JPH1068086A - Sealing agent for thermally sprayed coating film, and sealing treatment - Google Patents

Sealing agent for thermally sprayed coating film, and sealing treatment

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Publication number
JPH1068086A
JPH1068086A JP22820596A JP22820596A JPH1068086A JP H1068086 A JPH1068086 A JP H1068086A JP 22820596 A JP22820596 A JP 22820596A JP 22820596 A JP22820596 A JP 22820596A JP H1068086 A JPH1068086 A JP H1068086A
Authority
JP
Japan
Prior art keywords
group
fluorine
sealing agent
sealing
integer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP22820596A
Other languages
Japanese (ja)
Other versions
JP3845907B2 (en
Inventor
Hiroyuki Kohama
弘之 小濱
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Neos Co Ltd
Original Assignee
Neos Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Neos Co Ltd filed Critical Neos Co Ltd
Priority to JP22820596A priority Critical patent/JP3845907B2/en
Publication of JPH1068086A publication Critical patent/JPH1068086A/en
Application granted granted Critical
Publication of JP3845907B2 publication Critical patent/JP3845907B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Paints Or Removers (AREA)
  • Chemical Treatment Of Metals (AREA)
  • Coating By Spraying Or Casting (AREA)

Abstract

PROBLEM TO BE SOLVED: To execute good sealing treatment without using any heating furnace or the like by using a sealing agent contg. specified fluorine compounds. SOLUTION: This sealing agent is prepd. by dissolving a fluorine surfactant and at least one kind selected from the group of perfluoro group-contg. organic silicon compounds into an organic solvent. The solvent is volatilized after the sealing agent is applied on the thermally sprayed coating film to leave the fluorine-contg. compounds behind. In this way, the sealing agent good in infiltration into the narrow pores of the coating film can be obtd. The sealing agent is applied by spraying using an ordinary spray gun, brushing, immersing or the like. Since the sprayed coating film is formed by laminating unstable grains, and is gradually changed by the influence of the air immediately after the film formation to lose its activity, the sealing treatment is executed promptly as possible after thermal spraying to prevent the disappearance of the activity. Moreover, a heating device or the like is unnecessitated in this sealing treatment, and the operation can simply be executed.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、溶射被膜を封孔処
理するための処理剤および処理方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a treatment agent and a treatment method for sealing a thermal sprayed coating.

【0002】[0002]

【従来の技術】鋼等の基地金属の表面に金属またはセラ
ミックスを溶射し、耐熱性、耐摩性、または耐食性を高
める技術が広く用いられている。しかしながら、溶射被
膜は一般には多孔質であるため、その気孔構造によって
気体や液体が素地まで拡散したり透過したりするため、
溶射材自身の有する性能、特に防食性が劣る傾向にあ
る。そこで、溶射被膜を形成した後、何らかの封孔処理
が行なわれる。それは、一般的な防食溶射である亜鉛溶
射被膜、亜鉛・アルミニウム合金溶射被膜、アルミニウ
ム溶射被膜の場合も同様である。これらの溶射材は後処
理がなくとも鉄鋼に対して卑なことから、犠牲防食効果
はあるが、耐用年数延長および信頼性向上のため、この
場合も封孔処理が行なわれる。
2. Description of the Related Art A technique of spraying a metal or ceramic onto a surface of a base metal such as steel to improve heat resistance, abrasion resistance, or corrosion resistance is widely used. However, since the thermal spray coating is generally porous, gas and liquid diffuse or permeate to the substrate due to its pore structure,
There is a tendency that the performance of the thermal spray material itself, particularly the corrosion resistance, is inferior. Therefore, after the thermal spray coating is formed, some sealing treatment is performed. The same applies to the case of zinc spray coating, zinc / aluminum alloy spray coating, and aluminum spray coating which are general anti-corrosion spraying. These thermal sprayed materials have a sacrificial anticorrosion effect because they are base to steel without post-treatment, but also in this case, sealing treatment is performed in order to extend the service life and improve reliability.

【0003】封孔処理の方法として、従来から次のよう
な方法が知られている。その一つとして、自溶性合金を
用い溶射後、被膜を加熱・溶融する方法がある。文字ど
おりself−flux(自溶)性を利用した巧みな方
法であり、溶射時に発生した気孔を加熱・溶融により低
減できるという利点を持つ反面、溶射後加熱炉において
再溶融の工程を付加する必要があり、その場合製品に熱
変形を生じる欠点がある。また、真空式電子ビームやレ
ーザービームを用い、溶射被膜を再溶融する方法がある
(特開昭61−104062号公報)。この方法は、溶
射材自体の持つ耐熱性を損なわない点で優れるが、装置
上、処理できる製品の形状や大きさに制約がある。
[0003] As a sealing method, the following method is conventionally known. As one of the methods, there is a method of heating and melting a coating after spraying using a self-fluxing alloy. Literally, it is a clever method using self-flux (self-fluxing) property, and has the advantage that pores generated at the time of thermal spraying can be reduced by heating and melting. However, it is necessary to add a remelting step in a heating furnace after thermal spraying. In that case, there is a disadvantage that the product is thermally deformed. In addition, there is a method of re-melting a sprayed coating using a vacuum electron beam or a laser beam (Japanese Patent Application Laid-Open No. 61-104062). This method is excellent in that the heat resistance of the thermal spray material itself is not impaired, but there are restrictions on the shape and size of products that can be processed on the apparatus.

【0004】従来から使われている最も一般的な封孔処
理方法は、エポキシ樹脂、アクリル樹脂、ウレタン樹
脂、フェノール樹脂、フッ素樹脂等の合成樹脂を有機溶
剤に溶解させた封孔処理剤を溶射被膜に塗布する方法で
ある。しかし、この方法では、合成樹脂は溶射被膜表面
に塗布されるだけで細孔の底部までは浸透しない。従っ
て、溶射被膜の防食性は悪いものであった。
[0004] The most common sealing treatment method conventionally used is to spray a sealing treatment agent obtained by dissolving a synthetic resin such as an epoxy resin, an acrylic resin, a urethane resin, a phenol resin, or a fluororesin in an organic solvent. This is a method of applying to a film. However, in this method, the synthetic resin is only applied to the surface of the thermal spray coating and does not penetrate to the bottom of the pores. Therefore, the corrosion protection of the thermal spray coating was poor.

【0005】一方、プラスチック材料や無機材料、特に
ガラス表面のコーティング剤として含フッ素シラザン化
合物が知られている(特公平3−19276号公報、特
開平3−290437号公報)。含フッ素シラザン化合
物がこれらの基材に対し、耐候性に優れた撥水・撥油
性、離型性等を有するコーティング膜を形成することは
開示されている。しかし、基材が鋼等の金属の場合の防
食効果については全く言及されていない。
On the other hand, fluorine-containing silazane compounds have been known as coating materials for plastic materials and inorganic materials, particularly for glass surfaces (Japanese Patent Publication No. 3-19276, Japanese Patent Application Laid-Open No. 3-29037). It is disclosed that a fluorinated silazane compound forms a coating film having excellent weather resistance, such as water repellency, oil repellency, and releasability, on these substrates. However, there is no mention of the anticorrosion effect when the base material is a metal such as steel.

