average molecular weight to the number average molecular weight measured by gel permeation chromatography was 3.
Polyparaphenylene terephthalamide (PPT)
A) is dissolved in 99.8% concentrated sulfuric acid so that the polymer concentration becomes 12%, discharged from a die at a shear rate of 21000 sec −1 , and cast on an endless belt so that a draft of 2.3 is applied. did. 0.04μ in advance for concentrated sulfuric acid
m of colloidal silica particles was dispersed by an ultrasonic stirrer so as to be 0.2% by weight based on PPTA.
After heating and doping on a belt, the dope is converted from a liquid crystal phase to an isotropic phase, then coagulated in 15% sulfuric acid at 0 ° C., neutralized, washed with water, and cut in a length direction of 1.05. After stretching the film, the film is transversely stretched to 1.1 times with a clip tenter, and then dried at 150 ° C. with hot air while maintaining a fixed length.
After a tension heat treatment at 30 ° C., the film was rolled up.

【0043】幅600mmで得られたロール状の平均厚
み4.6μmのPPTAフィルムは25℃55%相対湿
度での平衡吸湿率が2.7%であり、長尺方向、幅方向
に物性差は殆ど無く、その特性は表1に示す通りだっ
た。得られたフィルムを用いて、メタルパウダーを磁性
層とする磁気テープを試作し、DDS−2規格のカート
リッジに組込んで磁気特性を測定したところ、市販のD
DS−2規格テープ対比で出力102%、ミッシングパ
ルスゾーン85%(9MHz)、70%(12MHz)
と優れたものであった。また、磁気テープの試作工程で
のトラブルは全くなかった。
The roll-shaped PPTA film having an average thickness of 4.6 μm and having a width of 600 mm has an equilibrium moisture absorption of 2.7% at 25 ° C. and a relative humidity of 55%. Almost no, and the properties were as shown in Table 1. Using the obtained film, a magnetic tape having a magnetic layer made of metal powder was trial-produced, assembled into a DDS-2 standard cartridge, and measured for magnetic properties.
Output 102%, Missing pulse zone 85% (9MHz), 70% (12MHz) compared to DS-2 standard tape
And it was excellent. Also, there was no trouble in the trial production process of the magnetic tape.

【0044】(比較例1)実施例1において、ドラフト
を3.8にして、それに関連した条件以外は全く変えず
にフィルムを捲上げた。得られたフィルムの特性を表1
に示すが、表面うねりが大きく本発明の範囲外であっ
た。実施例1と同様にDDS−2規格の磁気テープを試
作した。試作工程でのトラブルはなかったが、ミッシン
グパルスゾーンが市販テープ比120%と大きかった。
(Comparative Example 1) In Example 1, the draft was changed to 3.8, and the film was wound up without any change except for the conditions related thereto. Table 1 shows the properties of the obtained film.
As shown in the figure, the surface waviness was large and out of the range of the present invention. In the same manner as in Example 1, a DDS-2 standard magnetic tape was prototyped. Although there was no trouble in the trial production process, the missing pulse zone was as large as 120% of the commercial tape.

【0045】(比較例2)実施例1において、凝固液を
52%硫酸にした以外は実施例1と同一の条件でフィル
ムを捲上げた。得られたフィルムの特性を表1に示す
が、厚みバラツキのパターンが本発明の範囲外となっ
た。これは、凝固浴の組成の変化によって凝固が緩慢化
したことによると推定される、特に長さ方向の厚みムラ
が大きくなったためである。実施例1と同様にDDS−
2規格の磁気テープを試作した。試作工程では、フィル
ムの摩擦係数が大きいことによるとみられる走行しにく
さが観察された以外は大きなトラブルはなかったが、ミ
ッシングパルスゾーンが市販テープ比140%と大きか
った。
Comparative Example 2 A film was wound up under the same conditions as in Example 1 except that the coagulating liquid was changed to 52% sulfuric acid. The properties of the obtained film are shown in Table 1, and the pattern of thickness variation was out of the range of the present invention. This is presumed to be due to the fact that coagulation slowed down due to a change in the composition of the coagulation bath, particularly because the thickness unevenness in the length direction became large. The DDS-
Two standard magnetic tapes were prototyped. In the trial production process, there was no major trouble except for the difficulty in running, which was considered to be due to the large coefficient of friction of the film, but the missing pulse zone was as large as 140% of the commercial tape.

【0046】[0046]

【表1】 [Table 1]

【0047】(実施例2)実施例1において、数平均分
子量に対する重量平均分子量の比が2.5のポリマーを
用い、ダイからの吐出せん断速度を3000秒-1にし、
ドラフトを2.5にし、コロイド状シリカ粒子添加量を
PPTAに対して0.01重量%にした以外は実施例1
と同様にフィルムを試作した。得られたロール状フィル
ムの平均厚みは5.2μで、そのフィルムは表2に示す
特性を有していた。得られたフィルムから磁気特性に優
れた蒸着テープが支障なく試作できた。
Example 2 In Example 1, a polymer having a weight-average molecular weight to number-average molecular weight ratio of 2.5 was used, and the shear rate discharged from the die was set to 3000 sec -1 .
Example 1 except that the draft was 2.5 and the amount of colloidal silica particles was 0.01% by weight based on PPTA.
A prototype was produced in the same manner as described above. The average thickness of the obtained roll-shaped film was 5.2 μm, and the film had the properties shown in Table 2. From the obtained film, a prototype of a vapor-deposited tape having excellent magnetic properties was successfully produced.

