JPH1083889A - Electroluminescent element and its manufacture - Google Patents

Electroluminescent element and its manufacture

Info

Publication number
JPH1083889A
JPH1083889A JP8257566A JP25756696A JPH1083889A JP H1083889 A JPH1083889 A JP H1083889A JP 8257566 A JP8257566 A JP 8257566A JP 25756696 A JP25756696 A JP 25756696A JP H1083889 A JPH1083889 A JP H1083889A
Authority
JP
Japan
Prior art keywords
cathode layer
laminated
layer
purity
anode
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP8257566A
Other languages
Japanese (ja)
Inventor
Tetsuya Tanpo
哲也 丹保
Shigeru Fukumoto
滋 福本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hokuriku Electric Industry Co Ltd
Original Assignee
Hokuriku Electric Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hokuriku Electric Industry Co Ltd filed Critical Hokuriku Electric Industry Co Ltd
Priority to JP8257566A priority Critical patent/JPH1083889A/en
Publication of JPH1083889A publication Critical patent/JPH1083889A/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • H10K50/80Constructional details
    • H10K50/805Electrodes
    • H10K50/82Cathodes
    • H10K50/826Multilayers, e.g. opaque multilayers

Abstract

PROBLEM TO BE SOLVED: To enable an electroluminescent element to have good emission efficiency and long life and provide dark-spot-free, uniform emission using simple constitution. SOLUTION: An anode 12 made from a transparent electrode material such as ITO is formed on a transparent substrate 10 of glass or the like, and electroluminescent materials serving as a hole carrier material 15 and an electron carrier material 16 are deposited over the upper surface of the anode 12 serving as the transparent electrode. A relatively high-purity first cathode layer 18 is deposited over the surface of the electroluminescent material, and a second cathode layer 20 that is relatively low in purity but high in electron donating property is deposited over the surface of the first cathode layer 18.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】この発明は、平面光源やディ
スプレイに用いられるEL素子とその製造方法に関す
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an EL element used for a flat light source or a display and a method for manufacturing the same.

【0002】[0002]

【従来の技術】従来、例えば有機EL(エレクトロルミ
ネッセンス)素子は、図2に示すように、ガラス基板1
に透光性のITO膜の陽極2を形成し、その上面にトリ
フェニルアミン誘導体(TPD)等のホール輸送材料3
を設け、その上にアルミキレート錯体(Alq3)等の
電子輸送材料4を積層している。そしてその上面に、A
l,Li,Ag,Mg,In等の陰極5を形成してい
る。この有機EL素子は、陽極2と陰極5間に所定の電
圧が印加され、発光を生じるものである。そして、この
有機EL素子の製造に際しては、ガラス基板1上に電極
材料及びEL材料を真空蒸着により形成している。
2. Description of the Related Art Conventionally, for example, an organic EL (electroluminescence) element is, as shown in FIG.
A light-transmissive ITO film anode 2 is formed on the surface, and a hole transport material 3 such as a triphenylamine derivative (TPD) is formed on the upper surface thereof.
And an electron transport material 4 such as an aluminum chelate complex (Alq 3 ) is laminated thereon. And on the upper surface, A
A cathode 5 of 1, Li, Ag, Mg, In or the like is formed. In this organic EL element, a predetermined voltage is applied between the anode 2 and the cathode 5 to emit light. In manufacturing the organic EL element, an electrode material and an EL material are formed on the glass substrate 1 by vacuum deposition.

【0003】[0003]

【発明が解決しようとする課題】ここで、陰極5は、電
子輸送材料4に電子を供給する電子供与性が高いことが
望まれ、その指標としてはその材料の仕事関数あり、こ
の仕事願数が低いことが要求される。この仕事関数の低
い材料としてはNa,Li,Mg,Caなどがあるが、
取り扱いの容易性からEL素子に使用可能な材料は、L
i,Mg等に限られている。
Here, it is desired that the cathode 5 has a high electron donating property for supplying electrons to the electron transporting material 4, and the index is the work function of the material. Is required to be low. Materials with a low work function include Na, Li, Mg, Ca, etc.
The material that can be used for the EL element is L
i, Mg, etc.