【0006】また、含フッ素シラザン化合物と同様に含
フッ素シラン化合物も、撥水・撥油性、離型性や潤滑性
等の付与を目的とするコーティング剤として知られてい
る。シラン化合物は、ガラス表面のSi−OHと化学的
に反応するため、特に、窓ガラスやレンズ等のコーティ
ング剤として古くから種々の提案がなされている。しか
し、水だけでなくイオンやガス等の透過も関与する防食
作用に対しては何ら知見は開示されておらず、溶射皮膜
へのこれらのコーティング剤の適用も知られていない。
[0006] Like the fluorine-containing silazane compound, the fluorine-containing silane compound is also known as a coating agent for imparting water repellency, oil repellency, releasability and lubricity. Since the silane compound chemically reacts with Si-OH on the glass surface, various proposals have been made since ancient times, particularly as a coating agent for window glass and lenses. However, there is no disclosure of any anticorrosive action involving not only water but also permeation of ions, gases, and the like, and application of these coating agents to thermal spray coatings is not known.

【0007】[0007]

【発明が解決しようとする課題】本発明は、加熱炉等の
装置を必要とせず、手軽に処理できる溶射被膜の封孔処
理剤および封孔処理方法を提供することを目的とする。
本発明は、溶射被膜に対し浸透性に優れ、防食性を大幅
に向上させる封孔処理剤および封孔処理方法を提供する
ことを目的とする。
SUMMARY OF THE INVENTION An object of the present invention is to provide a sealing agent and a sealing method for a thermal sprayed coating which can be easily processed without requiring an apparatus such as a heating furnace.
SUMMARY OF THE INVENTION An object of the present invention is to provide a sealing agent and a sealing method which have excellent permeability to a thermal sprayed coating and significantly improve corrosion resistance.

【0008】[0008]

【課題を解決するための手段】本発明は、フッ素系界面
活性剤およびパーフルオロ基含有有機ケイ素化合物から
なる群から選ばれた少なくとも1種を含有することを特
徴とする溶射被膜の封孔処理剤に関する。本発明は、鋼
等の基地金属の表面に形成された溶射被膜に対し、上記
封孔処理剤を塗布することにより封孔処理を施すことを
特徴とする溶射被膜の封孔処理方法に関する。
According to the present invention, there is provided a method for sealing a thermal sprayed coating comprising at least one selected from the group consisting of a fluorine-based surfactant and a perfluoro group-containing organosilicon compound. Agent. The present invention relates to a method for sealing a thermal spray coating, which comprises applying a sealing agent to the thermal spray coating formed on the surface of a base metal such as steel.

【0009】[0009]

【発明の実施の形態】封孔処理剤 本発明の封孔処理剤は、溶射被膜、特に鋼等の基地金属
の表面にアルミニウム、亜鉛・アルミニウム、亜鉛等の
金属またはセラミックスを溶射してなる溶射被膜に塗布
することにより封孔処理を施すことができる。本発明の
溶射被膜の封孔処理剤はフッ素系界面活性剤およびパー
フルオロ基含有有機ケイ素化合物からなる群から選ばれ
た少なくとも1種を含有する。
BEST MODE FOR CARRYING OUT THE INVENTION Sealing Agent The sealing agent of the present invention is obtained by spraying a metal or ceramic such as aluminum, zinc, aluminum or zinc on the surface of a thermal sprayed coating, particularly a base metal such as steel. Sealing treatment can be performed by applying to the coating. The sealant for the thermal spray coating of the present invention contains at least one selected from the group consisting of a fluorine-based surfactant and a perfluoro group-containing organosilicon compound.

【0010】(1)フッ素系界面活性剤 フッ素系界面活性剤としては、それ自体公知のアニオン
性、カチオン性、ノニオン性及び両性のフッ素系界面活
性剤を使用できる。フッ素系界面活性剤は1種を単独で
または2種以上を混合して使用することができる。アニ
オン性界面活性剤には、カルボン酸塩、硫酸塩、スルホ
ン酸塩、リン酸塩、ホスホン酸塩、リン酸エステル等が
ある。カチオン性界面活性剤には、アミノハロゲン塩、
第四級アンモニウム塩等がある。ノニオン性界面活性剤
には、ポリオキシエチレンエーテル型、ポリオキシエチ
レンエステル型、ソルビタンエステル型等がある。両性
フッ素系界面活性剤には、ベタイン型、イミダゾリン型
等がある。
(1) Fluorinated Surfactant As the fluorinated surfactant, known anionic, cationic, nonionic and amphoteric fluorinated surfactants can be used. The fluorinated surfactants can be used alone or in combination of two or more. Anionic surfactants include carboxylate, sulfate, sulfonate, phosphate, phosphonate, phosphate and the like. Cationic surfactants include amino halide salts,
And quaternary ammonium salts. Nonionic surfactants include polyoxyethylene ether type, polyoxyethylene ester type, sorbitan ester type and the like. The amphoteric fluorinated surfactants include betaine type, imidazoline type and the like.

【0011】本発明で用いるフッ素系界面活性剤として
は、アニオン性のフッ素系界面活性剤、特にリン酸塩、
ホスホン酸塩が好ましく、具体的には、例えば、以下の
式で表される含フッ素ホスホン酸塩を使用できる。
As the fluorine-based surfactant used in the present invention, an anionic fluorine-based surfactant, particularly a phosphate,
Phosphonates are preferred, and specifically, for example, fluorine-containing phosphonates represented by the following formula can be used.

【0012】[0012]

【化1】 Embedded image

【0013】フッ素系界面活性剤としては、パーフルオ
ロ基を含有する界面活性剤が好ましく、具体的には以下
のパーフルオロ基を含有する界面活性剤を使用できる。
Rfはパーフルオロアルキル基またはパーフルオロアル
ケニル基を示す。Mは一価の金属、例えばアルカリ金属
を示す。
As the fluorinated surfactant, a surfactant containing a perfluoro group is preferred. Specifically, the following surfactants containing a perfluoro group can be used.
Rf represents a perfluoroalkyl group or a perfluoroalkenyl group. M represents a monovalent metal, for example, an alkali metal.

