JPH11151524A - Manufacture of steel tube - Google Patents
Manufacture of steel tubeInfo
- Publication number
- JPH11151524A JPH11151524A JP9320978A JP32097897A JPH11151524A JP H11151524 A JPH11151524 A JP H11151524A JP 9320978 A JP9320978 A JP 9320978A JP 32097897 A JP32097897 A JP 32097897A JP H11151524 A JPH11151524 A JP H11151524A
- Authority
- JP
- Japan
- Prior art keywords
- pipe
- heating
- steel
- strip
- edge
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Landscapes
- Heat Treatment Of Steel (AREA)
- Heat Treatment Of Strip Materials And Filament Materials (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、鋼管の製造方法に
関し、とくに、固相圧接による鋼管の製造方法に関す
る。The present invention relates to a method for manufacturing a steel pipe, and more particularly, to a method for manufacturing a steel pipe by solid-state pressure welding.
【0002】[0002]
【従来の技術】溶接鋼管は、鋼板または鋼帯を管状に成
形しその継目を溶接したもので、小径から大径まで各種
の製造方法によりつくられているが、主な製造方法とし
て、電気抵抗溶接(電縫)、鍛接、電孤溶接によるもの
が挙げられる。小径〜中径鋼管用としては、高周波誘導
加熱を利用した電気抵抗溶接法(電気抵抗溶接鋼管、電
縫管)が主として利用されている。この方法は、連続的
に帯鋼を供給し、成形ロールで管状に成形してオープン
管として、続いて高周波誘導加熱によりオープン管の両
エッジ部端面を鋼の融点以上に加熱したのち、スクイズ
ロールで両エッジ部端面を衝合溶接して鋼管を製造する
方法である(例えば、第3版鉄鋼便覧第III 巻(2)10
56〜1092頁)。2. Description of the Related Art A welded steel pipe is formed by forming a steel plate or a steel strip into a tube and welding the joint thereof, and is manufactured by various manufacturing methods from a small diameter to a large diameter. Welding (electric sewing), forge welding, and electric arc welding can be used. For small to medium diameter steel pipes, an electric resistance welding method (electric resistance welded steel pipe, electric resistance welded pipe) utilizing high frequency induction heating is mainly used. In this method, a steel strip is continuously supplied, formed into a tubular shape by a forming roll to form an open tube, and then the edges of both edges of the open tube are heated by high-frequency induction heating to a temperature equal to or higher than the melting point of the steel. To produce a steel pipe by abutment welding the end faces of both edges (for example, the third edition of the Iron and Steel Handbook, Vol. III (2) 10).
56-1092).
【0003】上記した高周波誘導加熱を利用した電縫管
の製造方法では、オープン管の両エッジ部端面を鋼の融
点以上に加熱するため、電磁力の影響により溶鋼が流動
し、生成された酸化物が衝合溶接部に噛み込まれペネト
レータ等の溶接欠陥あるいは、溶鋼飛散(フラッシュ)
が発生しやすいという問題があった。この問題に対し、
例えば、特開平2-299782号公報には、2つの加熱装置を
有する電縫鋼管の製造方法が提案されている。第1の加
熱装置でオープン管の両エッジ部の温度をキュリー点以
上に加熱し、第2の加熱装置でさらに融点以上に加熱
し、スクイズロールで両エッジ部を衝合溶接して鋼管を
製造する。また、特開平2-299783号公報には、第1の加
熱装置で周波数45〜250kHzの電流を流し、両側エッチ部
を予熱し、第2の加熱装置で更に融点以上に加熱し、ス
クイズロールで両エッジ部を衝合溶接して鋼管を製造す
る電縫管製造装置が提案されている。In the above-described method of manufacturing an electric resistance welded tube utilizing high frequency induction heating, since the end surfaces of both edges of the open tube are heated to the melting point of the steel or higher, the molten steel flows under the influence of electromagnetic force, and the generated oxidation occurs. An object is caught in the abutment weld and welding defects such as penetrators or molten steel scatter (flash)
There is a problem that is easy to occur. For this issue,
For example, Japanese Patent Application Laid-Open No. 2-299782 proposes a method for manufacturing an electric resistance welded steel pipe having two heating devices. The first heating device heats the temperature of both edges of the open pipe above the Curie point, the second heating device further heats it above the melting point, and squeeze rolls the two edges to produce a steel pipe by impact welding. I do. In Japanese Patent Application Laid-Open No. 2-299832, a current having a frequency of 45 to 250 kHz is passed through a first heating device to preheat both etch portions, and further heated to a melting point or higher by a second heating device, and then squeezed with a squeeze roll. 2. Description of the Related Art An electric resistance welded pipe manufacturing apparatus that manufactures a steel pipe by abutment welding of both edges has been proposed.
【0004】しかしながら、これらの電縫管製造技術で
は、エッジ部を均一に加熱することは示唆しているもの
の、両エッジ部を鋼の融点以上に加熱するため、衝合溶
接時に、溶融した鋼が管の内外面に排出されビード(余
盛)が形成される。そのため、衝合溶接後に管内外面の
溶接ビードの除去が必要であり、殆どがビード切削用バ
イトにより切削されて除去されている。[0004] However, although these electric resistance welded pipe manufacturing techniques suggest that the edges are uniformly heated, since both edges are heated to the melting point of the steel or higher, the molten steel is hardened at the time of impact welding. Is discharged to the inner and outer surfaces of the tube to form a bead. Therefore, it is necessary to remove the weld bead on the inner and outer surfaces of the pipe after the impact welding, and most of the bead is removed by cutting with a bead cutting tool.
【0005】このようなことから、この方法では、 ビード切削用バイトの切削量の調整で、材料と時間の
ロスが発生する。 ビード切削用バイトは消耗品あるため、造管速度によ
って異なるが、3000〜4000m のビード切削長毎にバイト
を交換する必要があり、3〜5分程度の交換時間毎にラ
インの停止を余儀なくされる。[0005] For this reason, in this method, loss of material and time occurs due to adjustment of the cutting amount of the bead cutting tool. Since bead cutting tools are consumables, they differ depending on the pipe forming speed.However, it is necessary to change the tool every bead cutting length of 3000 to 4000 m, and the line must be stopped every 3 to 5 minutes of replacement time. You.
【0006】特に造管速度が100m/minを超える高速造
管では、ビード切削用バイトの寿命が短く、交換頻度が
高い。 など、ビード切削がネックとなり、高速造管ができない
ため、生産性が低いという問題があった。また、さらに
この電縫管では、 オープン管は両エッジのみ接合時に融点以上とされる
以外は冷間状態にある冷間製管のゆえに、孔型ロール等
の製管工具と鋼帯とのスリップ疵の防止や成形荷重抑制
等の措置を必要とするため生産能率が悪い。In particular, in high-speed pipe forming in which the pipe forming speed exceeds 100 m / min, the life of the bead cutting tool is short and the frequency of replacement is high. There was a problem that productivity was low because bead cutting became a bottleneck and high-speed pipe making was not possible. In addition, in this ERW pipe, since the open pipe is a cold pipe except that only the both edges have a melting point or higher at the time of joining, the slip between the pipe forming tool such as a hole-shaped roll and the steel strip is made. Production efficiency is poor because measures such as prevention of flaws and suppression of molding load are required.
【0007】製品鋼管寸法に合わせた孔型ロールを用
いなければならないことから小ロット多品種の鋼管製造
には適していない。 などの問題があった。一方、比較的小径鋼管用として
は、極めて高い生産性を有する鍛接鋼管製造方法があ
る。この方法は、連続的に供給した鋼帯を加熱炉で1300
℃程度に加熱したのち、成形ロールで管状に成形してオ
ープン管とし、続いてオープン管の両エッジ部に高圧空
気を吹きつけて端面のスケールオフを行い、ウェルディ
ングホーンにより端面に酸素を吹きつけ、その酸化熱で
端面を1400℃程度に昇温させてから鍛接ロールで両エッ
ジ部端面を衝合させ固相接合して鋼管を製造する方法で
ある(例えば、第3版鉄鋼便覧第III 巻(2)1056〜10
92頁)。[0007] Since it is necessary to use a hole-shaped roll matching the dimensions of the product steel pipe, it is not suitable for the production of steel pipes of small lots and many kinds. There was such a problem. On the other hand, for relatively small diameter steel pipes, there is a method for producing a forged steel pipe having extremely high productivity. In this method, a continuously supplied steel strip is heated to 1300 in a heating furnace.
