JPH11156880A - Piping structure of foam molding machine - Google Patents

Piping structure of foam molding machine

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Publication number
JPH11156880A
JPH11156880A JP10054279A JP5427998A JPH11156880A JP H11156880 A JPH11156880 A JP H11156880A JP 10054279 A JP10054279 A JP 10054279A JP 5427998 A JP5427998 A JP 5427998A JP H11156880 A JPH11156880 A JP H11156880A
Authority
JP
Japan
Prior art keywords
steam
mold
pressure
valve
control
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP10054279A
Other languages
Japanese (ja)
Other versions
JP3695934B2 (en
Inventor
Kyukichi Nakatsuka
久吉 中塚
Kenji Morita
憲二 森田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyo Machinery and Metal Co Ltd
Original Assignee
Toyo Machinery and Metal Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyo Machinery and Metal Co Ltd filed Critical Toyo Machinery and Metal Co Ltd
Priority to JP05427998A priority Critical patent/JP3695934B2/en
Publication of JPH11156880A publication Critical patent/JPH11156880A/en
Application granted granted Critical
Publication of JP3695934B2 publication Critical patent/JP3695934B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To take a rapid measures to a case requiring the max. flow rate, improve the accuracy of pressure control in a small flow rate, and reduce piping cost by arranging control valves having the same capacity as the steam pipings branched to be connected to female and male molds. SOLUTION: A piping structure is constituted of a foam molding mold having a steam chamber 2, a steam piping 3 connected to the mold 1, a pressure detector 4 for detecting the pressure in the mold 1, a control valve 5 arranged at the steam piping 3 and a changeover valve 6. In this case, the steam piping 3 is branched to be connected to the mold 1 and control valves 5a, 5b... are arranged at the respective branched steam pipings 3a, 3b,... and changeover valves 6a, 6b... are constituted so as to open and close the branched steam pipings 3a, 3b... through contact valves 5a, 5b... or directly.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、発泡成形機の配管構造
の改良に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an improvement in a piping structure of a foam molding machine.

【0002】[0002]

【従来の技術】発泡成形機における一連の加熱工程にお
いて、通流加熱工程(例えば、一方加熱、逆一方加熱)
の前半では金型(21)に充填された予備発泡ビーズ(35)が
十分膨張しておらず、大量の蒸気が必要となる。これに
対して、予備発泡ビーズ(35)が十分に発泡し蒸気の通流
が低下して来た通流工程(例えば、逆一方加熱)の終盤
から両面加熱工程のような後半の工程では、蒸気の必要
流量は低下するので、蒸気は小流量でよいが、発泡体を
正確に焼き上げるためには逆に圧力精度をシビアにコン
トロールして圧力精度を上げる必要がある。
2. Description of the Related Art In a series of heating steps in a foam molding machine, a flow heating step (for example, one-side heating, reverse one-side heating)
In the first half, the pre-expanded beads (35) filled in the mold (21) are not sufficiently expanded, and a large amount of steam is required. On the other hand, in the second half of the process such as the double-side heating process from the end of the flow process (for example, reverse one-side heating) in which the pre-expanded beads (35) have sufficiently foamed and the flow of steam has been reduced, Since the required flow rate of the steam is reduced, a small flow rate of the steam may be used. However, in order to accurately bake the foam, it is necessary to control the pressure accuracy severely and increase the pressure accuracy.

【0003】図3に示す従来例の1つでは、金型(21)の
雄型(21a)、雌型(21b)とも1本の蒸気配管(23)が接続さ
れ、これに1個のコントロール弁(25)が接続されてい
た。この場合、コントロール弁(25)の能力は、通常、供
給蒸気の最大流量に合わせた大口径のものが選定され
る。従って、前述の通流工程(一方加熱及び逆一方加熱
の前半)ではその能力を十分発揮するものの、逆一方加
熱工程の終盤から両面加熱工程では、大流量には適して
いるが小流量の制御には不向きである大口径コントロー
ル弁(25)で小流量の圧力コントロールをしなければなら
ず、図5で示すように、逆一方加熱の終盤や両面加熱に
切り替わった時にオーバーシュートしたり、圧力が不安
定になったりするなど、この段階での圧力コントロール
が非常に困難になり、焼きムラを生じたり発泡成形体の
表面部分の融着が不十分であったりするなど種々の問題
点があった。
In one of the conventional examples shown in FIG. 3, a single steam pipe (23) is connected to both a male mold (21a) and a female mold (21b) of a mold (21), and one control pipe is connected to the steam pipe (23). Valve (25) was connected. In this case, the capacity of the control valve (25) is usually selected to have a large diameter corresponding to the maximum flow rate of the supplied steam. Therefore, although the above-mentioned flow-through process (one-side heating and the first half of reverse one-side heating) sufficiently exerts its ability, it is suitable for a large flow rate in the double-sided heating process from the end of the reverse one-side heating process, but a small flow rate is controlled. A large-diameter control valve (25), which is not suitable for, must control the pressure at a small flow rate, as shown in FIG. 5, as shown in FIG. Pressure control at this stage becomes extremely difficult, such as instability of the molded product, and various problems such as uneven baking and insufficient fusion of the surface portion of the foamed molded article. Was.

【0004】他の従来例(図示せず)では、小口径のコ
ントロール弁を使用する場合もあった。この場合は、前
述の逆で通流加熱(即ち、逆一方加熱を行わず、一方加
熱だけの場合は一方加熱、逆一方加熱を行う場合は逆一
方加熱)の終盤や両面加熱時には優れた圧力コントロー
ルが可能となるが、大流量の蒸気が必要な通流加熱工程
では、流量不足を生じて加熱に時間が掛かり過ぎ、この
間に蒸気がドレン側に流出して無駄となるという問題点
があった。
In another conventional example (not shown), a small-diameter control valve was used in some cases. In this case, excellent pressure is applied at the end of the reverse flow heating (that is, one-side heating when only one-side heating is not performed, one-side heating when only one-side heating is performed, and one-side heating when reverse-side heating is performed) or when heating both sides. Control is possible, but in the flow-through heating process that requires a large flow rate of steam, there is a problem in that the flow rate is insufficient and heating takes too much time, during which the steam flows out to the drain side and is wasted. Was.

【0005】そこで、特開昭61−171326号公報
に記載されているような技術が提案された(図示せ
ず)。即ち、雌雄金型に接続される蒸気配管を2本に分
岐し、分岐された一方の蒸気配管に大口径コントロール
弁を接続し、他の蒸気配管に両面加熱用の小口径コント
ロール弁を設置し、流量に合わせてコントロール弁を使
い分け、前記のような問題点を解消しようとした。
Therefore, a technique as described in Japanese Patent Application Laid-Open No. 61-171326 has been proposed (not shown). That is, a steam pipe connected to the male and female molds is branched into two, a large-diameter control valve is connected to one of the branched steam pipes, and a small-diameter control valve for double-sided heating is installed in the other steam pipe. In order to solve the above-mentioned problems, the control valve is properly used according to the flow rate.