【0048】(比較例3)実施例2において、ドラフト
を1.2にした以外は実施例2を繰り返して、表2に示
す特性のフィルムを得た。このフィルムはL/Hの点で
本発明の範囲外であり、蒸着テープの試作を試みたが、
フィルムの走行トラブルが頻発して蒸着テープの取得が
困難であった。
(Comparative Example 3) A film having the characteristics shown in Table 2 was obtained by repeating Example 2 except that the draft was changed to 1.2. This film was out of the scope of the present invention in terms of L / H, and trial production of a vapor deposition tape was attempted.
The running trouble of the film occurred frequently, and it was difficult to obtain the evaporation tape.

【0049】(実施例3)数平均分子量に対する重量平
均分子量の比が3.4のポリパラフェニレン−2−クロ
ロテレフタルアミド(PPClTA)をポリマー濃度が
13重量%になるように溶解し、ダイから80000秒
-1のせん断速度で吐出して、ドラフト2.1でエンドレ
スベルト上にキャストした。濃硫酸には、予め0.02
μmの酸化チタン微粒子をPPClTAに対し0.2重
量%となるように超音波分散機により分散させておい
た。実施例1と同様の操作を加えてフィルムをつくり、
ロール状に捲上げた。
Example 3 Polyparaphenylene-2-chloroterephthalamide (PPClTA) having a weight-average molecular weight to number-average molecular weight ratio of 3.4 was dissolved so that the polymer concentration became 13% by weight, and the solution was poured from a die. 80000 seconds
It was discharged at a shear rate of -1 and cast on an endless belt in draft 2.1. 0.02 to concentrated sulfuric acid
The μm titanium oxide fine particles were dispersed by an ultrasonic disperser so as to be 0.2% by weight with respect to PPClTA. A film was made by performing the same operations as in Example 1,
It was rolled up.

【0050】縦横の物性のバランスしたフィルムが得ら
れ、そのフィルムの特性を表2に示した。このフィルム
から実施例1と同様にして、DDS−2規格を準用した
磁気テープを試作した。フィルム及びテープがDDS−
2規格より薄いにもかかわらず、試作工程でのトラブル
は全くなくスムーズに実施でき、テープの性能にも優れ
ていた。
A film having balanced properties in the vertical and horizontal directions was obtained, and the characteristics of the film are shown in Table 2. In the same manner as in Example 1, a magnetic tape compliant with the DDS-2 standard was prototyped from this film. Film and tape are DDS-
Despite being thinner than the two standards, there was no trouble in the prototyping process and it could be performed smoothly and the tape performance was excellent.

【0051】[0051]

【表2】 [Table 2]

【0052】[0052]

【発明の効果】本発明のフィルムは、独特の表面形状及
び厚みバラツキパターンを有しているため、従来の耐熱
性フィルムでは実現できなかった特徴、即ち、本発明の
フィルムをベースフィルムとして磁気テープにした場合
に、優れた電磁変換特性と良好な走行性とを兼備すると
いう特徴を有する。また、磁気テープに加工するときの
加工性、取扱性にも優れている。従って、本発明のフィ
ルムは塗布型、蒸着型、スバッタリング型を問わず磁気
テープのベースフィルムとして極めて有用である。加え
て、昇華型ビデオプリンターのインクリボンのベースフ
ィルム、電機絶縁基板などにも有用である。
Since the film of the present invention has a unique surface shape and thickness variation pattern, it is a feature that could not be realized with a conventional heat-resistant film, that is, a magnetic tape using the film of the present invention as a base film. In this case, there is a feature that both excellent electromagnetic conversion characteristics and good running performance are provided. Also, it is excellent in workability and handling when processing into a magnetic tape. Therefore, the film of the present invention is extremely useful as a base film of a magnetic tape regardless of a coating type, a vapor deposition type, or a sputtering type. In addition, it is useful for a base film of an ink ribbon of a sublimation type video printer, an electric insulating substrate, and the like.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 FI C08L 77/00 C08L 77/00 79/08 79/08 G11B 5/704 G11B 5/704 // B29L 7:00 ──────────────────────────────────────────────────の Continued on the front page (51) Int.Cl. 6 Identification code FI C08L 77/00 C08L 77/00 79/08 79/08 G11B 5/704 G11B 5/704 // B29L 7:00