【0004】しかし、上記従来の技術の陰極5を構成す
る材料であるLi,Mg等の電子供与性の高い材料、即
ち仕事関数の低い材料は、反応性が高く一般に高純度の
ものが得られにくく、またそれらの合金においても同様
であり、通常99%程度の純度が限界であった。そし
て、不純物の存在は、EL素子のダークスポットの原因
となり、純度99%程度では、ダークスポットの存在面
積が発光面の30%に達する場合がり、実用上問題とな
っていた。一方、これら以外のAl等の材料は高純度の
ものが得られるが、電子供与性が劣り、EL素子の発光
効率や寿命が落ちるという問題があった。
However, materials having a high electron-donating property, such as Li and Mg, that is, materials having a low work function, such as Li and Mg, which constitute the cathode 5 of the above-mentioned prior art, have high reactivity and generally have high purity. The same is true for these alloys, and the purity of the alloy is usually limited to about 99%. The presence of impurities causes a dark spot in the EL element. At a purity of about 99%, the area where the dark spot exists may reach 30% of the light emitting surface, which is a practical problem. On the other hand, materials other than these, such as Al, can be obtained with high purity, but have a problem in that the electron donating property is inferior, and the luminous efficiency and life of the EL element are reduced.

【0005】この発明は、上記従来の技術に鑑みてなさ
れたもので、簡単な構成で、発光効率が良く、寿命が長
く、ダークスポットのない均一な発光を可能にするEL
素子とその製造方法を提供することを目的とする。
The present invention has been made in view of the above-mentioned conventional technology, and has a simple structure, a high luminous efficiency, a long life, and an EL which enables uniform light emission without dark spots.
An object is to provide an element and a method for manufacturing the element.

【0006】[0006]

【課題を解決するための手段】この発明は、ガラス等の
透明基板上にITO等の透明な電極材料により陽極が形
成され、その透明電極の陽極の上面にホール輸送材料及
び電子輸送材料のEL材料が積層され、さらに上記EL
材料の表面に、相対的に高純度の第一陰極層が積層さ
れ、さらにその表面に相対的に純度が低いが電子供与性
の高い第二陰極層を積層したEL素子である。さらに、
上記第二陰極層の上に、この第二陰極層を外気と遮断す
る保護層を、金属薄膜または樹脂により形成したもので
ある。
According to the present invention, an anode is formed of a transparent electrode material such as ITO on a transparent substrate such as glass, and a hole transporting material and an EL transporting material are formed on the upper surface of the anode of the transparent electrode. The materials are laminated, and the EL
An EL device in which a first cathode layer having a relatively high purity is laminated on a surface of a material, and a second cathode layer having a relatively low purity and a high electron donating property is further laminated on the surface. further,
On the second cathode layer, a protective layer for shielding the second cathode layer from outside air is formed by a metal thin film or a resin.