【0014】アニオン性フッ素系界面活性剤 RfCOOH RfCOOM Rf(CH2CF2nCH2COOH Rf(CH2nCOONa RfCH=CH(CH2nCOONa RfO(CH2)COOH RfCH2CH2OCH2CH2COOH RfOC64COONaAnionic fluorinated surfactant RfCOOH RfCOOM Rf (CH 2 CF 2 ) n CH 2 COOH Rf (CH 2 ) n COONa RfCH = CH (CH 2 ) n COONa RfO (CH 2 ) COOH RfCH 2 CH 2 OCH 2 CH 2 COOH RfOC 6 H 4 COONa

【0015】RfCH2CH2SCH2CH2COONa RfCONH(CH25COONa RfSO2NH(CH23N(CH2COONa)2 RfSO3H Cn2n+1SO3N(C254n2n+1CH2CH2SO3NH4n2n+1(CH2nSO3Na Cn2n+164SO3H Cn2n+1OC64SO3[0015] RfCH 2 CH 2 SCH 2 CH 2 COONa RfCONH (CH 2) 5 COONa RfSO 2 NH (CH 2) 3 N (CH 2 COONa) 2 RfSO 3 H C n F 2n + 1 SO 3 N (C 2 H 5) 4 C n F 2n + 1 CH 2 CH 2 SO 3 NH 4 C n F 2n + 1 (CH 2) n SO 3 Na C n F 2n + 1 C 6 H 4 SO 3 H C n F 2n + 1 OC 6 H 4 SO 3 H

【0016】(Cn2n+13OC(CH23SO3K (CF32C=C(CF3)OC64SO3Na C3n6n-1OC64SO3K RfCONR(CH2)SO3Na RfCH2OSO3Na CF3(CF2nCH2CH2OP(O)(OH)2613CH=C(CF3)OPO(OH)2 F−(−CF(CF3)CFO−)n−CF(CF)CH
2CH2CH2SO3
[0016] (C n F 2n + 1) 3 OC (CH 2) 3 SO 3 K (CF 3) 2 C = C (CF 3) OC 6 H 4 SO 3 Na C 3n F 6n-1 OC 6 H 4 SO 3 K RfCONR (CH 2) SO 3 Na RfCH 2 OSO 3 Na CF 3 (CF 2) n CH 2 CH 2 OP (O) (OH) 2 C 6 F 13 CH = C (CF 3) OPO (OH) 2 F - (- CF (CF 3) CFO-) n -CF (CF) CH
2 CH 2 CH 2 SO 3 H

【0017】カチオン性フッ素系界面活性剤 Cn2n+1CH2CH2+(CH3225-n2n+1CH2NH(CH22+(CH33Cl- (CF32CF(CF26CH2CH(OH)CH2+
(CH33- RfCONH(CH23+(CH3)l- RfSO2NH(CH23+(CH33-n2n+1SO2O(CH2)N+(CH33-n2n+1(CH2n+(CH33Br-
The fluorinated cationic surfactant C n F 2n + 1 CH 2 CH 2 N + (CH 3) 2 C 2 H 5 l - C n F 2n + 1 CH 2 NH (CH 2) 2 N + ( CH 3 ) 3 Cl (CF 3 ) 2 CF (CF 2 ) 6 CH 2 CH (OH) CH 2 N +
(CH 3) 3 l - RfCONH (CH 2) 3 N + (CH 3) l - RfSO 2 NH (CH 2) 3 N + (CH 3) 3 l - C n F 2n + 1 SO 2 O (CH 2 ) n + (CH 3) 3 l - C n F 2n + 1 (CH 2) n n + (CH 3) 3 Br -

【0018】ノニオン性フッ素系界面活性剤 CF3(CF2nCH2O(CH2CH2O)mH RfCOOCH2C(CH2OH)3 CF3CF2(CF2CF2mCH2CH2O(CH2CH2
O)nH (CF32CFO(CH26O(CH2CH2O)nH CF3CHFCF2CH2O〔CH(CH3)CH2O〕mH Cn2n+1CH2CH(OH)CH2OC25
Nonionic fluorinated surfactant CF 3 (CF 2 ) n CH 2 O (CH 2 CH 2 O) m H RfCOOCH 2 C (CH 2 OH) 3 CF 3 CF 2 (CF 2 CF 2 ) m CH 2 CH 2 O (CH 2 CH 2
O) n H (CF 3) 2 CFO (CH 2) 6 O (CH 2 CH 2 O) n H CF 3 CHFCF 2 CH 2 O [CH (CH 3) CH 2 O] m H C n F 2n + 1 CH 2 CH (OH) CH 2 OC 2 H 5

【0019】Cn2n+124SO2NH〔CH2CH
(CH2OH)O〕nH C65(OCH2CH210OH Cn2n+1CONH(CH2CH2O)mH Cn2n+1CONH(CH23N(CH2CH2OH)2n2n+1CH2CON(CH2CH2O)mCH22n2n+1CH2CH2SO2N(CH3)CH2CH2OH
C n F 2n + 1 C 2 H 4 SO 2 NH [CH 2 CH
(CH 2 OH) O] n H C 6 F 5 (OCH 2 CH 2 ) 10 OH C n F 2n + 1 CONH (CH 2 CH 2 O) m H C n F 2n + 1 CONH (CH 2 ) 3 N (CH 2 CH 2 OH) 2 C n F 2n + 1 CH 2 CON (CH 2 CH 2 O) m CH 2 ] 2 C n F 2n + 1 CH 2 CH 2 SO 2 n (CH 3) CH 2 CH 2 OH

【0020】両性フッ素系界面活性剤 RfOC64CH2+(CH32/CH2COO- RfCH2CH(OCOCH3)CH2+(CH32CH
2COO-
[0020] Amphoteric fluorosurfactants RfOC 6 H 4 CH 2 N + (CH 3) 2 / CH 2 COO - RfCH 2 CH (OCOCH 3) CH 2 N + (CH 3) 2 CH
2 COO -

【0021】(2)パーフルオロ基含有有機ケイ素化合
物 パーフルオロ基含有有機ケイ素化合物としては、それ自
体公知の含フッ素シラザン化合物または含フッ素シラン
化合物を使用できる。パーフルオロ基含有有機ケイ素化
合物は1種を単独で又は2種以上を混合して使用するこ
とができる。
(2) Perfluoro group-containing organosilicon compound As the perfluoro group-containing organosilicon compound, a per se known fluorinated silazane compound or fluorinated silane compound can be used. The perfluoro group-containing organosilicon compound can be used alone or in combination of two or more.

【0022】〔含フッ素シラザン化合物〕含フッ素シラ
ザン化合物としては下記一般式(I)で表されるパーフ
ルオロ基を含有するシラザン化合物を使用できる。
[Fluorine-Containing Silazane Compound] As the fluorine-containing silazane compound, a silazane compound containing a perfluoro group represented by the following general formula (I) can be used.