【0006】しかしながら、この場合にも大口径コン
トロール弁は、蒸気の最大流量に合わせた大口径のもの
を使用しなければならず、加えて両面加熱用の小口径の
コントロール弁も併設しなければならず、配管コストが
大幅に上昇するという問題が生じた。
However, also in this case, a large-diameter control valve must be used in accordance with the maximum flow rate of steam, and a small-diameter control valve for double-sided heating must also be provided. However, there has been a problem that the piping cost is significantly increased.

【0007】[0007]

【発明が解決しようとする課題】本発明では、分岐して
雌雄金型に接続された蒸気配管のそれぞれにコントロー
ル弁を設置する事により、最大流量が必要な場合での
素早い対応、小流量での圧力コントロールの精度向
上、配管コストの削減、という課題を一挙に解決する
事をその課題とする。
In the present invention, a control valve is installed in each of the steam pipes branched and connected to the male and female molds, so that a quick response when a maximum flow rate is required and a small flow rate can be achieved. The challenge is to solve the problems of improving the accuracy of pressure control and reducing piping costs at a glance.

【0008】[0008]

【課題を解決するための手段】請求項1に記載の発泡成
形機の配管構造は『蒸気室(2)を有する発泡成形用の金
型(1)と、金型(1)に接続された蒸気配管(3)と、金型(1)
内の圧力を検出する圧力検出装置(4)と、蒸気配管(3)に
設置されたコントロール弁(5)と、切替弁(6)とで構成さ
れた発泡成形機の配管構造であって、蒸気配管(3)が分
岐されて金型(1)に接続されており、分岐された前記蒸
気配管(3a)(3b)…のそれぞれにコントロール弁(5a)(5b)
…が設置されており、切替弁(6a)(6b)…は、コントロー
ル弁(5a)(5b)…を通して或いは直接に分岐された蒸気配
管(3a)(3b)…を開閉するようになっている』事を特徴と
する。
According to a first aspect of the present invention, there is provided a piping structure of a foam molding machine comprising: a foam molding die (1) having a steam chamber (2); Steam piping (3) and mold (1)
A pressure detection device (4) for detecting the internal pressure, a control valve (5) installed in a steam pipe (3), and a piping structure of a foam molding machine including a switching valve (6), A steam pipe (3) is branched and connected to a mold (1), and a control valve (5a) (5b) is provided for each of the branched steam pipes (3a) (3b).
Are installed, and the switching valves (6a) (6b) ... open and close the steam pipes (3a) (3b) ... which are branched through the control valves (5a) (5b) ... or directly. There is a feature.

【0009】これによれば、最大流量が必要な通流加熱
時、特に通流加熱の前半(即ち、逆一方加熱を行わない
場合は一方加熱の前半、逆一方加熱を行う場合は一方加
熱の全体と逆一方加熱の前半)には、切替弁(6a)(6b)…
にて後に詳述するように並設された全て或いはその大部
分のコントロール弁(5a)(5b)…を開にすることにより対
応し、通流加熱(逆一方加熱を行わない場合は一方加
熱、逆一方加熱を行う場合はは逆一方加熱)の終盤から
両面加熱にかけてはその一部(通常は1個)を使用して
流量を絞り且つ正確な圧力制御を行う。
According to this, at the time of flow heating which requires the maximum flow rate, especially the first half of the flow heating (that is, the first half of the one-side heating when the reverse one-side heating is not performed, and the one-side heating when the reverse one-side heating is performed). Switching valve (6a) (6b) ...
As will be described in detail later, all or most of the side-by-side control valves (5a), (5b) ... are opened, and the flow is heated (flow heating is performed if reverse heating is not performed. From the end stage of reverse one-side heating when performing reverse one-side heating) to double-sided heating, a part (usually one) is used to reduce the flow rate and perform accurate pressure control.

【0010】請求項2は請求項1の発泡成形機の配管構
造の信号系も含めた例で、『圧力検出装置(4)からの出
力信号に基づいて前記コントロール弁(5)にそれぞれ接
続されている切替弁(6)を制御する』事を特徴とする。
この場合、圧力検出装置(4)から出た電気信号で切替弁
(6)の制御が電気的に行われる。
A second aspect of the present invention includes an example of a signal system of a piping structure of the foam molding machine according to the first aspect, wherein the signal system is connected to the control valves (5) based on output signals from a pressure detecting device (4). Controlling the switching valve (6) that is being operated. "
In this case, the switching valve is switched by an electric signal output from the pressure detector (4).
The control of (6) is performed electrically.

【0011】請求項3は、制御方法の他の例で『請求項
1の発泡成形機の配管構造において、コントロール弁
(5)にそれぞれ接続されている切替弁(6)の切替タンミン
グが、タイマ制御されている』事を特徴とする。この場
合、金型圧力とは無関係に予め設定されているシーケン
スに従って、切替弁(6)が制御されて行く事になる。
A third aspect of the present invention relates to another example of a control method.
The switching timing of the switching valve (6) connected to (5) is timer-controlled. " In this case, the switching valve (6) is controlled according to a preset sequence regardless of the mold pressure.

【0012】請求項4は請求項1〜3のいずれかに記載
の発泡成形機の配管構造において、『圧力検出装置(4)
が金型(1)から導出されたドレンホース(7)からドレン弁
(8)迄の配管部分(9)或いはドレン弁(8)に接続されてい
る』事を特徴とする。これによれば、金型交換を行う場
合に圧力検出装置(4)が接続されている部分は、金型(1)
とは切り離された部分にあり、金型交換の度に圧力検出
装置(4)の配管を離脱させる必要がなく、金型交換が非
常に簡便になる。
According to a fourth aspect of the present invention, in the piping structure of the foam molding machine according to any one of the first to third aspects, the "pressure detecting device (4)
From the drain hose (7) derived from the mold (1)
(8) connected to the pipe section (9) or the drain valve (8). According to this, the part to which the pressure detection device (4) is connected when performing mold replacement is the mold (1).
Since it is in a part separated from the mold, there is no need to disconnect the pipe of the pressure detecting device (4) every time the mold is replaced, and the mold replacement becomes very simple.

【0013】請求項5は、『請求項1〜4のいずれかに
記載の発泡成形機の配管構造において、コントロール弁
(5a)(5b)…の能力が同じである』事を特徴とするもの
で、これにより、その口径は(最大流量÷個数)に合致
したもので足り、小口径のコントロール弁(5a)(5b)…で
よい。従って、最大流量に合わせた大口径のコントロー
ル弁が必要でなくなり、その分コストダウンを実現する
事ができる。
[0013] A fifth aspect of the present invention relates to a piping structure of a foam molding machine according to any one of the first to fourth aspects.
(5a) (5b) ... the capacity is the same ", so that the diameter of the control valve (5a) (5a) (5a) ( 5b) ... Therefore, a large-diameter control valve corresponding to the maximum flow rate is not required, and the cost can be reduced accordingly.