After heating to about ℃, it is formed into an open pipe by forming it into a tube with a forming roll, then high-pressure air is blown to both edges of the open pipe to scale off the end face, and oxygen is blown to the end face by a welding horn. This is a method of producing a steel pipe by heating the end face to about 1400 ° C. by the heat of oxidation and then abutting both end face faces with a forging roll to perform solid-phase welding (for example, the 3rd Edition Steel Handbook No. III) Volume (2) 1056-10
92).
【0008】しかし、この鍛接鋼管製造方法では、造管
速度が速く生産性は高いが、 端面のスケールオフが完全でないため、鍛接衝合部へ
のスケール噛込みが発生し、シーム部の強度が母材部に
比べかなり劣る。 帯鋼を高温に加熱するため、管表面にスケールが生成
し表面肌が悪い。 などの欠点を有している。However, in this method of manufacturing a forged steel pipe, although the pipe forming speed is high and the productivity is high, the scale-off of the end face is not perfect, so that the scale is caught in the forged joint but the strength of the seam is reduced. It is considerably inferior to the base metal part. Since the steel strip is heated to a high temperature, scale is formed on the pipe surface and the surface skin is poor. It has disadvantages such as.
【0009】このような電気抵抗溶接鋼管製造方法ある
いは鍛接鋼管製造方法の問題点を解消するため、例え
ば、特開昭63-33105号公報には、電縫鋼管等の中空素管
を冷間状態で3つのロールからなる孔形を複数個用いて
圧延して外径縮小する鋼管の絞り圧延方法が提案されて
いる。しかし、この方法では、電縫鋼管等の中空素管を
冷間状態で、絞り圧延を行うため、大きな圧延荷重に耐
え得る大型の圧延機や、ロールとの焼付き防止のための
潤滑圧延装置の設置を必要とするうえ、帯鋼をオープン
管に成形するときの成形歪にさらに冷間絞り圧延による
加工歪が重畳して材料の加工硬化が著しくなり、鋼管の
伸びが低下し製管後熱処理工程を追加しなければならな
いという問題がある。また、冷間絞り圧延では、大幅な
外径縮小を行うと偏肉やロール疵が発生するという問題
もあり、成形用孔型ロール寸法の大幅な統一ができにく
いという問題もある。In order to solve the problems of the method for producing an electric resistance welded steel pipe and the method for producing a forged steel pipe, for example, Japanese Patent Application Laid-Open No. 63-33105 discloses that a hollow shell such as an electric resistance welded steel pipe is kept in a cold state. In this regard, there has been proposed a method of rolling and reducing the outer diameter of a steel pipe by rolling using a plurality of hole shapes formed of three rolls. However, in this method, since a hollow shell such as an electric resistance welded steel pipe is subjected to drawing rolling in a cold state, a large rolling mill capable of withstanding a large rolling load or a lubricating rolling device for preventing seizure with rolls. In addition to the need for installation, the work strain due to cold drawing rolling is superimposed on the forming strain when forming a steel strip into an open pipe, the work hardening of the material becomes remarkable, the elongation of the steel pipe decreases, and There is a problem that a heat treatment step must be added. Further, in the cold-rolling rolling, if the outer diameter is significantly reduced, there is a problem that uneven thickness and roll flaws are generated, and there is also a problem that it is difficult to largely unify the dimensions of the forming die rolls.
【0010】また、特公平2-24606 号公報には、帯鋼を
A3 変態点未満程度に加熱し、オープン管に成形したの
ち、高周波誘導加熱とスクイズロールによりオープン管
の両縁部を溶接して母管とし、その後母管をA3 変態点
以上に昇温し、管絞り圧延装置で所定の外径の製品管と
する鋼管の製造方法が提案されている。図7はこの鋼管
の製造方法を示す模式図であり、1は帯鋼、8は母管、
16は製品管、2は帯鋼予熱炉、4は帯鋼加熱炉、26は母
管加熱炉、21は絞り圧延装置、3は成形ロール群(成形
加工装置)、9は誘導コイル、6はスクイズロール、11
はビード切削機である。Further, Japanese Patent Kokoku 2-24606, heating the strip to the A less than about 3 transformation point, then molded into an open pipe, welding the edges of the open pipe by high-frequency induction heating and squeeze roll and as a substrate tube, after which the substrate tube was raised above a 3 transformation point, the production method of the steel pipe to a product pipe having a predetermined outer diameter tube reducing rolling devices it has been proposed. FIG. 7 is a schematic view showing a method of manufacturing the steel pipe, where 1 is a steel strip, 8 is a mother pipe,
16 is a product tube, 2 is a steel strip preheating furnace, 4 is a steel strip heating furnace, 26 is a mother pipe heating furnace, 21 is a drawing rolling device, 3 is a forming roll group (forming device), 9 is an induction coil, 6 is Squeeze roll, 11
Is a bead cutting machine.
【0011】しかし、この方法では、管全体を800 〜95
0 ℃程度の高温に加熱するため、新たなスケールロスを
生じ歩留り低下に加えて、絞り圧延時にスケール噛込み
を誘発し、表面疵の発生や表面肌が悪化するといった問
題や、加熱炉の設置、加熱のための燃料費が増加すると
いったコスト増加の問題がある。However, in this method, the entire pipe is 800-95.
Heating to a high temperature of about 0 ° C causes new scale loss and lowers the yield.In addition to this, scale entrapment is induced during squeeze rolling, causing problems such as surface flaws and surface skin deterioration, and the installation of a heating furnace. However, there is a problem of an increase in cost such as an increase in fuel cost for heating.
【0012】[0012]
【発明が解決しようとする課題】本発明は、上記した問
題を有利に解決し、表面状態を悪化させずに、高強度高
延性を有する鋼管を製造でき、高生産能率で、小ロット
多品種生産にも対応できる鋼管の製造方法を提案するこ
とを目的とする。DISCLOSURE OF THE INVENTION The present invention advantageously solves the above-mentioned problems, can produce a steel pipe having high strength and high ductility without deteriorating the surface condition, has a high production efficiency, and has a small lot and a wide variety of products. An object of the present invention is to propose a method of manufacturing a steel pipe that can be used for production.
【0013】[0013]
【課題を解決するための手段】本発明者らは、高強度で
高延性を有する鋼管を製造するために、鋭意検討した結
果、加熱急冷処理を施した帯鋼から製造された鋼管に温
間絞り加工を施すことにより高延性が得られることを新
たに知見した。本発明はこれら知見をもとに構成された
ものである。Means for Solving the Problems The present inventors have conducted intensive studies to produce a steel pipe having high strength and high ductility. It was newly found that high ductility can be obtained by drawing. The present invention has been made based on these findings.
【0014】すなわち、本発明は、帯鋼を成形ロールで
連続的に成形しオープン管とし、該オープン管の両エッ
ジ部を加熱し、スクイズロールで衝合接合し母管とした
のち、該母管に絞り加工を施す鋼管の製造方法におい
て、前記帯鋼が熱間圧延工程で急冷処理を施されたもの
であり、前記オープン管の両エッジ部への加熱が、誘導
加熱によりキュリー点以上の温度に加熱するエッジ予熱
と、さらに誘導加熱により1300℃以上、融点未満の温度
域に加熱するエッジ加熱とからなり、前記絞り加工が、
200 〜700 ℃の温度範囲で行う温間絞り加工であること
を特徴とする高強度高延性鋼管の製造方法である。な
お、本発明では、前記絞り加工を外径絞り率で5%以上
の絞り加工とするのが好ましい。That is, according to the present invention, a steel strip is continuously formed with a forming roll to form an open pipe, both edges of the open pipe are heated, and abutted and joined with a squeeze roll to form a mother pipe. In the method for producing a steel pipe for drawing a pipe, the strip steel is subjected to a quenching treatment in a hot rolling step, and heating to both edges of the open pipe is performed at a temperature higher than the Curie point by induction heating. Edge preheating to heat to a temperature, and more than 1300 ° C. by induction heating, edge heating to heat to a temperature range below the melting point, the drawing process,
This is a method for producing a high-strength, high-ductility steel pipe, characterized by warm drawing performed in a temperature range of 200 to 700 ° C. In the present invention, it is preferable that the drawing is performed with an outer diameter drawing ratio of 5% or more.
