JPH11173484A - Electro-fusion joint - Google Patents

Electro-fusion joint

Info

Publication number
JPH11173484A
JPH11173484A JP9362826A JP36282697A JPH11173484A JP H11173484 A JPH11173484 A JP H11173484A JP 9362826 A JP9362826 A JP 9362826A JP 36282697 A JP36282697 A JP 36282697A JP H11173484 A JPH11173484 A JP H11173484A
Authority
JP
Japan
Prior art keywords
heating element
main body
joined
split
joint
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP9362826A
Other languages
Japanese (ja)
Inventor
Masaru Kumagai
谷 勝 熊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ef Techno Kk
TOA KOKYU KEISHU VALVE SEIZO K
TOA KOKYU KEISHU VALVE SEIZO KK
Original Assignee
Ef Techno Kk
TOA KOKYU KEISHU VALVE SEIZO K
TOA KOKYU KEISHU VALVE SEIZO KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ef Techno Kk, TOA KOKYU KEISHU VALVE SEIZO K, TOA KOKYU KEISHU VALVE SEIZO KK filed Critical Ef Techno Kk
Priority to JP9362826A priority Critical patent/JPH11173484A/en
Publication of JPH11173484A publication Critical patent/JPH11173484A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5229Joining tubular articles involving the use of a socket
    • B29C66/52291Joining tubular articles involving the use of a socket said socket comprising a stop
    • B29C66/52292Joining tubular articles involving the use of a socket said socket comprising a stop said stop being internal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/3404Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint
    • B29C65/342Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint comprising at least a single wire, e.g. in the form of a winding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/3404Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint
    • B29C65/342Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint comprising at least a single wire, e.g. in the form of a winding
    • B29C65/3428Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint comprising at least a single wire, e.g. in the form of a winding said at least a single wire having a waveform, e.g. a sinusoidal form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/4805Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
    • B29C65/481Non-reactive adhesives, e.g. physically hardening adhesives
    • B29C65/4815Hot melt adhesives, e.g. thermoplastic adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/50Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
    • B29C65/5064Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like of particular form, e.g. being C-shaped, T-shaped
    • B29C65/5085Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like of particular form, e.g. being C-shaped, T-shaped and comprising grooves, e.g. being E-shaped, H-shaped
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/122Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
    • B29C66/1222Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a lapped joint-segment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/122Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
    • B29C66/1224Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a butt joint-segment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/124Tongue and groove joints
    • B29C66/1244Tongue and groove joints characterised by the male part, i.e. the part comprising the tongue
    • B29C66/12441Tongue and groove joints characterised by the male part, i.e. the part comprising the tongue being a single wall
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43Joining a relatively small portion of the surface of said articles
    • B29C66/432Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms
    • B29C66/4322Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms by joining a single sheet to itself
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/49Internally supporting the, e.g. tubular, article during joining
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5221Joining tubular articles for forming coaxial connections, i.e. the tubular articles to be joined forming a zero angle relative to each other
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L21/00Joints with sleeve or socket
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/3472Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint
    • B29C65/3476Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint being metallic
    • B29C65/348Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint being metallic with a polymer coating

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Branch Pipes, Bends, And The Like (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide an EF joint in a divided cylindrical shape where a joint can be divided as similarly as a joint body can be divided, resin entirely coated over the inner surface of the joint body and the outer surface of a pipe, is continuously and consecutively heated so as to be fused, and a conductive electric wire is buried in the inside of the joint body in such a way that the joint body can properly be fused with the pipe. SOLUTION: This electro fusion joint is equipped with a joint body 2 in a cylindrical shape, in which a part of a circumferential wall made out of thermal plastic synthetic resin is divided in the axial direction, and with an exothermic body 4 in a belt shape in which an electric wire coated with insulating material is multicatively folded so as to be formed into a belt shape, the exothermic body 4 is buried in the inner surface of the joint body 2, and when both the divided end parts 13 and 14 of the joint body are spliced, both the end parts pf the exothermic body 4 are spliced so as to be formed into a ring shape.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、熱可塑性合成樹脂
製の管同士を接合させる継手であって、詳しくは熱可塑
性合成樹脂製の継手内部に導電線を埋込み、導電線に電
気を供給することによって、継手内面と管外面の樹脂を
加熱・溶融させ、継手と管の融着を行うエレクトロフュ
ージョン継手(以下「EF継手」と称する)に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a joint for joining pipes made of a thermoplastic synthetic resin, and more specifically, a conductive wire is embedded in a joint made of a thermoplastic synthetic resin to supply electricity to the conductive wire. Accordingly, the present invention relates to an electrofusion joint (hereinafter referred to as an “EF joint”) that heats and melts the resin on the inner surface of the joint and the outer surface of the tube to fuse the joint and the tube.

【0002】[0002]

【発明が解決しようとする課題】EF継手に特有の導電
線は従来継手内部に螺旋状に巻かれて埋込まれるため、
EF継手にはこの特有の構造で割筒形のものを設けるこ
とができず、例えば内部にワイヤロープが通っているポ
リエチレン製の被覆チュ−ブなど接着剤では接合できな
い管同士の接合は、手作業で直接融着するか、又は、ポ
リエチレン製の割筒形継手を用いて手作業で融着する他
なく、前記被覆チュ−ブ等の管同士の接合が簡単に行え
ない問題があった。
The conductive wire peculiar to the EF joint is spirally wound and embedded in the conventional joint.
The EF joint cannot be provided with a split tube type having this specific structure. For example, the joining of pipes that cannot be joined with an adhesive such as a polyethylene-coated tube having a wire rope passing through inside is performed by hand. There was a problem that the pipes such as the coated tube could not be easily joined together, either directly by welding or manually by using a split tube joint made of polyethylene.

【0003】そこで本発明は、継手本体と同様に割るこ
とができ、且つ、継手本体内面と管外面の樹脂を全周に
わたって途切れることなく連続的に加熱・溶融させ、継
手本体と管を適正に融着できるように、継手本体の内部
に導電線を埋込み、割筒形のEF継手を提供することを
目的としている。
[0003] Therefore, the present invention is capable of breaking the joint body and the pipe properly without breaking the resin on the inner surface of the joint body and the outer surface of the pipe continuously over the entire circumference without breaking the joint body and the pipe. An object of the present invention is to provide a split tube type EF joint by embedding a conductive wire inside the joint main body so as to be able to perform fusion.

【0004】[0004]

【課題を解決するための手段】上記目的を達成するため
の本発明のEF継手は、熱可塑性合成樹脂製で周壁の一
部を軸方向に割った筒形状の継手本体と、絶縁被覆を施
した1本の導電線を多重折にして形成する帯形状の発熱
体とを備え、本体内面に発熱体を埋込み、本体割端部同
士を接合時、発熱体端部同士が接合して環形状になるよ
うに構成するものである。
An EF joint according to the present invention for achieving the above object has a cylindrical joint body made of a thermoplastic synthetic resin and having a part of a peripheral wall divided in an axial direction, and an insulating coating. A heating element in the form of a strip formed by folding one conductive wire into multiple pieces, embedding the heating element in the inner surface of the main body, and joining the split ends of the main body, the ends of the heating elements are joined to form a ring shape. It is configured so that

【0005】本体で接合する2管端部を包むときに必要
な本体割開量を最少限で済ませるためには、発熱体端部
が本体割端部の接合位置と同じ位置で接合するように、
本体内面に発熱体を埋込むとよい。
[0005] In order to minimize the amount of splitting of the main body required when wrapping the ends of the two pipes to be joined by the main body, the end of the heating element should be joined at the same position as the joining position of the split end of the main body. ,
It is advisable to embed a heating element inside the body.