【0014】[0014]

【実施例】以下、本発明にかかる発泡成形機の配管構造
を図示実施例に従って詳述する。図1はその第1実施例
で、発泡成形用の金型(1)は雄型(1a)と雌型(1b)に分け
られ、それぞれに蒸気室(2a)(2b)が設けられており、図
示しないが、冷却配管、フィラーその他必要部材が設置
されている。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The piping structure of a foam molding machine according to the present invention will be described below in detail with reference to the illustrated embodiments. FIG. 1 shows a first embodiment, in which a mold (1) for foam molding is divided into a male mold (1a) and a female mold (1b), each of which is provided with a steam chamber (2a) (2b). Although not shown, a cooling pipe, a filler, and other necessary members are provided.

【0015】蒸気源(10)からは蒸気配管(3)が導出され
ており、更に複数(ここでは2本)に分岐されて雌雄金
型(1a)(1b)にそれぞれ接続されている。この分岐された
蒸気配管(3a)(3b)にはそれぞれにコントロール弁(5a)(5
b)…が設置されている。コントロール弁(5a)(5b)…の能
力(即ち、口径)は、同じでもよいが、異なるものを選
定してもよい。能力が同じである場合は、各コントロー
ル弁(5a)(5b)…の能力は蒸気の最大流量の個数分の1
{=最大流量÷個数}でよい。異なる場合は、各コント
ロール弁(5a)(5b)…の能力の和が蒸気の最大流量となる
ようにすればよい。一般的には、能力が異なる場合でも
互いに掛け離れたものを使用する事はなく似通った能力
のものが使用される。(勿論、能力が離れているものを
採用する事を否定するものではない。) また、コントロール弁(5a)(5b)…の能力が同一である場
合にはどれを選んでもよいが、異なる場合は各工程にお
ける状況によって最適の組み合わせが選定される。これ
らの点は明細書全体を通じて言える事である。
A steam pipe (3) extends from the steam source (10), and is further branched into a plurality (here, two) and connected to the male and female molds (1a) and (1b). The branched steam pipes (3a) (3b) have control valves (5a) (5
b) ... is installed. The control valves (5a) (5b)... May have the same capacity (that is, the diameter), but may select different ones. If the capacities are the same, the capacity of each control valve (5a) (5b) ...
{= Maximum flow rate ÷ number ÷ If different, the sum of the capacities of the control valves (5a) (5b)... May be the maximum steam flow rate. In general, even if the abilities are different, those having similar abilities are used instead of using distant ones. (Of course, this does not deny the adoption of a device with a different capability.) In addition, if the capabilities of the control valves (5a), (5b) ... are the same, any one may be selected, but if they are different, The optimal combination is selected according to the situation in each process. These points can be said throughout the specification.

【0016】コントロール弁(5a)(5b)…は、高圧の蒸気
源(10)から出た蒸気の圧力を必要圧力迄減圧すると共に
その流量を制御して蒸気室(2a)(2b)内の圧力が所定の圧
力に保たれるように制御するもので、減圧弁もその一種
で、本第1実施例では減圧弁がコントロール弁(5)とし
て使用されている。また、前記分岐された蒸気配管(3a)
(3b)…は、蒸気側ホース(14)を介して雌雄金型(1a)(1b)
に設けられた蒸気側口金(13)に接続されている。
The control valves (5a) (5b)... Reduce the pressure of the steam discharged from the high-pressure steam source (10) to a required pressure and control the flow rate thereof to control the steam flow in the steam chambers (2a) (2b). The pressure is controlled so that the pressure is maintained at a predetermined pressure, and a pressure reducing valve is also a kind. In the first embodiment, the pressure reducing valve is used as the control valve (5). Further, the branched steam pipe (3a)
(3b) ... are male and female molds (1a) (1b) via steam side hose (14)
Is connected to the steam-side base (13) provided in the base.

【0017】また、分岐された蒸気配管(3a)(3b)…のコ
ントロール弁(5a)(5b)…の上流側には2方向弁である切
替弁(6a)(6b)…がそれぞれ配設されており、分岐された
蒸気配管(3a)(3b)…の開閉制御を直接行っている。
Further, switching valves (6a) (6b), which are two-way valves, are provided upstream of the control valves (5a) (5b) of the branched steam pipes (3a) (3b). The opening and closing control of the branched steam pipes (3a) (3b) ... is directly performed.

【0018】ドレン側は、雌雄金型(1a)(1b)の底部から
導出されたドレン口金部(12)に、ドレンホース(7)が着
脱自在に接続されており、ドレンホース(7)の下流側に
設けられた配管部分(9)にドレン弁(8)が接続されてい
る。
On the drain side, a drain hose (7) is detachably connected to a drain base (12) extending from the bottom of the male and female molds (1a) and (1b). A drain valve (8) is connected to a pipe portion (9) provided on the downstream side.

【0019】圧力検出装置(4)のパイロット配管(11)の
一端は、ドレンホース(7)とドレン弁(8)との間の配管部
分(9)、或いはドレン弁(8)そのものに接続され、他端は
コントロール弁(5a)(5b)…に接続され、その途中に圧力
検出装置(4)が接続されている。また、両圧力検出装置
(4)(4)の圧力スイッチ(4a)(4a)の出力は制御回路(17)に
入力し、制御回路(17)の出力は、各切替弁(6a)(6b)やド
レン弁(8a)(8b)に入力している。なお、明細書全体を通
じて、雌雄金型(1a)(1b)に関して各部材を別々に論じる
場合や、分岐された蒸気配管(3a)(3b)…に関して別々に
論じる場合、部材の区別をつけるために枝記号としてア
ルファベットの小文字を数字の次に付した。
One end of the pilot pipe (11) of the pressure detecting device (4) is connected to a pipe section (9) between the drain hose (7) and the drain valve (8) or the drain valve (8) itself. The other end is connected to a control valve (5a) (5b)..., And a pressure detecting device (4) is connected in the middle thereof. In addition, both pressure detectors
(4) The output of the pressure switch (4a) (4a) of (4) is input to the control circuit (17), and the output of the control circuit (17) is output to each of the switching valves (6a) (6b) and the drain valve (8a ) (8b). In addition, throughout the specification, when discussing each member separately with respect to the male and female molds (1a) (1b) or separately discussing the branched steam pipes (3a) (3b) ..., in order to distinguish the members. Was added with the lowercase letter of the alphabet next to the number as a branch symbol.

【0020】次に加熱工程の一例を説明する。型閉され
た雌雄金型(1a)(1b)のキャビティ(16)に、フィラー(図
示せず)を通して予備発泡ビーズ(15)を充填し《ビーズ
充填工程》、続いて雌雄金型(1a)(1b)のドレン弁(8)及
び全部(或いは大部分)の切替弁(6a)(6b)…を開き、蒸
気を最大流量で雌雄金型(1a)(1b)の蒸気室(2a)(2b)を通
流させ、雌雄金型(1a)(1b)を加熱する。これにより、金
型(1a)(1b)の加熱と金型(1a)(1b)内の空気とドレンの排
出を行う《金型加熱工程》。
Next, an example of the heating step will be described. The pre-foamed beads (15) are filled into the cavity (16) of the closed male and female molds (1a) and (1b) through a filler (not shown), and a "bead filling step" is performed, followed by the male and female molds (1a). Open the drain valve (8) of (1b) and all (or most) of the switching valves (6a) (6b) ... to send steam at the maximum flow rate to the steam chamber (2a) of the male and female molds (1a) (1b) ( 2b) is passed, and the male and female molds (1a) and (1b) are heated. Thereby, the molds (1a) and (1b) are heated and the air and drain in the molds (1a) and (1b) are discharged (a mold heating step).