【0015】本発明では、前記帯鋼に熱間圧延工程で急
冷処理を施す代わりに、成形ロールでオープン管に成形
する前に帯鋼に加熱急冷処理を施してもよい。また、本
発明では、前記温間絞り加工は2ロール以上のロールか
らなる複数スタンドの絞り圧延機により施されるのが好
ましい。また、本発明では、前記母管としたのち、母管
シーム部近傍を圧延してもよい。In the present invention, instead of subjecting the strip to quenching in the hot rolling step, the strip may be subjected to heating and quenching before being formed into an open pipe by a forming roll. In the present invention, it is preferable that the warm drawing is performed by a multi-stand drawing rolling mill including two or more rolls. Further, in the present invention, after the mother pipe is formed, the vicinity of the mother pipe seam portion may be rolled.
【0016】また、本発明では、前記母管としたのち、
母管シーム部を冷却してもよい。また、本発明では、前
記エッジ加熱は、誘導加熱に代えて、通電加熱、タング
ステンイナートガス溶接、レーザービーム、電子ビー
ム、プラズマビームのうちのいずれかの方式により施し
てもよい。また、本発明では、前記温間絞り加工のため
の母管加熱は、誘導加熱で行ってもよい。Further, in the present invention, after the above-mentioned mother pipe is used,
The mother pipe seam may be cooled. Further, in the present invention, the edge heating may be performed by any one of a heating method, a tungsten inert gas welding, a laser beam, an electron beam, and a plasma beam instead of the induction heating. In the present invention, the mother tube heating for the warm drawing may be performed by induction heating.
【0017】また、本発明では、前記オープン管を700
℃以下に予熱したのち、前記両エッジ部を加熱してもよ
い。また、本発明は、帯鋼を払いだすアンコイラーと、
先行する帯鋼と後行する帯鋼を接合する帯鋼接合装置
と、帯鋼を貯えるルーパと、帯鋼を加熱急冷する帯鋼加
熱急冷装置と、帯鋼を成形加工する成形ロール群からな
る成形加工装置と、あるいはオープン管を予熱するオー
プン管予熱装置と、誘導加熱コイルを有するエッジ予熱
用誘導加熱装置と、誘導加熱コイルを有するエッジ加熱
用誘導加熱装置と、オープン管を衝合接合するスクイズ
ロールと、母管シーム部を冷却するシーム冷却装置と、
母管を絞り加工温度に加熱する母管加熱装置と、母管を
温間で絞り圧延する複数の絞り圧延機からなる絞り加工
装置とを順次配列したことを特徴とする鋼管の製造設備
列である。Further, according to the present invention, the open tube
After preheating to not more than ° C., the both edge portions may be heated. Also, the present invention provides an uncoiler for discharging a steel strip,
It consists of a steel strip joining device that joins the preceding steel strip and the following steel strip, a looper that stores the steel strip, a steel strip heating and quenching device that heats and quenches the steel strip, and a forming roll group that forms and processes the steel strip. Abutment joining of a forming apparatus, or an open pipe preheating apparatus for preheating an open pipe, an edge heating induction heating apparatus having an induction heating coil, an edge heating induction heating apparatus having an induction heating coil, and an open pipe. A squeeze roll and a seam cooling device for cooling the mother pipe seam portion,
A series of steel pipe manufacturing equipment characterized by sequentially arranging a mother tube heating device for heating the mother tube to a drawing temperature and a drawing device including a plurality of drawing rolling machines for drawing and reducing the mother tube warmly. is there.
【0018】また、本発明では、前記スクイズロールの
出側に母管シーム部近傍を管内外から圧延する圧延ロー
ルからなるシーム部圧延装置を備えることが好ましい。In the present invention, it is preferable that a seam rolling device including a rolling roll for rolling the vicinity of the mother pipe seam from inside and outside of the pipe is provided on the exit side of the squeeze roll.
【0019】[0019]
【発明の実施の形態】本発明では、帯鋼は、熱間圧延工
程で圧延後急冷され、マルテンサイト、ベーナイト等の
急冷組織としたものが好適である。このような急冷組織
とし、その後の温間加工と組合わせることにより高延性
が確保できるのである。なお、熱間圧延工程で圧延後急
冷する代わりに、成形ロールでオープン管に成形する前
に帯鋼に加熱急冷処理を施し、急冷組織としてもよい。
この場合には、アンコイラーから払いだされた帯鋼を、
加熱炉あるいは誘導加熱等によりAc3変態点以上に加熱
したのち、急冷処理を施す。急冷処理の冷却手段は、
水、ガス等の流体噴射が好ましい。BEST MODE FOR CARRYING OUT THE INVENTION In the present invention, it is preferable that a steel strip is quenched after being rolled in a hot rolling step to form a rapidly cooled structure such as martensite or bainite. High ductility can be secured by combining such a quenched structure with subsequent warm working. Instead of quenching after rolling in the hot rolling step, the steel strip may be heated and quenched before being formed into an open pipe by a forming roll to form a quenched structure.
In this case, the steel strip unwound from the uncoiler
After heating to a temperature higher than the Ac 3 transformation point by a heating furnace or induction heating, a quenching treatment is performed. The cooling means of the quenching process is
Fluid injection of water, gas or the like is preferred.
【0020】本発明に好適な帯鋼の化学組成は、重量%
で、C:0.05〜0.19%、Si:0.01〜1.5 %、Mn:0.5 〜
3.5 %を基本組成として必要に応じNi、Cr、Mo、Cu、N
b、V、Ti、B等の合金元素を添加してもよい。Cは、
焼入れ性を向上させる元素であり、マルテンサイト、ベ
イナイト等の急冷組織とするために必要である。このた
めには、0.05%以上の含有が必要であるが、0.19%を超
えると固相圧接性、溶接性が劣化するため、Cは0.05〜
0.19%とするのが好ましい。[0020] The chemical composition of the steel strip suitable for the present invention is the following:
And C: 0.05-0.19%, Si: 0.01-1.5%, Mn: 0.5-
3.5% as basic composition, Ni, Cr, Mo, Cu, N
Alloying elements such as b, V, Ti, and B may be added. C is
It is an element that improves the quenchability and is necessary for forming a rapidly cooled structure such as martensite and bainite. For this purpose, the content of 0.05% or more is necessary. However, if it exceeds 0.19%, the solid-phase pressure-welding property and the weldability are deteriorated.
It is preferably 0.19%.
【0021】Siは、強度を向上させる元素であり、所望
の強度を得るために、0.01%以上の含有が必要である
が、1.5 %を超えると固相圧接性、溶接性、加工性が劣
化するため、Siは0.01〜1.5 %とするのが好ましい。Mn
は、焼入れ性を向上させる元素であり、マルテンサイ
ト、ベイナイト等の急冷組織とするために必要である。
このためには0.5 %以上の含有が必要であるが、3.5 %
を超えると溶接性、加工性が劣化するため、Mnは0.5 〜
3.5 %とするのが好ましい。Si is an element for improving the strength, and it is necessary to contain 0.01% or more in order to obtain the desired strength. However, if it exceeds 1.5%, the solid-phase welding property, weldability, and workability deteriorate. Therefore, the content of Si is preferably set to 0.01 to 1.5%. Mn
Is an element that improves the hardenability and is necessary for forming a rapidly cooled structure such as martensite and bainite.
