JPH106788A - Resin fuel tank and its manufacture - Google Patents
Resin fuel tank and its manufactureInfo
- Publication number
- JPH106788A JPH106788A JP16224796A JP16224796A JPH106788A JP H106788 A JPH106788 A JP H106788A JP 16224796 A JP16224796 A JP 16224796A JP 16224796 A JP16224796 A JP 16224796A JP H106788 A JPH106788 A JP H106788A
- Authority
- JP
- Japan
- Prior art keywords
- baffle
- tank body
- tank
- main body
- mounting bracket
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、車両用の樹脂燃料
タンクとその製造方法に関し、さらに詳しくは、収容さ
れた液体燃料の揺動音を防止するためのバッフル部を内
部に備えた樹脂燃料タンクとその製造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a resin fuel tank for a vehicle and a method of manufacturing the same, and more particularly, to a resin fuel tank provided with a baffle portion for preventing rocking noise of stored liquid fuel. The present invention relates to a tank and a manufacturing method thereof.
【0002】[0002]
【従来の技術】この種の樹脂燃料タンクは一般的にブロ
ー成形法を基本として成形され、パリソンに空気を吹き
込んで膨張させる際にスライドコア等を用いてそのパリ
ソンの一部を相対的に内側に隔壁状に押し込むことによ
り、タンク本体とともにバッフル部までも一体成形する
ようにしている(例えば、特開昭63−258750号
公報、特開平2−47036号公報、特開平4−103
332号公報および特開平5−305651号公報等参
照)。2. Description of the Related Art A resin fuel tank of this type is generally formed on the basis of a blow molding method. When air is blown into a parison to expand it, a part of the parison is relatively inwardly moved using a slide core or the like. Into a baffle portion together with the tank body by pushing the tank body into a partition shape (for example, JP-A-63-258750, JP-A-2-47036, JP-A-4-1033).
332 and JP-A-5-305651).
【0003】[0003]
【発明が解決しようとする課題】バッフル部は前述した
ようにパリソンの一部を相対的に内側に押し込むことに
よって成形されることから、その成形されたバッフル部
の先端部は最も多く引き伸ばされて薄肉状のものとなら
ざるを得ない。そのため、相対的に薄肉のものとなった
バッフル部の先端においても所要の強度を維持しようと
するとパリソン全体の肉厚ひいてはタンク本体そのもの
の肉厚を大きくしなければならず、大幅な重量増加を招
く結果となって好ましくない。Since the baffle is formed by pressing a part of the parison relatively inward as described above, the tip of the formed baffle is stretched most often. It has to be thin. Therefore, in order to maintain the required strength even at the tip of the relatively thin baffle part, the thickness of the entire parison, and hence the thickness of the tank itself, must be increased, resulting in a significant increase in weight. This results in undesirable results.
【0004】また、バッフル部といえどもタンク本体の
形状の一部を形成しているためにバッフル部の形状や位
置の自由度が乏しく、その形状や位置の変更が困難であ
るばかりでなく、バッフル部を設けたことによるタンク
容量の減少が大きいという欠点がある。Further, since the baffle part forms a part of the shape of the tank body, the degree of freedom in the shape and position of the baffle part is poor, and it is difficult to change the shape and position. There is a disadvantage that the tank capacity is greatly reduced due to the provision of the baffle portion.
【0005】本発明は以上のような課題に着目してなさ
れたもので、とりわけブロー成形されたタンク本体に対
してバッフル部をいわゆる後付け構造とすることでタン
クの重量軽減を図りながら、バッフル部の形状や位置の
自由度を大きく確保できるようにした樹脂燃料タンクの
構造とその製造方法とを提供しようとするものである。SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned problems. In particular, the baffle portion has a so-called retrofit structure with respect to the blow-molded tank body, thereby reducing the weight of the tank. It is an object of the present invention to provide a structure of a resin fuel tank and a method of manufacturing the same, which can secure a large degree of freedom in the shape and position of the fuel tank.
【0006】[0006]
【課題を解決するための手段】請求項1に記載の発明
は、タンク本体がブロー成形法により一体成形されると
ともにそのタンク本体内部にバッフル部を備えた樹脂燃
料タンクであって、タンク本体とは別に成形したバッフ
ル部をタンク本体の内周に装着したことを特徴としてい
る。According to a first aspect of the present invention, there is provided a resin fuel tank having a tank body integrally formed by blow molding and having a baffle portion inside the tank body. It is characterized in that a separately formed baffle is attached to the inner periphery of the tank body.