【0006】発熱体端部を本体割端部の接合位置と同じ
位置で接合させるためには、端部を本体と同様に一平面
内で接合させる発熱体を用いる。この場合は導電線が長
手方向に隙間なく平行に並び、且つ、端部に導電線のU
ターン部が横一列に揃って並ぶように、絶縁被覆を施し
た1本の導電線を多重折にして帯形状の発熱体を形成
し、発熱体端部の各Uターン部同士を接合して環形状に
することが好ましい。
In order to join the end of the heating element at the same position as the split end of the main body, a heating element whose end is joined in one plane like the main body is used. In this case, the conductive wires are arranged in parallel in the longitudinal direction without gaps, and the ends of the conductive wires are
One conductive wire with insulation coating is folded in multiples to form a band-shaped heating element so that the turns are aligned in a horizontal line, and the U-turns at the ends of the heating element are joined together. It is preferable to make a ring shape.

【0007】本体で接合する2管端部を包むときに必要
な本体割開量を不要に拡大するのを防止し、且つ、本体
割端部における本体内面と管外面の樹脂の加熱・溶融不
足による融着不良を防止するために、発熱体端部が本体
割端部の接合位置と異なる近傍位置で接合するように、
本体内面に発熱体を埋込むことが好ましい。
[0007] Unnecessarily increasing the amount of body splitting required when wrapping the two pipe ends to be joined by the main body, and insufficient heating and melting of the resin on the inner surface of the main body and the outer surface of the pipe at the split end of the main body. In order to prevent the fusion failure due to, the end of the heating element is joined at a position different from the joining position of the split end of the main body,
It is preferable to embed a heating element inside the body.

【0008】発熱体端部を本体割端部の接合位置と異な
る近傍位置で接合させるための発熱体は、端部を一平面
内で接合させる上記した発熱体でもよいが、本体で接合
する2管端部を包むときに必要な本体割開量を不要に拡
大するのを防止し、且つ、本体割端部、並びに、発熱体
端部における本体内面と管外面の樹脂の加熱・溶融不足
による融着不良を防止するために、発熱体の端部が凹凸
面内で接合するように、発熱体端部を相互に噛合う櫛歯
形状に形成し、発熱体端部が本体割端部の接合位置を中
心に噛合接合するか、本体割端部の接合位置と異なる近
傍位置で噛合接合するように、本体内面に発熱体を埋込
むことが好ましい。
The heating element for joining the end of the heating element at a position different from the joining position of the split end of the main body may be the above-described heating element for joining the ends in one plane. Prevents unnecessarily increasing the amount of main body splitting required when wrapping the tube end, and also causes insufficient heating and melting of the resin on the main body inner surface and the outer tube surface at the main body split end and the end of the heating element. In order to prevent poor fusion, the ends of the heating element are formed in a comb-teeth shape so that the ends of the heating element are joined in an uneven surface, and the end of the heating element is formed at the split end of the main body. It is preferable to embed the heating element in the inner surface of the main body so that the main body is engaged with the center of the joining position or engaged at a position different from the joining position of the main body split end.

【0009】端部を凹凸面内で接合させる上記した発熱
体の場合は、導電線が長手方向に隙間なく平行に並び、
且つ、端部に導電線のUターン部が長手方向前後に交互
に位置ずれして並ぶように、絶縁被覆を施した1本の導
電線を多重折にして端部を相互に噛合う櫛歯形状に形成
した帯形状の発熱体に形成し、発熱体端部の山頂部の各
Uターン部と谷底部の各Uターン部を接合して環形状に
することことが好ましい。
In the case of the above-described heating element in which the ends are joined in an uneven surface, the conductive wires are arranged in parallel in the longitudinal direction without any gap,
In addition, a single conductive wire coated with insulation is folded in multiple so that the U-turn portions of the conductive wire are alternately shifted in front and rear in the longitudinal direction at the ends, and the ends are meshed with each other. It is preferable that the heating element is formed in a band-like shape, and each U-turn section at the top of the heating element and each U-turn section at the bottom of the valley are joined to form a ring shape.

【0010】本体割端部同士と発熱体端部同士を隙間な
く接合するために、発熱体の導電線端部を本体外周面又
は端面から本体外側に引出すことが好ましい。
In order to join the split ends of the main body and the ends of the heating element without gaps, it is preferable to draw out the end of the conductive wire of the heating element from the outer peripheral surface or the end face of the main body to the outside of the main body.

【0011】[0011]

【発明の実施の形態】以下本発明の実施例を図面に基づ
いて詳述する。図1は割筒型のEF継手の正面図、図2
は図1の断面図であり、該EF継手は、熱可塑性合成樹
脂製で周壁の一部を軸方向に割る1本の割目(1)を有
する筒形状の継手本体(2)と、本体(2)の内面中央
部に突設させる管端当接コア(3)から一方の本体
(2)内面と他方の本体(2)内面にそれぞれ埋込む発
熱体(4)とで構成している。
Embodiments of the present invention will be described below in detail with reference to the drawings. FIG. 1 is a front view of a split cylinder type EF joint, and FIG.
FIG. 2 is a cross-sectional view of FIG. 1, wherein the EF joint is made of a thermoplastic synthetic resin and has a cylindrical joint body (2) having one crevice (1) for dividing a part of a peripheral wall in an axial direction; It comprises a heating element (4) embedded in the inner surface of one main body (2) and the inner surface of the other main body (2) from the tube end contact core (3) projecting from the center of the inner surface of (2). .

【0012】本体(2)の成形材料は、接合させる熱可
塑性合成樹脂製の管(P1)(P2)と同材質の樹脂を
用いるもので、例えば管(P1)(P2)がポリエチレ
ン製の場合、本体(2)もポリエチレン製になる。
The molding material of the main body (2) uses a resin of the same material as the thermoplastic synthetic resin tubes (P1) and (P2) to be joined. For example, when the tubes (P1) and (P2) are made of polyethylene, The body (2) is also made of polyethylene.

【0013】発熱体(4)は、図3に示すように、ニッ
ケル線等通電によって抵抗熱を発する電気抵抗線(5)
と、抵抗線(5)外面を被覆するガラス繊維編組等絶縁
材料製の絶縁層(6)と、絶縁層(6)外面を被覆する
熱可塑性合成樹脂製の樹脂層(7)とからなる1本の導
電線(8)を用い、図4に示すように、導電線(8)が
長手方向に隙間なく平行に並び、且つ、端部に導電線
(8)のUターン部(9)が同じ数だけ横一列に揃って
並ぶように、1本の導電線(8)を多重折にして有端の
帯形状に形成すると共に、長手方向に隙間なく平行に並
ぶ各導電線(8)表面の樹脂層(7)を部分的に加熱・
溶融させる複数の融着部(10)によって発熱体(4)
を帯形状に保形し、図5に示すように、発熱体(4)を
円形状に湾曲させて端部の各Uターン部(9)同士を一
平面内で突合接合させることにより、発熱体(4)が無
端の環形状になるように構成している。
As shown in FIG. 3, the heating element (4) is an electric resistance wire (5) that generates resistance heat when energized by a nickel wire or the like.
And an insulating layer (6) made of an insulating material such as a glass fiber braid covering the outer surface of the resistance wire (5), and a resin layer (7) made of a thermoplastic synthetic resin covering the outer surface of the insulating layer (6). As shown in FIG. 4, the conductive wires (8) are arranged in parallel in the longitudinal direction without any gap, and the U-turn portion (9) of the conductive wire (8) is provided at the end. One conductive line (8) is folded in multiples to form an end strip so that the same number is arranged in a horizontal line, and the surfaces of the conductive lines (8) are arranged in parallel in the longitudinal direction without gaps. Partially heating the resin layer (7)
Heating element (4) by a plurality of fusion parts (10) to be melted
Is formed in a band shape, and as shown in FIG. 5, the heating element (4) is curved in a circular shape, and the U-turn portions (9) at the end portions are butt-joined in one plane to generate heat. The body (4) is configured to have an endless ring shape.