【0007】またこの発明は、ガラス等の透明基板上
に、真空蒸着やスパッタリング、その他の真空薄膜形成
技術により、ITO等の透明な電極材料の陽極を形成
し、その透明電極の陽極の上面に上記真空薄膜形成技術
によりホール輸送材料及び電子輸送材料のEL材料を積
層し、さらに上記EL材料の表面に、相対的に高純度の
第一陰極層を上記真空薄膜形成技術によりが積層され、
さらにその表面に相対的に純度が低いが電子供与性の高
い第二陰極層を上記真空薄膜形成技術により積層するE
L素子の製造方法である。さらに、上記第二陰極層の上
に、この第二陰極層を外気と遮断する保護層を上記真空
薄膜形成技術により形成し、その表面に樹脂の保護層を
塗布するものである。
Further, according to the present invention, an anode made of a transparent electrode material such as ITO is formed on a transparent substrate made of glass or the like by vacuum evaporation, sputtering, or other vacuum thin film forming techniques, and is formed on the upper surface of the anode of the transparent electrode. An EL material of a hole transport material and an electron transport material is laminated by the vacuum thin film forming technique, and a relatively high-purity first cathode layer is further laminated on the surface of the EL material by the vacuum thin film forming technique.
Further, a second cathode layer having relatively low purity but high electron donating property is laminated on the surface by the above-mentioned vacuum thin film forming technique.
This is a method for manufacturing an L element. Further, a protective layer for blocking the second cathode layer from the outside air is formed on the second cathode layer by the above-mentioned vacuum thin film forming technique, and a resin protective layer is applied to the surface thereof.

【0008】この発明のEL素子は、陰極として純度の
高い第一陰極層と、電子供与性の高い第二陰極層とを積
層したので、純度の高い第一陰極層によりダークスポッ
トがなく、第一陰極層に第二陰極層の電子供与性の高い
金属原子が拡散若しくはドープし、第一陰極層の電子供
与性が高められ、発光効率が良く、寿命も長いものにす
ることができるものである。
In the EL device of the present invention, the first cathode layer having high purity as the cathode and the second cathode layer having high electron donating property are laminated. A metal atom having a high electron-donating property of the second cathode layer is diffused or doped into the one cathode layer, the electron-donating property of the first cathode layer is enhanced, and the luminous efficiency is good and the life can be extended. is there.

【0009】[0009]

【発明の実施の形態】以下、この発明の実施の形態につ
いて図面を基にして説明する。図1はこの発明のEL素
子の一実施形態を示すもので、この実施形態のEL素子
は、有機薄膜EL素子であり、図示するように、ガラ
ス、透明樹脂、石英等の透明基板10の表面に、ITO
等の透明な電極である陽極12が形成されている。陽極
12の表面には、EL材料による発光層14が形成され
ている。そして、発光層14の表面には、99.999
%以上の純度のAlによる第一陰極層18が200Å程
度の厚さに形成され、その上面に、Al−Li合金の第
2層の陰極20が500Å程度の厚さに形成されてい
る。第二陰極層20は、純度が99%、Li比率が0.
05%程度である。なお、第一、第二陰極層18,20
は、各々厚さが50Åから500Å程度の厚さで適宜変
更可能なものである。
Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 shows an embodiment of an EL element of the present invention. The EL element of this embodiment is an organic thin-film EL element, and as shown, a surface of a transparent substrate 10 made of glass, transparent resin, quartz or the like. And ITO
The anode 12 is a transparent electrode. A light emitting layer 14 made of an EL material is formed on the surface of the anode 12. Then, 99.999 is provided on the surface of the light emitting layer 14.
A first cathode layer 18 of Al having a purity of at least 200% is formed to a thickness of about 200 °, and a second layer cathode 20 of an Al—Li alloy is formed to a thickness of about 500 ° on the upper surface thereof. The second cathode layer 20 has a purity of 99% and a Li ratio of 0.2.
It is about 05%. The first and second cathode layers 18, 20
Have a thickness of about 50 ° to 500 ° and can be appropriately changed.

【0010】EL材料の発光層14は、母体材料のうち
ホール輸送材料15としては、トリフェニルアミン誘導
体(TPD)、ヒドラゾン誘導体、アリールアミン誘導
体等がある。また、電子輸送材料16としては、アルミ
キレート錯体(Alq3)、ジスチリルビフェニル誘導
体(DPVBi)、オキサジアゾール誘導体、ビスチリ
ルアントラセン誘導体、ベンゾオキサゾールチオフェン
誘導体、ペリレン類、チアゾール類等を用いる。上記ホ
ール輸送材料15と電子輸送材料16の比は、10:9
0乃至90:10の範囲で適宜変更可能である。
In the light emitting layer 14 of the EL material, the hole transporting material 15 of the base material includes a triphenylamine derivative (TPD), a hydrazone derivative, an arylamine derivative and the like. As the electron transporting material 16, an aluminum chelate complex (Alq 3 ), a distyrylbiphenyl derivative (DPVBi), an oxadiazole derivative, a bistyrylanthracene derivative, a benzoxazolethiophene derivative, a perylene, a thiazole, or the like is used. The ratio of the hole transport material 15 to the electron transport material 16 is 10: 9
It can be changed as appropriate within the range of 0 to 90:10.