【0023】 [(RfQ)aSi(R1b(NR22-0.5a-0.5bn (I) 一般式(I)において、R1は、それぞれ同一でも異な
っていてもよく、水素原子または非置換もしくは置換の
一価炭化水素基であり、好ましくは炭素原子数1〜1
0、より好ましくは炭素原子数1〜6の非置換または置
換の一価炭化水素基である。R1に該当する非置換もし
くは置換の一価炭化水素基は、例えば、メチル基、エチ
ル基、プロピル基、ブチル基、ヘキシル基等のアルキル
基;ビニル基、アリル基等のアルケニル基;フェニル
基、トリル基等のアリール基;シクロヘキシル基等のシ
クロアルキル基;これらの炭化水素基の炭素原子に結合
した水素原子の一部もしくは全部がハロゲン原子で置換
されたハロゲン化炭化水素基等である。
[(RfQ) a Si (R 1 ) b (NR 2 ) 2-0.5a-0.5b ] n (I) In the general formula (I), R 1 may be the same or different, A hydrogen atom or an unsubstituted or substituted monovalent hydrocarbon group, preferably having 1 to 1 carbon atoms;
0, more preferably an unsubstituted or substituted monovalent hydrocarbon group having 1 to 6 carbon atoms. Examples of the unsubstituted or substituted monovalent hydrocarbon group corresponding to R 1 include an alkyl group such as a methyl group, an ethyl group, a propyl group, a butyl group and a hexyl group; an alkenyl group such as a vinyl group and an allyl group; And aryl groups such as tolyl groups; cycloalkyl groups such as cyclohexyl groups; halogenated hydrocarbon groups in which some or all of the hydrogen atoms bonded to carbon atoms of these hydrocarbon groups have been substituted with halogen atoms.

【0024】R2は、それぞれ同一でも異なっていても
よく、水素原子またはアルキル基であり、好ましくは水
素原子である。R2に該当するアルキル基は、例えば、
メチル基、エチル基、プロピル基、ブチル基、ヘキシル
基等の炭素原子数1〜6のアルキル基である。Rfは、
それぞれ同一でも異なっていてもよく、炭素原子数1〜
20のパーフルオロアルキル基または炭素原子数5〜3
2のパーフルオロアルキルエーテル基である。Rfは、
例えばCi2i+1−で表されるパーフルオロアルキル
基;F−(−CF(CF3)CF2O−)j−CF(C
3)−で表されるパーフルオロエーテル基である。i
は1〜20の整数、jは1〜10の整数である。
R 2 may be the same or different and is a hydrogen atom or an alkyl group, preferably a hydrogen atom. The alkyl group corresponding to R 2 is, for example,
It is an alkyl group having 1 to 6 carbon atoms such as a methyl group, an ethyl group, a propyl group, a butyl group and a hexyl group. Rf is
Each may be the same or different and have 1 to 1 carbon atoms
20 perfluoroalkyl groups or 5 to 3 carbon atoms
2 perfluoroalkyl ether group. Rf is
For example C i F 2i + 1 - perfluoroalkyl group represented by; F - (- CF (CF 3) CF 2 O-) j -CF (C
F 3 ) — represents a perfluoroether group. i
Is an integer of 1 to 20, and j is an integer of 1 to 10.

【0025】Qは、−Cm2m−または−SO2
(R3)Cl2l−で表される二価の有機基である。mは
2〜4の整数、lは1〜4の整数、R3は炭素原子数1
〜4のアルキル基である。Qに該当する二価の有機基
は、例えば、−CH2CH2−基、−CH2CH2CH2
基等のアルキレン基;−SO2N(C37)CH2CH2
CH2−基である。aは1〜3の整数であり、bは0〜
2の整数であり、かつ、a+bは1〜3の整数である。
nは1以上の整数、通常は2〜100の整数である。
Q represents —C m H 2m — or —SO 2 N
(R 3 ) a divalent organic group represented by C 1 H 2l —. m is an integer of 2 to 4, l is an integer of 1 to 4, R 3 is 1 carbon atom.
To 4 alkyl groups. Divalent organic group which corresponds to Q, for example, -CH 2 CH 2 - group, -CH 2 CH 2 CH 2 -
An alkylene group such as a group; —SO 2 N (C 3 H 7 ) CH 2 CH 2
A CH 2 — group. a is an integer of 1 to 3;
And a + b is an integer of 1 to 3.
n is an integer of 1 or more, usually an integer of 2 to 100.

【0026】一般式(I)で表される含フッ素シラザン
化合物は、特公平3−19276号公報や特開平3−2
90437号公報に示されるように、シラン化合物とア
ンモニアまたは第一アミンとを反応させる方法によって
製造することができる。
The fluorine-containing silazane compound represented by the general formula (I) is disclosed in JP-B-3-19276 and JP-A-3-2276.
As shown in JP-A-90437, it can be produced by a method of reacting a silane compound with ammonia or a primary amine.

【0027】〔オルガノポリシロキサン共重合含フッ素
シラザン化合物〕本発明では、必要に応じて、オルガノ
ポリシロキサン、例えば、以下の式で表されるオルガノ
シロキサンと共重合した含フッ素シラザン化合物も使用
できる。
[Organopolysiloxane Copolymer Fluorinated Silazane Compound] In the present invention, if necessary, an organopolysiloxane, for example, a fluorinated silazane compound copolymerized with an organosiloxane represented by the following formula can also be used.

【0028】[0028]

【化2】 Embedded image

【0029】ここで、R1は、それぞれ同一でも異なっ
ていてもよく、水素原子または非置換もしくは置換の一
価炭化水素基であり、好ましくは炭素原子数1〜10、
より好ましくは炭素原子数1〜6の非置換または置換の
一価炭化水素基である。R1に該当する非置換もしくは
置換の1価炭化水素基は、例えば、メチル基、エチル
基、プロピル基、ブチル基、ヘキシル基等のアルキル
基;ビニル基、アリル基等のアルケニル基;フェニル
基、トリル基等のアリール基;シクロヘキシル基等のシ
クロアルキル基;これらの炭化水素基の炭素原子に結合
した水素原子の一部もしくは全部がハロゲン原子で置換
されたハロゲン化炭化水素基等である。
Here, R 1 may be the same or different and is a hydrogen atom or an unsubstituted or substituted monovalent hydrocarbon group, preferably having 1 to 10 carbon atoms.
More preferably, it is an unsubstituted or substituted monovalent hydrocarbon group having 1 to 6 carbon atoms. Examples of the unsubstituted or substituted monovalent hydrocarbon group corresponding to R 1 include an alkyl group such as a methyl group, an ethyl group, a propyl group, a butyl group and a hexyl group; an alkenyl group such as a vinyl group and an allyl group; And aryl groups such as tolyl groups; cycloalkyl groups such as cyclohexyl groups; halogenated hydrocarbon groups in which some or all of the hydrogen atoms bonded to carbon atoms of these hydrocarbon groups have been substituted with halogen atoms.