【0014】樹脂層(7)の成形材料は、接合させる熱
可塑性合成樹脂製の管(P1)(P2)と同材質の樹脂
を用いるもので、例えば管(P1)(P2)がポリエチ
レン製の場合、樹脂層(7)もポリエチレン製になる。
The molding material for the resin layer (7) is a resin made of the same material as the thermoplastic synthetic resin tubes (P1) and (P2). For example, the tubes (P1) and (P2) are made of polyethylene. In this case, the resin layer (7) is also made of polyethylene.

【0015】導電線(8)の一方の端部(11)を発熱
体(4)の一端側に位置させ、他方の端部(12)を発
熱体(4)の他端側に位置させ、発熱体(4)を環形状
にしたとき、導電線端部(11)(12)を発熱体
(4)端部の接合部近傍で、且つ、その接合部両側から
半径方向外側に立上げるように構成している。
One end (11) of the conductive wire (8) is located at one end of the heating element (4), and the other end (12) is located at the other end of the heating element (4); When the heating element (4) is formed into a ring shape, the ends of the conductive wires (11) and (12) are raised near the joint of the end of the heating element (4) and radially outward from both sides of the joining section. It is composed.

【0016】図1及び図2及び図6に示すように、発熱
体(4)を一方の本体割端部(13)から他方の本体割
端部(14)にまで周方向に本体(2)の内面に沿って
埋込むと共に、本体割端部(13)(14)を突合接合
して断面円形にしたとき、発熱体(4)端部の各Uター
ン部(9)同士が、本体割端部(13)(14)の接合
位置と同じ角周位置、即ち、本体(2)の割目(1)と
同じ一平面内で接合して環形状になるように、本体
(2)内面に発熱体(4)を埋込み、本体(2)と同様
にこの内面の発熱体(4)も割ることができるように構
成している。
As shown in FIGS. 1, 2 and 6, the heating element (4) is circumferentially moved from one main body split end (13) to the other main body split end (14). When the main body split ends (13) and (14) are butt-joined to form a circular cross section, each U-turn part (9) at the end of the heating element (4) is connected to the main body split. The inner surface of the main body (2) is joined so as to form an annular shape by joining at the same angular position as the joining position of the end portions (13) and (14), that is, in the same plane as the split (1) of the main body (2). The heat generating element (4) is embedded in the heat generating element (4), and the heat generating element (4) on the inner surface thereof can be split similarly to the main body (2).

【0017】導電線端部(11)(12)は、この立上
位置に対応する位置、即ち、本体(2)の割目(1)近
傍の外周面で、且つ、この割目(1)両側に開設する導
電線引出孔(15)(16)から本体(2)外側に引出
すように構成している。尚、導電線端部(11)(1
2)の立上位置から本体(2)端面に連通する導電線引
出溝を設け、導電線端部(11)(12)を本体(2)
端面から本体(2)外側に引出してもよい。
The ends (11) and (12) of the conductive wires are located at positions corresponding to the rising position, that is, at the outer peripheral surface near the split (1) of the main body (2) and at the split (1). It is configured to be drawn out of the main body (2) from the conductive wire drawing holes (15) and (16) formed on both sides. In addition, the conductive wire end (11) (1
A conductive wire drawing groove communicating with the end face of the main body (2) from the rising position of 2) is provided, and the conductive wire ends (11) and (12) are connected to the main body (2).
The body (2) may be pulled out from the end face.

【0018】EF継手は上記のように構成するもので、
該EF継手を用いて熱可塑性合成樹脂製の2管(P1)
(P2)を接合させるには、図1の実線に示すように、
本体割端部(13)(14)同士が突合接合し、これに
伴い発熱体(4)端部同士も突合接合していて割目
(1)が閉じた断面円形状の自由状態から、図1の仮想
線に示すように、本体(2)をこれが有している可撓性
で割目(1)を介して断面C形状に割開き、接合する2
管(P1)(P2)端部外面にこの外周側から本体
(2)を被せた後、該EF継手を前記の自由状態に戻
し、本体(2)で接合する2管(P1)(P2)端部を
包む。この時、本体(2)と一体的に発熱体(4)もこ
れが有している可撓性で断面C形状に割開らかれ、且
つ、円形状(環形状)に戻り、本体(2)による2管
(P1)(P2)端部の包込みを可能としている。次い
で、管端当接コア(3)両側面に各管(P1)(P2)
端面が当接するまで、各管(P1)(P2)を本体
(2)内に押込んだ後、本体(2)の各管(P1)(P
2)との接合端部を堅く締付ける図示しない金属製の融
着ジグを用い、各管(P1)(P2)の抜止めと、本体
割端部(13)(14)の突合接合保持及び発熱体
(4)端部の突合接合保持、即ち、本体(2)を割目
(1)が閉じた状態に保持する。これによって、本体
(2)内面と管(P1)(P2)外面との間に発熱体
(4)が環形状になって配置される。次いで、本体
(2)外面に引出した導電線端部(11)(12)を図
示しない融着コントローラを介して電源に接続させ、導
電線(8)への通電を開始し、電流・電圧及び通電時間
を制御しながら、導電線(8)から発する抵抗熱により
本体(2)内面と管(P1)(P2)外面の樹脂を全周
にわたって途切れることなく連続的に加熱・溶融させ、
本体(2)と各管(P1)(P2)とを融着させ、管
(P1)(P2)同士を接合させるものである。
The EF joint is constructed as described above.
Two pipes (P1) made of thermoplastic synthetic resin using the EF joint
To join (P2), as shown by the solid line in FIG.
The main body split ends (13) and (14) are butt-joined together, and the ends of the heating element (4) are also butt-joined together with the split ends (1) closed from a free state of a circular cross section. As shown by the imaginary line 1, the body (2) is split into a C-shaped cross section through the crevice (1) by the flexibility of the body, and joined.
After the body (2) is put on the outer surface of the end of the pipe (P1) (P2) from the outer peripheral side, the EF joint is returned to the above free state, and the two pipes (P1) (P2) joined by the body (2) Wrap the ends. At this time, the heating element (4) is also split into a C-shaped section due to its flexibility, and returns to a circular (annular) shape integrally with the main body (2). Wrapping the ends of the two tubes (P1) and (P2). Next, each pipe (P1) (P2) is placed on both sides of the pipe end contact core (3).
After pushing each pipe (P1) (P2) into the main body (2) until the end faces abut, each pipe (P1) (P
Using a metal fusion jig (not shown) for tightly tightening the joint end with 2), preventing the pipes (P1) and (P2) from coming off, holding the butted joints of the main body split ends (13) and (14), and generating heat. The end of the body (4) is butt-jointed, that is, the body (2) is held with the split (1) closed. As a result, the heating element (4) is arranged in a ring shape between the inner surface of the main body (2) and the outer surface of the tubes (P1) and (P2). Next, the ends of the conductive wires (11) and (12) drawn out to the outer surface of the main body (2) are connected to a power supply via a fusion controller (not shown), and the power supply to the conductive wires (8) is started, and the current / voltage and The resin on the inner surface of the main body (2) and the outer surface of the pipe (P1) (P2) is continuously heated and melted without interruption over the entire circumference by the resistance heat generated from the conductive wire (8) while controlling the energization time,
The main body (2) and the tubes (P1) and (P2) are fused to join the tubes (P1) and (P2) together.