【0021】雌雄金型(1a)(1b)の加熱が完了すると、一
方加熱工程に切り替わり、充填ビーズ(15)の加熱、ビー
ズ(15)間の空気とドレンの排出を図り、ビーズ(15)の均
一な膨張を図る。ここでは雄型(1a)のドレン弁(8a)を開
き、雄型(1a)の全切替弁(6a)(6b)…を閉じ、そして雌型
(1b)のドレン弁(8b)を閉じ、雌型(1b)の全部(或いは大
部分)の切替弁(6a)(6b)…を開くと最大流量にて蒸気が
雌型(1b)の蒸気室(2b)からキャビティ(16)を通り、キャ
ビティ(16)内の予備発泡ビーズ(15)を加熱した後、雄型
(1a)の蒸気室(2a)に入り、雄型(1a)のドレン弁(8a)から
流出して行く。勿論、逆に雄型(1a)の蒸気室(2a)から雌
型(1b)の蒸気室(2b)に通流させてもよく、通流方向は発
泡成形体(S)の形状を考慮して決定される。
When the heating of the male and female molds (1a) and (1b) is completed, the process is switched to a heating step, in which the filling beads (15) are heated, and the air and drain between the beads (15) are discharged. To achieve uniform expansion. Here, the drain valve (8a) of the male type (1a) is opened, all the switching valves (6a) (6b) ... of the male type (1a) are closed, and the female type is opened.
When the drain valve (8b) of (1b) is closed and all (or most) switching valves (6a) (6b) ... of the female type (1b) are opened, the steam at the maximum flow rate is the female type (1b) steam. After heating the pre-expanded beads (15) in the cavity (16) from the chamber (2b) through the cavity (16), the male mold
It enters the steam chamber (2a) of (1a) and flows out of the male (1a) drain valve (8a). Of course, conversely, the flow may flow from the steam chamber (2a) of the male mold (1a) to the steam chamber (2b) of the female mold (1b). Is determined.

【0022】この工程での金型圧力変化は、図4に示す
通りで、通流と共に予備発泡ビーズ(15)が次第に膨張し
てビーズ間隙が次第に狭まり、金型圧力は一旦減少した
後、次第に上昇して行く。この圧力上昇は雌型(1b)の圧
力検出装置(4)にて検出される。圧力検出装置(4)の検出
値が所定の圧力(ここでは0.5kgf/cm2)に達した処
で、雌型(1b)の圧力検出装置(4)の圧力スイッチ(4a)が
切り替わりると、この信号が制御回路(17)に入力し、こ
の工程が終了し、次の工程に切り替わる。《一方加熱工
程》
The change in the mold pressure in this step is as shown in FIG. 4. As shown in FIG. 4, the pre-expanded beads (15) gradually expand with the flow, the bead gap gradually narrows, and after the mold pressure once decreases, the mold pressure gradually decreases. Going up. This pressure increase is detected by the female (1b) pressure detecting device (4). When the detection value of the pressure detecting device (4) reaches a predetermined pressure (here, 0.5 kgf / cm 2 ), the pressure switch (4a) of the female type (1b) pressure detecting device (4) switches. Then, this signal is input to the control circuit (17), and this step is completed, and the process is switched to the next step. 《One-side heating process》

【0023】一方加熱工程が終了すると、必要に応じて
逆一方加熱が行われる(換言すれば、逆一方加熱を行わ
ない場合もある)。この工程は一方加熱の通流方向に対
してその通流方向が逆転し、前述同様ビーズ(15)の加熱
とビーズ(15)間の空気とドレンの排出を図り、更なるビ
ーズ(15)の膨張を図る。この工程では予備発泡ビース(1
5)はある程度発泡してビース間隙は小さくなっていて通
流しにくくなっているので、蒸気量を落とす事になる。
制御回路(17)の信号に従って雄型(1a)のドレン弁(8a)を
閉じ、雄型(1a)の全体の切替弁(6a)(6b)…の内の必要な
切替弁(6a){この場合は1個}を開き、そして雌型(1b)
のドレン弁(8b)を開き、雌型(1b)の全切替弁(6a)(6b)…
を閉じると必要量に絞られた蒸気が雄型(1a)の蒸気室(2
a)からキャビティ(16)を通り、発泡の進行状態にあるキ
ャビティ(16)内の予備発泡ビーズ(15)を加熱した後、雌
型(1b)の蒸気室(2b)に入り、雌型(1b)のドレン弁(8b)か
ら流出して行く。(勿論、一方加熱工程が前述のように
反対方向から通流した場合には、この場合も逆にな
る。)
On the other hand, when the heating step is completed, reverse one-side heating is performed as needed (in other words, reverse one-side heating may not be performed in some cases). In this step, the flow direction is reversed with respect to the flow direction of the one side heating, and the heating of the beads (15) and the discharge of air and drain between the beads (15) are performed as described above, and the further beads (15) are formed. Inflate. In this step, pre-foamed beads (1
5) is foamed to some extent and the gap between the beads is small and it is difficult to flow, so the amount of steam is reduced.
The drain valve (8a) of the male type (1a) is closed according to the signal of the control circuit (17), and the necessary switching valve (6a) of the entire switching valve (6a) (6b) ... of the male type (1a) In this case, open one}, and female type (1b)
Open the drain valve (8b) of all female (1b) switching valves (6a) (6b) ...
When the is closed, the steam reduced to the required amount is supplied to the male (1a) steam chamber (2
After heating the pre-foamed beads (15) in the cavity (16) in the state of foaming from the a) through the cavity (16), the steam enters the steam chamber (2b) of the female mold (1b), and the female mold ( It flows out from the drain valve (8b) of 1b). (Of course, if the heating step flows from the opposite direction as described above, the situation is reversed.)

【0024】この逆一方加熱工程では図4に示すように
急速に検出圧力が立ち上がり、終盤では蒸気の通流がほ
とんどなくなって検出圧力が最大圧力(図4の場合は
0.75kgf/cm2)を示す。この金型圧力は雄型(1a)の圧
力検出装置(4)で検出される。そして、この段階に至る
と精密な圧力制御圧が必要になってくる。本発明ではこ
の工程では少数(本実施例では1個)の小流量のコント
ロール弁(5a)で制御を行っているため、迅速な応答が可
能となるため図5に示す従来例のような急激な圧力上昇
は避けられる《逆一方加熱工程》。
In the reverse one-side heating step, as shown in FIG. 4, the detected pressure rises rapidly, and in the final stage, almost no steam flows, and the detected pressure reaches the maximum pressure (0.75 kgf / cm 2 in FIG. 4). Is shown. This mold pressure is detected by the male (1a) pressure detecting device (4). At this stage, a precise pressure control pressure is required. In the present invention, since a small number (one in this embodiment) of the control valve (5a) of a small flow rate is used in this step, a quick response is possible. A strong pressure rise can be avoided.