【0030】Rfは、それぞれ同一でも異なっていても
よく、炭素原子数1〜20のパーフルオロアルキル基ま
たは炭素原子数5〜32のパーフルオロアルキルエーテ
ル基である。Rfは、例えば、Ci2i+1−で表される
パーフルオロアルキル基;F−(−CF(CF3)CF2
O−)j−CF(CF3)−で表されるパーフルオロエー
テル基である。iは1〜20の整数、jは1〜10の整
数である。Qは、−Cm2m−または−SO2N(R3
l2l−で表される二価の有機基である。mは2〜4
の整数、lは1〜4の整数、R3は炭素原子数1〜4の
アルキル基である。Qに該当する二価の有機基は、例え
ば、−CH2CH2−基、−CH2CH2CH2−基等のア
ルキレン基;−SO2N(C37)CH2CH2CH2−基
である。p及びqは、それぞれ0〜200の整数であ
る。
Rf may be the same or different and is a perfluoroalkyl group having 1 to 20 carbon atoms or a perfluoroalkyl ether group having 5 to 32 carbon atoms. Rf is, for example, C i F 2i + 1 - perfluoroalkyl group represented by; F - (- CF (CF 3) CF 2
O-) j -CF (CF 3) - is a perfluoroether group represented by. i is an integer of 1 to 20, and j is an integer of 1 to 10. Q is, -C m H 2m - or -SO 2 N (R 3)
It is a divalent organic group represented by C l H 2l- . m is 2-4
, L is an integer of 1 to 4, and R 3 is an alkyl group having 1 to 4 carbon atoms. Divalent organic group which corresponds to Q, for example, -CH 2 CH 2 - group, -CH 2 CH 2 CH 2 - alkylene groups such as; -SO 2 N (C 3 H 7) CH 2 CH 2 CH A 2 -group. p and q are each an integer of 0 to 200.

【0031】〔含フッ素シラン化合物〕含フッ素シラザ
ン化合物としては下記一般式(II)で表されるパーフ
ルオロ基を含有するシラン化合物を使用できる。
[Fluorine-containing silane compound] As the fluorine-containing silazane compound, a silane compound having a perfluoro group represented by the following general formula (II) can be used.

【0032】(RfQ)aSiR(R44-a (II) 一般式(II)において、R4は、それぞれ同一でも異
なっていてもよく、−H、−CH3、−OCH3、−OC
25、−Clのいずれかである。Rfは、それぞれ同一
でも異なっていてもよく、炭素原子数1〜20のパーフ
ルオロアルキル基または炭素原子数5〜32のパーフル
オロアルキルエーテル基である。Rfは、例えば、Ci
2i+1−で表されるパーフルオロエーテル基;F−(−
CF(CF3)CF2O−)j−CF(CF3)−で表され
るパーフルオロエーテル基である。ここで、iは1〜2
0の整数、jは1〜10の整数である。
(RfQ) a SiR (R 4 ) 4-a (II) In the general formula (II), R 4 may be the same or different and each represents -H, -CH 3 , -OCH 3 ,- OC
2 H 5 or —Cl. Rf may be the same or different, and is a perfluoroalkyl group having 1 to 20 carbon atoms or a perfluoroalkyl ether group having 5 to 32 carbon atoms. Rf is, for example, C i
A perfluoroether group represented by F 2i + 1-;
CF (CF 3) CF 2 O- ) j -CF (CF 3) - is a perfluoroether group represented by. Where i is 1-2
An integer of 0 and j is an integer of 1 to 10.

【0033】Qは、−Cm2m−または−SO2
(R3)Cl2l−で表される二価の有機基である。mは
2〜4の整数、lは1〜4の整数、R3は炭素原子数1
〜4のアルキル基である。Qに該当する二価の有機基
は、例えば、−CH2CH2−基、−CH2CH2CH2
基等のアルキレン基;−SO2N(C37)CH2CH2
CH2−基である。aは1〜3の整数である。一般式
(II)で表される含フッ素シラン化合物の具体的な例
としては、以下の含フッ素シラン化合物が例示される。
Q is —C m H 2m — or —SO 2 N
(R 3 ) a divalent organic group represented by C 1 H 2l —. m is an integer of 2 to 4, l is an integer of 1 to 4, R 3 is 1 carbon atom.
To 4 alkyl groups. Divalent organic group which corresponds to Q, for example, -CH 2 CH 2 - group, -CH 2 CH 2 CH 2 -
An alkylene group such as a group; —SO 2 N (C 3 H 7 ) CH 2 CH 2
A CH 2 — group. a is an integer of 1 to 3. Specific examples of the fluorine-containing silane compound represented by the general formula (II) include the following fluorine-containing silane compounds.

【0034】n−C613CH2CH2Si(OCH33 CF3CF2CF2C(CF32CH2CH2CH2Si(C
32Cl n−C817−SO2N(C37)CH2CH2CH2Si
(OCH33 F−(−CF(CF3)CF2O−)2−CF(CF3)C
2CH2Si(C25)Cl
NC 6 F 13 CH 2 CH 2 Si (OCH 3 ) 3 CF 3 CF 2 CF 2 C (CF 3 ) 2 CH 2 CH 2 CH 2 Si (C
H 3) 2 Cl n-C 8 F 17 -SO 2 N (C 3 H 7) CH 2 CH 2 CH 2 Si
(OCH 3) 3 F - ( - CF (CF 3) CF 2 O-) 2 -CF (CF 3) C
H 2 CH 2 Si (C 2 H 5 ) Cl 2

【0035】クロロシラン系の含フッ素シラン化合物を
含有する封孔処理剤を用いる場合には、塗布作業時およ
び塗布後の自然乾燥時にクロロシラン系の含フッ素化合
物が水分等と反応して塩化水素を発生するため、塩化水
素の発生が好ましくない場合には、アルコキシシラン系
の含フッ素化合物を用いることにより、塩化水素の発生
を防止できる。
When a sealing agent containing a chlorosilane-based fluorine-containing silane compound is used, the chlorosilane-based fluorine-containing compound reacts with moisture or the like to generate hydrogen chloride during the coating operation and at the time of natural drying after the coating. Therefore, when generation of hydrogen chloride is not preferable, generation of hydrogen chloride can be prevented by using an alkoxysilane-based fluorine-containing compound.

【0036】封孔処理剤の製造方法 本発明の封孔処理剤は、フッ素系界面活性剤およびパー
フルオロ基含有有機ケイ素化合物からなる群から選ばれ
た少なくとも1種の含フッ素化合物を有機溶剤に溶解さ
せることにより製造できる。有機溶剤としては、含フッ
素化合物が溶解し、かつ、封孔処理剤を溶射被膜に塗布
した後に、揮発して含フッ素化合物を残存させることが
できる有機化合物を使用できる。
Method for producing pore-treating agent The pore-treating agent of the present invention is obtained by converting at least one fluorine-containing compound selected from the group consisting of a fluorine-containing surfactant and a perfluoro group-containing organosilicon compound into an organic solvent. It can be produced by dissolving. As the organic solvent, an organic compound capable of dissolving the fluorine-containing compound and volatilizing the fluorine-containing compound after applying the pore-treating agent to the sprayed coating can be used.

【0037】含フッ素化合物を有機溶剤に完全に溶解さ
せることにより、溶射被膜中の細孔への浸透性が良好な
封孔処理剤を製造できる。溶解性の良い有機溶剤の1種
または2種以上の混合溶剤を適宜選択して用いることに
より、含フッ素化合物が完全に溶解した封孔処理剤を製
造することができる。有機溶剤としては、例えば、メタ
ノール、エタノール、イソプロパノール等のアルコール
類;アセトン、メチルエチルケトン等のケトン類;ベン
ゼン、トルエン、キシレン等の芳香族系溶剤;酢酸エチ
ル、酢酸ブチル等のエステル類;ベンゾトリフロリド、
メタ(又はパラ)キシレンヘキサフルオリド等のフッ素
系溶剤を使用できる。
By completely dissolving the fluorine-containing compound in the organic solvent, it is possible to produce a pore-sealing agent having good permeability to the pores in the thermal spray coating. By properly selecting and using one or a mixture of two or more organic solvents having good solubility, a pore-sealing agent in which the fluorine-containing compound is completely dissolved can be produced. Examples of the organic solvent include alcohols such as methanol, ethanol and isopropanol; ketones such as acetone and methyl ethyl ketone; aromatic solvents such as benzene, toluene and xylene; esters such as ethyl acetate and butyl acetate; Do
Fluorinated solvents such as meta (or para) xylene hexafluoride can be used.