【0007】請求項2に記載の発明は、請求項1に記載
の発明におけるタンク本体に二次加工を施してそのタン
ク本体の内周に取付ブラケットを突設し、この取付ブラ
ケットに対してタンク本体の内側からバッフル部を装着
したことを特徴としている。According to a second aspect of the present invention, the tank body according to the first aspect of the invention is subjected to secondary processing, and a mounting bracket is protruded from an inner periphery of the tank body. The baffle is attached from the inside of the main body.
【0008】請求項3に記載の発明は、請求項2に記載
の発明における取付ブラケットはタンク本体に対し熱溶
着により固定されたものであることを特徴としている。A third aspect of the present invention is characterized in that the mounting bracket according to the second aspect of the invention is fixed to the tank body by heat welding.
【0009】請求項4に記載の発明は、請求項3に記載
の発明における取付ブラケットはピン状のものであっ
て、この取付ブラケットにバッフル部側の取付穴を挿入
した上でクリップ止めを施すことによりバッフル部が取
付ブラケットに固定されていることを特徴としている。According to a fourth aspect of the present invention, the mounting bracket according to the third aspect of the present invention has a pin shape, and the mounting bracket is inserted with a mounting hole on the baffle portion and then clipped. Thereby, the baffle part is fixed to the mounting bracket.
【0010】請求項5に記載の発明は、ブロー成形法に
より一体成形されたタンク本体に二次加工を施してその
タンク本体の内周に取付ブラケットを突設し、タンク本
体に形成された開口部からそのタンク本体内にバッフル
部を挿入して該バッフル部を取付ブラケットに固定する
ことを特徴としている。According to a fifth aspect of the present invention, a tank body integrally formed by blow molding is subjected to secondary processing, and a mounting bracket is protruded from an inner periphery of the tank body to form an opening formed in the tank body. The baffle part is inserted into the tank body from the part and the baffle part is fixed to the mounting bracket.
【0011】したがって、本発明では、バッフル部がタ
ンク本体に対して実質的に後付けされる構造となってい
て、そのバッフル部はタンク本体とは別に成形されるこ
とから、バッフル部の形状は必要に応じて自由に設定も
しくは変更できることはもちろんのこと、二次加工によ
って形成される取付ブラケットの位置に応じてバッフル
部の位置も自由に設定もしくは変更することができ、し
かもそのバッフル部の形状や位置を自由に設定もしくは
変更したとしてもタンクそのものの重量の増加やタンク
容量の減少が抑制されることになる。Therefore, in the present invention, the baffle portion is substantially attached to the tank main body, and the baffle portion is formed separately from the tank main body. The position of the baffle can be freely set or changed according to the position of the mounting bracket formed by the secondary processing, as well as the shape and shape of the baffle. Even if the position is freely set or changed, an increase in the weight of the tank itself and a decrease in the tank capacity are suppressed.
【0012】[0012]
【発明の効果】請求項1に記載の発明によれば、ブロー
成形されたタンク本体の内周にこれとは別に成形したバ
ッフル部を装着したことから、従来のようなタンク本体
と一体型のバッフル部構造と比べて、バッフル部の形状
や位置を自由に設定もしくは変更することができ、その
自由度が高いものとなる。また、上記のバッフル部の形
状や位置を自由に設定もしくは変更したとしても、それ
がタンク本体の肉厚増や容積減少に直接影響しないの
で、従来のものに比べて重量軽減を図ることができると
ともに、タンクの実容量をより大きく確保できる効果が
ある。According to the first aspect of the present invention, since the baffle part separately formed is mounted on the inner periphery of the blow-molded tank body, the conventional tank body is integrated with the tank body. Compared to the baffle structure, the shape and position of the baffle can be set or changed freely, and the degree of freedom is high. Further, even if the shape and position of the baffle portion are freely set or changed, the baffle portion does not directly affect the increase in the thickness or the volume of the tank body, so that the weight can be reduced as compared with the conventional one. At the same time, there is an effect that a larger actual capacity of the tank can be secured.