【0011】第二陰極層20の上面には、保護層22が
積層されている。保護層22は、Ag、Al等の金属薄
膜により形成され、第一,第二陰極層18,20及び発
光層14を外気から遮断するものである。そして、フェ
ノール、エポキシ等の樹脂や、導電性塗料により保護層
24を形成する。
On the upper surface of the second cathode layer 20, a protective layer 22 is laminated. The protection layer 22 is formed of a metal thin film such as Ag or Al, and shields the first and second cathode layers 18 and 20 and the light emitting layer 14 from the outside air. Then, the protective layer 24 is formed of a resin such as phenol or epoxy or a conductive paint.

【0012】この実施形態の有機薄膜EL素子の製造方
法は、先ず基板10上に一面にITO等による陽極12
を蒸着やフラッシュ蒸着、スパッタリングその他の真空
中の薄膜形成技術により形成する。次に、EL材料の発
光層14を、ホール輸送材料15、電子輸送材料16の
順に、上記薄膜形成技術の任意の方法により順次形成す
る。EL材料14の層の表面には導電性材料15の層を
一面に、上記真空薄膜形成技術のうちの任意の方法によ
り形成する。この後、第一陰極層18を蒸着等の上記真
空薄膜形成技術で所定の厚さに形成する。次に第二陰極
層20を、同様に形成する。
In the method of manufacturing an organic thin film EL device according to this embodiment, an anode 12 made of ITO or the like
Is formed by vapor deposition, flash vapor deposition, sputtering or other thin film forming technology in vacuum. Next, the light-emitting layer 14 of the EL material is formed in this order by the hole transporting material 15 and the electron transporting material 16 by an arbitrary method of the thin film forming technique. A layer of the conductive material 15 is formed on the entire surface of the layer of the EL material 14 by any of the above-described vacuum thin film forming techniques. Thereafter, the first cathode layer 18 is formed to a predetermined thickness by the above-described vacuum thin film forming technique such as vapor deposition. Next, the second cathode layer 20 is formed in the same manner.

【0013】ここで蒸着条件は、例えば、真空度が6×
10-6Torrで、EL材料の場合50Å/secの蒸
着速度で成膜する。フラッシュ蒸着法は、予め所定の比
率で混合した有機EL材料を、300〜600℃好まし
くは、400〜500℃に加熱した蒸着源に落下させ、
有機EL材料を一気に蒸発させるものである。また、そ
の有機EL材料を容器中に収容し、急速にその容器を加
熱し、一気に蒸着させるものでも良い。
Here, the deposition conditions are, for example, that the degree of vacuum is 6 ×
At 10 -6 Torr, in the case of an EL material, a film is formed at a deposition rate of 50 ° / sec. In the flash vapor deposition method, an organic EL material previously mixed at a predetermined ratio is dropped to a vapor deposition source heated to 300 to 600 ° C., preferably 400 to 500 ° C.,
The organic EL material is evaporated at a stretch. Alternatively, the organic EL material may be housed in a container, and the container may be rapidly heated and vapor-deposited at once.