【0038】本発明の封孔処理剤中の含フッ素化合物の
濃度は、基地金属や溶射材の種類、溶射方法、溶射被膜
の膜厚、気孔率等の諸条件により異なるが、通常、0.
1〜30重量%、好ましくは0.5〜10重量%が目安
となる。本発明の封孔処理剤には、更に必要に応じ、封
孔処理剤が溶射被膜の表面に形成する膜を強固にする目
的でエポキシ樹脂、ウレタン樹脂、シリコーン樹脂等の
合成樹脂を添加することもできる。また、着色の目的で
有機溶剤に可溶な染料を添加したり、あるいは、他の添
加剤を配合することもできる。
The concentration of the fluorine-containing compound in the sealing agent of the present invention varies depending on various conditions such as the type of the base metal and the thermal spraying material, the thermal spraying method, the thickness of the thermal spray coating, and the porosity.
The standard is 1 to 30% by weight, preferably 0.5 to 10% by weight. To the sealing agent of the present invention, if necessary, a synthetic resin such as an epoxy resin, a urethane resin, or a silicone resin may be added for the purpose of strengthening a film formed on the surface of the thermal spray coating by the sealing agent. Can also. Further, a dye soluble in an organic solvent may be added for the purpose of coloring, or other additives may be blended.

【0039】封孔処理方法 溶射被膜に対し、本発明の封孔処理剤を塗布することに
より封孔処理を施すことができる。公知の塗布方法、例
えば、スプレーガンによる吹き付け、刷毛塗りまたは浸
漬等によって、封孔処理剤を溶射被膜に塗布することが
できる。溶射被膜は、一般の安定した金属と異なり、不
安定粒子が積層して形成された被膜であり、被膜形成の
直後から大気中の環境条件の影響を受けて、時々刻々に
変化し、徐々に活性を失っていく。従って、溶射被膜の
封孔処理を溶射後できる限り早く行うことにより、溶射
被膜の活性の喪失を抑制できる。
Sealing Treatment Method The sealing treatment can be performed by applying the sealing agent of the present invention to the sprayed coating. The sealing agent can be applied to the thermal spray coating by a known application method, for example, spraying with a spray gun, brushing or dipping. The thermal spray coating is a coating formed by laminating unstable particles, unlike general stable metals.It changes every moment, immediately after the formation of the coating, under the influence of environmental conditions in the atmosphere. It loses its activity. Therefore, by performing the sealing treatment of the thermal spray coating as soon as possible after thermal spraying, the loss of the activity of the thermal spray coating can be suppressed.

【0040】[0040]

【作用】本発明の封孔処理剤は、浸透性に優れ、溶射被
膜内部の細孔表面を効率よく外的環境から遮断し、防食
効果を向上させ、被膜寿命を大幅に延長させることがで
きる。特に、本発明の封孔処理剤を、鋼等の基地金属の
表面に形成した犠牲防食効果を有する金属溶射被膜の封
孔処理に用いることにより、溶射被膜の耐用年数を延長
させ、信頼性を向上させることができる。本発明の封孔
処理方法は、加熱装置等が不用であり、作業が簡便であ
る。
The sealant of the present invention is excellent in permeability, efficiently shuts the pore surface inside the sprayed coating from the external environment, improves the anticorrosion effect, and can greatly extend the life of the coating. . In particular, by using the sealing agent of the present invention for sealing a metal sprayed coating having a sacrificial anticorrosion effect formed on the surface of a base metal such as steel, the service life of the sprayed coating is extended, and the reliability is increased. Can be improved. The sealing treatment method of the present invention does not require a heating device or the like, and the operation is simple.

【0041】[0041]

【実施例】以下、本発明を実施例で説明する。The present invention will be described below with reference to examples.

【0042】実施例1 〔封孔処理剤の調製〕以下の式で表される含フッ素ホス
ホン酸亜鉛塩1gをメタキシレンヘキサフルオリド99
gに溶解し、1重量%の封孔処理剤を調製した。
Example 1 [Preparation of a pore-treating agent] 1 g of a fluorine-containing zinc phosphonate represented by the following formula was added to meta-xylene hexafluoride 99
g, to prepare a 1% by weight sealing agent.

【0043】[0043]

【化3】 Embedded image

【0044】〔封孔処理サンプル板の作成〕150×5
0×3mmの鋼板を母材とし、ブラスト処理した後、ア
ルミニウムを120μの膜厚に溶射し、速やかに、上記
封孔処理剤を刷毛塗りし、封孔処理を施した。
[Preparation of Sealed Sample Plate] 150 × 5
Using a steel sheet of 0 × 3 mm as a base material and blasting, aluminum was sprayed to a thickness of 120 μm, and the above-mentioned sealing agent was brush-applied immediately to perform sealing.

【0045】〔塩水噴霧試験〕作製した封孔処理サンプ
ル板を用い、JIS Z2371に規定されている方法
に従い、1000時間の塩水噴霧試験を行った。サンプ
ル表面には、アルミニウムの犠牲防食作用による白錆の
発生はほとんどなく良好であった。結果を表1に示す。
[Salt Spray Test] A 1000-hour salt spray test was carried out on the thus prepared sample plate subjected to sealing in accordance with the method specified in JIS Z2371. The sample surface was good with almost no occurrence of white rust due to the sacrificial anticorrosive action of aluminum. Table 1 shows the results.

【0046】実施例2 封孔処理剤の濃度を10重量%とする以外は、実施例1
と同様にして封孔処理サンプル板の作製及び塩水噴霧試
験を行った。結果を表1に示す。
Example 2 Example 1 except that the concentration of the sealing agent was 10% by weight.
Preparation of a sealed sample plate and a salt spray test were performed in the same manner as described above. Table 1 shows the results.

【0047】実施例3 アニオン部分の構造が実施例1と同様の含フッ素ホスホ
ン酸カリウム塩を用い、イソプロパノールに溶解し、1
重量%の封孔処理剤を調製した。当該封孔処理剤を用い
た以外は実施例1と同様にして封孔処理サンプルの作製
および塩水噴霧試験を行った。結果を表1に示す。
Example 3 Using the same potassium salt of a fluorinated phosphonic acid having the same structure as that of Example 1 in the anion portion, it was dissolved in isopropanol,
A weight percent sealant was prepared. Preparation of a sealed sample and a salt spray test were performed in the same manner as in Example 1 except that the sealing agent was used. Table 1 shows the results.