For this purpose, 0.5% or more is required, but 3.5%
If Mn exceeds 0.5, the weldability and workability deteriorate, so
Preferably it is 3.5%.
【0022】その他、強度を高めるために、Ni、Cr、M
o、Cu、Nb、V、Ti、B等の合金元素を添加できるが、N
iは2%以下、Crは1%以下、Moは2%以下、Cuは1%
以下、Nbは0.1 %以下、Vは0.3 %以下、Tiは0.2 %以
下、Bは0.003 %以下とするのが望ましい。帯鋼は、ア
ンコイラーから払いだされ、複数の成形ロールで連続的
に成形されオープン管となる。成形は通常公知の複数の
成形ロールによる加工方法が好適に適用できる。In addition, Ni, Cr, M
Alloy elements such as o, Cu, Nb, V, Ti, and B can be added.
i is 2% or less, Cr is 1% or less, Mo is 2% or less, Cu is 1%
Hereinafter, it is desirable that Nb is 0.1% or less, V is 0.3% or less, Ti is 0.2% or less, and B is 0.003% or less. The strip is discharged from the uncoiler and continuously formed by a plurality of forming rolls to form an open pipe. For forming, a known processing method using a plurality of forming rolls can be suitably applied.
【0023】エッジ予熱の前に、オープン管全体を700
℃以下に予熱してもよい。予熱することにより、後に行
うエッジ加熱時にエッジ部とその近傍の母管との温度差
を小さくし、エッジ部の温度及び温度分布を固相圧接時
に適正に制御するために行う。予熱温度が700 ℃を超え
るとオープン管表面に多量のスケールを形成し、鋼管の
表面肌が劣化するため、700 ℃を予熱温度の上限とし
た。なお、200 ℃未満では、エッジ部近傍の温度、温度
分布が適正とならないため、予熱温度は好ましくは200
〜700 ℃である。予熱方法は、加熱炉を用いる方法、誘
導コイルを用いる誘導加熱方法、通電による抵抗加熱方
法いずれも好適である。Prior to edge preheating, the entire open tube
It may be preheated to below ℃. The preheating is performed to reduce the temperature difference between the edge portion and the mother pipe in the vicinity thereof at the time of edge heating performed later, and to appropriately control the temperature and the temperature distribution of the edge portion at the time of solid phase pressure welding. If the preheating temperature exceeds 700 ° C, a large amount of scale is formed on the surface of the open pipe, and the surface skin of the steel pipe deteriorates. Therefore, the upper limit of the preheating temperature was set at 700 ° C. If the temperature is lower than 200 ° C., the temperature and temperature distribution near the edge portion are not appropriate.
~ 700 ° C. As the preheating method, any of a method using a heating furnace, an induction heating method using an induction coil, and a resistance heating method by energization are suitable.
【0024】ついで、オープン管の両エッジ部をエッジ
予熱する。エッジ予熱は、誘導加熱コイルによる誘導加
熱方式とする。このエッジ予熱によりエッジ部の温度
を、キュリー点以上、好ましくは1300℃未満とする。エ
ッジ部をキュリー点以上に加熱することにより比透磁率
が1に近い値となり浸透深さが大きくなり、被圧接面内
の温度分布が均一化する方向に向かう。そこで、キュリ
ー点以上の温度域にエッジ部を予熱するのである。加熱
エネルギー効率の観点からは、キュリー点以上1300℃未
満の温度で行うのがこのましいが、1300℃以上としても
なんら不都合はない。しかし、この段階で一気に昇温す
ると、角部のみが融点以上となり、接合時にビード(余
盛)が発生するため、高速造管ができなくなる場合があ
りエッジ予熱は1300℃未満で行うのがより好ましい。Next, both edges of the open pipe are edge preheated. Edge preheating is an induction heating method using an induction heating coil. By this edge preheating, the temperature of the edge portion is set to the Curie point or higher, preferably lower than 1300 ° C. When the edge portion is heated to the Curie point or higher, the relative magnetic permeability becomes a value close to 1, the penetration depth increases, and the temperature distribution in the pressure contact surface tends to be uniform. Therefore, the edge portion is preheated to a temperature range higher than the Curie point. From the viewpoint of heating energy efficiency, it is preferable that the heating is performed at a temperature equal to or higher than the Curie point and lower than 1300 ° C., but there is no inconvenience even if the temperature is higher than 1300 ° C. However, if the temperature rises at this stage, only the corners will have a melting point or higher, and beads (surplus) will be generated at the time of joining, so high-speed pipe forming may not be possible, and edge preheating should be performed at less than 1300 ° C. preferable.
【0025】予熱されたオープン管の両エッジ部は、さ
らに1300℃以上融点未満の固相圧接可能温度域に加熱さ
れるエッジ加熱を施される。エッジ加熱は、エネルギー
効率の観点から誘導コイルによる誘導加熱方式が好まし
いが、通電による抵抗加熱、タングステンイナートガス
溶接(TIG溶接)、レーザービーム、電子ビーム、プ
ラズマビームのうちのいずれかの方式により、行っても
よい。また、これら複数の加熱手段を併用してもよい。Both edges of the pre-heated open tube are further subjected to edge heating in which the solid tube is heated to a temperature range of 1300 ° C. or higher and lower than the melting point and capable of being pressed against a solid phase. The edge heating is preferably an induction heating method using an induction coil from the viewpoint of energy efficiency, but is performed by any of resistance heating by energization, tungsten inert gas welding (TIG welding), laser beam, electron beam, and plasma beam. You may. Further, these plural heating means may be used in combination.
【0026】エッジ加熱の温度が1300℃未満では、エッ
ジ部端面の接合が不十分となりシーム品質が劣化する。
また、エッジ部の温度が管材の融点を超えると、溶融し
た鋼が衝合接合時に管内外にビード(余盛)を形成する
ため、ビード切削を必要とする。このことから、エッジ
加熱は1300℃以上融点未満、より好ましくは1400℃以上
融点未満である。If the temperature of the edge heating is lower than 1300 ° C., the joining at the end face of the edge portion is insufficient, and the seam quality is deteriorated.
Further, if the temperature of the edge portion exceeds the melting point of the pipe material, the molten steel forms beads (surplus) inside and outside of the pipe at the time of abutment joining, so that bead cutting is required. For this reason, the edge heating is 1300 ° C. or higher and lower than the melting point, more preferably 1400 ° C. or higher and lower than the melting point.
【0027】本発明でいう固相圧接とは、ビード(余
盛)の盛り上がりを抑え、ビード切削を必要としない圧
接を意味する。本発明では、ビード(余盛)の盛り上が
りを抑制するため、エッジ加熱温度は固相域が好ましい
が、若干の液相が存在する融点未満の固液2相域でも何
ら不都合はない。両エッジ部を上記固相圧接可能温度域
に加熱されたオープン管は、スクイズロールで両エッジ
部を衝合され、固相圧接される。The term "solid-phase pressure welding" as used in the present invention means a pressure welding in which bead (surplus) is suppressed and no bead cutting is required. In the present invention, the edge heating temperature is preferably in the solid phase region in order to suppress the rise of the bead (surplus), but there is no inconvenience even in the solid-liquid two-phase region below the melting point where some liquid phase exists. The open pipe whose both edges are heated to the above-mentioned solid-state pressure-contactable temperature range is abutted on both edges by a squeeze roll and solid-phase pressed.