【0019】発熱体(4)端部が本体割端部(13)
(14)の接合位置と同じ位置で接合するように、本体
(2)内面に発熱体(4)を埋込んでいるため、本体
(2)で接合する2管(P1)(P2)端部を包むとき
に必要な本体割開量(W)を最少限の管(P1)(P
2)外径分だけで済ませることができる。
The end of the heating element (4) is the split end of the main body (13).
Since the heating element (4) is embedded in the inner surface of the main body (2) so as to be joined at the same position as the joining position of (14), the ends of the two pipes (P1) and (P2) joined by the main body (2) The required amount of body splitting (W) when wrapping the tube is minimized to the minimum tube (P1) (P
2) Only the outer diameter can be used.

【0020】導電線端部(11)(12)を本体(2)
の外周面又は端面から本体(2)外側に引出すため、本
体(2)の割目(1)から導電線端部(11)(12)
を本体(2)外側に引出さなくて済み、本体割端部(1
3)(14)同士と発熱体(4)端部同士を隙間なく接
合でき、本体割端部(13)(14)、並びに、発熱体
(4)端部における本体(2)内面と管(P1)(P
2)外面の樹脂の加熱・溶融不足による融着不良を防止
することができる。
The ends (11) and (12) of the conductive wires are connected to the main body (2).
To the outside of the main body (2) from the outer peripheral surface or end surface of the main body (2), the conductive wire ends (11) and (12) from the crease (1) of the main body (2).
Need not be pulled out to the outside of the main body (2).
3) The ends of the heating element (4) and the ends of the heating element (4) can be joined without any gap, and the split ends (13) and (14) of the main body and the inner surface of the main body (2) and the pipe ( P1) (P
2) Poor fusion due to insufficient heating and melting of the resin on the outer surface can be prevented.

【0021】上記EF継手は本体(2)の成形金型の中
に発熱体(4)をインサートし、本体(2)成形時この
内面に発熱体(4)を埋込む方法、又は、発熱体(4)
と別に本体(2)を成形した後、本体(2)成型時にこ
の内面に設ける、又は、本体(2)成形後の二次加工で
切削加工によりこの内面に設ける発熱体装着溝(17)
(18)に発熱体(4)を組込む方法で製造することが
できる。
In the EF joint, a heating element (4) is inserted into a molding die of the main body (2), and the heating element (4) is embedded in the inner surface when the main body (2) is molded. (4)
After the main body (2) is formed separately, it is provided on the inner surface at the time of molding the main body (2), or the heating element mounting groove (17) provided on the inner surface by cutting in secondary processing after the main body (2) is formed
It can be manufactured by a method of incorporating the heating element (4) into (18).

【0022】上記EF継手は片側ずつ管(P1)(P
2)を接合できるように、本体(2)の一側内面と他側
内面に分けて発熱体(4)を埋込んでいるため、各発熱
体(4)間の本体割端部(13)(14)は融着できな
いが、管(P1)(P2)接合後に各発熱体(4)間の
本体割端部(13)(14)を手作業で融着することに
より、2本の管(P1)(P2)を密封接合でき、水管
やガス管の継手として用いることができるようになる。
また2つの発熱体(4)の幅をそれぞれ本体(2)の内
側に広げ、本体(2)の内面中央部で各発熱体(4)の
内側端部を接合させ、本体(2)内面でこの一端側から
他端側に隙間なく連続して2つの発熱体(4)を埋込む
か、本体(2)内面でこの一端側から他端側に連続する
1つの発熱体(4)を埋込むことによっても、2本の管
(P1)(P2)を密封接合でき、水管やガス管の継手
として用いることができ、この場合は継手本体(2)に
は管端当設コア(3)を設けず、接合する2管(P1)
(P2)の端面同士を直接突合接合させるものである。
The above EF joint has a pipe (P1) (P
Since the heating element (4) is embedded in the inner surface of one side of the main body (2) and the inner surface of the other side so that 2) can be joined, the main body split end portion (13) between the respective heating elements (4). (14) cannot be fused, but after the pipes (P1) and (P2) are joined, the main body split ends (13) and (14) between the heating elements (4) are manually fused to form two pipes. (P1) and (P2) can be hermetically bonded and used as joints for water pipes and gas pipes.
The width of each of the two heating elements (4) is increased to the inside of the main body (2), and the inner end of each heating element (4) is joined at the center of the inner surface of the main body (2). Two heating elements (4) are continuously embedded from the one end side to the other end side without any gap, or one heating element (4) continuous from one end side to the other end side is embedded in the inner surface of the main body (2). Also, the two pipes (P1) and (P2) can be hermetically bonded and used as a joint for a water pipe or a gas pipe. In this case, the joint body (2) has a core (3) attached to the pipe end. Without joining, two pipes to be joined (P1)
The end faces of (P2) are directly butt-joined.

【0023】図7に示すように、本体割端部(13)
(14)を突合接合して断面円形にしたとき、発熱体
(4)端部の各Uターン部(9)同士が、本体割端部
(13)(14)の接合位置と異なる近傍位置、即ち、
本体(2)の割目(1)から一方向に若干位置ずれした
角周位置で接合して環形状になるように、発熱体(4)
を一方の本体割端部(13)から所定寸法(L1)退入
した位置より周方向に本体(2)の内面に沿って他方の
本体割端部(14)まで埋込むと共に、一方の本体割端
部(13)に対する発熱体(4)端部の退入寸法(L
1)と同じ寸法(L1)だけ他方の本体割端部(14)
から発熱体(4)端部を突出させる状態に、本体(2)
内面に発熱体(4)を埋込み、本体(2)と同様にこの
内面の発熱体(4)も割ることができるように構成して
いる。
As shown in FIG. 7, the main body split end (13)
When the (14) is butt-joined to form a circular cross section, the U-turn portions (9) at the ends of the heating element (4) are located at different neighboring positions from the joining positions of the main body split ends (13) and (14). That is,
The heating element (4) is joined so as to form an annular shape at a corner position slightly shifted in one direction from the split (1) of the main body (2).
Is embedded along the inner surface of the main body (2) to the other main body split end (14) in the circumferential direction from a position retracted by a predetermined dimension (L1) from one main body split end (13), and one main body is cut off. Retracted dimension (L) of the end of the heating element (4) with respect to the split end (13)
The other main body split end (14) having the same dimension (L1) as that of 1)
The body (2) with the end of the heating element (4) protruding from the
The heating element (4) is embedded in the inner surface, and the heating element (4) on the inner surface can be split like the main body (2).