【0025】逆一方加熱工程の終盤に至るとキャビティ
内のビース(15)は十分発泡して発泡成形体(S)となって
おり、蒸気の通流はほとんどない。そこで次の両面加熱
工程に切り替えられる。切り替えのタイミングは金型圧
力は雄型(1a)の圧力検出装置(4)の圧力スイッチ(4a)の
切り替わりによる。両面加熱工程は、蒸気圧力を上げて
加熱温度を高くし、発泡成形体(S)の表面部分の融着を
主として図る。ここでは雌雄金型(1a)(1b)のドレン弁(8
a)(8b)を閉じ、雌雄金型(1a)(1b)の全切替弁(6a)(6b)…
の内の一部(ここでは1個の切替弁(6a)(6a))を開き、
該切替弁(6a)(6a)に接続されているコントロール弁(5a)
(5a)を作動させて雌雄金型(1a)(1b)の蒸気室(2a)(2b)に
蒸気を供給する。この場合、蒸気はキャビティ(16)を通
流せず、発泡成形体(S)の両面を加熱して十分に発泡成
形体(S)の表面部分のビース(15)同士が融着しあうよう
にする。従って、この段階では、図4に示すように最大
圧力(図4の場合は0.75kgf/cm2)で且つ一定圧力に
保たれるように正確に制御される。この場合も小口径の
コントロール弁(5a)(5a)による制御であるから、図5に
示すような圧力変動や圧力の急上昇は避けられる《両面
加熱工程》。
On the other hand, at the end of the heating step, the beads 15 in the cavity are sufficiently foamed to form a foamed molded product (S), and there is almost no steam flow. Then, the process is switched to the next double-sided heating step. The switching timing is based on the switching of the pressure switch (4a) of the pressure detector (4) of the male die (1a). In the double-sided heating step, the steam pressure is increased to increase the heating temperature, and mainly the fusion of the surface portion of the foamed molded product (S) is performed. Here, the drain valves (8
a) (8b) is closed and all the switching valves (6a) (6b) of the male and female molds (1a) (1b) ...
Open a part (here, one switching valve (6a) (6a)),
Control valve (5a) connected to the switching valve (6a) (6a)
(5a) is operated to supply steam to the steam chambers (2a) (2b) of the male and female molds (1a) (1b). In this case, the steam does not flow through the cavity (16), and the both sides of the foam molded body (S) are heated so that the beads (15) on the surface portion of the foam molded body (S) are sufficiently fused to each other. I do. Therefore, at this stage, as shown in FIG. 4, the pressure is accurately controlled so as to maintain the maximum pressure (0.75 kgf / cm 2 in FIG. 4) and a constant pressure. Also in this case, since the control is performed by the small-diameter control valves (5a) and (5a), the pressure fluctuation and the rapid rise in the pressure as shown in FIG. 5 can be avoided.

【0026】両面加熱が終了すると、真空冷却、水冷な
どの適当な手段によってキャビティ内の発泡成形体が所
定の温度になるまで冷却される《冷却工程》。
When the double-sided heating is completed, the foam molded body in the cavity is cooled to a predetermined temperature by a suitable means such as vacuum cooling or water cooling << cooling step >>.

【0027】然る後、型開されて発泡成形体が金型(1)
から取り出されて成形が終了する。このようなサイクル
を繰り返して発泡成形体の成形が行われるのであるが、
該ロットが終了し、次のロットに変わる前に金型交換が
行われる。この時、金型(1)と配管系統はホース(14)(7)
を介して接続されているので、ホース(14)(7)が接続さ
れている口金部分(13)(12)の処で切り離す。また、圧力
検出装置(4)のパイロット配管(11)の入力端はドレンホ
ース(7)とドレン弁(8a)(8b)との間或いはドレン弁(8a)
(8b)に接続されているので、金型交換時にはパイロット
配管(11)を雌雄金型(1a)(1b)から外す必要がなく、金型
交換がより容易に行える。
After that, the mold is opened and the foamed molded body is molded (1)
And the molding is completed. Such a cycle is repeated to mold the foam molded body,
The mold is changed before the lot is completed and the lot is changed to the next lot. At this time, the mold (1) and the piping system are hoses (14) (7)
The hoses (14) and (7) are disconnected at the bases (13) and (12) where they are connected. The input end of the pilot pipe (11) of the pressure detection device (4) is connected between the drain hose (7) and the drain valves (8a) (8b) or the drain valve (8a).
Since it is connected to (8b), it is not necessary to remove the pilot pipe (11) from the male and female molds (1a) and (1b) at the time of mold exchange, and mold exchange can be performed more easily.

【0028】以上の内容を纏めると、金型加熱工程と一
方加熱工程では大流量の蒸気が必要であるのに対し、逆
一方加熱工程の場合は中流量でよく、両面加熱工程では
小流量で足る。従って、流量にあわせて作動させるコン
トロール弁(5a)(5b)…の数を選択する。コントロール弁
(5a)(5b)…の能力が同一である場合にはどれを選んでも
よいが、異なる場合は状況によって最適の組み合わせが
選定される。また、両面加熱工程では、金型圧力は重要
なファクタで、高すぎると発泡成形体(S)が加熱オーバ
ーとなり、低すぎると焼け不足となる。金型圧力がバラ
ツクと焼きムラを生じるので、安定な金型圧力が健全な
発泡成形体(S)の生産には不可欠である。そのためには
流量に合わせた口径のコントロール弁(5)が必要であ
り、本発明のように小流量のコントロール弁(5)を複数
個並列させる事により、この要求が達成できる。また、
小流量のコントロール弁(5)を使用することで大流量用
の大口径弁に比べて応答性もよくなり、圧力変化に対し
て機敏な対応も可能になる。
Summarizing the above, a large flow rate of steam is required in the mold heating step and the one-side heating step, while a medium flow rate is required in the reverse one-side heating step and a small flow rate in the double-sided heating step. Enough. Therefore, the number of control valves (5a) (5b)... To be operated according to the flow rate is selected. Control valve
If the abilities (5a), (5b) ... are the same, any one may be selected, but if they are different, the optimal combination is selected depending on the situation. In the double-sided heating step, the mold pressure is an important factor. If the pressure is too high, the foamed product (S) will be overheated, and if it is too low, the burn will be insufficient. Since the mold pressure varies and causes uneven baking, stable mold pressure is indispensable for the production of a sound foamed product (S). For that purpose, a control valve (5) having a diameter corresponding to the flow rate is required, and this requirement can be achieved by arranging a plurality of control valves (5) having a small flow rate in parallel as in the present invention. Also,
By using the control valve (5) with a small flow rate, the responsiveness is improved as compared with a large-diameter valve for a large flow rate, and it is possible to respond quickly to a pressure change.