【0028】固相圧接により形成された母管シーム部で
は、エッジ部の到達温度あるいはスクイズロールによる
圧接の程度により図5(a)、(b)に示すようにシー
ム部の管内外または管内に管体肉厚の5%以上の増肉を
生じることがある。このような場合には、好ましくは、
圧接直後あるいは圧接以降の適当な場所で増肉したシー
ム部近傍を圧延により減肉するのが好ましい。増肉した
シーム部近傍の圧延は、例えば、図6(a)に示す圧接
シーム部圧延ロール30により管内外から圧延する。圧接
シーム部圧延ロール30は、外面圧延用ロール30aと内面
圧延用ロール30bからなり、30bは圧接シーム部圧延ロ
ール支持棒30cにより支持される。As shown in FIGS. 5 (a) and 5 (b), depending on the ultimate temperature of the edge portion or the degree of pressure contact by the squeeze roll, the mother tube seam formed by the solid-phase pressure welding can be provided inside or outside the pipe of the seam portion. May increase the wall thickness by 5% or more of the tube wall thickness. In such a case, preferably,
It is preferable to reduce the thickness by rolling near the seam portion immediately after the welding or at an appropriate place after the welding. Rolling in the vicinity of the increased seam portion is performed, for example, from inside and outside the tube by a press-contact seam portion rolling roll 30 shown in FIG. The pressed seam roll 30 includes an outer roll 30a and an inner roll 30b, and the roll 30b is supported by a roll rod 30c.
【0029】また、圧接接合部管内外面にロール等を当
接させる方法を採用することによって、材料を上下方向
に拘束することによって、圧接による増肉を5%未満に
抑え、圧接以降の圧延を不要とすることも可能である。
例えば、図6(b)に示すスクイズロール6と圧接シー
ム部内面拘束用ロール31aにより管内外から材料を拘束
し、圧接による増肉を抑制する。圧接シーム部内面拘束
用ロール31aは圧接シーム部内面拘束用ロール支持棒31
cにより支持されている。Further, by adopting a method in which a roll or the like is brought into contact with the inner and outer surfaces of the press-joined pipe, the material is restrained in the vertical direction, so that the thickness increase due to the press-welding is suppressed to less than 5%, and the rolling after the press-welding is performed. It may be unnecessary.
For example, the material is restricted from inside and outside the pipe by the squeeze roll 6 and the roll 31a for restraining the inner surface of the press-contact seam shown in FIG. The roll 31a for restraining the inner surface of the press contact seam is a roll support rod 31 for restraining the inner surface of the press contact seam.
c.
【0030】ついで、本発明では、固相圧接された母管
を再加熱して、200 〜700 ℃の加工温度範囲で複数の絞
り圧延機により好ましくは外径絞り率が5%以上の温間
絞り加工を施し、所定の外径の製品管とする。絞り加工
後の製品管の寸法精度を確保する観点から、固相圧接
後、母管を絞り加工する前に、管円周方向の温度差を50
℃以下、好ましくは20℃以下にする均熱処理を施すこと
が好ましい。母管における管周方向温度差は、その後の
絞り加工時に変形抵抗差を生じ、製品管に偏肉を生じや
すくする。Next, in the present invention, the solid state pressure-welded mother pipe is reheated, and a plurality of rolling mills are preferably used at a working temperature range of 200 to 700 ° C., preferably with an outer diameter reduction ratio of 5% or more. Drawing is performed to obtain a product tube having a predetermined outer diameter. From the viewpoint of ensuring the dimensional accuracy of the product pipe after drawing, the temperature difference in the circumferential direction of the pipe should be 50% after solid phase pressure welding and before drawing the mother pipe.
It is preferable to perform a soaking treatment at a temperature of not more than 20 ° C., preferably not more than 20 ° C. The temperature difference in the circumferential direction of the mother pipe causes a difference in deformation resistance at the time of the subsequent drawing, which tends to cause uneven thickness of the product pipe.
【0031】本発明では、固相圧接後、温間絞り加工を
施すため母管を再加熱するので、母管の管円周方向の温
度差は加熱を施さない場合より均一化する傾向である。
しかし、オープン管でエッジ加熱されたシーム部の温度
が他の部位より高い温度を示す傾向であり、再加熱前に
予め冷却手段によりシーム部を冷却しておくのが好まし
い。冷却手段は、水、ガス等の流体噴射が好ましい。In the present invention, after the solid-phase pressure welding, the mother pipe is reheated in order to perform warm drawing, so that the temperature difference in the circumferential direction of the mother pipe tends to be more uniform than when no heating is performed. .
However, the temperature of the seam part edge-heated by the open pipe tends to be higher than that of other parts, and it is preferable to cool the seam part by a cooling unit before reheating. The cooling means is preferably a fluid jet of water, gas or the like.
【0032】母管の再加熱方法は、とくに限定しない
が、加熱炉、誘導コイル等を用いる加熱方法が好まし
く、なかでも誘導コイルによる誘導加熱が好適である。
母管は、絞り加工温度が200 〜700 ℃となるように再加
熱される。加工温度が200 〜700 ℃の温間領域となるよ
うに加熱された母管は、絞り圧延機により温間絞り加工
を施される。The method of reheating the mother pipe is not particularly limited, but a heating method using a heating furnace, an induction coil, or the like is preferable, and among them, induction heating using an induction coil is preferable.
The mother tube is reheated to a drawing temperature of 200-700 ° C. The mother tube heated so that the working temperature is in a warm region of 200 to 700 ° C. is subjected to warm drawing by a drawing rolling mill.
【0033】200 〜700 ℃の温間範囲で温間絞り加工を
施すことにより導入された加工歪と管材の前組織とが複
合して、延性が著しく増加する。しかし、絞り加工温度
が、200 ℃未満では、管材の加工硬化が著しく、延性が
劣化し、さらに被圧延材の変形抵抗が高く圧延荷重が増
大して、管表面にロールの焼付き疵が発生する。また、
絞り加工温度が700 ℃を超えると圧延中に発生するスケ
ールの噛み込み疵により管表面の粗さが増大し、表面肌
が劣化する。The work strain introduced by performing the warm drawing in the warm range of 200 to 700 ° C. is combined with the prestructure of the tube material, and the ductility is significantly increased. However, if the drawing temperature is less than 200 ° C, the work hardening of the tube material is remarkable, ductility is deteriorated, the deformation resistance of the material to be rolled is high, the rolling load increases, and roll seizure flaws occur on the tube surface. I do. Also,
If the drawing temperature exceeds 700 ° C., the roughness of the tube surface increases due to scale biting flaws generated during rolling, and the surface skin deteriorates.
【0034】絞り加工は、図4(a)〜(c)に示す2
ロール〜4ロールからなる孔型ロール構造の絞り圧延機
を複数スタンド配設した絞り圧延機列で行われるのが好
ましい。また、絞り加工量は、外径絞り率で5%以上と
するのが好ましい。外径絞り率が5%未満では、絞り圧
延による延性向上効果が小さくなる。The drawing process is performed as shown in FIGS. 4 (a) to 4 (c).
It is preferable to carry out the reduction in a reduction rolling mill row in which a plurality of stands are provided with a reduction roll having a grooved roll structure composed of rolls to 4 rolls. The amount of drawing is preferably 5% or more in terms of outer diameter drawing ratio. When the outer diameter reduction ratio is less than 5%, the effect of improving the ductility by the reduction rolling is small.
【0035】なお、外径絞り率の上限は、絞り圧延機の
設備能力に依存して決定される。温間絞り加工を施され
た製品管は、空冷されるかあるいは水冷されて室温まで
冷却される。得られた製品管は、切断機により所定の寸
法に切断され、管矯正装置で矯正されるか、あるいは管
矯正装置で矯正されたのちコイル状に巻き取られる。The upper limit of the outer diameter reduction ratio is determined depending on the equipment capacity of the reduction mill. The product pipe subjected to the warm drawing is air-cooled or water-cooled and cooled to room temperature. The obtained product pipe is cut into a predetermined size by a cutting machine and is corrected by a pipe straightening device, or is straightened by a pipe straightening device and then wound into a coil.