【0024】上記構成によって、発熱体(4)端部の各
Uターン部(9)同士が突合い接合して完全に環形状に
なっていても、間に隙間(19)が形成される発熱体
(4)の中で本体(2)内面と管(P1)(P2)外面
の樹脂の加熱効率が最も悪い端部で、熱伝導が割目
(1)で阻害され最も加熱・溶融させ難い本体割端部
(13)(14)における本体(2)内面と管(P1)
(P2)外面の樹脂を加熱・溶融させるのを止め、本体
割端部(13)(14)を突合接合したとき、この接合
部内面を通過する発熱体(4)の長手方向(周方向)に
隙間なく平行に並ぶ各導電線(8)で、本体割端部(1
3)(14)における本体(2)内面と管(P1)(P
2)外面の樹脂を適正に加熱・溶融させるから、この部
分の樹脂の加熱・溶融不足による融着不良を防止でき、
一方発熱体(4)端部においては熱伝導が割目(1)に
よって阻害されることなく行われ、発熱体(2)端部の
各Uターン部(9)同士が突合接合して完全に環形状に
なっていれば、発熱体(4)端部における本体(2)内
面と管(P1)(P2)外面の樹脂を適正に加熱・溶融
させるから、この部分の樹脂の加熱・溶融不足による融
着不良も防止でき、また本体割端部(13)(14)の
接合位置の近傍位置で発熱体(4)端部を接合させるか
ら、一方の本体割端部(14)からの発熱体(4)端部
の突出寸法(L1)が短く、本体(2)で接合する2管
(P1)(P2)端部を包むときに必要な本体割開量
(W)を不要に拡大するのを防止できる。
With the above structure, even if the U-turn portions (9) at the ends of the heat generating element (4) are abutted and joined to form a complete ring, a gap (19) is formed therebetween. At the end of the body (4) where the heating efficiency of the resin on the inner surface of the main body (2) and the outer surface of the pipes (P1) and (P2) is the worst, heat conduction is hindered by the crevice (1) and the heating and melting are most difficult Body (2) inner surface and pipe (P1) at body split ends (13) (14)
(P2) When heating / melting of the resin on the outer surface is stopped and the main body split ends (13) and (14) are butt-joined, the longitudinal direction (circumferential direction) of the heating element (4) passing through the inner surface of the joined portion. Each of the conductive wires (8) arranged in parallel with no gap in the main body split end (1
3) The inner surface of the body (2) and the pipe (P1) (P
2) Since the resin on the outer surface is appropriately heated and melted, defective fusion due to insufficient heating and melting of the resin in this portion can be prevented.
On the other hand, at the end of the heating element (4), the heat conduction is performed without being hindered by the crevice (1), and the U-turn portions (9) at the end of the heating element (2) are butt-joined and completely joined. In the case of a ring shape, the resin on the inner surface of the main body (2) and the outer surface of the pipe (P1) (P2) at the end of the heating element (4) is appropriately heated and melted. And the end of the heating element (4) is joined near the joining position of the main body split ends (13) and (14), so that heat is generated from one main body split end (14). The protruding dimension (L1) of the end of the body (4) is short, and the amount of body splitting (W) required when wrapping the ends of the two pipes (P1) and (P2) joined by the main body (2) is unnecessarily enlarged. Can be prevented.

【0025】図8に示す発熱体(4A)は、前記導電線
(8)を用い、導電線(8)が長手方向に隙間なく平行
に並び、且つ、端部に導電線(8)のUターン部(9
A)(9B)が長手方向前後に交互に位置ずれして同じ
数だけ横方向に並ぶように、1本の導電線(8)を多重
折にして端部を相互に噛合う櫛歯形状に形成した有端の
帯形状に形成すると共に、長手方向に隙間なく平行に並
ぶ各導電線(8)表面の樹脂層(7)を部分的に加熱・
溶融させる複数の融着部(10A)によって発熱体(4
A)を帯形状に保形し、図9に示すように、発熱体(4
A)を円形状に湾曲させて端部の山頂部の各Uターン部
(9A)と谷底部の各Uターン部(9B)を凹凸面内で
突合接合させることにより、発熱体(4A)が無端の環
形状になるように構成している。
The heating element (4A) shown in FIG. 8 uses the conductive wire (8), the conductive wires (8) are arranged in parallel in the longitudinal direction without gaps, and the end of the conductive wire (8) is Turn part (9
A) One conductive wire (8) is folded in multiples so that the ends are mutually meshed so that (9B) is alternately displaced in the longitudinal direction and aligned in the lateral direction by the same number. The resin layer (7) on the surface of each of the conductive wires (8), which is formed in the formed end-shaped strip shape and is arranged in parallel in the longitudinal direction without any gap, is partially heated.
The heating element (4) is formed by a plurality of fusion parts (10A) to be melted.
A) is kept in a band shape, and as shown in FIG.
A) is curved into a circular shape, and each U-turn part (9A) at the top of the end and each U-turn part (9B) at the bottom of the valley are butt-joined in an uneven surface, so that the heating element (4A) is formed. It is configured to have an endless ring shape.

【0026】図10に示すように、本体割端部(13)
(14)を突合接合して断面円形にしたとき、発熱体
(4A)端部の山頂部の各Uターン部(9A)と谷底部
の各Uターン部(9B)が、本体割端部(13)(1
4)の接合位置と同じ角周位置を中心に噛合接合して環
形状になるように、本体割端部(13)(14)から発
熱体(4A)端部の山頂部の各Uターン部(9A)を歯
高の2分の1の寸法(L2)だけ突出させ、且つ、本体
割端部(13)(14)から発熱体(4A)端部の谷底
部の各Uターン部(9B)を歯高の2分の1の寸法(L
2)だけ退入させた状態で、本体(2)内面に発熱体
(4A)を埋込み、本体(2)と同様にこの内面の発熱
体(4A)も割ることができるように構成している。
As shown in FIG. 10, the main body split end (13)
When (14) is butt-joined to form a circular cross section, each U-turn portion (9A) at the top of the heating element (4A) and each U-turn portion (9B) at the bottom of the valley form a main body split end ( 13) (1
Each U-turn portion from the split ends (13) and (14) of the main body to the top of the end of the heating element (4A) so that the ring shape is formed by meshing and joining around the same angular position as the joining position of 4). (9A) is protruded by half the dimension (L2) of the tooth height, and each U-turn portion (9B) at the bottom of the valley at the end of the heating element (4A) from the main body split ends (13, 14). ) To half the tooth height (L
With only 2) retracted, the heating element (4A) is embedded in the inner surface of the main body (2), and the heating element (4A) on this inner surface can be split similarly to the main body (2). .