【0029】次に、本発明の第2実施例について説明す
る。第2実施例は第1実施例と技術的思想は同じである
ので、同一機能の部品は同一番号を付し、繁雑さを回避
するために機能の重複する部分は説明を省略し、相違点
を中心に説明する。この場合、蒸気配管(3)は3本に分
岐しており、それぞれにコントロール弁(5a)(5b)(5c)が
接続されている。この場合のコントロール弁(5a)(5b)(5
c)は第1実施例の場合(減圧弁)と異なり常閉ピストン
弁であるが、技術思想上の機能は同じである。
Next, a second embodiment of the present invention will be described. Since the technical concept of the second embodiment is the same as that of the first embodiment, parts having the same functions are denoted by the same reference numerals, and a description of parts having overlapping functions is omitted to avoid complexity. This will be mainly described. In this case, the steam pipe (3) is branched into three pipes, and control valves (5a), (5b), and (5c) are connected to the respective pipes. In this case, the control valve (5a) (5b) (5
c) is a normally-closed piston valve unlike the case of the first embodiment (pressure reducing valve), but has the same technical idea.

【0030】また、切替弁(6a)(6b)(6c)は、第1実施例
のように分岐された蒸気配管(3a)(3b)(3c)に直接接続さ
れたものでなく、コントロール弁(5a)(5b)(5c)のピスト
ン部分に接続されてこれにてコントロール弁(5a)(5b)(5
c)を開閉させるようになっているが、コントロール弁
(5)を介して分岐された蒸気配管(3a)(3b)(3c)を開閉す
るか、直接開閉するかという点が相違するだけで、この
場合も技術思想上の機能は同じである。
The switching valves (6a) (6b) (6c) are not directly connected to the branched steam pipes (3a) (3b) (3c) as in the first embodiment, but are control valves. (5a) (5b) (5c) is connected to the piston part, and the control valve (5a) (5b) (5
c) is opened and closed, but the control valve
The only difference is whether the steam pipes (3a), (3b) and (3c) branched via (5) are opened or closed or directly opened and closed. In this case as well, the functions in the technical idea are the same.

【0031】第1実施例と同様、前記コントロール弁(5
a)(5b)(5c)の能力(即ち、口径)は、同じでもよいが、
異なるものを選定してもよい。能力が同じである場合
は、各コントロール弁(5a)(5b)…の能力は蒸気の最大流
量の個数分の1{=最大流量÷個数}でよく、異なる場
合は、各コントロール弁(5a)(5b)…の能力の和が蒸気の
最大流量となるようにすればよい。一般的には、能力が
異なる場合でも互いに掛け離れたものを使用する事はな
く似通った能力のものが使用される。(勿論、能力が離
れているものを採用する事を否定するものではない。)
また、コントロール弁(5a)(5b)…の能力が同一である場
合にはどれを選んでもよいが、異なる場合は各工程にお
ける状況によって最適の組み合わせが選定される。
As in the first embodiment, the control valve (5
a) (5b) (5c) capabilities (ie caliber) may be the same,
A different one may be selected. If the capacities are the same, the capacities of the control valves (5a) (5b) ... may be 1 / maximum flow rate {number} of the maximum flow rate of the steam, and if different, each control valve (5a) (5b) It is sufficient that the sum of the capacities becomes the maximum steam flow rate. In general, even if the abilities are different, those having similar abilities are used instead of using distant ones. (Of course, it does not deny the adoption of one with a different ability.)
If the capabilities of the control valves (5a), (5b)... Are the same, any may be selected, but if they are different, the optimal combination is selected according to the situation in each process.

【0032】第2実施例の圧力検出装置(4)は、蒸気室
(2)内の圧力を電気信号として出力するものであるが、
蒸気室(2)内の圧力を検出するという点では第1実施例
のものと機能的には同一である。従って、配管系統は第
1実施例と機能的には同一である。
The pressure detecting device (4) of the second embodiment has a steam chamber
(2) Outputs the pressure inside as an electric signal,
The function of detecting the pressure in the steam chamber (2) is the same as that of the first embodiment. Therefore, the piping system is functionally the same as the first embodiment.

【0033】前記圧力検出装置(4)に接続するパイロッ
ト配管(11)は、第1実施例と同様、ドレンホース(7)と
ドレン弁(8)との間の配管部分(9)或いはドレン弁(8)そ
のものに接続される。圧力検出装置(4)の出力は、シー
ケンサなどの制御回路(17)に接続され、コントロール弁
駆動部(19)に出力される。このコントロール弁駆動部(1
9)には、切替弁(6a)(6b)(6c)にパイロット用の圧縮空気
を供給するコントロール弁駆動空圧源(18)が接続されて
おり、切替弁(6a)(6b)(6c)を介してコントロール弁(5a)
(5b)(5c)のピストン部に接続されており、この配管は機
能的に前記のパイロット配管と同様の働きを示すので、
これも(11)で示す。
As in the first embodiment, a pilot pipe (11) connected to the pressure detecting device (4) is provided with a pipe section (9) between a drain hose (7) and a drain valve (8) or a drain valve. (8) Connected to itself. The output of the pressure detection device (4) is connected to a control circuit (17) such as a sequencer, and is output to a control valve driving unit (19). This control valve drive (1
9) is connected to a control valve driving air pressure source (18) for supplying pilot compressed air to the switching valves (6a) (6b) (6c), and the switching valves (6a) (6b) (6c ) Via control valve (5a)
(5b) It is connected to the piston part of (5c), and since this pipe functionally shows the same operation as the pilot pipe,
This is also shown in (11).

【0034】次に、第2実施例の作用を説明する。前述
同様、型閉、ビーズ充填、金型加熱、一方加熱が行われ
る。金型加熱工程では、雌雄金型(1a)(1b)の全コントロ
ール弁(5a)(5b)(5c)を全開にして通流させてもよいが、
場合によっては一方は全コントロール弁(5a)(5b)(5c)を
全開にし、他はその大部分(5a)(5b)を開き、一部(5c)を
閉じ、流量を調整してもよい。その場合、他方のコント
ロール弁駆動部(19)により、閉じるべきコントロール弁
(5c)のパイロット配管(11)を閉じ、空圧源(18)と遮断す
る。これにより、コントロール弁(5c)のピントン部に圧
縮空気が供給されなくなるので、スプリングの働きで弁
が閉じ、このコントロール弁(5c)のみが閉状態となる。
そして、蒸気室(2a)(2b)内の圧力は常時圧力検出装置
(4)でモニタされ、制御回路(17)に入力されるようにな
っている。
Next, the operation of the second embodiment will be described. As before, mold closing, bead filling, mold heating, and one-side heating are performed. In the mold heating step, all the control valves (5a) (5b) (5c) of the male and female molds (1a) (1b) may be fully opened and allowed to flow.
In some cases, one may open all control valves (5a) (5b) (5c) fully, the other may open most (5a) (5b), close some (5c), and adjust the flow rate . In that case, the control valve to be closed by the other control valve drive (19)
Close the pilot pipe (11) of (5c) and shut off the pneumatic source (18). As a result, compressed air is not supplied to the pin ton portion of the control valve (5c), so that the valve is closed by the action of the spring, and only the control valve (5c) is closed.
The pressure in the steam chambers (2a) and (2b) is
The information is monitored in (4) and input to the control circuit (17).