【0036】図1〜図3に本発明の実施に好適な鋼管製
造設備列を示す。図1(a)においては、1は帯鋼、14
は帯鋼を払いだすアンコイラ、15は先行する帯鋼の後端
部と後行する帯鋼の先端部を接続する帯鋼接合装置、17
は帯鋼を貯えるルーパ、3は成形ロール群からなる成形
加工装置、7はオープン管、24はオープン管両エッジ部
を予熱するエッジ予熱用誘導加熱装置、25はオープン管
両エッジ部を加熱するエッジ加熱用誘導加熱装置、6は
オープン管エッジ部を衝合接合するスクイズロール、8
は母管、10は絞り加工のための母管再加熱用の母管誘導
加熱装置、21は母管に絞り加工を施す絞り圧延装置、18
は製品管の切断機、16は製品管、19は管矯正装置、20は
温度計である。FIGS. 1 to 3 show a row of steel pipe production facilities suitable for carrying out the present invention. In FIG. 1 (a), 1 is a steel strip, 14
Is an uncoiler that discharges the steel strip, 15 is a steel strip joining device that connects the rear end of the preceding steel strip and the tip of the following steel strip, 17
Is a looper for storing steel strips, 3 is a forming machine consisting of a group of forming rolls, 7 is an open pipe, 24 is an induction heating device for edge preheating for preheating both edges of the open pipe, and 25 is a heater for both edges of the open pipe. Induction heating device for edge heating, 6 is a squeeze roll that abuts and joins the open pipe edge, 8
Is a mother tube, 10 is a mother tube induction heating device for reheating the mother tube for drawing, 21 is a drawing rolling device for drawing the mother tube, 18
Is a product pipe cutting machine, 16 is a product pipe, 19 is a pipe straightening device, and 20 is a thermometer.
【0037】図1(b)は、図1(a)の設備列のスク
イズロール6の出側に管周方向均熱のためのシーム冷却
装置12を設けた設備列である。他の符号は図1(a)と
同じとした。図2は、図1(a)のルーパ17の出側に帯
鋼を加熱し急冷する帯鋼加熱急冷装置22を設けた鋼管製
造設備列である。FIG. 1 (b) shows an equipment row in which a seam cooling device 12 is provided on the outlet side of the squeeze roll 6 in the equipment row of FIG. Other symbols are the same as those in FIG. FIG. 2 is a row of steel pipe manufacturing equipment provided with a steel strip heating and quenching device 22 for heating and rapidly cooling the steel strip on the exit side of the looper 17 in FIG.
【0038】図3は、図1(b)の成形加工装置3の出
側にオープン管を予熱するオープン管予熱装置23を設け
た鋼管製造設備列である。FIG. 3 is a row of steel pipe manufacturing equipment provided with an open pipe preheating device 23 for preheating the open pipe on the outlet side of the forming apparatus 3 of FIG. 1 (b).
【0039】[0039]
【実施例】(実施例1)C:0.17wt%、Si:0.20wt%、
Mn:1.30wt%、Cr:1.0 wt%の組成を有する鋼素材をFE
T800℃の熱間圧延により2.5 mm厚の鋼板とし、圧延終了
後直ちに水冷し、急冷組織(マルテンサイト主体組織)
としたのち巻き取りコイルとした。図1(a)の設備列
を用いて、このコイルからアンコイラ14により払いだし
た帯鋼1を成形加工装置3によりオープン管7とした。
オープン管両エッジ部に表1に示す条件でエッジ予熱用
誘導加熱装置24によりエッジ予熱を、さらにエッジ加熱
用誘導加熱装置25によりエッジ加熱を施し、スクイズロ
ール6により固相圧接し60.5mmφ×2.5mm 厚の母管とし
た。固相圧接された母管は、シーム部をシーム冷却装置
12により冷却され均熱されたのち、誘導コイル9により
加熱され、3ロール構造の絞り圧延機を20スタンド設置
した絞り圧延装置21により15.0〜42.7mmφ×2.3mm の製
品管16とした。このときの絞り圧延の外径絞り率は29〜
75%であった。なお、絞り圧延温度は表1に示すとおり
である。EXAMPLES (Example 1) C: 0.17 wt%, Si: 0.20 wt%,
A steel material with a composition of Mn: 1.30 wt% and Cr: 1.0 wt% was converted to FE
A steel sheet of 2.5 mm thickness is formed by hot rolling at T800 ° C, and water-cooled immediately after the completion of rolling to form a quenched structure (martensite-based structure).
After that, a winding coil was obtained. Using the equipment row shown in FIG. 1A, the strip 1 discharged from the coil by the uncoiler 14 was used as an open pipe 7 by the forming apparatus 3.
The edges of the open pipe are preheated by the edge preheating induction heating device 24 under the conditions shown in Table 1, and edge heating is further performed by the edge heating induction heating device 25. A mm-thick mother pipe was used. The solid-pressure welded mother pipe converts the seam to a seam cooling device.
After being cooled and soaked by 12, the product was heated by the induction coil 9 and formed into a product pipe 16 of 15.0 to 42.7 mmφ × 2.3 mm by a reduction rolling device 21 equipped with 20 reduction rolling mills having a three-roll structure. The outer diameter reduction ratio of the reduction rolling at this time is 29 to
75%. The drawing rolling temperature is as shown in Table 1.
【0040】比較として、同一組成の鋼素材を2.5mm 厚
の鋼板に熱間圧延し、熱間圧延のまま、水冷を行わずコ
イルに巻き取り、焼鈍処理( 900℃焼鈍)を行った。こ
のコイルを用いて、上記と同様な条件で製品管とし、比
較例(No.A)とした。従来例として、同一組成の鋼素材
を3.0mm 厚の鋼板に熱間圧延し、熱間圧延のまま、水冷
を行わずコイルとした帯鋼を成形加工装置によりオープ
ン管としたのち、誘導加熱装置によりエッジ部を融点以
上に加熱し、スクイズロールにより衝合溶接し60.5mmφ
×2.5mm 厚の母管とした。なお、接合時に形成したビー
ドはビード切削機11により削除した。ビード切削後の母
管の温度は50℃であった。その後、加熱を行わず、3ロ
ール構造の絞り圧延機を8スタンド設置した絞り圧延装
置21により外径絞り率29%の42.7mmφ×2.3mm の製品管
16とし、従来例(No.B)とした。As a comparison, a steel material having the same composition was hot-rolled into a steel sheet having a thickness of 2.5 mm, wound up in a coil without water cooling, and subjected to an annealing treatment (annealing at 900 ° C.). Using this coil, a product tube was made under the same conditions as above, and a comparative example (No. A) was obtained. As a conventional example, a steel material of the same composition is hot-rolled into a 3.0 mm-thick steel sheet. 60.5mmφ
A 2.5 mm thick mother pipe was used. The beads formed at the time of joining were deleted by the bead cutting machine 11. The temperature of the mother pipe after bead cutting was 50 ° C. Thereafter, without heating, a 42.7 mmφ × 2.3 mm product pipe with an outer diameter reduction ratio of 29% was formed by a reduction rolling device 21 in which eight stands of a three-roll structure reduction rolling mill were installed.
16, which is the conventional example (No. B).
【0041】また、同一組成の鋼素材を2.5mm 厚の鋼板
に熱間圧延し、熱間圧延のまま、水冷を行わずコイルと
した圧延のままの帯鋼を1300℃に加熱して鍛接して外径
60.5mmφの母管としたのち、絞り加工を施して外径42.7
mmφの製品管とし、従来例(No.C)とした。これら製品
管の機械的性質、焼付きの有無、表面肌の粗さを表1に
示す。焼付きの有無は目視で、表面粗さは触針式表面粗
さ計で製品管の長手15×円周5mmについて測定しRmaxを
求めた。Further, a steel material having the same composition is hot-rolled into a steel sheet having a thickness of 2.5 mm, and the hot-rolled steel strip which has been formed into a coil without water cooling is heated to 1300 ° C. and forged. Outside diameter
After making a 60.5mmφ mother pipe, drawing is applied to make the outer diameter 42.7mm.
mmφ product tube, which was the conventional example (No. C). Table 1 shows the mechanical properties, the presence or absence of seizure, and the roughness of the surface skin of these product tubes. The presence or absence of seizure was visually observed, and the surface roughness was measured with a stylus-type surface roughness meter for a product pipe with a length of 15 x a circumference of 5 mm to obtain Rmax.