【0014】次に、第二陰極層20の表面に、保護層2
2を形成する。保護層22の形成は、AlやAgを上記
真空薄膜形成技術により形成する。この保護層22の形
成までを真空炉中で一連に行なうものである。そして、
さらに、電極の取出し部を除いて、樹脂による保護層2
4を塗布により形成しても良い。保護層22はハンダ付
け性を考慮すると、Agが好ましい。
Next, a protective layer 2 is formed on the surface of the second cathode layer 20.
Form 2 The protection layer 22 is formed of Al or Ag by the above-described vacuum thin film forming technique. The steps up to the formation of the protective layer 22 are sequentially performed in a vacuum furnace. And
Further, except for the electrode extraction portion, the protective layer 2 made of resin is used.
4 may be formed by coating. Ag is preferable for the protective layer 22 in consideration of solderability.

【0015】この実施形態のEL素子は、陰極として純
度の高いAlの第一陰極層18と、電子供与性の高いA
L−Li合金の第二陰極層20とを積層したので、純度
の高い第一陰極層18により発光時のダークスポットが
なく、しかも第一陰極層18に第二陰極層20のLiが
拡散若し、第一陰極層18の電子供与性が高められ、発
光効率が良くなるものである。
The EL device of this embodiment has a high purity Al first cathode layer 18 as a cathode and an A
Since the second cathode layer 20 of the L-Li alloy is laminated, there is no dark spot at the time of light emission due to the first cathode layer 18 having high purity, and Li of the second cathode layer 20 is diffused into the first cathode layer 18 by diffusion. In addition, the electron donating property of the first cathode layer 18 is enhanced, and the luminous efficiency is improved.

【0016】なお、この発明のEL素子の第一陰極層
は、高純度のAl以外に、高純度が得られ発光層に悪影
響を与えないAg,Inでも良い。また、第二陰極層
は、Ai−Li合金の成分比率は適宜変更可能であり、
他のMg等の合金や、その他電子供与性の高い金属材料
単体でも良い。さらに、第二陰極層を形成後、温度を1
00℃程度に保って、拡散を促進することにより、さら
に効率を上げることができる。また、EL材料も、ホー
ル輸送材料と電子輸送材料を積層したものの他、これら
を混合して蒸着したもの等、適宜選択可能なものであ
り、発光色も任意に選択可能である。
The first cathode layer of the EL device of the present invention may be made of Ag or In which has high purity and does not adversely affect the light emitting layer, in addition to high purity Al. In the second cathode layer, the component ratio of the Ai-Li alloy can be appropriately changed,
Other alloys such as Mg and other simple metal materials having a high electron donating property may be used. Further, after forming the second cathode layer, the temperature is set to 1
Efficiency can be further increased by promoting diffusion while maintaining the temperature at about 00 ° C. In addition, the EL material can be appropriately selected, such as a material in which a hole transport material and an electron transport material are laminated, a material in which these materials are mixed and vapor-deposited, and the emission color can be arbitrarily selected.

【0017】[0017]

【発明の効果】この発明のEL素子とその製造方法は、
陰極として、発光層に純度の高い材料を積層し、その上
に電子供与性の高い材料を積層したのでEL素子に、ダ
ークスポットがなく、しかも発光効率が良く、寿命も長
いものである。
According to the present invention, the EL device and the method for manufacturing the same are as follows.
As the cathode, a high-purity material is stacked on the light-emitting layer, and a material having a high electron-donating property is stacked thereon, so that the EL element has no dark spots, has high luminous efficiency, and has a long life.

【図面の簡単な説明】[Brief description of the drawings]

【図1】この発明の一実施形態のEL素子の断面図であ
る。
FIG. 1 is a cross-sectional view of an EL device according to an embodiment of the present invention.

【図2】従来ののEL素子の断面図である。FIG. 2 is a cross-sectional view of a conventional EL element.