【0035】雌雄金型(1a)(1b)の加熱が完了すると、第
1実施例と同様、一方加熱工程に切り替わるが、この工
程では充填ビーズ(15)の加熱、ビーズ(15)間の空気とド
レンの排出を図り、ビーズ(15)の均一な膨張を図る。こ
こでは雄型(1a)のドレン弁(8a)を開き、雄型(1a)の全切
替弁(6a)(6b)(6c)を閉じ、そして雌型(1b)のドレン弁(8
b)を閉じ、雌型(1b)の全部(或いは大部分)の切替弁(6
a)(6b)(6c)を開くと最大流量にて蒸気が雌型(1b)の蒸気
室(2b)からキャビティ(16)を通り、キャビティ(16)内の
予備発泡ビーズ(15)を加熱した後、雄型(1a)の蒸気室(2
a)に入り、雄型(1a)のドレン弁(8a)から流出して行く。
勿論、逆に雄型(1a)の蒸気室(2a)から雌型(1b)の蒸気室
(2b)に通流させてもよく、通流方向は発泡成形体(S)の
形状を考慮して決定される。
When the heating of the male and female molds (1a) and (1b) is completed, as in the first embodiment, the process is switched to the one-side heating step. In this step, the heating of the filled beads (15) and the air between the beads (15) are performed. And drain, and evenly expand the beads (15). Here, the male (1a) drain valve (8a) is opened, all the switching valves (6a) (6b) (6c) of the male (1a) are closed, and the female (1b) drain valve (8
b) is closed and all (or most) switching valves (6) of female type (1b) are closed.
a) When (6b) and (6c) are opened, steam flows from the steam chamber (2b) of the female mold (1b) through the cavity (16) at the maximum flow rate, and heats the pre-expanded beads (15) in the cavity (16). After that, the steam chamber of male type (1a) (2
Enters a) and flows out of the male (1a) drain valve (8a).
Of course, from the male (1a) steam chamber (2a) to the female (1b) steam chamber
The gas may flow through (2b), and the flowing direction is determined in consideration of the shape of the foamed molded product (S).

【0036】この工程での金型圧力変化も図4に示す通
りで、通流と共に予備発泡ビーズ(15)が次第に膨張して
ビーズ間隙が次第に狭まり、金型圧力は一旦減少した
後、次第に上昇して行く。この圧力上昇は雌型(1b)の圧
力検出装置(4)にて検出される。圧力検出装置(4)の検出
値が所定の圧力(ここでは0.5kgf/cm2)に達した処
で、雌型(1b)の圧力検出装置(4)から検出信号が制御回
路(17)に入力し、この工程が終了し、次の工程に切り替
わる《一方加熱工程》。
The mold pressure change in this step is also as shown in FIG. 4. The pre-expanded beads (15) gradually expand with the flow, the bead gap gradually narrows, and the mold pressure once decreases and then gradually increases. Go. This pressure increase is detected by the female (1b) pressure detecting device (4). When the detection value of the pressure detector (4) reaches a predetermined pressure (here, 0.5 kgf / cm 2 ), a detection signal is sent from the female type (1b) pressure detector (4) to the control circuit (17). , The process is completed, and the process is switched to the next process << one-side heating process >>.

【0037】一方加熱工程が終了すると、必要に応じて
逆一方加熱が行われる。この工程では前述同様予備発泡
ビース(15)はある程度発泡してビース間隙は小さくなっ
ていて通流しにくくなっているので、蒸気量を落とす事
になる。そこで、雌雄金型(1a)(1b)のコントロール弁駆
動部(19)(19)を作動させて作動する切替弁(6a)又は(6a)
(6b)と、停止する切替弁(6b)又は(6b)(6c)とを選択し、
前述と同様の作用にて雄型(1a)のコントロール弁(5a)又
は(5a)(5b)を作動させ、雌型(1b)のコントロール弁(5b)
又は(5b)(5c)を閉じる。これにより、この工程における
適切な流量制御と圧力制御が迅速に行われる事になる。
その結果、逆一方加熱工程終盤で見られた図4のような
急激な圧力上昇が避けられる。
On the other hand, when the heating step is completed, reverse one-side heating is performed as necessary. In this step, as before, the prefoamed beads (15) are foamed to some extent and the gaps between the beads are reduced to make it difficult to flow, so that the amount of steam is reduced. Therefore, the switching valve (6a) or (6a) which operates by activating the control valve drive units (19) and (19) of the male and female molds (1a) and (1b).
(6b) and select the switching valve (6b) or (6b) (6c) to be stopped,
Activate the male (1a) control valve (5a) or (5a) (5b) with the same action as described above, and the female (1b) control valve (5b)
Or close (5b) and (5c). As a result, appropriate flow rate control and pressure control in this step are quickly performed.
As a result, it is possible to avoid a rapid pressure rise as shown in FIG. 4 observed at the end of the heating step.

【0038】逆一方加熱工程が終了し、両面加熱工程に
切り替わると前述同様更に流量を絞り金型圧力を高くす
る。そのために、雌雄金型(1a)(1b)のコントロール弁駆
動部(19)(19)を作動させて作動する切替弁(6a)と、停止
する切替弁(6b)(6c)とを選択し、前述と同様の作用にて
コントロール弁(5a)を作動させ、コントロール弁(5b)(5
c)を閉じる。その結果、従来例の両面加熱工程でで見ら
れた図5のような急激な圧力上昇や圧力変動が避けられ
る。
On the other hand, when the one-side heating step is completed and the process is switched to the double-sided heating step, the flow rate is further reduced and the mold pressure is increased as described above. For this purpose, a switching valve (6a) that operates by operating the control valve drive units (19) (19) of the male and female molds (1a) (1b) and a switching valve (6b) (6c) that stops are selected. The control valve (5a) is operated by the same operation as described above, and the control valve (5b) (5
Close c). As a result, it is possible to avoid a rapid pressure rise and pressure fluctuation as shown in the conventional double-sided heating process as shown in FIG.

【0039】両面加熱が終了すると、前述同様、冷却工
程を経、型開されて発泡成形体(S)が金型(1)から取り出
されて成形が終了する。
When the double-sided heating is completed, the mold is opened through the cooling step as described above, and the foam molded article (S) is taken out of the mold (1) to complete the molding.

【0040】以上の内容(制御の一例)を纏めると、以
下の表のようになる。 加熱工程 金型加熱 一方加熱 逆一方加熱 両面加熱 一方の金型の (5a) 〇 〇 × 〇 コントロー (5b) 〇 〇 × × ル弁の開閉 (5c) 〇 〇 × × 他方の金型の (5a) 〇 × 〇 〇 コントロー (5b) 〇 × 〇 × ル弁の開閉 (5c) 〇 × × × ここで、〇は開、×は閉である。
Summarizing the above contents (an example of control),
It looks like the table below.Heating process Mold heating One-side heating Reverse one-side heating Double-side heating  One mold(5a) 〇 〇 × 〇 control (5b) 〇 〇 × × Open / close the valve (5c)) 〇 × × Of the other mold(5a) 〇 × 〇 〇 control (5b) 〇 × 〇 × Open / close the valve (5c)) × × × Here, 〇 is open and × is closed.