【0048】実施例4 撹拌機、還流冷却管、温度計を付けた反応容器中に、n
−C17CH2CH2SiCl315g、トリクロロト
リフルオロエタン200gを仕込んだ後、氷浴で5℃ま
で冷却して撹拌下に乾燥したアンモニアガスを、液温2
0℃以下に保つよう徐々に4時間かけて吹き込んだ。つ
いで、アンモニアガスの吹き込みを止め、30分間加熱
還流し、溶存しているアンモニアガスを除去し、冷却後
副生した塩化アンモニウムを濾別し、濾液から溶媒をエ
バポレーターにて留去したところ、11gの白色固体が
得られた。
Example 4 n was placed in a reaction vessel equipped with a stirrer, a reflux condenser and a thermometer.
After charging 15 g of —C 8 F 17 CH 2 CH 2 SiCl 3 and 200 g of trichlorotrifluoroethane, the ammonia gas cooled to 5 ° C. in an ice bath and dried with stirring was heated to a liquid temperature of 2 ° C.
Blowing was carried out gradually over 4 hours so as to keep the temperature at 0 ° C or less. Then, the blowing of the ammonia gas was stopped, and the mixture was heated under reflux for 30 minutes to remove the dissolved ammonia gas. After cooling, the by-produced ammonium chloride was separated by filtration, and the solvent was distilled off from the filtrate by an evaporator. A white solid was obtained.

【0049】得られた白色固体をメタキシレンヘキサフ
ルオリドで1重量%となるよう希釈し、封孔処理剤を調
整した。当該封孔処理剤を用いた以外は実施例1と同様
にして封孔処理サンプル板の作製及び塩水噴霧試験を行
った。サンプル表面には、アルミニウムの犠牲防食作用
による白錆の発生はほとんどなく良好であった。結果を
表1に示す。
The obtained white solid was diluted with meta-xylene hexafluoride to 1% by weight to prepare a pore-sealing agent. Preparation of a sealed sample plate and a salt spray test were performed in the same manner as in Example 1 except that the sealing agent was used. The sample surface was good with almost no occurrence of white rust due to the sacrificial anticorrosive action of aluminum. Table 1 shows the results.

【0050】実施例5 封孔処理剤の濃度を10重量%とする以外は、実施例4
と同様の方法にて封孔処理サンプル板の作製及び塩水噴
霧試験を行った。結果を表1に示す。
Example 5 Example 4 except that the concentration of the sealing agent was 10% by weight.
Preparation of a sealed sample plate and a salt spray test were performed in the same manner as described above. Table 1 shows the results.

【0051】実施例6817SO2N(C25)CH2CH2CH2Si(OC
33で表される含フッ素シラン化合物をトルエンに希
釈し、1重量%の封孔処理剤を調整した。当該封孔処理
剤を用いた以外は実施例1と同様にして封孔処理サンプ
ル板の作製および塩水噴霧試験を行った。結果を表1に
示す。
Example 6 C 8 F 17 SO 2 N (C 2 H 5 ) CH 2 CH 2 CH 2 Si (OC
The fluorine-containing silane compound represented by H 3 ) 3 was diluted in toluene to prepare a 1% by weight sealing agent. Except for using the sealing agent, a sealed sample plate was prepared and a salt spray test was performed in the same manner as in Example 1. Table 1 shows the results.

【0052】比較例1 実施例1と同様にして、アルミニウム溶射板を作製し、
封孔処理を施さず、塩水噴霧試験にかけた。その結果、
サンプル表面は、全面白錆が発生し、明らかに犠牲防食
作用によるアルミニウム溶射被膜の損耗は激しかった。
結果を表1に示す。
Comparative Example 1 An aluminum sprayed plate was prepared in the same manner as in Example 1.
It was subjected to a salt spray test without any sealing treatment. as a result,
White rust was generated on the entire surface of the sample, and the aluminum sprayed coating was clearly worn by the sacrificial corrosion protection.
Table 1 shows the results.

【0053】比較例2 第一メテコ(株)製の溶射被膜専用封孔剤「スーパーシ
ール21」(アクリル系2液硬化タイプ)を用い、実施
例1と同様にして作製したアルミニウム溶射板を封孔処
理後、更に乾燥器中、80℃で2時間硬化を行って封孔
処理サンプル板を作製した。作製した封孔処理サンプル
板を用い、実施例1と同様にして塩水噴霧試験を行っ
た。無封孔処理(比較例1)と同程度の白錆が発生し
た。結果を表1に示す。
Comparative Example 2 An aluminum sprayed plate produced in the same manner as in Example 1 was sealed using a sealing agent "Super Seal 21" (acrylic two-liquid curing type) for thermal spray coatings manufactured by Daiichi Metco Co., Ltd. After the hole treatment, curing was further performed in a dryer at 80 ° C. for 2 hours to prepare a sample plate for sealing treatment. A salt spray test was carried out in the same manner as in Example 1 using the prepared sealed sample plate. White rust equivalent to that in the non-sealing treatment (Comparative Example 1) was generated. Table 1 shows the results.

【0054】[0054]

【表1】 封孔処理剤 結果 実施例1 1%−含フッ素ホスホン酸亜鉛塩溶液 殆ど白錆なく良好 実施例2 10%−含フッ素ホスホン酸亜鉛塩溶液 殆ど白錆なく良好実施例3 1%−含フッ素ホスホン酸カリウム塩溶液 殆ど白錆なく良好 実施例4 1%−含フッ素シラザン化合物溶液 殆ど白錆なく良好 実施例5 10%−含フッ素シラザン化合物溶液 殆ど白錆なく良好実施例6 1%−含フッ素シラン化合物溶液 殆ど白錆なく良好 比較例3 未処理 全面に白錆発生比較例2 アクリル系2液硬化タイプ溶射皮膜専用封孔剤 全面に白錆発生 Table 1 Pore Sealant Result Example 1 1%-Fluorine-containing zinc phosphonate salt solution Almost free from white rust Example 2 10%-Fluorine-containing zinc phosphonate salt solution Almost free from white rust Example 3 1% -Potassium fluorinated phosphonate solution with almost no white rust Example 4 1%-Fluorine-containing silazane compound solution Almost without white rust Example 5 10%-Fluorine-containing silazane compound solution Almost without white rust Example 6 1% -Fluorine-containing silane compound solution Almost no white rust Comparative Example 3 Untreated White rust generated on the entire surface Comparative Example 2 Acrylic two-part curing type sealing agent for thermal spray coating White rust generated on the entire surface