【0027】上記構成によって、発熱体(4A)端部の
山頂部の各Uターン部(9A)と谷底部の各Uターン部
(9B)が突合接合して完全に環形状になっていても、
間に隙間(20)が形成される発熱体(4A)の中で本
体(2)内面と管(P1)(P2)外面の樹脂の加熱効
率が最も悪い端部で、熱伝導が割目(1)で阻害され最
も加熱・溶融させ難い本体割端部(13)(14)にお
ける本体(2)内面と管(P1)(P2)外面の樹脂を
加熱・溶融させるのを止め、本体割端部(13)(1
4)を突合接合したとき、この接合部内面を通過する発
熱体(4A)端部の噛合接合部の長手方向(周方向)に
隙間なく平行に並ぶ各導電線(8)で、本体割端部(1
3)(14)における本体(2)内面と管(P1)(P
2)外面の樹脂を適正に加熱・溶融させるから、この部
分の樹脂の加熱・溶融不足による融着不良を防止でき、
一方発熱体(4A)端部においては熱伝導が割目(1)
によって阻害されることなく行われ、且つ、該発熱体
(4A)端部間の隙間(20)が前記発熱体(4)端部
間の隙間(19)の半分になり、本体(2)と発熱体
(4A)の製造寸法誤差及びこれらの組立寸法誤差等に
より、発熱体(4A)端部の山頂部の各Uターン部(9
A)と谷底部の各Uターン部(9B)が突合接合する完
全な環形状にならず、発熱体(4A)端部の山頂部の各
Uターン部(9A)と谷底部の各Uターン部(9B)の
間に若干の隙間ができたとしても、この隙間が軸方向に
一直線上に連続せず途切れ途切れになり、発熱体(4
A)端部における本体(2)内面と管(P1)(P2)
外面の樹脂を適正に加熱・溶融させるから、この部分の
樹脂の加熱・溶融不足による融着不良も防止でき、また
本体割端部(13)(14)の接合位置と同じ角周位置
を中心に発熱体(4A)端部を噛合接合させるから、本
体割端部(13)(14)からの発熱体(4A)端部の
突出寸法(L2)が短く、本体(2)で接合する2管
(P1)(P2)端部を包むときに必要な本体割開量
(W)を不要に拡大するのを防止できる。
According to the above configuration, each U-turn part (9A) at the top of the heating element (4A) and each U-turn part (9B) at the bottom of the valley are abutted and joined to form a complete ring shape. ,
In the heating element (4A) in which a gap (20) is formed between the inner surface of the main body (2) and the outer surface of the pipe (P1) (P2), the resin has the worst heating efficiency at the end, and the heat conduction is divided ( Stop heating and melting the resin on the inner surface of the main body (2) and the outer surfaces of the pipes (P1) and (P2) at the main body split ends (13) and (14) which are hindered by 1) and are most difficult to heat and melt. Part (13) (1
4), when the ends of the heating element (4A) passing through the inner surface of the joining portion are connected in parallel with no gap in the longitudinal direction (circumferential direction) of the end of the meshing joint, the main body split end is formed. Department (1
3) The inner surface of the body (2) and the pipe (P1) (P
2) Since the resin on the outer surface is appropriately heated and melted, defective fusion due to insufficient heating and melting of the resin in this portion can be prevented.
On the other hand, at the end of the heating element (4A), heat conduction is divided (1).
The gap (20) between the ends of the heating element (4A) becomes half of the gap (19) between the ends of the heating element (4), and the gap between the body (2) and Due to manufacturing dimensional errors of the heating element (4A) and assembly dimensional errors thereof, each U-turn portion (9) at the top of the end of the heating element (4A).
A) and each U-turn part (9B) at the bottom of the valley do not form a complete ring shape that is butt-joined, but each U-turn part (9A) at the top of the heating element (4A) and each U-turn at the bottom of the valley. Even if a small gap is formed between the portions (9B), the gap is not continuous in a straight line in the axial direction and is interrupted, and the heating element (4
A) Body (2) inner surface and tube (P1) (P2) at end
Since the resin on the outer surface is appropriately heated and melted, it is possible to prevent poor fusion due to insufficient heating and melting of the resin in this portion, and center around the same angular position as the joining position of the main body split ends (13) (14). Since the end of the heating element (4A) is engaged with the main body (4A), the protruding dimension (L2) of the end of the heating element (4A) from the split ends (13) and (14) of the main body is short, and the end is joined by the main body (2). Unnecessary enlargement of the body split amount (W) required when wrapping the ends of the pipes (P1) and (P2) can be prevented.

【0028】図11に示すように、本体割端部(13)
(14)を突合接合して断面円形にしたとき、前記発熱
体(4A)端部の山頂部の各Uターン部(9A)と谷底
部の各Uターン部(9B)が、本体割端部(13)(1
4)の接合位置と異なる近傍角周位置を中心に噛合接合
して環形状になるように、一方の本体割端部(13)か
ら発熱体(4A)端部の歯部の大部分を突出させ、且
つ、一方の本体割端部(13)に対する発熱体(4A)
端部の各谷底部のUターン部(9B)の退入寸法と同じ
寸法だけ、他方の本体割端部(14)から発熱体(4
A)端部の歯部を突出させた状態で、本体(2)内面に
発熱体(4A)を埋込み、本体(2)と同様にこの内面
の発熱体(4A)も割ることができるように構成するこ
とによっても、上記作用効果を得ることができる。
As shown in FIG. 11, the main body split end (13)
When (14) is butt-joined to form a circular cross section, each U-turn part (9A) at the top of the heating element (4A) and each U-turn part (9B) at the bottom of the valley are divided into main body split ends. (13) (1
Most of the teeth at the end of the heating element (4A) protrude from one of the main body split ends (13) so as to form an annular shape by meshing and joining around a neighboring angular peripheral position different from the joining position of 4). And a heating element (4A) for one of the main body split ends (13).
The heating element (4) is separated from the other main body split end (14) by the same dimension as the retreat dimension of the U-turn section (9B) at the bottom of each valley at the end.
A) The heating element (4A) is embedded in the inner surface of the main body (2) with the teeth at the end protruding, so that the heating element (4A) on the inner surface can be split similarly to the main body (2). With such a configuration, the above-described effects can be obtained.

【0029】本発明に係る割筒型のEF継手は、図12
に示すように、例えば内部に吊り橋等の既に張設された
ワイヤロープ(21)を被覆するポリエチレン製の被覆
チュ−ブ(22)等、接着剤では接合できない管同士の
接合に用いると、前記被覆チュ−ブ(22)などの管同
士の接合が簡単に行えるようになるものである。
FIG. 12 shows a split cylinder type EF joint according to the present invention.
As shown in (1), when used for joining tubes that cannot be joined with an adhesive, for example, a polyethylene covering tube (22) for covering a wire rope (21) already stretched inside such as a suspension bridge. The joining of tubes such as the covering tube (22) can be easily performed.

【0030】被覆チューブ(22)は、図12及び図1
3に示すように、断面H型の熱可塑性合成樹脂製の継手
(23)を用い、一枚又は複数枚の熱可塑性合成樹脂製
の被覆シート(24)をワイヤロープ(21)の外側で
チューブ状に接合させることにより形成することがで
き、前記継手(23)においても被覆シート(24)の
端縁を差込む2つの断面コ字型の溝面に裸の導電線であ
る電気抵抗線(25)が埋込まれ、この抵抗線(25)
に通電することによって継手(23)と被覆シート(2
4)の接合面の樹脂を加熱・溶融させ、継手(23)と
被覆シート(24)の融着を行うものである。
The covering tube (22) is shown in FIGS.
As shown in FIG. 3, one or a plurality of thermoplastic synthetic resin covering sheets (24) are tubed outside the wire rope (21) using a joint (23) made of thermoplastic synthetic resin having an H-shaped cross section. In the joint (23), an electric resistance wire (a bare conductive wire) is formed on two groove surfaces having a U-shaped cross section into which the edges of the covering sheet (24) are inserted. 25) is embedded, and the resistance wire (25)
The joint (23) and the covering sheet (2)
The resin on the bonding surface in 4) is heated and melted to fuse the joint (23) and the covering sheet (24).