【0013】請求項2に記載の発明によれば、ブロー成
形されたタンク本体に二次加工を施して取付ブラケット
を突設して、この取付ブラケットにバッフル部を装着す
るようにしたことから、加工工数は増えるものの請求項
1に記載の発明と同様の効果が得られ、結果的には燃料
タンクの総合的なコストとしては従来のものと同等もし
くはそれ以下におさえることができる効果がある。According to the second aspect of the present invention, since the blow-molded tank body is subjected to the secondary processing, the mounting bracket is protruded, and the baffle portion is mounted on the mounting bracket. Although the number of processing steps is increased, the same effect as that of the invention described in claim 1 is obtained, and as a result, the overall cost of the fuel tank can be reduced to be equal to or less than the conventional one.
【0014】請求項3に記載の発明によれば、バッフル
部が装着される取付ブラケットはタンク本体に対し熱溶
着により固定されたものであるから、請求項2に記載の
発明と同様の効果に加えてその製造コストを一段と引き
下げることができるほか、燃料タンクのうち取付ブラケ
ット固定部における気密性を十分に確保できる効果があ
る。According to the third aspect of the present invention, since the mounting bracket to which the baffle portion is mounted is fixed to the tank body by heat welding, the same effect as the second aspect of the present invention is obtained. In addition, the manufacturing cost can be further reduced, and the airtightness of the mounting bracket fixing portion of the fuel tank can be sufficiently ensured.
【0015】請求項4に記載の発明によれば、ピン状の
取付ブラケットにバッフル部を挿入してクリップ止めを
施すことによりその取付ブラケットを固定するようにし
たことから、請求項3に記載の発明と同様の効果に加え
て、タンクの内側からの作業となるバッフル部の固定作
業を比較的容易に行える効果がある。According to the fourth aspect of the present invention, the mounting bracket is fixed by inserting the baffle portion into the pin-shaped mounting bracket and clipping the baffle portion. In addition to the same effect as the invention, there is an effect that the operation of fixing the baffle portion, which is an operation from the inside of the tank, can be relatively easily performed.
【0016】請求項5に記載の発明によれば、タンク本
体に二次加工を施してタンク本体内周に取付ブラケット
を突設した上で、タンク本体の開口部からバッフル部を
挿入して取付ブラケットに固定するようにしたことか
ら、従来の燃料タンクの製造方法と比べてその加工工数
もしくは組付工数は増加することになるものの、先に述
べたようにバッフル部の形状や位置の自由度が大幅に改
善されたことにより、燃料タンク自体の肉厚や容量への
影響が少なく、従来のものと比べて燃料タンクの重量を
大幅に軽減できるとともにタンクの実容量を十分に大き
く確保できる効果がある。According to the fifth aspect of the present invention, the secondary processing is performed on the tank main body, the mounting bracket is protruded from the inner periphery of the tank main body, and then the baffle portion is inserted from the opening of the tank main body and mounted. As the fuel tank is fixed to the bracket, the number of processing steps or assembling steps is increased as compared with the conventional fuel tank manufacturing method, but as described above, the degree of freedom of the shape and position of the baffle part is increased. Has a significant effect on the thickness and capacity of the fuel tank itself, reducing the weight of the fuel tank compared to conventional fuel tanks and ensuring a sufficiently large actual tank capacity. There is.
【0017】[0017]
【発明の実施の形態】図1,2は本発明の代表的な実施
の形態を示す図であって、樹脂製の燃料タンク1の中心
となるタンク本体2は公知のブロー成形法により一体成
形されたものであって、そのブロー成形の際もしくは後
工程での二次加工によりフィラーチューブ3やユニット
ゲージ取付用の開口部4が形成される。そして、タンク
本体2のうち車載状態で上壁部5および底壁部となる部
分の内周面側には、複数例えば燃料タンク1個あたり4
〜6個のバッフル部6,7が固定されている。1 and 2 show a typical embodiment of the present invention. A tank body 2 which is a center of a resin fuel tank 1 is integrally formed by a known blow molding method. The filler tube 3 and the opening 4 for attaching the unit gauge are formed by the secondary processing at the time of the blow molding or at a later step. A plurality of fuel tanks, for example, four fuel tanks,
Up to six baffle parts 6, 7 are fixed.