【符号の説明】[Explanation of symbols]

10 基板 12 陽極 14 発光層 15 ホール輸送材料 16 電子輸送材料 18 第一陰極層 20 第二陰極層 22,24 保護層 DESCRIPTION OF SYMBOLS 10 Substrate 12 Anode 14 Light emitting layer 15 Hole transport material 16 Electron transport material 18 First cathode layer 20 Second cathode layer 22, 24 Protective layer

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 透明基板上に透明な電極材料により陽極
が形成され、その透明な陽極の上面にホール輸送材料及
び電子輸送材料のEL材料が積層され、上記EL材料の
表面に、相対的に高純度の第一陰極層が積層され、その
表面に相対的に純度が低いが電子供与性の高い第二陰極
層を積層したEL素子。
An anode is formed of a transparent electrode material on a transparent substrate, and an EL material of a hole transport material and an electron transport material is laminated on an upper surface of the transparent anode. An EL element in which a high-purity first cathode layer is laminated, and a second cathode layer having relatively low purity but high electron donating property is laminated on the surface thereof.
【請求項2】 上記EL材料は、有機EL材料である請
求項1記載のEL素子。
2. The EL device according to claim 1, wherein said EL material is an organic EL material.
【請求項3】 上記第二陰極層の上に、この第二陰極層
を外気と遮断する保護層を形成した請求項1または2記
載のEL素子。
3. The EL device according to claim 1, wherein a protective layer for blocking the second cathode layer from outside air is formed on the second cathode layer.
【請求項4】 透明基板上に、真空薄膜形成技術により
透明な電極材料の陽極を形成し、その透明陽極の上面に
上記真空薄膜形成技術によりEL材料を積層し、さらに
上記EL材料の表面に、相対的に高純度の第一陰極層を
上記真空薄膜形成技術により積層し、その表面に相対的
に純度が低いが電子供与性の高い第二陰極層を上記真空
薄膜形成技術により積層するEL素子の製造方法。
4. An anode made of a transparent electrode material is formed on a transparent substrate by a vacuum thin film forming technique, an EL material is laminated on the transparent anode by the vacuum thin film forming technique, and an EL material is further formed on the surface of the EL material. EL in which a relatively high-purity first cathode layer is laminated by the above-described vacuum thin film forming technique, and a second cathode layer having relatively low purity but high electron donating property is laminated on the surface thereof by the above-described vacuum thin film forming technique. Device manufacturing method.
【請求項5】 上記第二陰極層の上に、この第二陰極層
を外気と遮断する保護層を上記真空薄膜形成技術により
形成し、その表面に樹脂の保護層を塗布する請求項4記
載のEL素子の製造方法。
5. A protective layer for blocking said second cathode layer from outside air is formed on said second cathode layer by said vacuum thin film forming technique, and a resin protective layer is applied to the surface thereof. Method for manufacturing an EL element.
JP8257566A 1996-09-06 1996-09-06 Electroluminescent element and its manufacture Pending JPH1083889A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP8257566A JPH1083889A (en) 1996-09-06 1996-09-06 Electroluminescent element and its manufacture

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP8257566A JPH1083889A (en) 1996-09-06 1996-09-06 Electroluminescent element and its manufacture

Publications (1)

Publication Number Publication Date
JPH1083889A true JPH1083889A (en) 1998-03-31

Family

ID=17308058

Family Applications (1)

Application Number Title Priority Date Filing Date
JP8257566A Pending JPH1083889A (en) 1996-09-06 1996-09-06 Electroluminescent element and its manufacture

Country Status (1)

Country Link
JP (1) JPH1083889A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004111324A (en) * 2002-09-20 2004-04-08 Fuji Photo Film Co Ltd Light emitting element
US7410402B2 (en) 2002-03-25 2008-08-12 Dai Nippon Printing Co., Ltd. Electrode for electroluminescence and electroluminescent device using the same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7410402B2 (en) 2002-03-25 2008-08-12 Dai Nippon Printing Co., Ltd. Electrode for electroluminescence and electroluminescent device using the same
JP2004111324A (en) * 2002-09-20 2004-04-08 Fuji Photo Film Co Ltd Light emitting element

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