【0031】[0031]

【発明の効果】以上実施例から明らかなように本発明
は、熱可塑性合成樹脂製で周壁の一部を軸方向に割った
筒形状の継手本体(2)と、絶縁被覆を施した1本の導
電線(8)を多重折にして形成する帯形状の発熱体
(4)(4A)とを備え、本体(2)内面に発熱体
(4)(4A)を埋込み、本体割端部(13)(14)
同士を接合時、発熱体(4)(4A)端部同士が接合し
て環形状になるように構成することにより、割筒形のE
F継手を得ることができる。
As is apparent from the above embodiments, the present invention relates to a tubular joint body (2) made of a thermoplastic synthetic resin and having a part of the peripheral wall divided in the axial direction, and a single joint body provided with an insulating coating. And a band-shaped heating element (4A, 4A) formed by folding the conductive wire (8) in multiple layers. The heating element (4, 4A) is embedded in the inner surface of the main body (2), and the main body split end ( 13) (14)
When the ends are joined together, the ends of the heating elements (4) and (4A) are joined together to form a ring shape, so that a split cylindrical E is formed.
An F joint can be obtained.

【0032】発熱体(4)端部が本体割端部(13)
(14)の接合位置と同じ位置で接合するように、本体
(2)内面に発熱体(4)を埋込むことにより、本体
(2)で接合する2管(P1)(P2)(22)端部を
包むときに必要な本体割開量(W)を最少限で済ませる
ことができる。
The end of the heating element (4) is the split end of the main body (13).
The two tubes (P1), (P2), and (22) to be joined by the main body (2) by embedding the heating element (4) in the inner surface of the main body (2) so as to be joined at the same position as the joining position of (14). The amount of main body splitting (W) required for wrapping the end can be minimized.

【0033】発熱体(4)端部が本体割端部(13)
(14)の接合位置と異なる近傍位置で接合するよう
に、本体(2)内面に発熱体(4)を埋込むことによ
り、本体(2)で接合する2管(P1)(P2)(2
2)端部を包むときに必要な本体割開量(W)を不要に
拡大するのを防止でき、且つ、本体割端部(13)(1
4)における本体(2)内面と管(P1)(P2)(2
2)外面の樹脂の加熱・溶融不足による融着不良を防止
することができる。
The end of the heating element (4) is the split end of the main body (13).
By embedding the heating element (4) in the inner surface of the main body (2) so as to join at a position different from the joining position of (14), the two pipes (P1), (P2), (2) joined by the main body (2)
2) Unnecessary enlargement of the main body splitting amount (W) required for wrapping the end portion can be prevented, and the main body split end portion (13) (1)
4) The inner surface of the main body (2) and the pipe (P1) (P2) (2)
2) Poor fusion due to insufficient heating and melting of the resin on the outer surface can be prevented.

【0034】発熱体(4A)端部を相互に噛合う櫛歯形
状に形成し、発熱体(4A)端部が本体割端部(13)
(14)の接合位置を中心に噛合接合するか、本体割端
部(13)(14)の接合位置と異なる近傍位置で噛合
接合するように、本体(2)内面に発熱体(4A)を埋
込むことにより、本体(2)で接合する2管(P1)
(P2)(22)端部を包むときに必要な本体割開量
(W)を不要に拡大するのを防止でき、且つ、本体割端
部(13)(14)、並びに、発熱体(4A)端部にお
ける本体(2)内面と管(P1)(P2)(22)外面
の樹脂の加熱・溶融不足による融着不良を防止すること
ができる。
The end of the heating element (4A) is formed in a comb-teeth shape that meshes with each other, and the end of the heating element (4A) is divided into the main body split end (13).
The heating element (4A) is attached to the inner surface of the main body (2) so that the main body (2) is meshed and joined around the joint position of (14) or at a position different from the joint position of the main body split ends (13) and (14). 2 pipes (P1) joined by the body (2) by embedding
(P2) (22) Unnecessary enlargement of the main body splitting amount (W) when wrapping the end can be prevented, and the main body split end (13) (14) and the heating element (4A) can be prevented. ) Poor fusion due to insufficient heating and melting of the resin on the inner surface of the main body (2) and the outer surface of the pipe (P1) (P2) (22) at the end can be prevented.

【0035】導電線(8)が長手方向に隙間なく平行に
並び、且つ、端部に導電線(8)のUターン部(9)が
横一列に揃って並ぶように、絶縁被覆を施した1本の導
電線(8)を多重折にして帯形状の発熱体(4)を形成
し、発熱体(4)端部の各Uターン部(9)同士が接合
して環形状になることにより、発熱体(4)端部を本体
割端部(13)(14)と同じ位置で接合する場合に必
要で、発熱体(4)端部を本体割端部(13)(14)
の接合位置と異なる近傍位置で接合する場合にも用いる
ことができる、端部を一平面内で接合させる発熱体
(4)を得ることができる。
Insulation coating was applied so that the conductive wires (8) were arranged in parallel in the longitudinal direction without any gaps, and the U-turn portions (9) of the conductive wires (8) were aligned in a horizontal line at the ends. One conductive wire (8) is folded in multiples to form a band-shaped heating element (4), and each U-turn portion (9) at the end of the heating element (4) is joined to form a ring shape. This is necessary when the end of the heating element (4) is joined at the same position as the split ends (13) and (14) of the main body, and the end of the heating element (4) is split at the end of the split body (13) (14).
It is possible to obtain a heating element (4) that can be used in a case where the end portions are joined in one plane, which can be used even when the joining is performed at a nearby position different from the joining position.

【0036】導電線(8)が長手方向に隙間なく平行に
並び、且つ、端部に導電線(8)のUターン部(9A)
(9B)が長手方向前後に交互に位置ずれして並ぶよう
に、絶縁被覆を施した1本の導電線(8)を多重折にし
て端部を相互に噛合う櫛歯形状に形成した発熱体(4
A)を形成し、発熱体(4A)端部の山頂部の各Uター
ン部(9A)と谷底部の各Uターン部(9B)が接合し
て環形状になることにより、発熱体(4A)端部を本体
割端部(13)(14)の接合位置と異なる近傍位置で
接合する場合に必要で、発熱体(4A)端部が本体割端
部(13)(14)の接合位置を中心に噛合接合する場
合にも用いることができる、端部を凹凸面内で接合させ
る発熱体(4A)を得ることができる。
The conductive wires (8) are arranged in parallel in the longitudinal direction without any gap, and the U-turn portion (9A) of the conductive wire (8) is provided at the end.
A heat generation in which one conductive wire (8) coated with insulation is folded in multiples so that the ends are meshed with each other so that (9B) is alternately displaced in the longitudinal direction. Body (4
A) is formed, and each U-turn part (9A) at the top of the heating element (4A) and each U-turn part (9B) at the bottom of the heating element (4A) are joined to form a ring shape. ) This is necessary when the ends are joined at different positions near the joining positions of the main body split ends (13) and (14), and the end of the heating element (4A) is joined to the main body split ends (13) and (14). The heating element (4A) can be obtained in which the ends are joined in an uneven surface, which can be used also when the joining is performed centering on the center.

【0037】発熱体(4)(4A)の導電線端部(1
1)(12)を本体(2)の外周面又は端面から本体
(2)外側に引出すことにより、本体割端部(13)
(14)同士と発熱体(4)(4A)端部同士を隙間な
く接合でき、本体(2)割端部(13)(14)、並び
に、発熱体(4)(4A)端部における本体(2)内面
と管(P1)(P2)(22)外面の樹脂の加熱・溶融
不足による融着不良を防止することができる。
The ends (1) of the conductive wires of the heating elements (4) and (4A)
1) By pulling out (12) from the outer peripheral surface or end surface of the main body (2) to the outside of the main body (2), the main body split end portion (13)
(14) The ends of the heating elements (4) and (4A) can be joined to each other without gaps, and the main body (2) the split ends (13) and (14) and the main body at the ends of the heating elements (4) and (4A) (2) Poor fusion due to insufficient heating and melting of the resin on the inner surface and the pipe (P1) (P2) (22) on the outer surface can be prevented.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 割筒型のEF継手の正面図FIG. 1 is a front view of a split cylinder type EF joint.