【0018】これらのバッフル部6,7は、タンク本体
2内に設置されるべき位置に応じてタンク本体2と同一
もしくは異種の樹脂(例えばポリエチレン等)により任
意の形状例えば略矩形状にタンク本体2とは別に成形さ
れているもので、複数の取付穴8が同時に形成されてい
る。The baffle portions 6 and 7 may be made of the same or different resin (for example, polyethylene or the like) from the tank body 2 in an arbitrary shape, for example, a substantially rectangular shape, depending on the position to be installed in the tank body 2. 2 and a plurality of mounting holes 8 are formed simultaneously.
【0019】そして、タンク本体2のうち各バッフル部
6,7が取り付けられる位置には、内方に向けて取付ブ
ラケットとして樹脂製の複数のピン状のステー9が予め
突設されており、各バッフル部6,7はタンク本体2の
内側からその取付穴8をステー9に挿入した上でステー
9の先端にクリップ10を装着することにより固定され
ている。A plurality of pin-shaped stays 9 made of resin are provided in advance as mounting brackets at positions where the baffle portions 6 and 7 are mounted in the tank body 2. The baffle portions 6 and 7 are fixed by inserting a mounting hole 8 into the stay 9 from the inside of the tank body 2 and attaching a clip 10 to a tip of the stay 9.
【0020】すなわち、各バッフル部6,7はユニット
ゲージ取付用の開口部4からタンク本体2内に入り得る
大きさに予め成形されていて、タンク本体2の内側から
ステー9に挿入することにより固定される。That is, each of the baffles 6 and 7 is formed in advance to a size that can enter the tank main body 2 through the opening 4 for mounting the unit gauge, and is inserted into the stay 9 from inside the tank main body 2. Fixed.
【0021】より詳しくは、タンク本体2のブロー成形
時もしくはその後の二次加工により、タンク本体2のう
ちバッフル部6,7が取り付けられる部分に予めステー
挿入穴11を形成する。そして、このステー挿入穴11
に頭部付きのステー9を挿入して熱融着加工を施すこと
により、タンク本体2とステー9とが融着一体化され
る。More specifically, a stay insertion hole 11 is previously formed in a portion of the tank main body 2 to which the baffle portions 6 and 7 are attached by blow molding of the tank main body 2 or by secondary processing thereafter. And this stay insertion hole 11
The tank body 2 and the stay 9 are fused and integrated by inserting a stay 9 with a head into the tank and performing a heat fusion process.
【0022】そののち、タンク本体2とは別に成形した
各バッフル部6,7を開口部4からタンク本体2内に順
次挿入して、そのバッフル部6,7をステー9に挿入し
た上でクリップ10を装着することにより各バッフル部
6,7がタンク本体2に固定される。After that, each of the baffles 6, 7 molded separately from the tank main body 2 is inserted sequentially into the tank main body 2 from the opening 4, and the baffles 6, 7 are inserted into the stay 9, and then clipped. The baffle parts 6 and 7 are fixed to the tank main body 2 by mounting 10.
【0023】このように本実施形態によれば、タンク本
体2とは別に成形したバッフル部6,7をいわゆる後付
け工法によりタンク本体2の内側からステー9を介して
タンク本体2に固定するようにしていることから、各バ
ッフル部6,7は開口部4に入り得る大きさという制限
はあるもののその大きさや位置は自由に設定でき、また
ステー9の取付位置を変更すればバッフル部6,7の取
付位置の変更も可能である。As described above, according to this embodiment, the baffle portions 6 and 7 formed separately from the tank body 2 are fixed to the tank body 2 via the stays 9 from the inside of the tank body 2 by a so-called post-installation method. Therefore, the size and position of each of the baffle portions 6 and 7 can be freely set, although there is a restriction that the baffle portions 6 and 7 can enter the opening portion 4. It is also possible to change the mounting position.
【0024】そして、バッフル部6,7がその大きさや
位置の自由度を有しながらもこれが直接タンク本体2の
肉厚増加やタンク本体2の実容量の減少につながること
がないので、従来のものと比べて燃料タンクの大幅な軽
量化を図ることができるとともに、実容量を十分に大き
く確保できるようになる。Although the baffle portions 6 and 7 have a degree of freedom in their size and position, this does not directly lead to an increase in the thickness of the tank body 2 or a decrease in the actual capacity of the tank body 2, so that the conventional baffle portions 6 and 7 do not. It is possible to significantly reduce the weight of the fuel tank as compared with the fuel tank, and to secure a sufficiently large actual capacity.