【0042】[0042]
【表1】 [Table 1]
【0043】表1から本発明範囲の本発明例は引張強さ
が700MPa以上、伸びが35%以上といずれも高く高強度高
延性の鋼管で、表面肌も良好であることがわかる。これ
に対し、本発明範囲を外れた比較材は、延性、表面肌、
強度、のうちの少なくとも1つが劣っている。また、焼
鈍した帯鋼を用いた比較材Aでは、引張強さが630MPaと
強度が低い。また、冷間絞り加工を行う従来例では、伸
びが14%と低い。また、本発明例では、絞り圧延の荷重
も低く、焼付も皆無であり、造管速度も従来例に比べ2
〜5倍となっている。 (実施例2)C:0.08wt%、Si:0.5wt %、Mn:3.0wt
%、Cr:0.3 wt%、Nb:0.02wt%の組成を有する鋼素材
を熱間圧延により2.0mm 厚の鋼板としたのち巻き取りコ
イルとした。図2の設備列を用いて、このコイルからア
ンコイラ14により払いだした帯鋼1を、帯鋼加熱急冷装
置22を通して、880 ℃に加熱後350 ℃以下まで水冷して
急冷組織とする。その後、成形加工装置3によりオープ
ン管7とし、表3に示す条件でエッジ予熱用誘導加熱装
置24によりエッジ予熱を、エッジ加熱用誘導加熱装置25
によりエッジ加熱を施し、スクイズロール6により固相
圧接し、60.5mmφ×2.0mm 厚の母管とした。その後、母
管誘導加熱装置10により500 ℃に母管を加熱し、3ロー
ル構造の絞り圧延機を16スタンド設置した絞り圧延装置
21により31.8mmφ×1.8mm の製品管16とした。このとき
の絞り圧延温度は450 〜500 ℃で、外径絞り率は47%で
あった。From Table 1, it can be seen that the examples of the present invention in the range of the present invention are high-strength, high-ductility steel pipes having a tensile strength of 700 MPa or more and an elongation of 35% or more, and have good surface texture. On the other hand, the comparative material outside the scope of the present invention has ductility, surface skin,
Strength is inferior. The comparative material A using the annealed steel strip has a low tensile strength of 630 MPa. In the conventional example in which cold drawing is performed, the elongation is as low as 14%. Further, in the example of the present invention, the load of the reduction rolling is low, there is no seizure, and the pipe forming speed is 2 times as compared with the conventional example.
Up to 5 times. (Example 2) C: 0.08 wt%, Si: 0.5 wt%, Mn: 3.0 wt%
%, Cr: 0.3 wt%, Nb: 0.02 wt%, a steel material having a composition of 2.0 mm thick was hot-rolled, and then a coil was formed. Using the equipment row shown in FIG. 2, the strip 1 discharged from the coil by the uncoiler 14 is heated to 880 ° C. through a strip heating and quenching device 22 and then water-cooled to 350 ° C. or less to form a quenched structure. Thereafter, the open pipe 7 is formed by the forming apparatus 3, and the edge preheating is performed by the edge preheating induction heating device 24 under the conditions shown in Table 3, and the edge heating induction heating device 25 is performed.
And heated in a solid phase with a squeeze roll 6 to obtain a 60.5 mmφ × 2.0 mm thick mother pipe. Thereafter, the main pipe was heated to 500 ° C. by the main pipe induction heating device 10 and a 16-roll reducing mill having a three-roll structure was installed.
According to 21, the product tube 16 was 31.8 mmφ × 1.8 mm. The drawing rolling temperature at this time was 450 to 500 ° C., and the outer diameter drawing ratio was 47%.
【0044】この製品管の機械的性質は、表2に示すよ
うに、降伏強さが1240MPa 、引張強さが1380MPa 、伸び
が29%であり、表面肌も良好な高強度高延性の鋼管であ
り、高い造管速度で製造できた。As shown in Table 2, the mechanical properties of this product pipe are a high-strength and high-ductility steel pipe having a yield strength of 1240 MPa, a tensile strength of 1380 MPa, an elongation of 29% and a good surface skin. Yes, and could be manufactured at a high tube forming speed.
【0045】[0045]
【表2】 [Table 2]
【0046】[0046]
【発明の効果】本発明によれば、低圧延荷重で圧延で
き、表面状態を悪化させずに、高強度高延性を有する鋼
管を高い生産性で製造でき、しかも母管サイズを統合す
ることができ少ない母管サイズから多種類サイズの製品
管の製造が可能となり、小ロット多品種生産にも対応で
きるという格別の効果を奏する。According to the present invention, a steel pipe having high strength and high ductility can be manufactured with high productivity without being deteriorated in the surface condition and can be rolled with a low rolling load. This makes it possible to manufacture product pipes of various sizes from a small number of mother pipes, and has a special effect of being able to cope with small lot multi-product production.
【図1】本発明の実施に好適な鋼管製造設備列の1例を
示す模式図である。FIG. 1 is a schematic view showing one example of a steel pipe manufacturing equipment row suitable for carrying out the present invention.
【図2】本発明の実施に好適な鋼管製造設備列の1例を
示す模式図である。FIG. 2 is a schematic diagram showing one example of a steel pipe manufacturing facility row suitable for carrying out the present invention.
【図3】本発明の実施に好適な鋼管製造設備列の1例を
示す模式図である。FIG. 3 is a schematic diagram showing one example of a steel pipe manufacturing facility row suitable for carrying out the present invention.
【図4】絞り圧延機のロール構造を示す説明図である。FIG. 4 is an explanatory view showing a roll structure of a rolling mill.
【図5】固相圧接後の母管断面形状の1例を示す断面図
である。FIG. 5 is a cross-sectional view showing one example of a cross-sectional shape of a mother pipe after solid-phase pressure welding.
【図6】本発明の実施に好適な設備列の模式的部分断面
側面図である。FIG. 6 is a schematic partial cross-sectional side view of an equipment row suitable for carrying out the present invention.
【図7】従来の鋼管製造設備列の1例を示す模式図であ
る。FIG. 7 is a schematic view showing an example of a conventional steel pipe manufacturing equipment row.