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】 フッ素系界面活性剤およびパーフルオロ
基含有有機ケイ素化合物からなる群から選ばれた少なく
とも1種の含フッ素化合物を含有することを特徴とする
溶射被膜の封孔処理剤。
1. A sealing agent for a thermal spray coating, comprising at least one fluorine-containing compound selected from the group consisting of a fluorine-based surfactant and a perfluoro group-containing organosilicon compound.
【請求項2】 フッ素系界面活性剤としてパーフルオロ
基を含有する界面活性剤を含有する請求項1に記載の溶
射被膜の封孔処理剤。
2. The method of claim 1, wherein the fluorine-containing surfactant contains a surfactant containing a perfluoro group.
【請求項3】 パーフルオロ基含有有機ケイ素化合物と
してシラザン化合物を含有する請求項1に記載の溶射皮
膜の封孔処理剤。
3. The thermal spray coating according to claim 1, which comprises a silazane compound as the perfluoro group-containing organosilicon compound.
【請求項4】 シラザン化合物が、下記一般式(I)で
表される含フッ素シラザン化合物である請求項3に記載
の封孔処理剤。 [(RfQ)aSi(R1b(NR22-0.5a-0.5bn (I) 一般式(I)において、R1は、それぞれ同一でも異な
っていてもよく、水素原子または非置換もしくは置換の
一価炭化水素基であり;R2は、それぞれ同一でも異な
っていてもよく、水素原子またはアルキル基であり;R
fは、それぞれ同一でも異なっていてもよく、炭素原子
数1〜20のパーフルオロアルキル基または炭素原子数
5〜32のパーフルオロアルキルエーテル基であり;Q
は、−Cm2m−又は−SO2N(R3)Cl2l−で表さ
れる二価の有機基であり、mは2〜4の整数、lは1〜
4の整数、R3は炭素原子数1〜4のアルキル基であ
り;aは1〜3の整数であり、bは0〜2の整数であ
り、かつ、a+bは1〜3の整数であり;nは1以上の
整数である。
4. The sealing agent according to claim 3, wherein the silazane compound is a fluorine-containing silazane compound represented by the following general formula (I). [(RfQ) a Si (R 1 ) b (NR 2 ) 2 -0.5a-0.5b ] n (I) In the general formula (I), R 1 may be the same or different, and may be a hydrogen atom or R 2 is an unsubstituted or substituted monovalent hydrocarbon group; R 2 may be the same or different and is a hydrogen atom or an alkyl group;
f is the same or different and is a perfluoroalkyl group having 1 to 20 carbon atoms or a perfluoroalkyl ether group having 5 to 32 carbon atoms;
Is, -C m H 2m - or -SO 2 N (R 3) C l H 2l - is a divalent organic group represented, m is an integer of 2 to 4, l is 1
An integer of 4, R 3 is an alkyl group having 1 to 4 carbon atoms; a is an integer of 1 to 3, b is an integer of 0 to 2, and a + b is an integer of 1 to 3 N is an integer of 1 or more;
【請求項5】 パーフルオロ基含有有機ケイ素化合物と
してシラン化合物を含有する請求項1に記載の溶射皮膜
の封孔処理剤。
5. The thermal spray coating according to claim 1, further comprising a silane compound as the perfluoro group-containing organosilicon compound.
【請求項6】 シラン化合物が、下記一般式(II)で
表される含フッ素シラン化合物である請求項5に記載の
封孔処理剤。 (RfQ)aSi(R44-a (II) 一般式(II)において、R4は、それぞれ同一でも異
なっていてもよく、−H、−CH3、−OCH3、−OC
25、−Clのいずれかであり;Rfは、それぞれ同一
でも異なっていてもよく、炭素原子数1〜20のパーフ
ルオロアルキル基もしくは炭素原子数5〜32のパーフ
ルオロアルキルエーテル基であり;Qは、−Cm2m
又は−SO2N(R3)Cl2l−で表される二価の有機
基であり、mは2〜4の整数、lは1〜4の整数、R3
は炭素原子数1〜4のアルキル基であり;aは1〜3の
整数である。
6. The sealing agent according to claim 5, wherein the silane compound is a fluorine-containing silane compound represented by the following general formula (II). (RfQ) a Si (R 4 ) 4-a (II) In the general formula (II), R 4 may be the same or different and each represents —H, —CH 3 , —OCH 3 , or —OC.
2 H 5, be either -Cl; Rf, which may be each the same or different and may be a perfluoroalkyl ether group of a perfluoroalkyl group or a carbon atoms 5 to 32 carbon atoms from 1 to 20 ; Q is, -C m H 2m -
Or -SO 2 N (R 3) C l H 2l - is a divalent organic group represented, m is an integer of 2 to 4, l is an integer of 1 to 4, R 3
Is an alkyl group having 1 to 4 carbon atoms; a is an integer of 1 to 3;
【請求項7】 基地金属の表面に形成された溶射被膜に
対し、請求項1〜6のいずれかに記載の封孔処理剤を塗
布することにより封孔処理を施すことを特徴とする溶射
被膜の封孔処理方法。
7. A thermal spray coating, wherein the thermal spray coating formed on the surface of the base metal is subjected to a sealing treatment by applying the sealing agent according to any one of claims 1 to 6. Sealing method.
【請求項8】 基地金属が鋼である請求項7に記載の封
孔処理方法。
8. The method according to claim 7, wherein the base metal is steel.
JP22820596A 1996-08-29 1996-08-29 Sealing treatment agent for thermal spray coating and sealing treatment method Expired - Fee Related JP3845907B2 (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
JP22820596A JP3845907B2 (en) 1996-08-29 1996-08-29 Sealing treatment agent for thermal spray coating and sealing treatment method

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JPH1068086A true JPH1068086A (en) 1998-03-10
JP3845907B2 JP3845907B2 (en) 2006-11-15

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11217558A (en) * 1998-01-31 1999-08-10 Toppan Printing Co Ltd Stainproofing agent and formation of stainproofing layer
JP2011026704A (en) * 2009-07-28 2011-02-10 General Electric Co <Ge> Sealing of pinhole in electroless metal coating
CN102816990A (en) * 2011-06-09 2012-12-12 中国钢铁股份有限公司 Hole sealant for spraying coatings and hole sealing method
CN103173074A (en) * 2013-04-17 2013-06-26 哈尔滨市长河特种涂料厂有限责任公司 Thermal-spraying hole sealant for ternary polymer flooding complex fluid and preparation method of hole sealant
JP2014105235A (en) * 2012-11-26 2014-06-09 Shin Etsu Chem Co Ltd Perfluoropolyether modified polysilazane and its manufacturing method, surface treatment agent and article treated by the same

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11217558A (en) * 1998-01-31 1999-08-10 Toppan Printing Co Ltd Stainproofing agent and formation of stainproofing layer
JP2011026704A (en) * 2009-07-28 2011-02-10 General Electric Co <Ge> Sealing of pinhole in electroless metal coating
CN102816990A (en) * 2011-06-09 2012-12-12 中国钢铁股份有限公司 Hole sealant for spraying coatings and hole sealing method
JP2014105235A (en) * 2012-11-26 2014-06-09 Shin Etsu Chem Co Ltd Perfluoropolyether modified polysilazane and its manufacturing method, surface treatment agent and article treated by the same
CN103173074A (en) * 2013-04-17 2013-06-26 哈尔滨市长河特种涂料厂有限责任公司 Thermal-spraying hole sealant for ternary polymer flooding complex fluid and preparation method of hole sealant

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