【図1】本発明の代表的な実施の形態を示す図で、
(A)は樹脂燃料タンクの斜視図、同図(B)は同図
(A)の図のa−a線に沿う断面図。FIG. 1 is a diagram showing a typical embodiment of the present invention;
FIG. 2A is a perspective view of a resin fuel tank, and FIG. 2B is a cross-sectional view taken along line aa of FIG.
【図2】図1,2に示すバッフル部の斜視図。FIG. 2 is a perspective view of a baffle unit shown in FIGS.
1…燃料タンク 2…タンク本体 4…開口部 6,7…バッフル部 9…ステー(取付ブラケット) 10…クリップ DESCRIPTION OF SYMBOLS 1 ... Fuel tank 2 ... Tank main body 4 ... Opening part 6, 7 ... Baffle part 9 ... Stay (mounting bracket) 10 ... Clip
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 B29L 31:00 ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 6 Identification number Agency reference number FI Technical display location B29L 31:00
Claims (5)
形されるとともにそのタンク本体内部にバッフル部を備
えた樹脂燃料タンクであって、 タンク本体とは別に成形したバッフル部をタンク本体の
内周に装着したことを特徴とする樹脂燃料タンク。1. A resin fuel tank having a tank body integrally formed by a blow molding method and having a baffle part inside the tank body, wherein a baffle part formed separately from the tank body is provided on an inner periphery of the tank body. A resin fuel tank that is fitted.
ク本体の内周に取付ブラケットを突設し、この取付ブラ
ケットに対してタンク本体の内側からバッフル部を装着
したことを特徴とする請求項1記載の樹脂燃料タンク。2. The tank body is subjected to secondary processing, a mounting bracket is protruded from an inner periphery of the tank body, and a baffle portion is attached to the mounting bracket from inside the tank body. Item 4. The resin fuel tank according to Item 1.
着により固定されたものであることを特徴とする請求項
2記載の樹脂燃料タンク。3. The resin fuel tank according to claim 2, wherein the mounting bracket is fixed to the tank body by heat welding.
て、この取付ブラケットにバッフル部側の取付穴を挿入
した上でクリップ止めを施すことによりバッフル部が取
付ブラケットに固定されていることを特徴とする請求項
3記載の樹脂燃料タンク。4. A mounting bracket having a pin shape, wherein a baffle portion is fixed to the mounting bracket by inserting a mounting hole on the baffle portion side into the mounting bracket and then performing clipping. The resin fuel tank according to claim 3, wherein
ク本体に二次加工を施してそのタンク本体の内周に取付
ブラケットを突設し、 タンク本体に形成された開口部からそのタンク本体内に
バッフル部を挿入して該バッフル部を取付ブラケットに
固定することを特徴とする樹脂燃料タンクの製造方法。5. A tank body integrally formed by a blow molding method is subjected to secondary processing, a mounting bracket is protruded from an inner periphery of the tank body, and the tank body is inserted into the tank body through an opening formed in the tank body. A method for manufacturing a resin fuel tank, comprising inserting a baffle portion and fixing the baffle portion to a mounting bracket.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP16224796A JP3555335B2 (en) | 1996-06-24 | 1996-06-24 | Resin fuel tank and method of manufacturing the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP16224796A JP3555335B2 (en) | 1996-06-24 | 1996-06-24 | Resin fuel tank and method of manufacturing the same |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH106788A true JPH106788A (en) | 1998-01-13 |
JP3555335B2 JP3555335B2 (en) | 2004-08-18 |
Family
ID=15750799
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP16224796A Expired - Fee Related JP3555335B2 (en) | 1996-06-24 | 1996-06-24 | Resin fuel tank and method of manufacturing the same |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3555335B2 (en) |
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Publication number | Priority date | Publication date | Assignee | Title |
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US7946381B2 (en) | 2006-02-28 | 2011-05-24 | Nifco Inc. | Sound-absorbing device and its mounting method |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4716917B2 (en) * | 2006-04-19 | 2011-07-06 | 日産自動車株式会社 | Silencer and its mounting method |
PL2646349T3 (en) | 2010-12-03 | 2017-07-31 | Yfs Automotive Systems Inc. | Deployable fuel tank baffle and fuel tank system |
-
1996
- 1996-06-24 JP JP16224796A patent/JP3555335B2/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7946381B2 (en) | 2006-02-28 | 2011-05-24 | Nifco Inc. | Sound-absorbing device and its mounting method |
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