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 平均厚み2〜10μmの耐熱性フィルム
であって、表面の少なくとも一方に0.03〜0.4μ
mの高さ(H)と、100〜2000μmの主ピッチ
(L)をもち、かつ500≦L/H≦15000である
うねりをランダムにもっており、かつ平均厚みに対する
厚みバラツキの比が1〜8%であり、しかも幅方向の厚
みバラツキに対する長さ方向の厚みバラツキの比が0.
25〜4である耐熱性フィルム。
1. A heat-resistant film having an average thickness of 2 to 10 μm, wherein at least one of the surfaces has a thickness of 0.03 to 0.4 μm.
m has a height (H), a main pitch (L) of 100 to 2000 μm, and has a random undulation satisfying 500 ≦ L / H ≦ 15000, and the ratio of thickness variation to average thickness is 1 to 8 %, And the ratio of the thickness variation in the length direction to the thickness variation in the width direction is 0.1%.
A heat-resistant film of 25 to 4.
【請求項2】 微細粒子を0〜10重量%含有し,少な
くとも一方の面において、0.27μm以上0.54μ
m未満の高さの突起が0〜5個/cm2、0.54μm
以上0.81μm未満の高さの突起が0〜2個/10c
m2、0.81μm以上の高さの突起が0〜0.5個/
100cm2である請求項1記載の耐熱性フィルム。
2. The composition contains 0 to 10% by weight of fine particles, and has at least one side of 0.27 μm to 0.54 μm.
0-5 protrusions / cm 2, 0.54 μm in height less than m
0 to 2 protrusions having a height of less than 0.81 μm / 10c
m2, 0 to 0.5 protrusions having a height of 0.81 μm or more /
The heat-resistant film according to claim 1, which has a size of 100 cm2.
JP19075597A 1997-07-02 1997-07-02 Heat resistant film Expired - Fee Related JP3807823B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP19075597A JP3807823B2 (en) 1997-07-02 1997-07-02 Heat resistant film

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP19075597A JP3807823B2 (en) 1997-07-02 1997-07-02 Heat resistant film

Publications (2)

Publication Number Publication Date
JPH1120019A true JPH1120019A (en) 1999-01-26
JP3807823B2 JP3807823B2 (en) 2006-08-09

Family

ID=16263202

Family Applications (1)

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Country Status (1)

Country Link
JP (1) JP3807823B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008041746A (en) * 2006-08-02 2008-02-21 Teijin Dupont Films Japan Ltd Substrate of solar cell
JP2008041674A (en) * 2006-08-01 2008-02-21 Teijin Dupont Films Japan Ltd Substrate of solar cell
WO2009096610A1 (en) * 2008-01-31 2009-08-06 Teijin Dupont Films Japan Limited Solar battery base

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101860159B1 (en) 2012-03-30 2018-05-21 코오롱인더스트리 주식회사 Continuous Aramid Tape and Method for Manufacturing The Same

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04298324A (en) * 1991-03-27 1992-10-22 Toray Ind Inc Base film for magnetic record medium
JPH0976359A (en) * 1995-09-14 1997-03-25 Toray Ind Inc Film
JPH09302117A (en) * 1996-03-11 1997-11-25 Toray Ind Inc Aromatic polyamide film and magnetic recording medium
JPH10176071A (en) * 1996-10-18 1998-06-30 Toray Ind Inc Aromatic polyamide film or aromatic polyimide film
JPH10204188A (en) * 1997-01-27 1998-08-04 Asahi Chem Ind Co Ltd Heat-resistant synthetic resin film having improved slipperiness and its production
JPH10219007A (en) * 1997-01-31 1998-08-18 Asahi Chem Ind Co Ltd Heat resistant film and its production
JP2999464B1 (en) * 1998-09-24 2000-01-17 旭化成工業株式会社 Aramid film

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04298324A (en) * 1991-03-27 1992-10-22 Toray Ind Inc Base film for magnetic record medium
JPH0976359A (en) * 1995-09-14 1997-03-25 Toray Ind Inc Film
JPH09302117A (en) * 1996-03-11 1997-11-25 Toray Ind Inc Aromatic polyamide film and magnetic recording medium
JPH10176071A (en) * 1996-10-18 1998-06-30 Toray Ind Inc Aromatic polyamide film or aromatic polyimide film
JPH10204188A (en) * 1997-01-27 1998-08-04 Asahi Chem Ind Co Ltd Heat-resistant synthetic resin film having improved slipperiness and its production
JPH10219007A (en) * 1997-01-31 1998-08-18 Asahi Chem Ind Co Ltd Heat resistant film and its production
JP2999464B1 (en) * 1998-09-24 2000-01-17 旭化成工業株式会社 Aramid film

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008041674A (en) * 2006-08-01 2008-02-21 Teijin Dupont Films Japan Ltd Substrate of solar cell
JP2008041746A (en) * 2006-08-02 2008-02-21 Teijin Dupont Films Japan Ltd Substrate of solar cell
WO2009096610A1 (en) * 2008-01-31 2009-08-06 Teijin Dupont Films Japan Limited Solar battery base
JPWO2009096610A1 (en) * 2008-01-31 2011-05-26 帝人デュポンフィルム株式会社 Substrates for solar cells

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