【図2】 割筒型のEF継手の断面図FIG. 2 is a sectional view of a split cylinder type EF joint.

【図3】 導電線の説明図FIG. 3 is an explanatory view of a conductive wire.

【図4】 帯形状の発熱体の平面図FIG. 4 is a plan view of a belt-shaped heating element.

【図5】 環形状の発熱体の平面図FIG. 5 is a plan view of a ring-shaped heating element.

【図6】 本体割部の拡大平面図FIG. 6 is an enlarged plan view of a main body split portion.

【図7】 発熱体の取付態様の変形例を示す割部の拡大
平面図図
FIG. 7 is an enlarged plan view of a split portion showing a modified example of a mounting mode of the heating element.

【図8】 帯形状の他の発熱体の平面図FIG. 8 is a plan view of another heating element in a belt shape.

【図9】 環形状の他の発熱体の平面図FIG. 9 is a plan view of another ring-shaped heating element.

【図10】本体割部の拡大平面図図FIG. 10 is an enlarged plan view of a main body split portion.

【図11】本体割部の拡大平面図図FIG. 11 is an enlarged plan view of a main body split portion.

【図12】被覆チューブの断面図FIG. 12 is a sectional view of a coated tube.

【図13】被覆チューブの継目部の平面図FIG. 13 is a plan view of a joint portion of the coated tube.

【符号の説明】[Explanation of symbols]

(P1)(P2)管 (W)本体割開量 (1)割目 (2)継手本体 (4)(4A)発熱体 (8)導電線 (9)(9A)(9B)Uターン部 (11)(12)導電線端部 (13)(14)本体割端部 (15)(16)導電線引出孔 (19)(20)発熱体接合部の隙間 (P1) (P2) Pipe (W) Body split amount (1) Split (2) Joint body (4) (4A) Heating element (8) Conductive wire (9) (9A) (9B) U-turn part ( 11) (12) End of conductive wire (13) (14) Split end of main body (15) (16) Lead hole for conductive wire (19) (20) Gap at junction of heating element

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】 熱可塑性合成樹脂製で周壁の一部を軸方
向に割った筒形状の継手本体と、絶縁被覆を施した1本
の導電線を多重折にして形成する帯形状の発熱体とを備
え、本体内面に発熱体を埋込み、本体割端部同士を接合
時、発熱体端部同士が接合して環形状になるように構成
したことを特徴とするエレクトロフュージョン継手。
1. A tubular joint body made of a thermoplastic synthetic resin and having a part of a peripheral wall divided in an axial direction, and a band-shaped heating element formed by folding one conductive wire having an insulating coating over and over. An electrofusion joint characterized in that a heating element is embedded in the inner surface of the main body, and when the split ends of the main body are joined together, the ends of the heating element are joined to form a ring shape.
【請求項2】 発熱体端部が本体割端部の接合位置と同
じ位置で接合するように、本体内面に発熱体を埋込む請
求項1記載のエレクトロフュージョン継手。
2. The electrofusion joint according to claim 1, wherein the heating element is embedded in the inner surface of the main body such that the end of the heating element is joined at the same position as the joining position of the split end of the main body.
【請求項3】 発熱体端部が本体割端部の接合位置と異
なる近傍位置で接合するように、本体内面に発熱体を埋
込む請求項1記載のエレクトロフュージョン継手。
3. The electrofusion joint according to claim 1, wherein the heating element is embedded in the inner surface of the main body so that the end of the heating element is joined at a position different from the joining position of the split end of the main body.
【請求項4】 発熱体端部を相互に噛合う櫛歯形状に形
成し、発熱体端部が本体割端部の接合位置を中心に噛合
接合するように、本体内面に発熱体を埋込む請求項1記
載のエレクトロフュージョン継手。
4. A heating element is embedded in the inner surface of the main body such that the ends of the heating element are formed in a comb-tooth shape that mesh with each other, and the ends of the heating element are engaged with each other around the joining position of the split end of the main body. The electrofusion joint according to claim 1.
【請求項5】 発熱体端部を相互に噛合う櫛歯形状に形
成し、発熱体端部が本体割端部の接合位置と異なる近傍
位置で噛合接合するように、本体内面に発熱体を埋込む
請求項1記載のエレクトロフュージョン継手。
5. A heating element is formed on the inner surface of the main body such that the end of the heating element is formed in a comb-teeth shape that meshes with each other, and the end of the heating element is engaged and joined at a position different from the joining position of the split end of the main body. The electrofusion joint according to claim 1, wherein the joint is embedded.
【請求項6】 導電線が長手方向に隙間なく平行に並
び、且つ、端部に導電線のUターン部が横一列に揃って
並ぶように、絶縁被覆を施した1本の導電線を多重折に
して帯形状の発熱体を形成し、発熱体端部の各Uターン
部同士が接合して環形状になる請求項1又は2又は3記
載のエレクトロフュージョン継手。
6. A single conductive wire provided with an insulating coating is multiplexed so that conductive wires are arranged in parallel in the longitudinal direction without any gap, and U-turn portions of the conductive wires are aligned in a horizontal line at the end. The electrofusion joint according to claim 1, wherein a band-shaped heating element is formed by folding, and the U-turn portions at the ends of the heating element are joined to form a ring shape.
【請求項7】 導電線が長手方向に隙間なく平行に並
び、且つ、端部に導電線のUターン部が長手方向前後に
交互に位置ずれして並ぶように、絶縁被覆を施した1本
の導電線を多重折にして端部を相互に噛合う櫛歯形状に
形成した帯形状の発熱体を形成し、発熱体端部の山頂部
の各Uターン部と谷底部の各Uターン部が接合して環形
状になる請求項1又は3又は4又は5記載のエレクトロ
フュージョン継手。
7. An insulation coating is applied to the conductive wires so that the conductive wires are arranged in parallel in the longitudinal direction without gaps, and the U-turn portions of the conductive wires are arranged at the ends alternately in front and rear in the longitudinal direction. A multi-folded conductive wire is formed to form a comb-shaped heating element having a comb-tooth shape in which the ends are meshed with each other, and each U-turn section at the top of the heating element and each U-turn section at the bottom of the valley. The electrofusion joint according to claim 1, 3, 4, or 5, wherein the joints are joined to form an annular shape.
【請求項8】 発熱体の導電線端部を本体の外周面又は
端面から本体外側に引出す請求項1又は2又は3又は4
又は5又は6又は7記載のエレクトロフュージョン継
手。
8. The conductive wire end of the heating element is drawn out from the outer peripheral surface or the end surface of the main body to the outside of the main body.
Or the electrofusion joint according to 5 or 6 or 7.
JP9362826A 1997-12-11 1997-12-11 Electro-fusion joint Pending JPH11173484A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP9362826A JPH11173484A (en) 1997-12-11 1997-12-11 Electro-fusion joint

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP9362826A JPH11173484A (en) 1997-12-11 1997-12-11 Electro-fusion joint

Publications (1)

Publication Number Publication Date
JPH11173484A true JPH11173484A (en) 1999-06-29

Family

ID=18477830

Family Applications (1)

Application Number Title Priority Date Filing Date
JP9362826A Pending JPH11173484A (en) 1997-12-11 1997-12-11 Electro-fusion joint

Country Status (1)

Country Link
JP (1) JPH11173484A (en)

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