【0041】なお、前記2つの実施例では圧力検出装置
(4)の出力によって切替弁(6)の切り替えのタイミングを
取っていたが、勿論これに拘わらず、予め切り替えのタ
イミングを制御回路(17)に入力しておき、圧力検出装置
(4)の出力と無関係に切替弁(6)の切り替えをタイマ制御
をしてもよい。
In the above two embodiments, the pressure detecting device is used.
Although the switching timing of the switching valve (6) was determined by the output of (4), the switching timing was input to the control circuit (17) in advance regardless of this, and the pressure detection device was
The switching of the switching valve (6) may be controlled by timer regardless of the output of (4).

【0042】[0042]

【発明の効果】以上本発明によれば、分岐して雌雄金型
に接続されたそれぞれの蒸気配管にコントロール弁を設
置する事により、最大流量が必要な場合での素早い対
応、小流量での圧力コントロールの精度向上、配管
コストの削減、という課題を一挙に解決する事ができ
た。また、圧力検出装置が接続されている部分の金型と
の接続位置を工夫することで、金型交換が非常に簡便に
なった。
As described above, according to the present invention, by installing a control valve in each of the steam pipes branched and connected to the male and female molds, a quick response when a maximum flow rate is required and a small flow rate can be achieved. The problem of improving the accuracy of pressure control and reducing piping costs was solved at once. In addition, by devising the connection position of the portion to which the pressure detection device is connected with the mold, the mold exchange becomes very simple.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明に係る第1実施例の配管系統図FIG. 1 is a piping system diagram of a first embodiment according to the present invention.

【図2】本発明に係る第2実施例の配管系統図FIG. 2 is a piping system diagram of a second embodiment according to the present invention.

【図3】従来例の配管系統図FIG. 3 is a piping diagram of a conventional example.

【図4】本発明で得られた各加熱工程の金型圧力変化グ
ラフ
FIG. 4 is a graph of mold pressure change in each heating step obtained in the present invention.

【図5】従来例の各加熱工程の金型圧力変化グラフFIG. 5 is a graph showing a change in mold pressure in each heating step of the conventional example.

【符号の説明】[Explanation of symbols]

(1)…金型 (1a)…雄型 (1b)…雌型 (2)…蒸気室 (2a)…雄型の蒸気室 (2b)…雌型の蒸気室 (3)…蒸気配管 (3a)(3b)(3c)…分岐された蒸気配管 (4)…圧力検出装置 (5a)(5b)(5c)…コントロール弁 (6a)(6b)(6c)…切替弁 (7)…ドレンホース (8a)(8b)…ドレン弁 (9)…ドレンホースからドレン弁迄の配管部分 (10)…蒸気源 (11)…パイロット配管 (1)… Mold (1a)… Male (1b)… Female (2)… Steam chamber (2a)… Male steam chamber (2b)… Female steam chamber (3)… Steam piping (3a ) (3b) (3c)… Branch steam pipe (4)… Pressure detector (5a) (5b) (5c)… Control valve (6a) (6b) (6c)… Switching valve (7)… Drain hose (8a) (8b)… Drain valve (9)… Piping from drain hose to drain valve (10)… Steam source (11)… Pilot piping

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 蒸気室を有する発泡成形用の金型
と、金型に接続された蒸気配管と、金型内の圧力を検出
する圧力検出装置と、切替弁と、蒸気配管に設置された
コントロール弁とで構成された発泡成形機の配管構造に
おいて、 蒸気配管が分岐されて金型に接続されており、 分岐された前記蒸気配管のそれぞれにコントロール弁が
設置されており、 切替弁は前記コントロール弁を介して或いは直接に分岐
された蒸気配管を開閉するようになっている事を特徴と
する発泡成形機の配管構造。
1. A mold for foam molding having a steam chamber, a steam pipe connected to the mold, a pressure detecting device for detecting a pressure in the mold, a switching valve, and a steam pipe. In the piping structure of a foam molding machine including a control valve, a steam pipe is branched and connected to a mold, and a control valve is installed in each of the branched steam pipes. A piping structure for a foam molding machine, wherein a steam piping branched off directly or via a control valve is opened and closed.
【請求項2】 請求項1の発泡成形機の配管構造
において、圧力検出装置からの出力信号に基づいて前記
コントロール弁にそれぞれ接続されている切替弁を制御
する事を特徴とする発泡成形機の配管構造。
2. The foam molding machine according to claim 1, wherein the switching valves connected to the control valves are controlled based on an output signal from a pressure detecting device. Piping structure.
【請求項3】 請求項1の発泡成形機の配管構造
において、コントロール弁にそれぞれ接続されている切
替弁の切替タンミングが、タイマ制御されている事を特
徴とする発泡成形機の配管構造。
3. The piping structure of a foam molding machine according to claim 1, wherein a switching timing of a switching valve connected to each of the control valves is controlled by a timer.
【請求項4】 圧力検出装置が、金型から導出さ
れたドレンホースからドレン弁迄の配管部分或いはドレ
ン弁に接続されている事を特徴とする請求項1〜3のい
ずれかに記載の発泡成形機の配管構造。
4. The foam according to claim 1, wherein the pressure detecting device is connected to a pipe portion from a drain hose led out of a mold to a drain valve or to a drain valve. Piping structure of molding machine.
【請求項5】 コントロール弁の能力が同じであ
る事を特徴とする請求項1〜4のいずれかに記載の発泡
成形機の配管構造。
5. The piping structure of a foam molding machine according to claim 1, wherein the control valves have the same capacity.
JP05427998A 1997-09-26 1998-02-18 Piping structure of foam molding machine Expired - Fee Related JP3695934B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP05427998A JP3695934B2 (en) 1997-09-26 1998-02-18 Piping structure of foam molding machine

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP27997797 1997-09-26
JP9-279977 1997-09-26
JP05427998A JP3695934B2 (en) 1997-09-26 1998-02-18 Piping structure of foam molding machine

Publications (2)

Publication Number Publication Date
JPH11156880A true JPH11156880A (en) 1999-06-15
JP3695934B2 JP3695934B2 (en) 2005-09-14

Family

ID=26395028

Family Applications (1)

Application Number Title Priority Date Filing Date
JP05427998A Expired - Fee Related JP3695934B2 (en) 1997-09-26 1998-02-18 Piping structure of foam molding machine

Country Status (1)

Country Link
JP (1) JP3695934B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013176886A (en) * 2012-02-28 2013-09-09 Sekisui Kaseihin Sakura:Kk In-mold foam molding method
CN108274677A (en) * 2018-02-13 2018-07-13 烟台裕华液力机械有限公司 A kind of quick die change device and the foam forming machine with quick die change device
CN112440403A (en) * 2019-08-30 2021-03-05 株式会社钟化 Apparatus and method for producing expanded beads

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013176886A (en) * 2012-02-28 2013-09-09 Sekisui Kaseihin Sakura:Kk In-mold foam molding method
CN108274677A (en) * 2018-02-13 2018-07-13 烟台裕华液力机械有限公司 A kind of quick die change device and the foam forming machine with quick die change device
CN112440403A (en) * 2019-08-30 2021-03-05 株式会社钟化 Apparatus and method for producing expanded beads

Also Published As

Publication number Publication date
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