1 帯鋼 2 帯鋼予熱炉 3 成形加工装置 4 帯鋼加熱炉 5 誘導加熱装置 6 スクイズロール 7 オープン管 8 母管 9 誘導コイル 10 母管誘導加熱装置 11 ビード切削機 12 シーム冷却装置 14 アンコイラ 15 帯鋼接合装置 16 製品管 17 ルーパ 18 切断機 19 管矯正装置 20 温度計 21 絞り圧延装置 22 帯鋼加熱急冷装置 23 オープン管予熱装置 24 エッジ予熱用誘導加熱装置 25 エッジ加熱用誘導加熱装置 26 母管加熱炉 30 母管シーム部圧延装置 30a 母管シーム部外面圧延用ロール 30b 母管シーム部内面圧延用ロール 30c 母管シーム部圧延用ロール支持棒 31a 母管シーム部内面拘束用ロール 31b 母管シーム部内面拘束用支持棒 S シーム部 DESCRIPTION OF SYMBOLS 1 Strip steel 2 Strip steel preheating furnace 3 Forming equipment 4 Strip steel heating furnace 5 Induction heating device 6 Squeeze roll 7 Open pipe 8 Main pipe 9 Induction coil 10 Main pipe induction heating apparatus 11 Bead cutting machine 12 Seam cooling apparatus 14 Uncoiler 15 Steel strip joining equipment 16 Product pipe 17 Looper 18 Cutting machine 19 Pipe straightening equipment 20 Thermometer 21 Reduction rolling equipment 22 Steel strip heating and quenching equipment 23 Open pipe preheating equipment 24 Induction heating equipment for edge preheating 25 Induction heating equipment for edge heating 26 Mother Tube heating furnace 30 Roller for seam portion of mother pipe 30a Roll for outer surface rolling of seam portion of main tube 30b Roll for inner surface rolling of seam portion of main tube 30c Roll support rod for rolling of seam portion of main tube 31a Roll for restraining inner surface of seam portion of main tube 31b Mother tube Support rod for seam inner surface restraint S Seam
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 FI C21D 1/42 C21D 1/42 P 8/10 8/10 Z 9/56 101 9/56 101Z (72)発明者 橋本 裕二 愛知県半田市川崎町1丁目1番地 川崎製 鉄株式会社知多製造所内 (72)発明者 板谷 元晶 愛知県半田市川崎町1丁目1番地 川崎製 鉄株式会社知多製造所内 (72)発明者 松井 博之 愛知県半田市川崎町1丁目1番地 川崎製 鉄株式会社知多製造所内 (72)発明者 西森 正徳 愛知県半田市川崎町1丁目1番地 川崎製 鉄株式会社知多製造所内──────────────────────────────────────────────────の Continued on the front page (51) Int.Cl. 6 Identification symbol FI C21D 1/42 C21D 1/42 P 8/10 8/10 Z 9/56 101 9/56 101Z (72) Inventor Yuji Hashimoto Aichi 1-1, Kawasaki-cho, Handa-shi, Japan Kawasaki Steel Corporation Chita Works (72) Inventor Motoaki Itani 1-1-1, Kawasaki-cho, Handa-shi, Aichi Prefecture Kawasaki Steel Corporation Chita Works (72) Inventor Hiroyuki Matsui 1-1-1, Kawasaki-cho, Handa-shi, Aichi Prefecture, Chita Works, Kawasaki Steel (72) Inventor Masanori Nishimori 1-1-1, Kawasaki-cho, Handa-shi, Aichi Prefecture, Chita Works, Kawasaki Steel
Claims (10)
プン管とし、該オープン管の両エッジ部を加熱し、スク
イズロールで衝合接合し母管としたのち、該母管に絞り
加工を施す鋼管の製造方法において、前記帯鋼が熱間圧
延工程で急冷処理を施されたものであり、前記オープン
管の両エッジ部への加熱が、誘導加熱によりキュリー点
以上の温度に加熱するエッジ予熱と、さらに誘導加熱に
より1300℃以上、融点未満の温度域に加熱するエッジ加
熱とからなり、前記絞り加工が、200 〜700 ℃の温度範
囲で行う温間絞り加工であることを特徴とする高強度高
延性鋼管の製造方法。1. A steel strip is continuously formed with a forming roll to form an open pipe, both edges of the open pipe are heated, and abutted and joined with a squeeze roll to form a mother pipe. In the method for producing a steel pipe, the strip steel is subjected to a quenching treatment in a hot rolling step, and heating to both edges of the open pipe is heated to a temperature equal to or higher than the Curie point by induction heating. The edge drawing includes edge preheating, and edge heating for heating to a temperature range of 1300 ° C. or higher and lower than the melting point by induction heating, and the drawing is warm drawing performed in a temperature range of 200 to 700 ° C. Of manufacturing high strength and high ductility steel pipes.
代わりに、成形ロールでオープン管に成形する前に帯鋼
に加熱急冷処理を施すことを特徴とする請求項1記載の
鋼管の製造方法。2. The steel pipe according to claim 1, wherein, instead of the quenching in the hot rolling step of the strip, the strip is subjected to heating and quenching before being formed into an open pipe by a forming roll. Manufacturing method.
ールからなる複数スタンドの絞り圧延機により施される
ものである請求項1または2記載の鋼管の製造方法。3. The method for manufacturing a steel pipe according to claim 1, wherein the warm drawing is performed by a multi-stand drawing rolling mill including two or more rolls.
を圧延することを特徴とする請求項1、2または3記載
の鋼管の製造方法。4. The method for producing a steel pipe according to claim 1, further comprising rolling the vicinity of the mother pipe seam after forming the mother pipe.
することを特徴とする請求項1、2、3または4記載の
鋼管の製造方法。5. The method of manufacturing a steel pipe according to claim 1, wherein the mother pipe seam is cooled after the mother pipe is formed.
通電加熱、タングステンイナートガス溶接、レーザービ
ーム、電子ビーム、プラズマビームのうちのいずれかの
方式により施されることを特徴とする請求項1ないし5
のいずれかに記載の鋼管の製造方法。6. The edge heating is replaced with induction heating,
6. The method according to claim 1, wherein the heating is performed by any one of a heating method, tungsten inert gas welding, a laser beam, an electron beam, and a plasma beam.
The method for producing a steel pipe according to any one of the above.
誘導加熱で行うことを特徴とする請求項1ないし6のい
ずれかに記載の鋼管の製造方法。7. The heating of the mother pipe for the warm drawing is performed by:
The method for producing a steel pipe according to any one of claims 1 to 6, wherein the heating is performed by induction heating.
のち、前記両エッジ部を加熱することを特徴とする請求
項1ないし7のいずれかに記載の鋼管の製造方法。8. The method for manufacturing a steel pipe according to claim 1, wherein said open pipe is preheated to 700 ° C. or lower, and then said edge portions are heated.
る帯鋼と後行する帯鋼を接合する帯鋼接合装置と、帯鋼
を貯えるルーパと、帯鋼を加熱急冷する帯鋼加熱急冷装
置と、帯鋼を成形加工する成形ロール群からなる成形加
工装置と、あるいはオープン管を予熱するオープン管予
熱装置と、誘導加熱コイルを有するエッジ予熱装置と、
誘導加熱コイルを有するエッジ加熱装置と、オープン管
を衝合接合するスクイズロールと、母管シーム部を冷却
するシーム冷却装置と、母管を絞り加工温度に加熱する
母管加熱装置と、母管を温間で絞り圧延する複数の絞り
圧延機からなる絞り加工装置とを順次配列したことを特
徴とする鋼管の製造設備列。9. An uncoiler for dispensing a strip, a strip joining apparatus for joining a preceding strip and a following strip, a looper for storing the strip, and a strip heating and quenching apparatus for heating and quenching the strip. And, a forming apparatus consisting of a group of forming rolls for forming a strip, or an open pipe preheating apparatus for preheating an open pipe, and an edge preheating apparatus having an induction heating coil,
An edge heating device having an induction heating coil, a squeeze roll that abuts and joins an open tube, a seam cooling device that cools a seam portion of a main tube, a main tube heating device that heats the main tube to a drawing temperature, and a main tube And a drawing apparatus comprising a plurality of drawing rolling mills for reducing the diameter of the steel pipe in a warm rolling sequence.
ム部近傍を管内外から圧延する圧延ロールからなるシー
ム部圧延装置を備えることを特徴とする請求項9記載の
鋼管の製造設備列。10. The steel pipe manufacturing equipment line according to claim 9, further comprising a seam rolling device including a rolling roll that rolls the vicinity of the mother pipe seam from inside and outside of the pipe on the exit side of the squeeze roll.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP9320978A JPH11151524A (en) | 1997-11-21 | 1997-11-21 | Manufacture of steel tube |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP9320978A JPH11151524A (en) | 1997-11-21 | 1997-11-21 | Manufacture of steel tube |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH11151524A true JPH11151524A (en) | 1999-06-08 |
Family
ID=18127428
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP9320978A Pending JPH11151524A (en) | 1997-11-21 | 1997-11-21 | Manufacture of steel tube |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH11151524A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100447260C (en) * | 2006-06-23 | 2008-12-31 | 宝山钢铁股份有限公司 | Quick cooling test plant for disk type band steel, and method of use |
WO2021187408A1 (en) * | 2020-03-18 | 2021-09-23 | Jfeスチール株式会社 | Electric resistance welded steel pipe, method for producing same, and structural member for automobile |
-
1997
- 1997-11-21 JP JP9320978A patent/JPH11151524A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100447260C (en) * | 2006-06-23 | 2008-12-31 | 宝山钢铁股份有限公司 | Quick cooling test plant for disk type band steel, and method of use |
WO2021187408A1 (en) * | 2020-03-18 | 2021-09-23 | Jfeスチール株式会社 | Electric resistance welded steel pipe, method for producing same, and structural member for automobile |
JP6954504B1 (en) * | 2020-03-18 | 2021-10-27 | Jfeスチール株式会社 | Electric resistance steel pipe, its manufacturing method and structural members for automobiles |
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